CN117901422A - Energy-saving three-in-one multifunctional solvent-free compounding machine - Google Patents
Energy-saving three-in-one multifunctional solvent-free compounding machine Download PDFInfo
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- CN117901422A CN117901422A CN202311777732.7A CN202311777732A CN117901422A CN 117901422 A CN117901422 A CN 117901422A CN 202311777732 A CN202311777732 A CN 202311777732A CN 117901422 A CN117901422 A CN 117901422A
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- roller
- fixedly connected
- mounting seat
- air bag
- pipe
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- 238000013329 compounding Methods 0.000 title claims abstract description 28
- 239000003292 glue Substances 0.000 claims abstract description 37
- 239000011248 coating agent Substances 0.000 claims abstract description 28
- 238000000576 coating method Methods 0.000 claims abstract description 28
- 150000001875 compounds Chemical class 0.000 claims abstract description 16
- 239000002131 composite material Substances 0.000 claims description 77
- 238000003825 pressing Methods 0.000 claims description 13
- 239000006096 absorbing agent Substances 0.000 claims description 12
- 238000001514 detection method Methods 0.000 claims description 8
- 239000000696 magnetic material Substances 0.000 claims description 8
- 238000005086 pumping Methods 0.000 claims description 7
- 238000004804 winding Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims 1
- 239000012528 membrane Substances 0.000 abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 35
- 239000000853 adhesive Substances 0.000 description 6
- 230000001070 adhesive effect Effects 0.000 description 6
- 230000009471 action Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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Abstract
The invention relates to the field of membrane compounding, in particular to an energy-saving three-in-one multifunctional solvent-free compounding machine. Technical problems: the existing solvent-free compounding machine is huge in size, large in occupied space and high in cost, and each layer of film needs to be coated independently by one coating roller. The technical scheme is as follows: an energy-saving three-in-one multifunctional solvent-free compound machine comprises a mounting seat and the like; the device also comprises a fixing frame, a fixing shaft, an air bag ring and the like; the mounting seat is fixedly connected with a fixing frame; the fixed frame is fixedly connected with a fixed shaft which is fixedly connected with the mounting seat; the mounting seat is rotationally connected with an air bag ring. According to the invention, the glue is transferred to the outside of the air bag ring through the clockwise rotation of the glue guide roller I, and simultaneously the glue is transferred to the outside of the air bag ring through the clockwise rotation of the glue guide roller II, so that the glue is coated on the first film and the second film through the rotation of the air bag ring, thereby simultaneously coating two films, improving the coating efficiency and saving the cost.
Description
Technical Field
The invention relates to the field of membrane compounding, in particular to an energy-saving three-in-one multifunctional solvent-free compounding machine.
Background
The solvent-free compounding machine is equipment for compounding two or more base materials together by adopting solvent-free adhesives, and can realize solvent-free compounding, dry compounding (solvent adhesive, water adhesive) and other compounding types by switching coating units, but because the existing solvent-free compounding machine is huge in size and large in occupied space, each layer of film needs one coating roller for independent coating, the cost is high, and when the equipment is stopped under emergency conditions, the water adhesive can be adhered and solidified on the coating rollers, so that inconvenience is brought to the next production.
Disclosure of Invention
In order to overcome the defects of huge volume, large occupied space and high cost of the traditional solvent-free compound machine, each layer of film needs to be coated by a coating roller independently, the invention provides an energy-saving three-in-one multifunctional solvent-free compound machine.
The technical scheme is as follows: an energy-saving three-in-one multifunctional solvent-free compound machine comprises a mounting seat, a first unreeling roller, a second unreeling roller, a third unreeling roller, a guide roller and a reeling roller; the left side of the mounting seat is rotationally connected with a first unreeling roller; the middle part of the mounting seat is rotationally connected with a second unreeling roller; the right side of the mounting seat is rotationally connected with a third unreeling roller; a plurality of guide rollers are rotationally connected to the mounting seat; the right side of the mounting seat is rotationally connected with a winding roller, and the winding roller is positioned at the left side of the third unreeling roller; the device also comprises a fixing frame, a fixing shaft, an air bag ring, a push rod, a suction pipe, a serrated plate, a connecting rod, a tension spring, a connecting ring, a rubber guiding roller I, a rubber guiding roller II and a composite component; the mounting seat is fixedly connected with a fixing frame; the fixed frame is fixedly connected with a fixed shaft which is fixedly connected with the mounting seat; the mounting seat is rotationally connected with an air bag ring made of magnetic materials; two ends of the fixed shaft are fixedly connected with a push rod respectively; the telescopic ends of the two push rods are fixedly connected with a suction pipe together; the right side of the suction pipe is provided with a suction groove; the upper side of the suction pipe is fixedly connected with a serration plate; two ends of the fixed shaft are fixedly connected with a tension spring respectively, and the tension springs are fixedly connected with the suction pipe; the fixed shaft is rotationally connected with a connecting ring which is fixedly connected with the air bag ring; the mounting seat is rotationally connected with a rubber guiding roller I, and the rubber guiding roller I is positioned at the left upper corner of the air bag ring; the mounting seat is rotationally connected with a rubber guiding roller II, and the rubber guiding roller II is positioned at the upper right corner of the air bag ring; the mounting seat is connected with a composite component for compositing the three layers of films.
The device further comprises a connecting rod, a fixed rod and an electromagnet; the fixed shaft is fixedly connected with two connecting rods, and the connecting rods are contacted with the inner side surface of the air bag ring; the fixed shaft is fixedly connected with a plurality of fixed rods; all the fixing rods are fixedly connected with electromagnets, and the electromagnets are matched with the air bag ring.
Further described, the electromagnet is arranged in an arc shape.
Further, the device also comprises a composite component; the composite component comprises a composite roller, a spring body, a coating roller, a rubber guiding roller III, a limit rod, a conveying roller, a magnetic block and a supporting rod; the mounting seat is rotationally connected with the composite roller; the composite roller is provided with a plurality of rectangular grooves which are annularly distributed at intervals; a plurality of spring bodies are fixedly connected in each rectangular groove; all the spring bodies positioned in the same rectangular groove are fixedly connected with a limit rod made of magnetic materials; the right side of the composite roller is rotationally connected with a coating roller; the mounting seat is rotationally connected with a rubber guiding roller III, and the rubber guiding roller III is positioned at the left upper corner of the coating roller; the mounting seat is rotationally connected with a conveying roller, and the conveying roller is positioned between the coating roller and the composite roller; the mounting seat is fixedly connected with a supporting rod, and the supporting rod is rotationally connected with the composite roller; the supporting rod is fixedly connected with a plurality of magnetic blocks which are distributed at intervals, and the magnetic blocks are matched with the limiting rods.
Further described, the composite assembly further comprises a connecting frame, a suction pipe, a connecting pipe, a pressing pipe and a suction ring; the mounting seat is fixedly connected with a connecting frame; the connecting frame is fixedly connected with a suction pipe which is positioned between the composite roller and the conveying roller; two ends of the suction pipe are respectively communicated with two connecting pipes which are distributed left and right; each connecting pipe is rotationally connected with a pressing pipe, and a round hole formed in the connecting pipe is communicated with a round hole formed in the corresponding pressing pipe; the front end and the rear end of the composite roller and the conveying roller are fixedly connected with a suction ring respectively.
Further described, the composite assembly also comprises a sliding block I, a telescopic pipe, a sliding block II, a rope, a motor and a pumping pipe; the front end of the lower side of the suction pipe is connected with a sliding block I in a sliding way; the rear end of the lower side of the suction pipe is connected with a sliding block II in a sliding way; the sliding block I and the sliding block II are fixedly connected with a telescopic pipe together, and the telescopic pipe is communicated with the suction pipe; the connecting frame is fixedly connected with a motor; the output shaft of the motor is wound with a rope, and the rope penetrates through the sliding block II and is fixedly connected with the sliding block I; the lower side of the telescopic pipe is communicated with a plurality of pumping pipes.
Further described, the composite assembly further includes a rubber sheet; the left side of each pumping pipe is fixedly connected with a rubber sheet in arc arrangement.
Further, the limiting rod is arranged in a manner of being large in the middle and small at two ends.
Further, the device also comprises a detection component; the detection assembly comprises a mounting plate, an air bag tube and an absorber; the mounting seat is fixedly connected with a mounting plate; the mounting plate is fixedly connected with two or more tube groups, and each tube group consists of two air bag tubes; a notch is formed in the inner side of each air bag pipe, and the two notches are arranged in opposite directions; each air bag pipe is fixedly connected with one absorber, and the two absorbers are arranged in opposite directions.
Further, the notch is arranged in a manner of thin middle and thick two sides.
Compared with the prior art, the invention has the following advantages: according to the invention, the fixed shaft is controlled to drive the air bag ring to rotate anticlockwise from a front-to-back view, meanwhile, the glue is injected onto the glue guiding roller I and the glue guiding roller II, the glue is transferred to the outside of the air bag ring through clockwise rotation of the glue guiding roller I, and meanwhile, the glue is transferred to the outside of the air bag ring through clockwise rotation of the glue guiding roller II, and then the glue is coated onto the first film and the second film through rotation of the air bag ring, so that two films are coated simultaneously, the coating efficiency is improved, and the cost is saved.
According to the invention, the spring body and the limiting rod are driven to rotate when the composite roller rotates, the limiting rod is made of magnetic materials under the action of magnetic force of the magnetic blocks distributed at intervals when passing through the magnetic blocks, and the left side of the second film is subjected to intermittent reciprocating vibration under the elastic force of the spring body, so that bubbles in the water gel between the first film and the second film are vibrated out, and the water gel between the first film and the second film is guided due to the fact that the limiting rod is arranged at the middle large end and the small end, so that the water gel between the first film and the second film is extruded to the two sides, and the extruded excessive water gel is absorbed by the suction ring made of sponge materials.
According to the invention, the external air pump is controlled to start to inflate the air bag pipe, so that the air bag pipe is inflated, and the defect groove is formed in a thin middle and thick two sides, so that when the air bag pipe is inflated, the middle thin position of the air bag pipe is inflated first, the uppermost air bag pipe only has the middle part inflated to extrude the middle water gel in the composite film to two sides, the air bag pipe at the lowest part can be inflated completely to extrude the redundant water gel in the composite film completely from two sides, and the extruded water gel is absorbed by the absorber, so that the redundant water gel in the composite film is eliminated.
Drawings
FIG. 1 is a schematic diagram of a first construction of an energy-saving three-in-one multifunctional solventless laminator according to the present invention;
FIG. 2 is a schematic diagram of a second construction of the energy-saving three-in-one multifunctional solventless laminator disclosed by the invention;
FIG. 3 is a schematic view of a combined partial structure of a fixing frame, a fixing shaft and an air bag ring disclosed by the energy-saving three-in-one multifunctional solvent-free compound machine;
fig. 4 is a schematic diagram of a combined partial structure of a fixing frame, a fixing shaft, an air bag ring, a push rod, a suction pipe, a serrated plate, a connecting rod, a tension spring, a connecting ring, a fixing rod and an electromagnet disclosed by the energy-saving three-in-one multifunctional solvent-free compound machine;
FIG. 5 is a schematic view of a partial structure of a composite assembly disclosed by the energy-saving three-in-one multifunctional solvent-free composite machine;
FIG. 6 is a schematic view of a first partial structure of a composite assembly disclosed in the energy-efficient three-in-one multifunctional solventless laminator of the present invention;
FIG. 7 is a schematic view of a second partial structure of a composite assembly disclosed in the energy-efficient three-in-one multifunctional solventless laminator of the present invention;
FIG. 8 is a schematic view of a third partial structure of a composite assembly disclosed in the energy-efficient three-in-one multifunctional solventless laminator of the present invention;
FIG. 9 is a schematic view of a fourth partial structure of a composite assembly disclosed in the energy-efficient three-in-one multifunctional solventless laminator of the present invention;
FIG. 10 is a schematic view of a fifth partial structure of a composite assembly disclosed in the energy-efficient three-in-one multifunctional solventless laminator of the present invention;
FIG. 11 is a schematic view of a first partial structure of a detection assembly disclosed in the energy-saving three-in-one multifunctional solvent-free compound machine of the present invention;
Fig. 12 is a schematic diagram of a second partial structure of a detection assembly disclosed in the energy-saving three-in-one multifunctional solvent-free compound machine of the present invention.
The marks of the components in the drawings are as follows: 1-mounting seat, 2-first unreeling roller, 3-second unreeling roller, 4-third unreeling roller, 5-guide roller, 6-reeling roller, 7-first film, 8-second film, 9-third film, 10-composite film, 101-fixing frame, 102-fixing shaft, 103-air bag ring, 104-push rod, 105-suction tube, 106-serration plate, 107-connecting rod, 108-tension spring, 109-connecting ring, 1010-fixing rod, 1011-electromagnet, 1012-rubber guiding roller I, 1013-rubber guiding roller II and 201-composite roller, 202-spring body, 203-link, 204-suction pipe, 205-connecting pipe, 206-pressing pipe, 207-slider I, 208-telescopic pipe, 209-slider II, 2010-rope, 2011-motor, 2012-suction pipe, 2013-rubber sheet, 2014-suction ring, 2015-coating roller, 2016-glue guiding roller III, 2017-limit lever, 2018-transfer roller, 2019-magnetic block, 2020-support bar, 301-mounting plate, 302-air bag pipe, 303-absorber, 105 a-suction groove, 201 a-rectangular groove, 302 a-notch groove.
Detailed Description
The following description of the technical solutions in the embodiments of the present invention will be clear and complete, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
An energy-saving three-in-one multifunctional solvent-free compound machine, as shown in figures 1-12, comprises a mounting seat 1, a first unreeling roller 2, a second unreeling roller 3, a third unreeling roller 4, a guide roller 5 and a reeling roller 6; the left side of the mounting seat 1 is rotationally connected with a first unreeling roller 2; the middle part of the mounting seat 1 is rotationally connected with a second unreeling roller 3; the right side of the mounting seat 1 is rotatably connected with a third unreeling roller 4; a plurality of guide rollers 5 are rotatably connected to the mounting seat 1; the right side of the mounting seat 1 is rotationally connected with a wind-up roller 6, and the wind-up roller 6 is positioned at the left side of the third unreeling roller 4;
The device also comprises a fixing frame 101, a fixing shaft 102, an air bag ring 103, a push rod 104, a suction pipe 105, a serration plate 106, a connecting rod 107, a tension spring 108, a connecting ring 109, a rubber guiding roller I1012, a rubber guiding roller II 1013 and a composite component; the mounting seat 1 is fixedly connected with a fixing frame 101; the fixed frame 101 is fixedly connected with a fixed shaft 102, and the fixed shaft 102 is fixedly connected with the mounting seat 1; the mounting seat 1 is rotationally connected with an air bag ring 103 made of magnetic materials; two ends of the fixed shaft 102 are fixedly connected with a push rod 104 which is obliquely arranged at the upper left corner; the telescopic ends of the two push rods 104 are fixedly connected with a suction pipe 105; the right side of the suction pipe 105 is provided with a suction groove 105a; a serration plate 106 is fixedly connected to the upper side of the suction pipe 105; two ends of the fixed shaft 102 are fixedly connected with a tension spring 108 respectively, and the tension spring 108 is fixedly connected with the suction tube 105; the fixed shaft 102 is rotationally connected with a connecting ring 109, and the connecting ring 109 is fixedly connected with the air bag ring 103; the mounting seat 1 is rotationally connected with a rubber guiding roller I1012, and the rubber guiding roller I1012 is positioned at the left upper corner of the air bag ring 103; the mounting seat 1 is rotationally connected with a rubber guiding roller II 1013, and the rubber guiding roller II 1013 is positioned at the upper right corner of the air bag ring 103; the mounting seat 1 is connected with a composite component for compositing the three layers of films.
Also comprises a connecting rod 107, a fixed rod 1010 and an electromagnet 1011; the fixed shaft 102 is fixedly connected with two connecting rods 107, and the connecting rods 107 are contacted with the inner side surface of the air bag ring 103; the fixed shaft 102 is fixedly connected with a plurality of fixed rods 1010; all the fixing rods 1010 are fixedly connected with an electromagnet 1011, and the electromagnet 1011 and the air bag ring 103 are matched with each other.
The electromagnet 1011 is arranged in an arc shape to fit the arc surface inside the air bag ring 103.
The working steps of the embodiment are as follows: in the following description of the dry-compound compounding using a glue, the external air pump is first connected to the air-bag ring 103, then the first film 7 to be compounded is manually put into the first unreeling roller 2, the second film 8 is put into the second unreeling roller 3, the third film 9 is put into the third unreeling roller 4, then the first unreeling roller 2 is controlled to let out the first film 7, and the second unreeling roller 3 is controlled to let out the second film 8, then the external air pump is controlled to be activated, the air-bag ring 103 is inflated, the outside of the air-bag ring 103 is inflated to be in contact with the first film 7 on one guide roller 5, the outside of the air-bag ring 103 is simultaneously in contact with the second film 8 on the other guide roller 5, as shown in fig. 4, then the air-bag ring 103 is controlled to rotate anticlockwise from the front to the rear view, at the same time, the glue is injected onto the glue guiding rollers i 1012 and ii 1013, the glue is transferred to the outside of the air bag ring 103 through the clockwise rotation of the glue guiding roller I1012, and is transferred to the outside of the air bag ring 103 through the clockwise rotation of the glue guiding roller II 1013, and is further coated on the first film 7 and the second film 8 through the rotation of the air bag ring 103, so that the coating efficiency is improved, the cost is saved, at the moment, the air bag ring 103 at the right lower side of the glue guiding roller II 1013 is downwards sunken under the action of the magnetic force of the electromagnet 1011, the fixing rod 1010 limits the sunken area of the air bag ring 103, and the glue can be gathered in the sunken area under the action of the magnetic force of the electromagnet 1011, because the outside of the air bag ring 103 is smooth, and the mobility of the glue is larger, the glue in the sunken area can not be completely taken away when the air bag ring 103 rotates, and the glue always exists in the sunken area, so that the glue can be applied to the second film 8.
When the air bag ring 103 rotates, the push rod 104 is controlled to stretch to drive the suction pipe 105 and the serration plate 106 to move towards the direction away from the outer side of the air bag ring 103, the tension spring 108 is stretched, when the equipment stops under the sudden situation, the air bag ring 103 gradually reduces the rotating speed to a stop under the inertia effect, the push rod 104 loses power, at the moment, the suction pipe 105 and the serration plate 106 move towards the direction close to the outer side of the air bag ring 103 under the restoring force of the tension spring 108 until the suction pipe 105 and the serration plate 106 contact the outer side of the air bag ring 103, the suction pipe 105 and the serration plate 106 scrape the outer side of the air bag ring 103, the adhesive adhered to the outer side of the air bag ring 103 is scraped into the suction pipe 105 through the suction groove 105a for temporary storage, and the serration plate 106 enhances the scraping power to the solidified adhesive, so that the scraping efficiency is improved.
The first film 7 and the second film 8 are conveyed through the guide roller 5 after being coated, and then reach the composite component on the right side of the mounting seat 1, at the moment, the third unreeling roller 4 is controlled to release the third film 9, the third film 9 reaches the composite component after being coated, the composite component composites the first film 7, the second film 8 and the third film 9 into the composite film 10, and finally, the winding roller 6 is controlled to wind up the composite film 10.
Example 2
On the basis of the embodiment 1, as shown in fig. 5-10, the composite component is also included;
The composite component comprises a composite roller 201, a spring body 202, a coating roller 2015, a rubber guide roller III 2016, a limit rod 2017, a conveying roller 2018, a magnetic block 2019 and a supporting rod 2020; the mounting seat 1 is rotationally connected with the composite roller 201; the composite roller 201 is provided with a plurality of rectangular grooves 201a which are distributed at intervals in a ring shape; a plurality of spring bodies 202 are fixedly connected in each rectangular groove 201a; all the spring bodies 202 positioned in the same rectangular groove 201a are fixedly connected with a limit rod 2017 made of magnetic materials; a coating roller 2015 is rotatably connected to the right side of the composite roller 201; the mounting seat 1 is rotationally connected with a rubber guide roller III 2016, and the rubber guide roller III 2016 is positioned at the left upper corner of the coating roller 2015; the mounting seat 1 is rotatably connected with a conveying roller 2018, and the conveying roller 2018 is positioned between the coating roller 2015 and the compound roller 201; the mounting seat 1 is fixedly connected with a supporting rod 2020, and the supporting rod 2020 is rotationally connected with the composite roller 201; the supporting rod 2020 is fixedly connected with a plurality of magnetic blocks 2019 which are distributed at intervals, and the magnetic blocks 2019 are matched with the limiting rods 2017.
The composite assembly further comprises a connecting frame 203, a suction pipe 204, a connecting pipe 205, a pressing pipe 206 and a suction ring 2014; the mounting seat 1 is fixedly connected with a connecting frame 203; the connecting frame 203 is fixedly connected with a suction pipe 204, and the suction pipe 204 is positioned between the composite roller 201 and the conveying roller 2018; two ends of the suction pipe 204 are respectively communicated with two connecting pipes 205 which are distributed left and right; each connecting pipe 205 is rotatably connected with a pressing pipe 206, and a round hole formed in each connecting pipe 205 is communicated with a round hole formed in the corresponding pressing pipe 206; a suction ring 2014 made of sponge material is fixedly connected to the front end and the rear end of the composite roller 201 and the conveying roller 2018 respectively.
The composite assembly further comprises a sliding block I207, a telescopic pipe 208, a sliding block II 209, a rope 2010, a motor 2011 and a drawing pipe 2012; the front end of the lower side of the suction pipe 204 is connected with a sliding block I207 in a sliding way; the rear end of the lower side of the suction pipe 204 is connected with a sliding block II 209 in a sliding way; the slide block I207 and the slide block II 209 are fixedly connected with the telescopic pipe 208 together, and the telescopic pipe 208 is communicated with the suction pipe 204; the connecting frame 203 is connected with a motor 2011 through bolts; the output shaft of the motor 2011 is wound with a rope 2010, and the rope 2010 passes through the slide block II 209 and is fixedly connected with the slide block I207; the lower side of the telescopic tube 208 is communicated with a plurality of pumping tubes 2012.
The composite assembly further includes a rubber sheet 2013; the left side of each suction pipe 2012 is fixedly connected with a rubber sheet 2013 which is arranged in an arc shape.
The limiting rod 2017 is arranged at the middle large end and the two small ends, and is used for guiding the water gel between the first film 7 and the second film 8, so that the water gel between the first film 7 and the second film 8 is extruded to the two sides.
The working steps of the embodiment are as follows: the operation of the compounding assembly of example 1 to compound the three-layer film into the composite film 10 is that when the coating of the first film 7 and the second film 8 is completed and reaches the compounding roller 201, the glue is transferred to the outer side of the coating roller 2015 through the clockwise rotation of the glue guiding roller III 2016, the coating roller 2015 is controlled to rotate anticlockwise from the front to back view, the glue is further coated onto the third film 9 through the rotation of the coating roller 2015, then the compounding roller 201 is controlled to rotate clockwise from the front to back view, meanwhile, the conveying roller 2018 is controlled to rotate anticlockwise from the front to back view, and the conveying roller 2018 is further used for conveying the third film 9 onto the compounding roller 201 to compound the first film 7 and the second film 8, so that the three-layer film is compounded into the composite film 10, when the first film 7 and the second film 8 reach the compounding roller 201, the right side of the first film 7 and the right side of the second film 8 are coated with the glue, so that when the left side of the first film 7 and the right side of the second film 8 are mutually adhered, the glue is extruded and gathered in a gap between the left side of the first film 7 and the right side of the second film 8, when the gathered glue is too much, the height of the glue gradually rises, the glue on the right side of the second film 8 is too much, air easily enters the excessive glue, bubbles are generated in the glue, and the compound is influenced, at this time, the compound roller 201 drives the spring body 202 and the limiting rod 2017 to rotate when rotating, and when the limiting rod 2017 passes through the magnetic block 2019, the limiting rod 2017 made of magnetic material reciprocates at intervals on the left side of the second film 8 under the action of the magnetic force of the magnetic block 2019 distributed at intervals under the elastic force of the spring body 202, and the left side of the first film 7 is further reciprocally vibrated at intervals, air bubbles in the water gel between the second films 8 are vibrated out, and meanwhile, as the limiting rods 2017 are arranged at the middle large end and the two small ends, the water gel between the first films 7 and the second films 8 is guided, so that the water gel between the first films 7 and the second films 8 is extruded to two sides, and the extruded redundant water gel is absorbed by the sponge suction rings 2014.
When the compound roller 201 and the transfer roller 2018 rotate relatively, the pressing pipe 206 extrudes the rotating suction ring 2014, so that the pressing pipe 206 rotates on the connecting pipe 205 under the action of friction force between the pressing pipe 206 and the suction ring 2014, and simultaneously the external suction pump is controlled to start.
When the right side of the first film 7 and the left side of the third film 9 are attached, more water gel is extruded into the gaps on the right side of the first film 7 and the left side of the third film 9, at this time, the external suction pump pumps away the water gel accumulated in the gaps on the right side of the first film 7 and the left side of the third film 9 through the suction pipe 204, the telescopic pipe 208 and the suction pipe 2012, but because the situation that part of the area on the right side of the first film 7 is not coated with the water gel in the coating stage exists, at this time, the motor 2011 is controlled to start, the forward and backward rotation of the output shaft of the motor 2011 releases the rope 2010, the rope 2010 pulls the sliding block I207 and the sliding block II 209 to move back and forth in opposite directions under the suction pipe 204, the sliding block I207 and the sliding block II 209 carry out back and forth extrusion on the telescopic pipe 208, and the telescopic pipe 208 drives the suction pipe 2012 to reciprocate, the water gel accumulated in the gaps on the right side of the first film 7 and the left side of the third film 9 is stirred back and forth, the fluidity of the water gel is improved, meanwhile, the water gel can be more easily pumped away by the suction pipe 2012 can move the water gel in the gaps on the right side of the first film 7 and the left side of the third film 9, the water gel can be evenly pushed out in the gaps on the left side of the suction pipe 7 and the left side of the third film 9, the water gel can be more than the water gel can be more completely moved in the gap area on the left side of the film 7 and the gap is further moved back and the water gel can be more than the water gel can be more evenly moved to the water-filled into the gap is the gap between the gap and the gap is left and the water is left and gathered.
Example 3
Based on the embodiment 2, as shown in fig. 11-12, a detection component is further included; the detection assembly comprises a mounting plate 301, a balloon tube 302 and an absorber 303; the mounting seat 1 is fixedly connected with a mounting plate 301; the mounting plate 301 is fixedly connected with two or more tube groups, and each tube group consists of two air bag tubes 302; a notch 302a is formed in the inner side of each air bag tube 302, and the two notches 302a are arranged in opposite directions; one absorber 303 is fixedly connected to each air bag tube 302, and the two absorbers 303 are arranged opposite to each other.
The notch 302a is formed to be thin in the middle and thick on both sides, so that when the balloon tube 302 is inflated, the thin middle portion of the balloon tube 302 is inflated first, so that the middle portion of the balloon tube 302 presses the composite membrane 10 first, and bubbles in the composite membrane 10 are pressed from the middle to both sides.
The air bag tube 302 is inflated from top to bottom in sequence, so that the deformation degree of the air bag tube 302 is increased from top to bottom in sequence.
The working steps of the embodiment are as follows: the external air pump is communicated to the air bag pipe 302, when the three-layer film composite layer is rolled by the rolling roller 6 after being formed into the composite film 10, more water gel still exists in the composite film 10, when the composite film 10 passes through the air bag pipe 302 in the rolling process, the external air pump is controlled to be started to inflate the air bag pipe 302, and then the air bag pipe 302 is inflated, as the air bag pipe 302 is provided with the notch 302a on the side close to the composite film 10, the inflation degree of the air bag pipe 302 on the side close to the composite film 10 is greater than that of the side far away from the composite film 10, and as the notch 302a is arranged in a middle thin and thick way, when the air bag pipe 302 is inflated, the middle thin position of the air bag pipe 302 is inflated first, and then only the middle part of the uppermost air bag pipe 302 is inflated to extrude the water gel in the middle of the composite film 10 to the two sides, the inflation amount of the air bag pipe 302 at the lowest part is inflated to be fully inflated, and the redundant water gel in the composite film 10 is completely extruded from the two sides, and the extruded water gel is absorbed by the absorber 303, so that the redundant water gel in the composite film 10 is eliminated.
While the invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
Claims (10)
1. An energy-saving three-in-one multifunctional solvent-free compound machine comprises a mounting seat (1), a first unreeling roller (2), a second unreeling roller (3), a third unreeling roller (4), a guide roller (5) and a winding roller (6); the left side of the mounting seat (1) is rotationally connected with a first unreeling roller (2); the middle part of the mounting seat (1) is rotationally connected with a second unreeling roller (3); a third unreeling roller (4) is rotatably connected to the right side of the mounting seat (1); a plurality of guide rollers (5) are rotatably connected to the mounting seat (1); the right side of the mounting seat (1) is rotationally connected with a winding roller (6), and the winding roller (6) is positioned at the left side of the third unreeling roller (4); the method is characterized in that: the device also comprises a fixing frame (101), a fixing shaft (102), an air bag ring (103), a push rod (104), a suction pipe (105), a serration plate (106), a connecting rod (107), a tension spring (108), a connecting ring (109), a rubber guiding roller I (1012), a rubber guiding roller II (1013) and a composite component; the mounting seat (1) is fixedly connected with a fixing frame (101); the fixed frame (101) is fixedly connected with a fixed shaft (102), and the fixed shaft (102) is fixedly connected with the mounting seat (1); the mounting seat (1) is rotationally connected with an air bag ring (103) made of magnetic materials; two ends of the fixed shaft (102) are fixedly connected with a push rod (104) respectively; the telescopic ends of the two push rods (104) are fixedly connected with a suction pipe (105) together; the right side of the suction pipe (105) is provided with a suction groove (105 a); a serration plate (106) is fixedly connected to the upper side of the suction pipe (105); two ends of the fixed shaft (102) are fixedly connected with a tension spring (108), and the tension spring (108) is fixedly connected with the suction pipe (105); the fixed shaft (102) is rotationally connected with a connecting ring (109), and the connecting ring (109) is fixedly connected with the air bag ring (103); the mounting seat (1) is rotationally connected with a rubber guiding roller I (1012), and the rubber guiding roller I (1012) is positioned at the left upper corner of the air bag ring (103); the mounting seat (1) is rotationally connected with a rubber guiding roller II (1013), and the rubber guiding roller II (1013) is positioned at the right upper corner of the air bag ring (103); the mounting seat (1) is connected with a composite component for compositing the three layers of films.
2. An energy-saving three-in-one multifunctional solvent-free compounding machine according to claim 1, characterized in that: the device also comprises a connecting rod (107), a fixed rod (1010) and an electromagnet (1011); the fixed shaft (102) is fixedly connected with two connecting rods (107), and the connecting rods (107) are contacted with the inner side surface of the air bag ring (103); the fixed shaft (102) is fixedly connected with a plurality of fixed rods (1010); all the fixing rods (1010) are fixedly connected with electromagnets (1011) together, and the electromagnets (1011) are matched with the air bag ring (103).
3. An energy-saving three-in-one multifunctional solvent-free compounding machine according to claim 2, characterized in that: the electromagnet (1011) is arranged in an arc shape.
4. An energy-saving three-in-one multifunctional solvent-free compounding machine according to any one of claims 1-2, characterized in that: the device also comprises a composite component; the composite component comprises a composite roller (201), a spring body (202), a coating roller (2015), a glue guiding roller III (2016), a limiting rod (2017), a conveying roller (2018), a magnetic block (2019) and a supporting rod (2020); the mounting seat (1) is rotationally connected with the composite roller (201); the composite roller (201) is provided with a plurality of rectangular grooves (201 a) which are distributed at intervals in a ring shape; a plurality of spring bodies (202) are fixedly connected in each rectangular groove (201 a); all the spring bodies (202) positioned in the same rectangular groove (201 a) are fixedly connected with a limit rod (2017) made of magnetic materials; a coating roller (2015) is rotatably connected to the right side of the composite roller (201); the mounting seat (1) is rotationally connected with a rubber guide roller III (2016), and the rubber guide roller III (2016) is positioned at the left upper corner of the coating roller (2015); the mounting seat (1) is rotationally connected with a conveying roller (2018), and the conveying roller (2018) is positioned between the coating roller (2015) and the composite roller (201); the mounting seat (1) is fixedly connected with a supporting rod (2020), and the supporting rod (2020) is rotationally connected with the composite roller (201); the supporting rod (2020) is fixedly connected with a plurality of magnetic blocks (2019) which are distributed at intervals, and the magnetic blocks (2019) are matched with the limiting rods (2017).
5. The energy-saving three-in-one multifunctional solvent-free compounding machine according to claim 4, wherein: the composite assembly further comprises a connecting frame (203), a suction pipe (204), a connecting pipe (205), a pressing pipe (206) and a suction ring (2014); the mounting seat (1) is fixedly connected with a connecting frame (203); the connecting frame (203) is fixedly connected with a suction pipe (204), and the suction pipe (204) is positioned between the composite roller (201) and the conveying roller (2018); two ends of the suction pipe (204) are respectively communicated with two connecting pipes (205) which are distributed left and right; each connecting pipe (205) is rotationally connected with a pressing pipe (206), and a round hole formed in the connecting pipe (205) is communicated with a round hole formed in the corresponding pressing pipe (206); the front end and the rear end of the composite roller (201) and the conveying roller (2018) are fixedly connected with a suction ring (2014) respectively.
6. An energy-saving three-in-one multifunctional solvent-free compounding machine according to claim 5, characterized in that: the composite assembly further comprises a sliding block I (207), a telescopic pipe (208), a sliding block II (209), a rope (2010), a motor (2011) and a pumping pipe (2012); the front end of the lower side of the suction pipe (204) is connected with a sliding block I (207) in a sliding way; the rear end of the lower side of the suction pipe (204) is connected with a sliding block II (209) in a sliding way; the sliding block I (207) and the sliding block II (209) are fixedly connected with a telescopic pipe (208) together, and the telescopic pipe (208) is communicated with the suction pipe (204); the connecting frame (203) is fixedly connected with a motor (2011); a rope (2010) is wound on an output shaft of the motor (2011), and the rope (2010) passes through the sliding block II (209) to be fixedly connected with the sliding block I (207); the lower side of the telescopic pipe (208) is communicated with a plurality of pumping pipes (2012).
7. The energy-saving three-in-one multifunctional solvent-free compounding machine according to claim 4, wherein: the composite assembly further includes a rubber sheet (2013); the left side of each pumping pipe (2012) is fixedly connected with a rubber sheet (2013) which is arranged in an arc shape.
8. The energy-saving three-in-one multifunctional solvent-free compounding machine according to claim 4, wherein: the limiting rod (2017) is arranged at the middle large end and the two small ends.
9. An energy-saving three-in-one multifunctional solvent-free compounding machine according to claim 1, characterized in that: the device also comprises a detection component; the detection assembly comprises a mounting plate (301), an air bag tube (302) and an absorber (303); the mounting seat (1) is fixedly connected with a mounting plate (301); the mounting plate (301) is fixedly connected with two or more tube groups, and each tube group consists of two air bag tubes (302); the inner side of each air bag pipe (302) is provided with a notch (302 a), and the two notches (302 a) are arranged in opposite directions; each air bag tube (302) is fixedly connected with one absorber (303), and the two absorbers (303) are arranged opposite to each other.
10. The energy-saving three-in-one multifunctional solvent-free compounding machine according to claim 9, wherein: the notch (302 a) is arranged in a manner of thin middle and thick two sides.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311777732.7A CN117901422A (en) | 2023-12-22 | 2023-12-22 | Energy-saving three-in-one multifunctional solvent-free compounding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311777732.7A CN117901422A (en) | 2023-12-22 | 2023-12-22 | Energy-saving three-in-one multifunctional solvent-free compounding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117901422A true CN117901422A (en) | 2024-04-19 |
Family
ID=90688740
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311777732.7A Pending CN117901422A (en) | 2023-12-22 | 2023-12-22 | Energy-saving three-in-one multifunctional solvent-free compounding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117901422A (en) |
-
2023
- 2023-12-22 CN CN202311777732.7A patent/CN117901422A/en active Pending
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