CN117905668A - Piston pump station - Google Patents

Piston pump station Download PDF

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Publication number
CN117905668A
CN117905668A CN202311748465.0A CN202311748465A CN117905668A CN 117905668 A CN117905668 A CN 117905668A CN 202311748465 A CN202311748465 A CN 202311748465A CN 117905668 A CN117905668 A CN 117905668A
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CN
China
Prior art keywords
plunger pump
pump station
spigot
gear
crankcase
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202311748465.0A
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Chinese (zh)
Inventor
王初亮
陈敬斌
李然
王超
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Beijing Meike Tianma Automation Technology Co Ltd
CCTEG Beijing Tianma Intelligent Control Technology Co Ltd
Original Assignee
Beijing Meike Tianma Automation Technology Co Ltd
CCTEG Beijing Tianma Intelligent Control Technology Co Ltd
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Publication date
Application filed by Beijing Meike Tianma Automation Technology Co Ltd, CCTEG Beijing Tianma Intelligent Control Technology Co Ltd filed Critical Beijing Meike Tianma Automation Technology Co Ltd
Priority to CN202311748465.0A priority Critical patent/CN117905668A/en
Publication of CN117905668A publication Critical patent/CN117905668A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B17/00Pumps characterised by combination with, or adaptation to, specific driving engines or motors
    • F04B17/03Pumps characterised by combination with, or adaptation to, specific driving engines or motors driven by electric motors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/08Cooling; Heating; Preventing freezing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/18Lubricating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/22Arrangements for enabling ready assembly or disassembly

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Details Of Reciprocating Pumps (AREA)

Abstract

The invention relates to the field of pump stations, and provides a plunger pump station, wherein the plunger pump station comprises: the reciprocating plunger pump comprises a gear box, wherein a first end of the gear box is provided with a first spigot; the end face of the frequency conversion integrated machine is provided with a second spigot, and the first spigot and the second spigot are radially positioned and matched; one end of the crowned tooth coupler is connected with a gear shaft of the gear box, and the other end of the crowned tooth coupler is connected with a motor shaft of the frequency conversion integrated machine. The device is used for solving at least one of the problems of complicated assembly and leveling, complex structure and high failure rate in the prior art. According to the plunger pump station provided by the invention, the radial positioning of the reciprocating plunger pump and the frequency conversion integrated machine is realized through the first spigot and the second spigot, so that the centering efficiency and centering precision are improved, and the assembly is simpler; the variable frequency integrated machine is adopted to enable the volume of the plunger pump station to be smaller, the drum-shaped gear coupling is adopted for connection transmission, larger angular displacement can be allowed, the contact condition of teeth can be improved, the torque transmission capacity is improved, and the service life is prolonged.

Description

柱塞泵站Piston pump station

技术领域Technical Field

本发明涉及泵站技术领域,尤其涉及一种柱塞泵站。The present invention relates to the technical field of pump stations, and in particular to a plunger pump station.

背景技术Background technique

往复式柱塞泵是工业泵中不可缺少的一类产品,它的突出特点是:可获得高的排出压力,且流量与压力无关,适应输送介质十分广泛,吸入性能好,效率高,泵的性能不随压力和输送介质粘度的变化而变化,在当今世界能源紧缺的形势下,往复泵作为节能产品,在煤碳挖采、井下压裂、石油开采、管道输煤、煤气化工、电站排渣、矿山开采等方面起着重要作用。往复式柱塞泵细分产品较多,煤矿井下压裂泵泵站是其中最为典型的一种。Reciprocating plunger pump is an indispensable product in industrial pumps. Its outstanding features are: high discharge pressure can be obtained, and the flow rate is independent of pressure. It is suitable for a wide range of conveying media, has good suction performance, high efficiency, and the performance of the pump does not change with the pressure and viscosity of the conveying medium. In the current situation of energy shortage in the world, reciprocating pumps, as energy-saving products, play an important role in coal mining, underground fracturing, oil mining, pipeline coal transportation, coal gas chemical industry, power station slag discharge, mining, etc. There are many subdivisions of reciprocating plunger pumps, and underground coal mine fracturing pump stations are the most typical one.

压裂泵泵站是将电能或其他能源转化为机械能,通过内部结构对压裂液进行做功,进而转化为压裂液的液压能的装置。压裂泵泵站适用于泵注各种腐蚀性不强的非粘性液体或粘性液体(如:清水、原油、酸液、泥浆、砂液等),常用于煤矿井下煤层压裂、顶底板穿层冲孔掏穴消突、煤层注水、管线适用以及对压力流量可调节的流体动力等工程作业。压裂泵泵站可进行单机或多机联合施工作业。压裂泵工作原理靠曲轴的旋转带动柱塞做往复运动,实现吸液和排液。Fracturing pump station is a device that converts electrical energy or other energy into mechanical energy, performs work on fracturing fluid through its internal structure, and then converts it into hydraulic energy of fracturing fluid. Fracturing pump station is suitable for pumping various non-viscous liquids or viscous liquids (such as clean water, crude oil, acid, mud, sand liquid, etc.) that are not highly corrosive. It is often used in coal seam fracturing, top and bottom plate penetration, hole punching and hole digging, coal seam water injection, pipeline application, and fluid power with adjustable pressure and flow in underground coal mines. Fracturing pump station can be used for single-machine or multi-machine joint construction. The working principle of fracturing pump is to drive the plunger to do reciprocating motion by the rotation of the crankshaft to achieve liquid suction and discharge.

现有的压裂泵站包括工频电机、液力变速器和压裂泵,压裂泵与液力变速器通过球铰联轴器连接,压裂泵和液力变速器安装在第一板车上,工频电机和液力变速器用高压气源安装在第二板车上,第一板车和第二板车壬接头连接,通过调整第一板车和第二板车的支腿高度使是工频电机轴线与液力变速器的轴线平行。每次施工时,均需要连接第一板车和第二板车,调整两个板车共面,使用液力变速器需配置气动档系统,零部件多,可靠性低;气动换档系统中气压低或液力变速机油温过高或高低时不能换档,出现升、降档困难等问题。The existing fracturing pump station includes an industrial frequency motor, a hydraulic transmission and a fracturing pump. The fracturing pump and the hydraulic transmission are connected through a ball joint coupling. The fracturing pump and the hydraulic transmission are installed on the first trolley. The industrial frequency motor and the hydraulic transmission are installed on the second trolley with a high-pressure gas source. The first trolley and the second trolley are connected by a joint. The height of the legs of the first trolley and the second trolley is adjusted to make the axis of the industrial frequency motor parallel to the axis of the hydraulic transmission. Each time the construction is carried out, the first trolley and the second trolley need to be connected and the two trolleys need to be adjusted to be coplanar. The use of the hydraulic transmission requires a pneumatic gear system, which has many parts and low reliability. The pneumatic gear shift system cannot shift gears when the air pressure is low or the hydraulic transmission oil temperature is too high or high and low, and there are problems such as difficulty in upshifting and downshifting.

发明内容Summary of the invention

本发明提供一种柱塞泵站,用以解决现有技术中装配调平繁琐、结构复杂和故障率高的问题中至少一个,实现安装装配更加方便,结构简单,故障率低,检修方便。The present invention provides a plunger pump station, which is used to solve at least one of the problems of complicated assembly and leveling, complex structure and high failure rate in the prior art, and realizes more convenient installation and assembly, simple structure, low failure rate and convenient maintenance.

本发明提供一种柱塞泵站,包括:The present invention provides a plunger pump station, comprising:

往复式柱塞泵,所述往复式柱塞泵包括齿轮箱,所述齿轮箱的第一端设置有第一止口;A reciprocating piston pump, the reciprocating piston pump comprising a gear box, a first end of the gear box being provided with a first stop;

变频一体机,所述变频一体机的端面设置有第二止口,所述第一止口和所述第二止口径向定位配合;A frequency conversion integrated machine, wherein the end surface of the frequency conversion integrated machine is provided with a second stopper, and the first stopper and the second stopper are radially positioned and matched;

鼓形齿联轴器,所述鼓形齿联轴器的一端与所述齿轮箱的齿轮轴连接,另一端与所述变频一体机的电机轴连接。A drum gear coupling, one end of which is connected to the gear shaft of the gear box, and the other end of which is connected to the motor shaft of the frequency converter.

根据本发明提供的柱塞泵站,所述齿轮箱的第二端设置有第三止口;According to the plunger pump station provided by the present invention, the second end of the gear box is provided with a third stop;

所述往复式柱塞泵还包括曲轴箱,所述曲轴箱的端面设置有第四止口,所述第三止口与所述第四止口径向定位配合。The reciprocating piston pump further comprises a crankcase, an end surface of which is provided with a fourth stop, and the third stop is radially positioned and matched with the fourth stop.

根据本发明提供的柱塞泵站,所述鼓形齿联轴器包括:According to the plunger pump station provided by the present invention, the drum gear coupling comprises:

内齿圈;Internal gear ring;

第一外齿法兰,所述第一外齿法兰的外齿与所述内齿圈的内齿啮合,所述第一外齿法兰与所述齿轮轴键连接;a first externally toothed flange, wherein external teeth of the first externally toothed flange mesh with internal teeth of the inner gear ring, and the first externally toothed flange is key-connected to the gear shaft;

第二外齿法兰,所述第二外齿法兰的外齿与所述内齿圈的内齿啮合,所述第二外齿法兰与所述电机轴键连接。A second externally toothed flange, wherein the external teeth of the second externally toothed flange mesh with the internal teeth of the internal gear ring, and the second externally toothed flange is key-connected to the motor shaft.

根据本发明提供的柱塞泵站,所述往复式柱塞泵还包括液力端,所述液力端置于所述曲轴箱一侧,所述曲轴箱与所述液力端连接。According to the plunger pump station provided by the present invention, the reciprocating plunger pump further comprises a hydraulic end, the hydraulic end is disposed on one side of the crankcase, and the crankcase is connected to the hydraulic end.

根据本发明提供的柱塞泵站,还包括润滑冷却系统,所述润滑冷却系统包括油冷却器,所述油冷却器置于所述曲轴箱的下方。The plunger pump station provided according to the present invention further includes a lubrication and cooling system, wherein the lubrication and cooling system includes an oil cooler, and the oil cooler is placed below the crankcase.

根据本发明提供的柱塞泵站,还包括底架,所述往复式柱塞泵和所述变频一体机均安装在所述底架上。The plunger pump station provided according to the present invention further comprises a base frame, and the reciprocating plunger pump and the frequency conversion integrated machine are both mounted on the base frame.

根据本发明提供的柱塞泵站,所述底架包括:According to the plunger pump station provided by the present invention, the base frame comprises:

第一安装座,所述第一安装座用于安装所述变频一体机;A first mounting seat, the first mounting seat is used to mount the frequency conversion integrated machine;

第二安装座,所述第二安装座用于安装齿轮箱;A second mounting seat, wherein the second mounting seat is used to mount the gear box;

第三安装座,所述第三安装座用于安装曲轴箱,所述第三安装座呈拱形,所述第三安装座高于所述第一安装座和所述第二安装座;A third mounting seat, the third mounting seat is used to mount the crankcase, the third mounting seat is arched, and the third mounting seat is higher than the first mounting seat and the second mounting seat;

其中,所述第二安装座置于所述第一安装座和所述第三安装座之间。Wherein, the second mounting seat is placed between the first mounting seat and the third mounting seat.

根据本发明提供的柱塞泵站,还包括润滑油箱,所述润滑油箱置于所述齿轮箱的下方。The plunger pump station provided according to the present invention further comprises a lubricating oil tank, and the lubricating oil tank is placed below the gear box.

根据本发明提供的柱塞泵站,所述齿轮箱包括输出齿轮,所述输出齿轮与所述齿轮轴啮合,所述输出齿轮与所述曲轴箱的曲轴键连接。According to the plunger pump station provided by the present invention, the gear box includes an output gear, the output gear is meshed with the gear shaft, and the output gear is connected to the crankshaft key of the crankcase.

根据本发明提供的柱塞泵站,所述润滑冷却系统还包括:According to the plunger pump station provided by the present invention, the lubrication and cooling system further comprises:

第一管式单向阀,所述第一管式单向阀的一端与内置润滑组件连接;a first tubular one-way valve, one end of which is connected to the built-in lubrication assembly;

第二管式单向阀,所述第二管式单向阀的一端与外置润滑组件连接;a second tubular one-way valve, one end of which is connected to the external lubrication assembly;

其中,所述第一管式单向阀和所述第二管式单向阀通过集成块连接在所述油冷却器的进油口。Wherein, the first tubular one-way valve and the second tubular one-way valve are connected to the oil inlet of the oil cooler through an integrated block.

本发明提供的柱塞泵站,通过第一止口和第二止口实现往复式柱塞泵与变频一体机的径向定位,从而提高对中效率和对中精度,简化安装结构,使装配更加简单;采用变频一体机使得柱塞泵站体积更小,适合煤矿井下采掘工作面,变频一体机与往复式柱塞泵采用鼓形齿联轴器连接传动,可允许较大的角位移,可改善齿的接触条件,提高传递转矩的能力,延长使用寿命。The plunger pump station provided by the present invention realizes radial positioning of the reciprocating plunger pump and the frequency conversion integrated machine through the first stop and the second stop, thereby improving the centering efficiency and centering accuracy, simplifying the installation structure, and making assembly easier; the use of the frequency conversion integrated machine makes the plunger pump station smaller in size and suitable for underground mining working faces in coal mines. The frequency conversion integrated machine and the reciprocating plunger pump are connected and driven by a drum gear coupling, which allows a larger angular displacement, improves the contact conditions of the teeth, improves the ability to transmit torque, and extends the service life.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本发明或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the present invention or the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

图1是本发明提供的柱塞泵站整体结构示意图;FIG1 is a schematic diagram of the overall structure of a plunger pump station provided by the present invention;

图2是本发明提供的齿轮箱结构示意图之一;FIG2 is a schematic diagram of a gearbox structure provided by the present invention;

图3是本发明提供的变频一体机的结构示意图;FIG3 is a schematic structural diagram of a frequency conversion integrated machine provided by the present invention;

图4是本发明提供的齿轮箱结构示意图之二;FIG4 is a second schematic diagram of the gear box structure provided by the present invention;

图5是本发明提供的曲轴箱的结构示意图;FIG5 is a schematic diagram of the structure of a crankcase provided by the present invention;

图6是本发明提供的鼓形齿联轴器剖示图;FIG6 is a cross-sectional view of a drum gear coupling provided by the present invention;

图7是本发明提供的柱塞泵站的俯视图;FIG7 is a top view of the plunger pump station provided by the present invention;

图8是本发明提供的柱塞泵站的左视图;FIG8 is a left side view of the plunger pump station provided by the present invention;

图9是本发明提供的底架的结构示意图。FIG. 9 is a schematic structural diagram of the base frame provided by the present invention.

附图标记:Reference numerals:

100:往复式柱塞泵;101:齿轮箱;102:曲轴箱;103:液力端;104:底架;105:润滑冷却系统;110:第一止口;106:润滑油箱;111:第二止口;112:第三止口;113:第四止口;130:鼓形齿联轴器;131:内齿圈;132:第一外齿法兰;133:第二外齿法兰;120:齿轮轴;121:输出齿轮;122:曲轴;200:变频一体机;201:电机轴;140:油冷却器;141:外置润滑组件;142:油滤器;150:第一安装座;151:第二安装座;152:第三安装座;153:第四安装座。100: reciprocating piston pump; 101: gear box; 102: crankcase; 103: hydraulic end; 104: chassis; 105: lubrication and cooling system; 110: first stop; 106: lubricating oil tank; 111: second stop; 112: third stop; 113: fourth stop; 130: drum gear coupling; 131: inner gear ring; 132: first outer gear flange; 133: second outer gear flange; 120: gear shaft; 121: output gear; 122: crankshaft; 200: frequency converter; 201: motor shaft; 140: oil cooler; 141: external lubrication assembly; 142: oil filter; 150: first mounting seat; 151: second mounting seat; 152: third mounting seat; 153: fourth mounting seat.

具体实施方式Detailed ways

为使本发明的目的、技术方案和优点更加清楚,下面将结合本发明中的附图,对本发明中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the drawings of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

在本发明实施例的描述中,需要说明的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明实施例和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明实施例的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the embodiments of the present invention, it should be noted that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limitations on the embodiments of the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

在本发明实施例的描述中,需要说明的是,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明实施例中的具体含义。In the description of the embodiments of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.

在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明实施例的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the embodiments of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

下面结合图1至图9,对本发明的实施例进行描述。应当理解的是,以下所述仅是本发明的示意性实施方式,并不对本发明构成限定。The embodiments of the present invention are described below in conjunction with Figures 1 to 9. It should be understood that the following description is only an illustrative embodiment of the present invention and does not constitute a limitation on the present invention.

如图1至图3所示,本发明提供了一种柱塞泵站,包括:往复式柱塞泵100、变频一体机200和鼓形齿联轴器130,往复式柱塞泵100包括齿轮箱101,齿轮箱101的第一端设置有第一止口110;变频一体机200的端面设置有第二止口111,第一止口110和第二止口111径向定位配合;鼓形齿联轴器130的一端与齿轮箱101的齿轮轴120连接,另一端与变频一体机200的电机轴201连接。As shown in Figures 1 to 3, the present invention provides a plunger pump station, including: a reciprocating plunger pump 100, a frequency converter 200 and a drum gear coupling 130, the reciprocating plunger pump 100 includes a gear box 101, and the first end of the gear box 101 is provided with a first stop 110; the end face of the frequency converter 200 is provided with a second stop 111, and the first stop 110 and the second stop 111 are radially positioned and matched; one end of the drum gear coupling 130 is connected to the gear shaft 120 of the gear box 101, and the other end is connected to the motor shaft 201 of the frequency converter 200.

具体地,齿轮箱101与变频一体机200通过第一止口110和第二止口111径向定位后,再通过螺栓连接。第一止口110和第二止口111提高了齿轮箱101与变频一体机200的对中精度,且安装更加方便,从而在对中精度较高的基础上,设置鼓形齿联轴器130,承载能力更强,角位移补充量大,减少应力集中,降低噪音,拆装更加方便,传动效率更高。Specifically, the gearbox 101 and the frequency converter 200 are radially positioned by the first stop 110 and the second stop 111, and then connected by bolts. The first stop 110 and the second stop 111 improve the centering accuracy of the gearbox 101 and the frequency converter 200, and the installation is more convenient. Therefore, on the basis of high centering accuracy, the drum gear coupling 130 is set, which has stronger load-bearing capacity, large angular displacement supplement, reduced stress concentration, reduced noise, more convenient disassembly and assembly, and higher transmission efficiency.

其中,针对本发明的第一止口110和第二止口111而言,如图2和图3所示,第一止口110为凹槽,第二止口111为凸台,凸台置于凹槽内,凸台的外径与凹槽的内径相配合进行径向限位。Among them, for the first stop 110 and the second stop 111 of the present invention, as shown in Figures 2 and 3, the first stop 110 is a groove, and the second stop 111 is a boss. The boss is placed in the groove, and the outer diameter of the boss cooperates with the inner diameter of the groove for radial limiting.

针对本发明的变频一体机200而言,变频一体机200是整个柱塞泵站的动力单元;矿用隔爆兼本质安全型变频调速一体机是集变频器、电机、电气控制于一体的一体化产品,集成了防爆技术、高功率密度电机设计制造技术、电力电子技术、计算机控制技术等,变频器与电机集成设计,高功率密度电机设计技术大大减小变频一体机200的体积,更能适应于煤矿井下采掘工作面空间狭小的使用条件。With respect to the frequency converter 200 of the present invention, the frequency converter 200 is the power unit of the entire plunger pump station; the mine-use explosion-proof and intrinsically safe frequency converter and speed regulation integrated machine is an integrated product integrating a frequency converter, a motor, and electrical control, integrating explosion-proof technology, high power density motor design and manufacturing technology, power electronics technology, computer control technology, etc. The integrated design of the frequency converter and the motor and the high power density motor design technology greatly reduce the volume of the frequency converter 200, making it more adaptable to the use conditions of the narrow space of the underground mining working face in coal mines.

针对本发明的鼓形齿联轴器130而言,鼓形齿联轴器130属于刚挠性联轴器,鼓形齿式联轴器的承载能力强,在相同的内齿套外径和联轴器最大外径下,鼓形齿联轴器130的承载能力平均比直齿式联轴器提高15~20%。鼓形齿式联轴器的角位移补偿量大,当径向位移等于零时,鼓形齿联轴器130比直齿式联轴器的许用角位移提高50%左右,在相同的模数、齿数、齿宽下,鼓形齿比直齿允许的角位移大。鼓形齿式联轴器的鼓形齿面使内、外齿的接触条件得到改善,避免了在角位移条件下直齿齿端棱边挤压,应力集中的弊端,同时改善了齿面摩擦、磨损状况,降低了噪声,维修周期长。鼓形齿式联轴器的外齿套齿端呈喇叭形状,使内、外齿装拆十分方便。鼓形齿式联轴器的传动效率高达99.7%。As for the drum gear coupling 130 of the present invention, the drum gear coupling 130 belongs to a rigid-flexible coupling. The bearing capacity of the drum gear coupling is strong. Under the same outer diameter of the inner gear sleeve and the maximum outer diameter of the coupling, the bearing capacity of the drum gear coupling 130 is increased by 15-20% on average compared with the straight gear coupling. The angular displacement compensation amount of the drum gear coupling is large. When the radial displacement is equal to zero, the allowable angular displacement of the drum gear coupling 130 is increased by about 50% compared with the straight gear coupling. Under the same module, number of teeth, and tooth width, the angular displacement allowed by the drum gear is larger than that of the straight gear. The drum-shaped tooth surface of the drum gear coupling improves the contact conditions of the inner and outer teeth, avoids the disadvantages of the extrusion of the edge of the straight tooth end under the angular displacement condition, and the stress concentration, and at the same time improves the friction and wear of the tooth surface, reduces the noise, and has a long maintenance cycle. The tooth end of the outer gear sleeve of the drum gear coupling is in a trumpet shape, which makes it very convenient to install and disassemble the inner and outer teeth. The transmission efficiency of the drum gear coupling is as high as 99.7%.

如图4和图5所示,在本发明的一个实施例中,齿轮箱101的第二端设置有第三止口112;往复式柱塞泵100还包括曲轴箱102,曲轴箱102的端面设置有第四止口113,第三止口112与第四止口113径向定位配合。As shown in Figures 4 and 5, in one embodiment of the present invention, a third stop 112 is provided at the second end of the gear box 101; the reciprocating piston pump 100 also includes a crankcase 102, and a fourth stop 113 is provided on the end surface of the crankcase 102, and the third stop 112 and the fourth stop 113 are radially positioned and matched.

具体地,通过第三止口112和第四止口113提高曲轴箱102和齿轮箱101的对中精度,齿轮箱101的两端分别加工有径向定位的止口,降低整个往复式柱塞泵100的装配难度,同时提高装配精度。Specifically, the alignment accuracy of the crankcase 102 and the gearbox 101 is improved by the third stop 112 and the fourth stop 113, and radial positioning stops are processed at both ends of the gearbox 101, which reduces the assembly difficulty of the entire reciprocating piston pump 100 and improves the assembly accuracy.

针对本发明的第三止口112和第四止口113而言,第三止口112为凸台,第四止口113为凹槽,凸台置于凹槽内,凸台的外径与凹槽的内径配合进行径向限位,提高齿轮箱101与曲轴箱102的对中精度。其中,第一止口110和第三止口112的轴向平行且不重合,也就是说,齿轮箱101与变频一体机200的连接轴线与齿轮箱101与曲轴箱102的连接轴线不共线。With respect to the third stop 112 and the fourth stop 113 of the present invention, the third stop 112 is a boss, and the fourth stop 113 is a groove, the boss is placed in the groove, and the outer diameter of the boss cooperates with the inner diameter of the groove to perform radial positioning, thereby improving the centering accuracy of the gearbox 101 and the crankcase 102. Among them, the axial directions of the first stop 110 and the third stop 112 are parallel and do not overlap, that is, the connecting axis of the gearbox 101 and the frequency converter 200 is not colinear with the connecting axis of the gearbox 101 and the crankcase 102.

如图6所示,在本发明的一些实施例中,鼓形齿联轴器130包括:内齿圈131、第一外齿法兰132和第二外齿法兰133,第一外齿法兰132的外齿与内齿圈131的内齿啮合,第一外齿法兰132与齿轮轴120键连接;第二外齿法兰133的外齿与内齿圈131的内齿啮合,第二外齿法兰133与电机轴201键连接。As shown in Figure 6, in some embodiments of the present invention, the drum gear coupling 130 includes: an inner gear ring 131, a first outer gear flange 132 and a second outer gear flange 133, the outer teeth of the first outer gear flange 132 are meshed with the inner teeth of the inner gear ring 131, and the first outer gear flange 132 is keyed to the gear shaft 120; the outer teeth of the second outer gear flange 133 are meshed with the inner teeth of the inner gear ring 131, and the second outer gear flange 133 is keyed to the motor shaft 201.

具体来说,齿轮轴120包括外花键,第一外齿法兰132与齿轮轴120花键连接,电机轴201包括外条形键,第二外齿法兰133与电机轴201条形键连接。Specifically, the gear shaft 120 includes an external spline, the first external tooth flange 132 is spline-connected to the gear shaft 120 , the motor shaft 201 includes an external bar key, and the second external tooth flange 133 is bar-key-connected to the motor shaft 201 .

继续参考图1,在本发明的其它实施例中,往复式柱塞泵100还包括液力端103,液力端103置于曲轴箱102一侧,曲轴箱102与液力端103连接。曲轴箱102将曲轴122的旋转运动转化为十字头连杆的往复运动,变频一体机200带动齿轮箱101转动,齿轮箱101带动曲轴箱102的曲轴122转动,曲轴122带动液力端103做功。具体地,曲轴122转动通过拉杆带动十字头连杆和柱塞做往复运动,柱塞在液缸体内往复运动使工作腔容积产生周期性变化,以使变频一体机200的机械能经往复式柱塞泵100直接转化为输送液体的压力能。Continuing to refer to FIG. 1 , in other embodiments of the present invention, the reciprocating plunger pump 100 further includes a hydraulic end 103, which is placed on one side of the crankcase 102, and the crankcase 102 is connected to the hydraulic end 103. The crankcase 102 converts the rotational motion of the crankshaft 122 into the reciprocating motion of the crosshead connecting rod, the frequency conversion integrated machine 200 drives the gearbox 101 to rotate, the gearbox 101 drives the crankshaft 122 of the crankcase 102 to rotate, and the crankshaft 122 drives the hydraulic end 103 to do work. Specifically, the rotation of the crankshaft 122 drives the crosshead connecting rod and the plunger to reciprocate through the pull rod, and the reciprocating motion of the plunger in the liquid cylinder body causes the volume of the working chamber to change periodically, so that the mechanical energy of the frequency conversion integrated machine 200 is directly converted into pressure energy for conveying liquid through the reciprocating plunger pump 100.

继续参考图2,在本发明的一个具体实施例中,柱塞泵站还包括润滑油箱106,润滑油箱106置于齿轮箱101的下方。其中,润滑油箱106内用于承装齿轮润滑油,润滑油箱106与齿轮箱101可以为一体连通结构。润滑油箱106置于齿轮箱101下方,使的布局更加合理,减小润滑油箱106的占用空间。Continuing to refer to FIG. 2 , in a specific embodiment of the present invention, the plunger pump station further includes a lubricating oil tank 106, which is placed below the gear box 101. The lubricating oil tank 106 is used to hold gear lubricating oil, and the lubricating oil tank 106 and the gear box 101 can be an integrated connected structure. The lubricating oil tank 106 is placed below the gear box 101, making the layout more reasonable and reducing the space occupied by the lubricating oil tank 106.

如图7所示,在本发明的另一些实施例中,齿轮箱101包括输出齿轮121,输出齿轮121与齿轮轴120啮合,输出齿轮121与曲轴箱102的曲轴122键连接。换言之,变频一体机200带动齿轮箱101的齿轮轴120转动,齿轮轴120与输出齿轮121啮合,输出齿轮121与曲轴箱102的曲轴122通过内外花键啮合传递动力。As shown in FIG. 7 , in other embodiments of the present invention, the gearbox 101 includes an output gear 121, the output gear 121 is meshed with the gear shaft 120, and the output gear 121 is key-connected with the crankshaft 122 of the crankcase 102. In other words, the frequency converter 200 drives the gear shaft 120 of the gearbox 101 to rotate, the gear shaft 120 is meshed with the output gear 121, and the output gear 121 is meshed with the crankshaft 122 of the crankcase 102 through internal and external spline engagement to transmit power.

如图7和图8所示,在本发明的一些可选实施例中,柱塞泵站还包括润滑冷却系统105,润滑冷却系统105置于往复式柱塞泵100的一侧,即置于曲轴箱102的一侧,曲轴箱102的另一侧为齿轮箱101。润滑冷却系统105包括油冷却器140,油冷却器140置于曲轴箱102的下方。减少油冷却器140的占用面积。As shown in FIG. 7 and FIG. 8 , in some optional embodiments of the present invention, the plunger pump station further includes a lubrication cooling system 105, which is disposed on one side of the reciprocating plunger pump 100, that is, on one side of the crankcase 102, and the other side of the crankcase 102 is the gearbox 101. The lubrication cooling system 105 includes an oil cooler 140, which is disposed below the crankcase 102. The occupied area of the oil cooler 140 is reduced.

具体地,油冷却器140沿柱塞泵站的长度方向布置,即纵向布置在曲轴箱102的下方。润滑冷却系统105是给曲轴122、轴承、齿轮等运动部件提供润滑油,并对润滑油箱106内的齿轮油进行循环冷却的系统。Specifically, the oil cooler 140 is arranged along the length of the plunger pump station, that is, arranged longitudinally below the crankcase 102. The lubrication cooling system 105 is a system that provides lubricating oil to the crankshaft 122, bearings, gears and other moving parts, and circulates and cools the gear oil in the lubricating oil tank 106.

此外,在本发明的其它可选实施例中,润滑冷却系统105还包括:第一管式单向阀和第二管式单向阀(图中未示出),第一管式单向阀的一端与内置润滑组件连接;第二管式单向阀的一端与外置润滑组件141连接;其中,第一管式单向阀和第二管式单向阀通过集成块连接在油冷却器140的进油口。In addition, in other optional embodiments of the present invention, the lubrication and cooling system 105 also includes: a first tubular one-way valve and a second tubular one-way valve (not shown in the figure), one end of the first tubular one-way valve is connected to the built-in lubrication component; one end of the second tubular one-way valve is connected to the external lubrication component 141; wherein the first tubular one-way valve and the second tubular one-way valve are connected to the oil inlet of the oil cooler 140 through an integrated block.

具体来说,第一管式单向阀的一端通过管路与内置润滑组件连接,另一端通过集成块与油冷却器140连接,第二管式单向阀的一端通过管路与外置润滑组件141连接,另一端通过集成块与油冷却器140连接;并将第一管式单向和第二管式单向阀置于油冷却器140的进油口处,使得布局更加紧凑,合理,便于检修。Specifically, one end of the first tubular one-way valve is connected to the built-in lubrication assembly through a pipeline, and the other end is connected to the oil cooler 140 through an integrated block; one end of the second tubular one-way valve is connected to the external lubrication assembly 141 through a pipeline, and the other end is connected to the oil cooler 140 through an integrated block; and the first tubular one-way valve and the second tubular one-way valve are placed at the oil inlet of the oil cooler 140, making the layout more compact, reasonable, and easy to maintain.

另外,润滑冷却系统105还包括油滤器142,油滤器142设置在整个润滑冷却系统105的主管路上,且油滤器142安装在曲轴箱102的箱体一侧,置于曲轴箱102的箱体的一侧的中部,即置于润滑冷却系统105的中上部,缩短柱塞泵站的整体宽度,使润滑冷却系统105的布局更加紧凑合理,管线布置更加规范,便于检修。In addition, the lubrication and cooling system 105 also includes an oil filter 142, which is arranged on the main line of the entire lubrication and cooling system 105, and the oil filter 142 is installed on one side of the crankcase 102, and is placed in the middle of one side of the crankcase 102, that is, placed in the upper and middle part of the lubrication and cooling system 105, shortening the overall width of the plunger pump station, making the layout of the lubrication and cooling system 105 more compact and reasonable, and the pipeline layout more standardized, which is convenient for maintenance.

如图9所示,在本发明的具体实施例中,柱塞泵站还包括底架104,往复式柱塞泵100和变频一体机200均安装在底架104上。具体而言,变频一体机200、齿轮箱101、曲轴箱102和液力端103均安装在底架104上,其中,齿轮箱101通过润滑油箱106安装在底架104上。As shown in FIG9 , in a specific embodiment of the present invention, the plunger pump station further includes a base frame 104, and the reciprocating plunger pump 100 and the frequency conversion integrated machine 200 are both mounted on the base frame 104. Specifically, the frequency conversion integrated machine 200, the gear box 101, the crankcase 102 and the hydraulic end 103 are all mounted on the base frame 104, wherein the gear box 101 is mounted on the base frame 104 via the lubricating oil tank 106.

此外,润滑冷却系统105也安装在底架104上,并置于底架104的一端。In addition, the lubrication cooling system 105 is also installed on the base frame 104 and is placed at one end of the base frame 104 .

进一步地,在本发明的一个具体实施例中,底架104包括:第一安装座150、第二安装座151和第三安装座152,第一安装座150用于安装变频一体机200;第二安装座151用于安装齿轮箱101;第三安装座152用于安装曲轴箱102,第三安装座152呈拱形,第三安装座152高于第一安装座150和第二安装座151;其中,第二安装座151置于第一安装座150和第三安装座152之间。换言之,沿底架104长度方向依次安装变频一体机200、齿轮箱101和曲轴箱102,变频一体机200、齿轮箱101和曲轴箱102,通过螺栓连接在底架104上。Further, in a specific embodiment of the present invention, the base frame 104 includes: a first mounting seat 150, a second mounting seat 151 and a third mounting seat 152, the first mounting seat 150 is used to mount the frequency conversion machine 200; the second mounting seat 151 is used to mount the gear box 101; the third mounting seat 152 is used to mount the crankcase 102, the third mounting seat 152 is arched, and the third mounting seat 152 is higher than the first mounting seat 150 and the second mounting seat 151; wherein the second mounting seat 151 is placed between the first mounting seat 150 and the third mounting seat 152. In other words, the frequency conversion machine 200, the gear box 101 and the crankcase 102 are sequentially mounted along the length direction of the base frame 104, and the frequency conversion machine 200, the gear box 101 and the crankcase 102 are connected to the base frame 104 by bolts.

其中,第一安装座150是通过横梁和纵梁组成,第二安装座151包括一体成型的矩形底座,在矩形底座上开设有螺纹孔,第三安装座152的拱形梁将曲轴箱102抬高,从而使曲轴箱102的曲轴122与齿轮箱101的输出齿轮121配合传动,第三安装座152的拱形梁与底架104的一侧纵梁之间有间隙,间隙处用于安装润滑冷却系统105的油冷却器140,油冷却器140的高度小于等于拱形梁的高度。Among them, the first mounting seat 150 is composed of a cross beam and a longitudinal beam, the second mounting seat 151 includes an integrally formed rectangular base with a threaded hole, the arched beam of the third mounting seat 152 lifts the crankcase 102, so that the crankshaft 122 of the crankcase 102 cooperates with the output gear 121 of the gear box 101 for transmission, and there is a gap between the arched beam of the third mounting seat 152 and the longitudinal beam on one side of the base frame 104, and the gap is used to install the oil cooler 140 of the lubrication cooling system 105, and the height of the oil cooler 140 is less than or equal to the height of the arched beam.

此外,底架104还包括第四安装座153,第四安装座153用于安装外置润滑组件141,第四安装座153低于第三安装座152。也就是说,变频一体机200、齿轮箱101、曲轴箱102以及润滑冷却系统105均安装在底架104上。In addition, the chassis 104 further includes a fourth mounting seat 153, which is used to mount the external lubrication assembly 141, and the fourth mounting seat 153 is lower than the third mounting seat 152. That is, the frequency converter 200, the gearbox 101, the crankcase 102 and the lubrication and cooling system 105 are all mounted on the chassis 104.

本发明提供的柱塞泵站,通过第一止口110和第二止口111实现往复式柱塞泵100与变频一体机200的径向定位,从而提高对中效率和对中精度,简化安装结构,使装配更加简单;采用变频一体机200使得柱塞泵站体积更小,适合煤矿井下采掘工作面,变频一体机200与往复式柱塞泵100采用鼓形齿联轴器130连接传动,可允许较大的角位移,可改善齿的接触条件,提高传递转矩的能力,延长使用寿命。The plunger pump station provided by the present invention realizes radial positioning of the reciprocating plunger pump 100 and the frequency converter 200 through the first stop 110 and the second stop 111, thereby improving the centering efficiency and centering accuracy, simplifying the installation structure, and making assembly easier; the use of the frequency converter 200 makes the plunger pump station smaller in size and suitable for underground mining working faces in coal mines. The frequency converter 200 and the reciprocating plunger pump 100 are connected and driven by a drum gear coupling 130, which allows a larger angular displacement, improves the contact conditions of the teeth, improves the ability to transmit torque, and extends the service life.

本发明的柱塞泵站可以应用在煤碳挖采、井下压裂、石油固井、石油压裂中,例如乳化液泵泵站、喷雾泵泵站、固井泵组、石油压裂泵泵组。The plunger pump station of the present invention can be used in coal mining, downhole fracturing, oil cementing, and oil fracturing, such as an emulsion pump station, a spray pump station, a cementing pump group, and an oil fracturing pump group.

最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (10)

1. A plunger pump station, comprising:
The reciprocating plunger pump comprises a gear box, wherein a first end of the gear box is provided with a first spigot;
The variable frequency all-in-one machine is provided with a second spigot on the end face, and the first spigot and the second spigot are radially positioned and matched;
and one end of the crowned tooth coupler is connected with a gear shaft of the gear box, and the other end of the crowned tooth coupler is connected with a motor shaft of the frequency conversion integrated machine.
2. The plunger pump station of claim 1, wherein the second end of the gearbox is provided with a third spigot;
the reciprocating plunger pump further comprises a crank case, a fourth spigot is arranged on the end face of the crank case, and the third spigot is in radial positioning fit with the fourth spigot.
3. The plunger pump station of claim 1, wherein the crowned tooth coupling comprises:
An inner gear ring;
the outer teeth of the first outer tooth flange are meshed with the inner teeth of the inner gear ring, and the first outer tooth flange is connected with the gear shaft through a key;
the outer teeth of the second outer tooth flange are meshed with the inner teeth of the inner gear ring, and the second outer tooth flange is connected with the motor shaft through a key.
4. The plunger pump station of claim 2, wherein the reciprocating plunger pump further comprises a fluid end disposed on a side of the crankcase, the crankcase being coupled to the fluid end.
5. The plunger pump station of claim 2, further comprising a lubrication cooling system comprising an oil cooler disposed below the crankcase.
6. A plunger pump station according to any one of claims 2 to 5, further comprising a chassis on which the reciprocating plunger pump and the variable frequency all-in-one are mounted.
7. The plunger pump station of claim 6, wherein the chassis comprises:
The first installation seat is used for installing the frequency conversion all-in-one machine;
The second mounting seat is used for mounting the gear box;
the third installation seat is used for installing the crankcase, is arched and is higher than the first installation seat and the second installation seat;
Wherein the second mount is disposed between the first mount and the third mount.
8. The plunger pump station of claim 1, further comprising a lubrication tank disposed below the gearbox.
9. A plunger pump station according to claim 2, wherein the gearbox comprises an output gear, the output gear being in mesh with the gear shaft, the output gear being keyed to a crank shaft of the crankcase.
10. The plunger pump station of claim 5, wherein the lubrication and cooling system further comprises:
one end of the first tubular one-way valve is connected with the built-in lubrication assembly;
one end of the second tubular one-way valve is connected with the external lubrication assembly;
The first pipe type one-way valve and the second pipe type one-way valve are connected with an oil inlet of the oil cooler through an integrated block.
CN202311748465.0A 2023-12-19 2023-12-19 Piston pump station Pending CN117905668A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311748465.0A CN117905668A (en) 2023-12-19 2023-12-19 Piston pump station

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311748465.0A CN117905668A (en) 2023-12-19 2023-12-19 Piston pump station

Publications (1)

Publication Number Publication Date
CN117905668A true CN117905668A (en) 2024-04-19

Family

ID=90693059

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202311748465.0A Pending CN117905668A (en) 2023-12-19 2023-12-19 Piston pump station

Country Status (1)

Country Link
CN (1) CN117905668A (en)

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