CN117925345B - Automatic-batching distillation brewing equipment and brewing method for vodka - Google Patents
Automatic-batching distillation brewing equipment and brewing method for vodka Download PDFInfo
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- CN117925345B CN117925345B CN202410332772.9A CN202410332772A CN117925345B CN 117925345 B CN117925345 B CN 117925345B CN 202410332772 A CN202410332772 A CN 202410332772A CN 117925345 B CN117925345 B CN 117925345B
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- 235000013522 vodka Nutrition 0.000 title claims abstract description 29
- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000004821 distillation Methods 0.000 title claims description 27
- 241000209140 Triticum Species 0.000 claims abstract description 64
- 235000021307 Triticum Nutrition 0.000 claims abstract description 64
- 238000003756 stirring Methods 0.000 claims abstract description 49
- 238000001125 extrusion Methods 0.000 claims abstract description 29
- 238000007599 discharging Methods 0.000 claims abstract description 26
- 230000000694 effects Effects 0.000 claims abstract description 21
- 239000000463 material Substances 0.000 claims abstract description 21
- 238000001914 filtration Methods 0.000 claims abstract description 17
- 230000002457 bidirectional effect Effects 0.000 claims abstract description 12
- 239000007788 liquid Substances 0.000 claims abstract description 10
- 235000013339 cereals Nutrition 0.000 claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 20
- 238000005485 electric heating Methods 0.000 claims description 18
- 238000007789 sealing Methods 0.000 claims description 15
- 238000010438 heat treatment Methods 0.000 claims description 12
- 239000004615 ingredient Substances 0.000 claims description 12
- 239000002994 raw material Substances 0.000 claims description 12
- 238000009826 distribution Methods 0.000 claims description 10
- 230000000149 penetrating effect Effects 0.000 claims description 10
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 8
- 235000007340 Hordeum vulgare Nutrition 0.000 claims description 7
- GXCLVBGFBYZDAG-UHFFFAOYSA-N N-[2-(1H-indol-3-yl)ethyl]-N-methylprop-2-en-1-amine Chemical compound CN(CCC1=CNC2=C1C=CC=C2)CC=C GXCLVBGFBYZDAG-UHFFFAOYSA-N 0.000 claims description 7
- 230000000670 limiting effect Effects 0.000 claims description 7
- 241000235342 Saccharomycetes Species 0.000 claims description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 5
- 238000007790 scraping Methods 0.000 claims description 5
- 238000009835 boiling Methods 0.000 claims description 4
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 4
- 239000001569 carbon dioxide Substances 0.000 claims description 4
- 239000002002 slurry Substances 0.000 claims description 3
- 238000002791 soaking Methods 0.000 claims description 3
- 239000008399 tap water Substances 0.000 claims description 3
- 235000020679 tap water Nutrition 0.000 claims description 3
- 238000004321 preservation Methods 0.000 claims description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims 3
- 235000017491 Bambusa tulda Nutrition 0.000 claims 3
- 241001330002 Bambuseae Species 0.000 claims 3
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims 3
- 239000011425 bamboo Substances 0.000 claims 3
- 240000005979 Hordeum vulgare Species 0.000 claims 2
- 238000004891 communication Methods 0.000 claims 1
- 239000002699 waste material Substances 0.000 abstract description 5
- 238000010992 reflux Methods 0.000 abstract description 2
- 239000011550 stock solution Substances 0.000 abstract description 2
- 241000209219 Hordeum Species 0.000 description 5
- 238000000855 fermentation Methods 0.000 description 5
- 230000004151 fermentation Effects 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 4
- 210000004209 hair Anatomy 0.000 description 4
- 230000001680 brushing effect Effects 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000013049 sediment Substances 0.000 description 3
- 230000002411 adverse Effects 0.000 description 2
- 238000013124 brewing process Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 230000036961 partial effect Effects 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 240000004808 Saccharomyces cerevisiae Species 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 230000002829 reductive effect Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/95—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with stirrers having planetary motion, i.e. rotating about their own axis and about a sun axis
- B01F27/951—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with stirrers having planetary motion, i.e. rotating about their own axis and about a sun axis with at least one stirrer mounted on the sun axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/10—Maintenance of mixers
- B01F35/12—Maintenance of mixers using mechanical means
- B01F35/121—Maintenance of mixers using mechanical means using a brush for cleaning out rests of products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/181—Preventing generation of dust or dirt; Sieves; Filters
- B01F35/187—Preventing generation of dust or dirt; Sieves; Filters using filters in mixers, e.g. during venting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12G—WINE; PREPARATION THEREOF; ALCOHOLIC BEVERAGES; PREPARATION OF ALCOHOLIC BEVERAGES NOT PROVIDED FOR IN SUBCLASSES C12C OR C12H
- C12G3/00—Preparation of other alcoholic beverages
- C12G3/02—Preparation of other alcoholic beverages by fermentation
- C12G3/021—Preparation of other alcoholic beverages by fermentation of botanical family Poaceae, e.g. wheat, millet, sorghum, barley, rye, or corn
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12H—PASTEURISATION, STERILISATION, PRESERVATION, PURIFICATION, CLARIFICATION OR AGEING OF ALCOHOLIC BEVERAGES; METHODS FOR ALTERING THE ALCOHOL CONTENT OF FERMENTED SOLUTIONS OR ALCOHOLIC BEVERAGES
- C12H6/00—Methods for increasing the alcohol content of fermented solutions or alcoholic beverages
- C12H6/02—Methods for increasing the alcohol content of fermented solutions or alcoholic beverages by distillation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/06—Mixing of food ingredients
- B01F2101/16—Mixing wine or other alcoholic beverages; Mixing ingredients thereof
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- General Health & Medical Sciences (AREA)
- Biochemistry (AREA)
- Bioinformatics & Cheminformatics (AREA)
- General Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Genetics & Genomics (AREA)
- Health & Medical Sciences (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Food Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Beans For Foods Or Fodder (AREA)
Abstract
The invention particularly relates to automatic-batching distilling brewing equipment and a brewing method for vodka, wherein the equipment comprises a brewing tank, a vertically extending two-way conveying mechanism is arranged in the brewing tank, the top of the two-way conveying mechanism extends to the upper part of the brewing tank, the two-way conveying mechanism is used for conveying wheat grains downwards into the brewing tank or conveying wheat residues upwards to the outer part of the brewing tank, and a stirring mechanism is arranged in the brewing tank and is used for stirring materials. The invention utilizes the working mode that the first driving motor drives the threaded rod to rotate to drive the bottom tray to lift, has a bidirectional conveying effect, can be used for throwing wheat and discharging wheat residues, has simple and convenient working procedures and reasonable layout, improves the brewing efficiency, and can extrude and reflux liquid contained in the wheat residues into the brewing tank by utilizing the extrusion pushing effect of the bottom tray on the wheat residues when the wheat residues are discharged, thereby ensuring good filtering effect, avoiding the waste of brewing stock solution and improving the yield.
Description
Technical Field
The invention relates to the technical field of vodka brewing, in particular to automatic blending distillation brewing equipment and a brewing method of vodka.
Background
In the conventional vodka production process, high-quality barley is generally used as a cereal raw material, barley malt is used as a saccharifying agent of cereal in the steaming process, yeast is used as a fermentation strain in the brewing process, and the vodka is finally obtained by distillation and impurity removal after fermentation is completed, and at present, brewing production of the vodka is generally performed by using a distillation brewing device.
The invention provides processing equipment which can realize series of process processing such as pulp preparation, filtration, fermentation, distillation and the like in the same container, is simpler than the traditional vodka preparation, has simple working procedure, low production cost and is suitable for processing and use of small and medium enterprises.
Above-mentioned equipment is in specific brewing process, when throwing in the equipment inside with the wheat, the staff need put into the storage vat with the filter bowl of dismantling from the external seal lid below in advance, when taking out the wheat sediment after filtering, the staff need dismantle the below of filter bowl from the external seal lid, transport out from the inside of storage vat with filter bowl and wheat thick liquid sediment together, and the process is not only loaded down with trivial details, and these two steps need the manpower to accomplish simultaneously, and it is laborious to waste time, inefficiency.
Disclosure of Invention
The invention aims to provide a vodka automatic batching, distilling and brewing device and a brewing method for solving the technical problems in the background art.
In order to achieve the above purpose, the present invention provides the following technical solutions.
The utility model provides a vodka automatic blending distillation brewing equipment, including making the jar, it has vertical two-way conveying mechanism who extends to be arranged in the jar to make, two-way conveying mechanism's top extends to making jar top, two-way conveying mechanism is used for carrying wheat grain downwards to make in the jar or upwards carry the outside to making the jar with wheat sediment, be equipped with rabbling mechanism in the jar, rabbling mechanism is used for stirring the material, make the top of jar be equipped with the distribution feed mechanism, the distribution feed mechanism is used for throwing in two-way conveying mechanism alone or make in the jar with the material, be equipped with heating device in the jar, heating device is used for providing heat for the distillation brewing.
Preferably, the bidirectional conveying mechanism comprises a conveying pipe body vertically arranged in the brewing tank, a threaded rod rotationally arranged on the inner bottom wall of the conveying pipe body and vertically extending upwards, a power shaft vertically fixed at the top end of the threaded rod, a first driving motor fixed at the top end of the conveying pipe body, and a bottom tray sleeved on the threaded rod in a threaded matching manner, wherein an output shaft of the first driving motor extends into the conveying pipe body and is fixedly connected with the top end of the power shaft, a plurality of internally and externally penetrating filter holes are uniformly distributed on the part, located in the brewing tank, of the conveying pipe body, vertically extending guide grooves are respectively formed in two sides of the inner wall of the conveying pipe body, the outer edge of the bottom tray is in sliding fit with the inner wall of the conveying pipe body, sliding blocks are respectively fixed on two sides of the bottom tray, the sliding blocks are correspondingly and limitedly arranged in the guide grooves, a plurality of vertically penetrating leak holes are uniformly distributed on the bottom tray, one side, close to the top end of the conveying pipe body, a feeding part is arranged on the other side, a discharging part is arranged in the feeding part, a second feeding valve is arranged, a sealing cover for sealing the discharging part is arranged on the discharging part, a closing mechanism is jointly arranged on the brewing tank and the discharging part, and the linkage mechanism is used for controlling the opening and closing of the sealing cover.
Preferably, the link gear includes dwang, the gear, the guide arm, the rack, a spring, the wedge, jacking dish and extrusion sleeve, the top of arranging the material portion is fixed with a pair of support, the dwang rotates and installs between two supports, the gear is fixed to be cup jointed on the dwang, two L shape support arms have been fixedly cup jointed on the dwang, the closing cap is installed on L shape support arm, be equipped with the guide hole that the level extends and inside and outside link up on the conveying pipe body lateral wall, the guide arm runs through ground and installs in the guide hole in a sliding manner, the rack is installed on the tip that the guide arm extends to conveying pipe body outside, and with gear engagement, the spring housing is established in the guide arm outside, and one end is fixed with the rack lateral part, the other end is fixed with conveying pipe body outer wall, the wedge is fixed on the tip that the guide arm extends to the conveying pipe body, the wedge has first slope on the first slope, the jacking dish is through the guide hole slip cover of setting in its middle department on the epaxial, the both sides of vertical extension's guide bar are fixed with the guide bar respectively, the inner wall both sides of guide hole are equipped with the spacing groove respectively, the guide bar corresponds to spacing in the spacing groove, the guide hole internal diameter is less than the inside diameter of the guide hole, the extrusion piece is fixed round the surface of the extrusion piece, a plurality of slope and the extrusion sleeve is fixed round the surface of the first slope, the extrusion sleeve is around the first slope, the inside the surface is fixed with a plurality of slope, the extrusion sleeve is rotated.
Preferably, the stirring mechanism comprises a rotating disc rotatably mounted above the inner bottom wall of the brewing tank, an annular piece fixedly mounted on the inner bottom wall of the brewing tank around the rotating disc, a fluted disc mounted between the rotating disc and the annular piece in a matching manner, a vertical rod vertically fixed on the upper surface of the fluted disc and stirring rods uniformly distributed on the vertical rod, the rotating disc and the annular piece are coaxial, a first groove is formed in the outer edge of the rotating disc, first teeth are arranged in an annular array in the first groove, a second groove is formed in the inner edge of the annular piece, second teeth are arranged in an annular array in the second groove, the fluted disc is limited in the first groove and the second groove and meshed with the first teeth and the second teeth respectively, and a driving device is arranged at the bottom of the brewing tank and used for driving the rotating disc to rotate.
Preferably, the scraping pieces which extend vertically are respectively fixed on the end parts of the stirring rods, the brushing pieces are uniformly distributed on the scraping pieces, the brushing pieces can be in contact with the inner wall of the brewing tank or the outer wall of the conveying pipe body when stirring, the driving device comprises a second driving motor fixed at the bottom end of the brewing tank and a connecting shaft rotatably mounted on the inner bottom wall of the brewing tank, the rotating disc is fixed at the top end of the connecting shaft, and the bottom end of the connecting shaft is fixedly connected with the output shaft of the second driving motor.
Preferably, the distribution feeding mechanism comprises an inverted Y-shaped conveying pipeline, a third driving motor, a shaft rod and a baffle, wherein the Y-shaped conveying pipeline is provided with a feeding end, a first conveying pipeline and a second conveying pipeline, the feeding end, the first conveying pipeline and the second conveying pipeline are all communicated, the top of the brewing tank is provided with a feeding port, a first feeding valve is arranged in the feeding port, the first conveying pipeline is communicated with the feeding port, the second conveying pipeline is communicated with the feeding part, the shaft rod is rotatably arranged at the communicating part of the feeding end, the first conveying pipeline and the second conveying pipeline, the baffle is fixedly sleeved on the shaft rod, the third driving motor is fixed on the Y-shaped conveying pipeline, an output shaft of the third driving motor is fixedly connected with one end of the shaft rod, when the shaft rod drives the baffle to rotate to the limit position towards one side deviating from the second conveying pipeline, the baffle can plug the first conveying pipeline, and when the shaft rod drives the baffle to rotate to the limit position towards one side deviating from the first conveying pipeline.
Preferably, the heating device comprises an annular cavity arranged in the tank body of the brewing tank and a plurality of electric heating pipes uniformly distributed in the annular cavity, wherein the electric heating pipes are arranged in the annular cavity in an annular array, and the electric heating pipes vertically extend and are arranged, and the outer wall of the brewing tank is sleeved with a heat preservation sleeve.
Preferably, the top of the brewing tank is communicated with a water inlet pipe, a first valve body is arranged on the water inlet pipe, one side of the top of the brewing tank, which is positioned on the water inlet pipe, is communicated with a distillation cylinder, the side part of the distillation cylinder is communicated with a discharge pipe, and a second valve body is arranged in the distillation cylinder.
Preferably, the top of the brewing tank is also communicated with an exhaust pipe, a third valve body is arranged on the exhaust pipe, a downward concave annular groove is arranged between the rotating disc and the annular piece on the bottom wall of the brewing tank, the bottom of the brewing tank is connected with a drain pipe communicated with the annular groove, and a drain valve is arranged in the drain pipe.
The invention also provides a vodka brewing method, which adopts any one of the vodka automatic batching, distilling and brewing equipment and specifically comprises the following steps:
S1, preparing materials: clean wheat stored for half a year is selected as a raw material, and barley malt and saccharomycetes are selected as ingredients;
s2, preparing slurry: injecting a proper amount of tap water into a brewing tank, heating to a proper temperature by using an electric heating pipe, putting raw material wheat into the brewing tank by using a bidirectional conveying mechanism, soaking the wheat raw material in the brewing tank by allowing water in the brewing tank to enter a conveying pipe body through a filtering hole, putting barley malt into the brewing tank, stirring and standing;
S3, wheat residue filtering: discharging the soaked wheat residues by using a bidirectional conveying mechanism, driving the bottom tray to move upwards by using a threaded rod in a spiral way, further pushing the wheat residues to move upwards, generating an extrusion effect, extruding liquid in the wheat residues, and flowing the liquid into the brewing tank through the filtering holes;
S4, fermenting: putting saccharomycetes into a brewing tank, uniformly stirring by using a stirring mechanism, and periodically discharging redundant carbon dioxide in the brewing tank through an exhaust pipe;
S5, distilling: the electric heating pipe is electrified to work, the interior of the brewing tank is continuously heated, alcohol with a lower boiling point sequentially enters the distillation cylinder and the discharge pipe, and flows out after being cooled, so that pure vodka is obtained.
Compared with the prior art, the invention has the following beneficial effects.
1. The invention utilizes the working mode that the first driving motor drives the threaded rod to rotate to drive the bottom tray to lift, has a bidirectional conveying effect, can be used for throwing wheat and discharging wheat residues, has simple and convenient working procedures and reasonable layout, improves the brewing efficiency, and can extrude and reflux liquid contained in the wheat residues into the brewing tank by utilizing the extrusion pushing effect of the bottom tray on the wheat residues when the wheat residues are discharged, thereby ensuring good filtering effect, avoiding the waste of brewing stock solution and improving the yield.
2. According to the invention, the extrusion force generated when the bottom tray pushes wheat residues to be discharged outwards is utilized to trigger the linkage mechanism to work so as to drive the sealing cover to be opened, and when the wheat residues are not discharged outwards, the sealing cover can be automatically closed, so that the self-adaptive opening and closing adjustment of the sealing cover is realized, an additional structure for controlling the opening and closing is not required, and the investment of cost is reduced.
3. According to the invention, the driving device drives the rotating disc to rotate, the discharge outlet is driven to rotate around the rotating disc under the meshing action of the first tooth and the second tooth on the fluted disc, and simultaneously the fluted disc is driven to rotate, the upright rod and the stirring rod are driven to synchronously move, so that the stirring effect is realized in the brewing tank, and when the stirring is performed, the stirring rod can rotate around the rotating disc and can also rotate along with the fluted disc, so that the stirring area range is enlarged, the stirring quality is improved, the materials can be fully mixed, and the brewing quality is further improved.
4. In the process of rotating the rotating disc, the brush hairs on the scraping blade can be contacted with the inner wall of the brewing tank or the outer wall of the conveying pipe body, suspended matters attached to the inner wall of the brewing tank and the outer wall of the conveying pipe body can be swept down, adverse effects caused by excessive accumulation of dirt are avoided, and meanwhile, when the brewing tank is cleaned, the dirt on the inner wall of the brewing tank and the outer wall of the conveying pipe body can be scraped, so that the cleaning effect is improved.
5. According to the invention, the three-way feeding channel consisting of the feeding end, the first conveying pipeline and the second conveying pipeline is utilized, the shaft rod and the baffle are driven to rotate to different positions by the third driving motor, and the switching selection of the channel is realized, so that the materials can be ensured to be respectively and independently fed into the brewing tank or the conveying pipeline, the automatic distribution of the feeding of the materials is realized, the increase of the cost investment caused by the arrangement of a plurality of feeding parts by equipment is avoided, and the practicability is high.
Drawings
FIG. 1 is a schematic perspective view of the whole structure of an automatic batching and distilling brewing device in the present invention;
FIG. 2 is a schematic cross-sectional view of a brewing canister in accordance with the present invention;
FIG. 3 is an enlarged schematic view of the structure shown in FIG. 2A;
FIG. 4 is a second schematic cross-sectional view of the brewing canister of the present invention;
FIG. 5 is an enlarged schematic view of the structure shown at B in FIG. 4;
FIG. 6 is a schematic view showing a partial structure of the outer surface of the conveying pipe body according to the present invention;
FIG. 7 is an enlarged schematic view of the structure of FIG. 6 at C;
FIG. 8 is a schematic cross-sectional view of a conveying pipe body according to the present invention;
FIG. 9 is an enlarged schematic view of the structure shown at D in FIG. 8;
FIG. 10 is an enlarged schematic view of the structure of FIG. 8 at E;
FIG. 11 is an enlarged schematic view of the structure shown at F in FIG. 9;
FIG. 12 is a schematic view of the assembly of the jack-up plate and power shaft structure of the present invention;
FIG. 13 is a schematic partial cross-sectional view of a brew tank in accordance with the present invention;
FIG. 14 is a schematic view showing the detailed structure of the stirring mechanism in the present invention;
FIG. 15 is an enlarged schematic view of the structure at G in FIG. 14;
FIG. 16 is a detailed schematic view of the distributing and feeding mechanism in the present invention;
FIG. 17 is a schematic cross-sectional view of a Y-shaped conveying pipe according to the present invention;
FIG. 18 is an enlarged schematic view of the structure at H in FIG. 17;
FIG. 19 is a schematic flow chart showing specific steps of the brewing method provided by the invention.
In the figure: 1. a brewing tank; 101. an annular groove; 102. a feed inlet; 11. a water inlet pipe; 111. a first valve body; 12. a distillation cylinder; 121. a second valve body; 13. a discharge pipe; 14. an exhaust pipe; 141. a third valve body; 15. a blow-down pipe; 151. a blow-down valve; 2. a bidirectional conveying mechanism; 21. a conveying pipe body; 2101. a feed section; 2102. a discharging part; 2103. a cover; 211. filtering holes; 212. a guide groove; 22. a threaded rod; 23. a first driving motor; 24. a power shaft; 241. a conducting bar; 25. a bottom tray; 251. a slide block; 252. a leak hole; 3. a stirring mechanism; 31. a rotating disc; 311. a first groove; 32. a first tooth; 33. a ring member; 331. a second groove; 34. a second tooth; 35. fluted disc; 36. a vertical rod; 37. a stirring rod; 371. a wiper blade; 372. brushing; 38. a driving device; 381. a second driving motor; 382. a connecting shaft; 4. a distribution feeding mechanism; 41. y-shaped conveying pipelines; 411. a feed end; 412. a first delivery line; 4121. a first loading valve; 413. a second delivery line; 4131. a second feeding valve; 42. a third driving motor; 43. a shaft lever; 44. a baffle; 5. a heating device; 51. an annular cavity; 52. an electric heating tube; 53. a thermal insulation sleeve; 6. a linkage mechanism; 601. a guide hole; 61. a bracket; 62. a rotating lever; 621. an L-shaped support arm; 63. a gear; 64. a guide rod; 65. a rack; 66. a spring; 67. wedge blocks; 671. a first ramp; 68. a jacking plate; 681. threading the hole; 682. a limit groove; 683. an arc-shaped pushing plate; 69. extruding the sleeve; 691. a ring-shaped extrusion; 692. and a second ramp.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-18, the present invention provides an automatic vodka batching, distilling and brewing device, comprising a brewing tank 1, wherein a bi-directional conveying mechanism 2 is arranged in the brewing tank 1, the top of the bi-directional conveying mechanism 2 extends to the upper part of the brewing tank 1, and the bi-directional conveying mechanism 2 is used for conveying wheat grains downwards into the brewing tank 1 or wheat residues upwards out of the brewing tank 1, so as to have bi-directional conveying effect.
The top of the brewing tank 1 is communicated with a water inlet pipe 11, a first valve body 111 is arranged on the water inlet pipe 11, the first valve body 111 is opened, water can be injected into the brewing tank 1 by the aid of the water inlet pipe 11, on one hand, water required for brewing can be injected into the brewing tank 1, and on the other hand, after brewing is finished, water can be injected into the brewing tank 1 for cleaning.
The top of the brewing tank 1 is also communicated with an exhaust pipe 14, a third valve body 141 is arranged on the exhaust pipe 14, the third valve body 141 is opened, and redundant carbon dioxide in the brewing tank 1 can be discharged through the exhaust pipe 14, so that the fermentation effect is ensured.
Referring to fig. 6, 8 and 10, the bidirectional conveying mechanism 2 includes a conveying pipe body 21 vertically installed in the brewing tank 1, a threaded rod 22 rotatably installed at the inner bottom wall of the conveying pipe body 21 and extending vertically upwards, a power shaft 24 vertically fixed at the top end of the threaded rod 22, a first driving motor 23 fixed at the top end of the conveying pipe body 21, and a bottom tray 25 sleeved on the threaded rod 22 in a threaded matching manner, an output shaft of the first driving motor 23 extends into the conveying pipe body 21 and is fixedly connected with the top end of the power shaft 24, guide grooves 212 extending vertically are respectively formed in two sides of the inner wall of the conveying pipe body 21, the outer edges of the bottom tray 25 are in sliding fit with the inner wall of the conveying pipe body 21, sliding blocks 251 are respectively fixed at two sides of the bottom tray 25, the sliding blocks 251 are correspondingly and limitedly installed in the guide grooves 212, the threaded rod 24 and 22 are driven to rotate positively through the first driving motor 23, the threaded rod 22 can be driven to move downwards through the first driving motor 23 in a reverse direction through the threaded rod 22, the threaded rod 22 can be driven to move upwards through the screw, and then the bottom tray 25 can be adjusted to move in a bidirectional direction in the vertical direction.
The part of the conveying pipe body 21 located in the brewing tank 1 is uniformly distributed with a plurality of internally and externally through filtering holes 211, the bottom tray 25 is uniformly distributed with a plurality of vertically through leakage holes 252, one side of the conveying pipe body 21 close to the top end of the conveying pipe body is provided with a feeding part 2101, the other side of the conveying pipe body is provided with a discharging part 2102, a second feeding valve 4131 is installed in the feeding part 2101, the bottom tray 25 is adjusted to the bottommost part of the conveying pipe body 21, a space in the conveying pipe body 21 is discharged, the second feeding valve 4131 is opened, wheat raw materials are thrown into the conveying pipe body 21 from the feeding part 2101, water in the brewing tank 1 permeates into the conveying pipe body 21 through the filtering holes 211, the wheat raw materials can be soaked, the upward movement of the bottom tray 25 is adjusted, the wheat residues can be pushed to be finally discharged through the discharging part 2102, and further the double functions of wheat feeding and wheat residues are realized.
Referring to fig. 7, 8, 9, 11 and 12, a cover 2103 for plugging the material discharging part 2102 is disposed on the material discharging part 2102, a linkage mechanism 6 is jointly disposed on the brewing tank 1 and the material discharging part 2102, the linkage mechanism 6 is used for controlling opening and closing of the cover 2103, the linkage mechanism 6 comprises a rotating rod 62, a gear 63, a guide rod 64, a rack 65, a spring 66, a wedge block 67, a lifting disc 68 and a pressing sleeve 69, the lifting disc 68 is slidably sleeved on the power shaft 24 through a penetrating hole 681 disposed in the middle of the lifting disc 68, so that the lifting disc 68 has the capability of sliding up and down on the power shaft 24, the inner diameter of the penetrating hole 681 is smaller than the outer diameter of the threaded rod 22, the lifting disc 68 is limited to move only on the power shaft 24, and when the bottom tray 25 pushes wheat residue to move upwards, upward pressing is generated, and the lifting disc 68 moves upwards after being pressed.
The guide bars 241 which extend vertically are respectively fixed on two sides of the power shaft 24, the limiting grooves 682 are respectively arranged on two sides of the inner wall of the threading hole 681, the guide bars 241 are correspondingly limited in the limiting grooves 682, the sliding fit of the guide bars 241 and the limiting grooves 682 is utilized to play a role in limiting and guiding, the lifting disk 68 is ensured to slide up and down only and cannot rotate relative to the power shaft 24, and then the lifting disk 68 can be simultaneously driven to rotate when the first driving motor 23 drives the power shaft 24 and the threaded rod 22 to rotate so as to drive the bottom tray 25 to push wheat residues to move upwards.
A pair of brackets 61 is fixed above a discharging part 2102, a rotating rod 62 is rotatably arranged between the two brackets 61, a gear 63 is fixedly sleeved on the rotating rod 62, two L-shaped support arms 621 are fixedly sleeved on the rotating rod 62, a sealing cover 2103 is arranged on the L-shaped support arms 621, a horizontally extending guide hole 601 penetrating through the inside and the outside is arranged on the side wall of the conveying pipe body 21, a guide rod 64 is rotatably arranged in the guide hole 601 in a penetrating manner, a rack 65 is arranged at the end part of the guide rod 64 extending to the outside of the conveying pipe body 21 and meshed with the gear 63, a spring 66 is sleeved outside the guide rod 64, one end of the spring is fixed with the side part of the rack 65, the other end of the spring 66 is fixed with the outer wall of the conveying pipe body 21, when the guide rod 64 is subjected to traction force towards one side deviating from the rack 65, the middle of the conveying pipe body 21 is slid in the guide hole 601, the rack 65 is driven to be close to the conveying pipe body 21, at the moment, the spring 66 is compressed, meanwhile, the rack 65 is meshed with the driving gear 63 and drives the rotating rod 62 to rotate, under the connecting action of the L-shaped support arms 621, the sealing cover 2103 is driven to rotate upwards, when traction force is eliminated to the guide rod 64, the spring 66 is pushed to reset, the guide rod 64 and the rack 65 is reset, and the rack 65 is driven to rotate, and the sealing cover 2103 is driven to rotate, thereby, and the sealing cover 2103 is driven to rotate.
The wedge-shaped block 67 is fixed on the end part of the guide rod 64 extending into the conveying pipe body 21, the wedge-shaped block 67 is provided with a first slope 671, the extrusion sleeve 69 is fixed on the upper surface of the jacking disc 68 around the power shaft 24, the upper end of the extrusion sleeve 69 is rotatably provided with an annular extrusion piece 691, the inner edge of the annular extrusion piece 691 is provided with a second slope 692, the second slope 692 is in extrusion fit with the slope of the first slope 671, the first driving motor 23 drives the threaded rod 22 to reversely drive the bottom tray 25 to push the wheat residue upwards, the wheat residue is pushed to push the jacking disc 68 upwards, the extrusion sleeve 69 and the annular extrusion piece 691 are driven to upwards move, the annular extrusion piece 691 pushes the wedge-shaped block 67 to move towards one side far away from the rack 65 under the action of the slope extrusion of the second slope 692, the wedge-shaped block 67 drives the guide rod 64 and the rack 65 to synchronously move, at the moment, the rack 65 is compressed, the rack 65 is meshed with the drive gear 62 to rotate, the cover 2103 is driven to upwards rotate, the wheat residue is conveniently discharged, the wheat residue is not extruded by the first driving motor 23, the elastic force of the screw rod 22 is not required to be extruded by the jacking disc 68, the reset gear 67 is driven by the reset gear 64, the reset gear 62 is driven by the reset gear 62, the reset gear is driven by the reset gear 2103, and the reset mechanism is driven by the reset cover 2103, and the reset mechanism is adjusted, and the reset structure is realized.
A plurality of arc-shaped pushing plates 683 are fixed on the lower surface of the jacking disc 68 at intervals around the power shaft 24, in the process that the first driving motor 23 drives the threaded rod 22 to reversely drive the bottom tray 25 to push the wheat residues to move upwards, the jacking disc 68 is pressed to move upwards, so that the arc-shaped pushing plates 683 are positioned at the position aligned with the discharging part 2102, the power shaft 24 drives the jacking disc 68 to synchronously rotate, the jacking disc 68 drives the arc-shaped pushing plates 683 to synchronously rotate, and the upper wheat residues can be pushed into the discharging part 2102 by using the arc-shaped pushing plates 683, so that the wheat residues can be conveniently discharged.
The working mode that the first driving motor 23 drives the threaded rod 22 to rotate to drive the bottom tray 25 to lift is utilized, the bidirectional conveying effect is achieved, the bidirectional conveying device can be used for throwing wheat and discharging wheat residues, the working procedure is simple and convenient, the layout is reasonable, the brewing efficiency is improved, in addition, when the wheat residues are discharged, the extrusion pushing effect of the bottom tray 25 on the wheat residues is utilized, liquid contained in the wheat residues can be extruded and flows back into the brewing tank 1, the filtering effect is good, waste of brewing raw liquid is avoided, and the yield is improved.
Referring to fig. 2, fig. 13, fig. 14 and fig. 15, a stirring mechanism 3 for stirring materials is arranged in a brewing tank 1, the stirring mechanism 3 is used for stirring the materials, the stirring mechanism 3 comprises a rotating disc 31 rotatably arranged above the inner bottom wall of the brewing tank 1, an annular piece 33 fixedly arranged on the inner bottom wall of the brewing tank 1 around the rotating disc 31, a toothed disc 35 matched and arranged between the rotating disc 31 and the annular piece 33, a vertical rod 36 vertically fixed on the upper surface of the toothed disc 35 and stirring rods 37 uniformly distributed on the vertical rod 36, the rotating disc 31 and the annular piece 33 are coaxial, a first groove 311 is formed in the outer edge of the rotating disc 31, first teeth 32 are arranged in an annular array, a second groove 331 is formed in the inner edge of the annular piece 33, second teeth 34 are arranged in an annular array, the toothed disc 35 is limited in the first groove 311 and the second groove 331 and meshed with the first teeth 32 and the second teeth 34 respectively, a driving device 38 for driving the rotating disc 31 is arranged at the bottom of the brewing tank 1, the driving device 38 is operated to drive the rotating disc 31 to rotate, the rotating disc 31 and the stirring rods 37 are uniformly distributed on the vertical rod 36, the stirring rods are simultaneously driven by the driving device 38 to rotate, the rotating disc 31 and the stirring rods are simultaneously driven to rotate around the first teeth 35 and the stirring rod 35, and the stirring rod can rotate in a full range and can be driven to rotate synchronously, and the stirring rod 35 simultaneously, and the stirring rod can rotate along the stirring rod 35.
Specifically, the driving device 38 includes a second driving motor 381 fixed at the bottom end of the brewing tank 1 and a connecting shaft 382 rotatably installed on the inner bottom wall of the brewing tank 1, the rotating disc 31 is fixed at the top end of the connecting shaft 382, the bottom end of the connecting shaft 382 is fixedly connected with the output shaft of the second driving motor 381, the output shaft of the second driving motor 381 works to drive the connecting shaft 382 to rotate, and the rotating connecting shaft 382 can drive the rotating disc 31 to synchronously rotate, so that the stirring work is driven.
In addition, be fixed with the doctor-bar 371 of vertical extension on the tip of puddler 37 respectively, the equipartition has the brush hair 372 on the doctor-bar 371, when the stirring, the brush hair 372 can with brew jar 1 inner wall or the outer wall contact of conveyer pipe body 21, at the in-process that carousel 31 removed, brush hair 372 on the doctor-bar 371 can with brew jar 1 inner wall or the outer wall contact of conveyer pipe body 21, can sweep the suspended solid that adheres to on brew jar 1 inner wall and the conveyer pipe body 21 outer wall, avoid excessively piling up and produce the dirt and bring adverse effect, when rinsing in brewing jar 1 simultaneously, can strike off the filth on brew jar 1 inner wall and the conveyer pipe body 21 outer wall, improve the cleaning performance.
Referring to fig. 1, 16, 17 and 18, the distribution and feeding mechanism 4 includes an inverted Y-shaped conveying pipe 41, a third driving motor 42, a shaft 43 and a baffle 44, where the Y-shaped conveying pipe 41 has a feeding end 411, a first conveying pipe 412 and a second conveying pipe 413, and all the three are communicated to form a three-way material feeding channel.
Specifically, the top of the brewing tank 1 is provided with a feed inlet 102, a first feeding valve 4121 is arranged in the feed inlet 102, a first conveying pipeline 412 is communicated with the feed inlet 102, a second conveying pipeline 413 is communicated with a feed inlet 2101, a shaft rod 43 is rotatably installed at a communicating position of the feed end 411, the first conveying pipeline 412 and the second conveying pipeline 413, a baffle plate 44 is fixedly sleeved on the shaft rod 43, a third driving motor 42 is fixedly connected to the Y-shaped conveying pipeline 41, an output shaft of the third driving motor 42 is fixedly connected with one end of the shaft rod 43, when the shaft rod 43 drives the baffle plate 44 to rotate to a limit position to the side far away from the second conveying pipeline 413, the baffle plate 44 can plug the first conveying pipeline 412, when the shaft rod 43 drives the baffle plate 44 to rotate to the limit position to the side far away from the first conveying pipeline 412, the baffle plate 44 can plug the second conveying pipeline 413, and when the third driving motor 42 drives the shaft rod 43 and the baffle plate 44 to rotate to plug the first conveying pipeline 412, the feed end 411 is kept communicated with the second conveying pipeline 43 at the moment, the feed end 411 is utilized, the feed end of the second conveying pipeline 413 and the feed inlet body is formed by the feeding motor 413 and the feed end of the feeding motor 1 is fed into the first conveying pipeline 412, and the feed inlet is enabled to be kept to rotate to be communicated with the first conveying pipeline 412 and the feed end of the feed port 4 through the feed end of the first conveying pipeline 412.
The three-way feeding channel formed by the feeding end 411, the first conveying pipeline 412 and the second conveying pipeline 413 is utilized, the shaft rod 43 and the baffle 44 are driven by the third driving motor 42 to rotate to different positions, and the switching selection of the channel is realized, so that the materials can be ensured to be respectively and independently fed into the brewing tank 1 or the conveying pipe body 21, the automatic distribution of the feeding of the materials is realized, the cost input caused by the arrangement of a plurality of feeding parts by equipment is avoided, and the practicality is high.
Referring to fig. 2 and 4, a heating device 5 is disposed in the brewing tank 1, the heating device 5 includes an annular cavity 51 disposed in the tank body of the brewing tank 1 and a plurality of electric heating pipes 52 uniformly distributed in the annular cavity 51, heat is generated by energizing the electric heating pipes 52, the heat is transferred to the interior of the brewing tank 1, materials in the brewing tank 1 can be heated, the electric heating pipes 52 are disposed in the annular cavity 51 in an annular array, the electric heating pipes 52 are disposed in the annular cavity 51 in a vertically extending manner, the electric heating pipes 52 disposed in the annular cavity 51 in an array manner can heat the brewing tank 1 from multiple directions, the uniform and rapid heating in the brewing tank 1 is ensured, the brewing effect is improved, and a thermal insulation sleeve 53 is sleeved on the outer wall of the brewing tank 1, so that the thermal insulation effect can be played, and excessive heat loss is avoided.
Referring to fig. 1,2, 4 and 5, the top of the brewing tank 1 is provided with a distillation tube 12 on one side of a water inlet tube 11, the side of the distillation tube 12 is provided with a discharge tube 13, a second valve body 121 is arranged in the distillation tube 12, the second valve body 121 is opened during distillation, alcohol with a low boiling point sequentially enters the distillation tube 12 and the discharge tube 13, and the alcohol flows out of the discharge tube 13 after being cooled, so as to obtain vodka.
The bottom wall of the brewing tank 1 is provided with an annular groove 101 which is concave downwards between the rotating disc 31 and the annular piece 33, the bottom of the brewing tank 1 is connected with a drain pipe 15 communicated with the annular groove 101, a drain valve 151 is arranged in the drain pipe 15, water is injected into the brewing tank 1 through the water inlet pipe 11 for cleaning, the drain valve 151 is opened, and waste water and waste materials in the brewing tank 1 can be discharged to the outside through the drain pipe 15, so that a drain effect is realized.
Referring to fig. 19, the present invention also provides a vodka brewing method, which adopts any one of the above vodka automatic ingredient distillation brewing equipment, and specifically comprises the following steps:
s1, preparing materials: clean wheat stored for half a year is selected as a raw material, and wheat malt and saccharomycetes are selected as ingredients;
S2, preparing slurry: injecting a proper amount of tap water into the brewing tank 1 by utilizing the water inlet pipe 11, electrifying the electric heating pipe 52 to heat the water to a proper temperature, then starting the first driving motor 23 to drive the threaded rod 22 to rotate forward, driving the bottom tray 25 to descend to the bottommost part of the conveying pipe body 21 by utilizing the threaded rod 22, then starting the third driving motor 42 to rotate forward, driving the shaft rod 43 and the baffle 44 to rotate to the limit position towards the first conveying pipeline 412 side, enabling the feeding end 411 to keep a passage state with the second conveying pipeline 413 only, feeding raw material wheat by the first conveying pipeline 412, sequentially guiding the wheat into the conveying pipe body 21 through the second conveying pipeline 413 and the feeding part 2101, feeding the water in the brewing tank 1 into the conveying pipe body 21 through the filtering holes 211, soaking the wheat raw material, after a period of time, driving the shaft rod 43 and the baffle 44 to rotate to the limit position towards the second conveying pipeline 413 side by the third driving motor 42, enabling the feeding end 411 to be communicated with the first conveying pipeline 412 only, feeding barley malt into the feeding end 411, feeding the brewing tank 1 through the first conveying pipeline 412 and the feeding port 102, and uniformly stirring by the stirring mechanism 3, and standing;
S3, wheat residue filtering: the second feeding valve 4131 is adjusted to be in a closed state, the first driving motor 23 drives the threaded rod 22 to rotate reversely to drive the bottom tray 25 to ascend, the bottom tray 25 pushes wheat residues to move upwards together to generate upward extrusion force, the linkage mechanism 6 is triggered to work to drive the sealing cover 2103 to be opened, the wheat residues are discharged from the discharging part 2102, and liquid in the conveying pipe body 21 flows into the brewing tank 1 through the filtering holes 211;
S4, fermenting: the third driving motor 42 drives the shaft rod 43 and the baffle 44 to rotate to the side of the second conveying pipeline 413 to the limit position, so that the feeding end 411 is only communicated with the first conveying pipeline 412, saccharomycetes are put into the feeding end 411 and are put into the brewing tank 1 through the first conveying pipeline 412 and the feeding port 102, the stirring mechanism 3 works and stirs uniformly, the third valve body 141 is opened periodically, redundant carbon dioxide in the brewing tank 1 is discharged through the exhaust pipe 14, and the fermentation effect is ensured;
S5, distilling; the electric heating pipe 52 is electrified to continuously heat the brewing tank 1, and meanwhile, only the second valve body 121 is adjusted to be in an open state, alcohol with a low boiling point sequentially enters the distillation cylinder 12 and the discharge pipe 13, and flows out after being cooled, so that pure vodka is obtained.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (8)
1. Vodka automatic ingredient distillation brewing equipment comprises a brewing tank (1), and is characterized in that:
A vertically extending two-way conveying mechanism (2) is arranged in the brewing tank (1), the top of the two-way conveying mechanism (2) extends to the upper part of the brewing tank (1), and the two-way conveying mechanism (2) is used for conveying wheat grains downwards into the brewing tank (1) or conveying wheat residues upwards out of the brewing tank (1);
a stirring mechanism (3) is arranged in the brewing tank (1), and the stirring mechanism (3) is used for stirring materials;
The top of the brewing tank (1) is provided with a distribution feeding mechanism (4), and the distribution feeding mechanism (4) is used for independently throwing materials into the two-way conveying mechanism (2) or the brewing tank (1);
A heating device (5) is arranged in the brewing tank (1), and the heating device (5) is used for providing heat for distillation brewing;
The bidirectional conveying mechanism (2) comprises a conveying pipe body (21) vertically arranged in the brewing tank (1), a threaded rod (22) rotatably arranged on the inner bottom wall of the conveying pipe body (21) and extending vertically upwards, a power shaft (24) vertically fixed at the top end of the threaded rod (22), a first driving motor (23) fixed at the top end of the conveying pipe body (21) and a bottom tray (25) sleeved on the threaded rod (22) in a threaded matching manner;
The output shaft of the first driving motor (23) extends into the conveying pipe body (21) and is fixedly connected with the top end of the power shaft (24);
a plurality of filter holes (211) which are internally and externally communicated are uniformly distributed on the part of the conveying pipe body (21) positioned in the brewing tank (1), and guide grooves (212) which extend vertically are respectively arranged on two sides of the inner wall of the conveying pipe body (21);
the outer edge of the bottom tray (25) is in sliding fit with the inner wall of the conveying pipe body (21), sliding blocks (251) are respectively fixed on two sides of the bottom tray (25), the sliding blocks (251) are correspondingly and limitedly arranged in the guide grooves (212), and a plurality of through holes (252) are uniformly distributed on the bottom tray (25);
A feeding part (2101) is arranged on one side of the conveying pipe body (21) close to the top end of the conveying pipe body, a discharging part (2102) is arranged on the other side of the conveying pipe body, a second feeding valve (4131) is arranged in the feeding part (2101), and a sealing cover (2103) for sealing the discharging part (2102) is arranged on the discharging part (2102);
A linkage mechanism (6) is arranged on the brewing tank (1) and the discharging part (2102) together, and the linkage mechanism (6) is used for controlling the opening and closing of the sealing cover (2103);
The linkage mechanism (6) comprises a rotating rod (62), a gear (63), a guide rod (64), a rack (65), a spring (66), a wedge block (67), a jacking disc (68) and an extrusion sleeve (69);
A pair of brackets (61) are fixed above the discharging part (2102), the rotating rod (62) is rotatably arranged between the two brackets (61), the gear (63) is fixedly sleeved on the rotating rod (62), two L-shaped support arms (621) are fixedly sleeved on the rotating rod (62), and the sealing cover (2103) is arranged on the L-shaped support arms (621);
The side wall of the conveying pipe body (21) is provided with a guide hole (601) which extends horizontally and penetrates through the inside and the outside, the guide rod (64) is installed in the guide hole (601) in a penetrating sliding mode, and the rack (65) is installed on the end portion, extending to the outside of the conveying pipe body (21), of the guide rod (64) and meshed with the gear (63);
the spring (66) is sleeved outside the guide rod (64), one end of the spring is fixed with the side part of the rack (65), and the other end of the spring is fixed with the outer wall of the conveying pipe body (21);
The wedge-shaped block (67) is fixed on the end part of the guide rod (64) extending into the conveying pipe body (21), and a first slope (671) is formed on the wedge-shaped block (67);
The jacking disc (68) is sleeved on the power shaft (24) in a sliding manner through a penetrating hole (681) formed in the middle of the jacking disc, guide strips (241) which extend vertically are respectively fixed on two sides of the power shaft (24), limiting grooves (682) are respectively formed in two sides of the inner wall of the penetrating hole (681), the guide strips (241) are correspondingly limited in the limiting grooves (682), the inner diameter of the penetrating hole (681) is smaller than the outer diameter of the threaded rod (22), and a plurality of arc-shaped pushing plates (683) are fixed on the lower surface of the jacking disc (68) at intervals around the power shaft (24);
The extrusion sleeve (69) is fixed on the upper surface of the jacking disc (68) around the power shaft (24), an annular extrusion piece (691) is rotatably arranged at the upper end of the extrusion sleeve (69), a second slope (692) is arranged at the inner edge of the annular extrusion piece (691), and the second slope (692) is in inclined plane extrusion fit with the first slope (671).
2. An automatic vodka ingredient brewing apparatus as defined in claim 1 wherein:
The stirring mechanism (3) comprises a rotating disc (31) rotatably arranged above the inner bottom wall of the brewing tank (1), an annular piece (33) fixedly arranged on the inner bottom wall of the brewing tank (1) around the rotating disc (31), a fluted disc (35) matched and arranged between the rotating disc (31) and the annular piece (33), upright rods (36) vertically fixed on the upper surface of the fluted disc (35) and stirring rods (37) uniformly distributed on the upright rods (36);
the rotating disc (31) and the annular piece (33) are coaxial, a first groove (311) is formed in the outer edge of the rotating disc (31), first teeth (32) are arranged in an annular array in the first groove (311), a second groove (331) is formed in the inner edge of the annular piece (33), and second teeth (34) are arranged in an annular array in the second groove (331);
The fluted disc (35) is limited in the first groove (311) and the second groove (331) and is meshed with the first tooth (32) and the second tooth (34) respectively;
The bottom of the brewing tank (1) is provided with a driving device (38), and the driving device (38) is used for driving the rotating disc (31) to rotate.
3. An automatic vodka ingredient brewing apparatus as defined in claim 2 wherein:
The end parts of the stirring rods (37) are respectively fixed with a vertically extending scraping blade (371), the scraping blades (371) are uniformly provided with bristles (372), and the bristles (372) can be in contact with the inner wall of the brewing tank (1) or the outer wall of the conveying pipe body (21) during stirring;
the driving device (38) comprises a second driving motor (381) fixed at the bottom end of the brewing tank (1) and a connecting shaft (382) rotatably arranged on the inner bottom wall of the brewing tank (1);
the rotating disc (31) is fixed at the top end of the connecting shaft (382), and the bottom end of the connecting shaft (382) is fixedly connected with the output shaft of the second driving motor (381).
4. An automatic vodka ingredient brewing apparatus as defined in claim 1 wherein:
the distribution feeding mechanism (4) comprises an inverted Y-shaped conveying pipeline (41), a third driving motor (42), a shaft lever (43) and a baffle plate (44);
The Y-shaped conveying pipeline (41) is provided with a feeding end (411), a first conveying pipeline (412) and a second conveying pipeline (413), and all the three are communicated;
The top of the brewing tank (1) is provided with a feed inlet (102), a first feeding valve (4121) is arranged in the feed inlet (102), and the first conveying pipeline (412) is communicated with the feed inlet (102);
the second conveying pipeline (413) is communicated with the feeding part (2101);
The shaft rod (43) is rotatably arranged at the communication part of the feeding end (411), the first conveying pipeline (412) and the second conveying pipeline (413), the baffle (44) is fixedly sleeved on the shaft rod (43), a third driving motor (42) is fixedly arranged on the Y-shaped conveying pipeline (41), and an output shaft of the third driving motor (42) is fixedly connected with one end of the shaft rod (43);
When the shaft rod (43) drives the baffle (44) to rotate to a limit position towards one side deviating from the second conveying pipeline (413), the baffle (44) can plug the first conveying pipeline (412), and when the shaft rod (43) drives the baffle (44) to rotate to a limit position towards one side deviating from the first conveying pipeline (412), the baffle (44) can plug the second conveying pipeline (413).
5. An automatic vodka ingredient brewing apparatus as defined in claim 1 wherein:
The heating device (5) comprises an annular cavity (51) arranged in the tank body of the brewing tank (1) and a plurality of electric heating pipes (52) uniformly distributed in the annular cavity (51);
The electric heating pipes (52) are arranged in the annular cavity (51) in an annular array, and the electric heating pipes (52) are vertically extended;
the outer wall of the brewing tank (1) is sleeved with a heat preservation sleeve (53).
6. An automatic vodka ingredient brewing apparatus as defined in claim 1 wherein:
The top of the brewing tank (1) is communicated with a water inlet pipe (11), and a first valve body (111) is arranged on the water inlet pipe (11);
The top of brewing jar (1) is located one side intercommunication of inlet tube (11) has a distillation section of thick bamboo (12), the lateral part intercommunication of distillation section of thick bamboo (12) has discharge pipe (13), install second valve body (121) in distillation section of thick bamboo (12).
7. An automatic vodka ingredient brewing apparatus as defined in claim 2 wherein:
The top of the brewing tank (1) is also communicated with an exhaust pipe (14), and a third valve body (141) is arranged on the exhaust pipe (14);
An annular groove (101) recessed downwards is formed in the bottom wall of the brewing tank (1) and between the rotating disc (31) and the annular piece (33), a drain pipe (15) communicated with the annular groove (101) is connected to the bottom of the brewing tank (1), and a drain valve (151) is arranged in the drain pipe (15).
8. A vodka brewing method using the vodka automatic ingredient distillation brewing apparatus as set forth in any one of claims 1 to 7, characterized in that:
The method specifically comprises the following steps:
S1, preparing materials: clean wheat stored for half a year is selected as a raw material, and barley malt and saccharomycetes are selected as ingredients;
S2, preparing slurry: injecting a proper amount of tap water into the brewing tank (1), heating to a proper temperature by using an electric heating pipe (52), putting raw material wheat into the brewing tank (1) by using a two-way conveying mechanism (2), soaking the wheat raw material in the brewing tank (1) through a filtering hole (211) into a conveying pipe body (21), putting barley malt into the brewing tank (1), stirring and standing;
S3, wheat residue filtering: discharging the soaked wheat residues by using a bidirectional conveying mechanism (2), driving a bottom tray (25) to move upwards by using a threaded rod (22) in a spiral way, further pushing the wheat residues to move upwards, generating an extrusion effect, extruding liquid in the wheat residues, and flowing the liquid into a brewing tank (1) through a filtering hole (211);
S4, fermenting: putting saccharomycetes into a brewing tank (1), uniformly stirring by using a stirring mechanism (3), and periodically discharging redundant carbon dioxide in the brewing tank (1) through an exhaust pipe (14);
S5, distilling: the electric heating pipe (52) is electrified to continuously heat the interior of the brewing tank (1), alcohol with a low boiling point sequentially enters the distillation cylinder (12) and the discharge pipe (13), and flows out after being cooled, so that pure vodka is obtained.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410332772.9A CN117925345B (en) | 2024-03-22 | 2024-03-22 | Automatic-batching distillation brewing equipment and brewing method for vodka |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410332772.9A CN117925345B (en) | 2024-03-22 | 2024-03-22 | Automatic-batching distillation brewing equipment and brewing method for vodka |
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| CN117925345B true CN117925345B (en) | 2024-06-04 |
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| CN216473140U (en) * | 2021-09-14 | 2022-05-10 | 郑州大帝科技有限公司 | Fermentation cylinder for beer brewing |
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| CN218710272U (en) * | 2022-10-09 | 2023-03-24 | 广西福民食品有限责任公司 | Saccharification fermentation cylinder is used in making wine |
| CN219385080U (en) * | 2023-01-09 | 2023-07-21 | 陕西长资乐鹤酿造有限公司 | Saccharification heating device for beer brewing |
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2024
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| CN215667885U (en) * | 2021-08-20 | 2022-01-28 | 武汉自变量生物科技有限公司 | Saccharification equipment for beer brewing |
| CN217246775U (en) * | 2021-09-06 | 2022-08-23 | 苏州迈博汇生物科技有限公司 | Raw material boiling and pasting device for alcohol |
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| CN218710272U (en) * | 2022-10-09 | 2023-03-24 | 广西福民食品有限责任公司 | Saccharification fermentation cylinder is used in making wine |
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