CN117901323B - Automatic equipment for producing cover plate - Google Patents
Automatic equipment for producing cover plate Download PDFInfo
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- CN117901323B CN117901323B CN202410311278.4A CN202410311278A CN117901323B CN 117901323 B CN117901323 B CN 117901323B CN 202410311278 A CN202410311278 A CN 202410311278A CN 117901323 B CN117901323 B CN 117901323B
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- 238000004512 die casting Methods 0.000 claims abstract description 96
- 239000000463 material Substances 0.000 claims abstract description 79
- 230000007246 mechanism Effects 0.000 claims abstract description 55
- 239000011347 resin Substances 0.000 claims abstract description 32
- 229920005989 resin Polymers 0.000 claims abstract description 32
- 230000002787 reinforcement Effects 0.000 claims abstract description 19
- 239000002994 raw material Substances 0.000 claims abstract description 8
- 238000004519 manufacturing process Methods 0.000 claims abstract description 6
- 238000005520 cutting process Methods 0.000 claims description 53
- 238000007599 discharging Methods 0.000 claims description 9
- 238000004140 cleaning Methods 0.000 claims description 4
- 229910001294 Reinforcing steel Inorganic materials 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 abstract description 16
- 239000010959 steel Substances 0.000 abstract description 16
- 238000002360 preparation method Methods 0.000 abstract description 12
- 238000012545 processing Methods 0.000 abstract description 3
- 238000012546 transfer Methods 0.000 abstract description 3
- 238000003860 storage Methods 0.000 description 24
- 238000009966 trimming Methods 0.000 description 9
- 238000005457 optimization Methods 0.000 description 8
- 239000000805 composite resin Substances 0.000 description 7
- 239000004744 fabric Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 229910001141 Ductile iron Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
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- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention relates to an automated device for producing cover plates. The automatic equipment belongs to the technical field of cover plate processing; the automatic equipment comprises a die-casting mechanism, wherein the die-casting mechanism is used for die-casting forming of a cover plate, one side of the die-casting mechanism is provided with a rack, one side of the rack, facing the die-casting mechanism, is provided with a material moving channel, the material moving channel is internally provided with a material moving mechanism, and the material moving mechanism is used for moving a reinforcement cage and the cover plate and simultaneously used for pre-filling raw material resin; according to the invention, the frame, the material moving mechanism and the die casting die are matched, so that the pre-filling material for preparing the cover plate is obtained by initially filling the steel reinforcement framework and the resin through the material moving mechanism in the preparation process of the cover plate, the die casting operation of the cover plate is realized through the die casting mechanism, the material moving mechanism is used for realizing the transfer between the pre-filling material and the cover plate, and a series of automatic production operations of the cover plate are finally realized.
Description
Technical Field
The invention belongs to the technical field of cover plate processing, and particularly relates to automatic equipment for producing a cover plate.
Background
The cover plate comprises a well cover, a drain ditch cover and the like, and the traditional cover plate is made of spheroidal graphite cast iron, so that the cover plate has the defects of attractive appearance, heavy weight, high brittleness, high price, inconvenient use and the like, and therefore, the newly designed composite resin cover plate gradually replaces the spheroidal graphite cast iron cover plate to become a new mainstream at present. The composite resin cover plate comprises a steel bar framework and composite resin, wherein the steel bar framework is arranged in the composite resin, and the composite resin cover plate is finally prepared through assembling and die casting.
In the process of preparing the cover plate, resin in a softened state is filled into a die of a die casting machine, and then the resin is manually flattened on the die, so that the resin is prevented from being accumulated on one side of the die, and overflows to one side during die casting, and the forming of the cover plate is influenced; meanwhile, after the cover plate is subjected to die-casting forming, part of adhesion waste exists at the corners, and the problem of how to remove the waste at the corners during the production of the cover plate is the technical problem to be solved at present.
Disclosure of Invention
The invention aims to solve the problems and provide the automatic equipment for producing the cover plate, which has a simple structure and reasonable design.
The invention realizes the above purpose through the following technical scheme:
an automated device for producing cover plates, comprising a die-casting mechanism for die-casting the cover plates;
The die-casting mechanism comprises a die-casting base, an upper die-casting seat is arranged on the die-casting base, a plurality of guide posts are arranged between the upper die-casting seat and the die-casting base, a die-casting hydraulic cylinder is arranged at the bottom of a top cover at the top of each guide post, a piston rod of the die-casting hydraulic cylinder is fixedly connected with the top of the upper die-casting seat, a lower die is arranged on the die-casting base, and an upper die is arranged at the bottom of the upper die-casting seat;
the lower die is internally provided with a jacking seat which is arranged on a jacking rod in a sliding manner, the jacking rod is provided with a cutting assembly, and the cutting assembly is used for cutting off redundant corners of the cover plate and cleaning the lower die; the cutting assembly comprises a fixed disc, a rotating shaft arranged at the bottom of the fixed disc is rotatably arranged on the jacking rod, cutting grooves are formed in two sides of the fixed disc, cutting seats are slidably arranged in the two cutting grooves, liftable cutting cutters are arranged in the cutting seats, brush seats are fixedly arranged on two sides of the bottom of the fixed disc, and a plurality of brush cloths are arranged at the bottom of the brush seats;
The die-casting mechanism is characterized in that a frame is arranged on one side of the die-casting mechanism, a material moving channel is arranged on one side of the frame, which faces to the die-casting mechanism, a material moving mechanism is arranged in the material moving channel and used for moving the steel reinforcement framework and the cover plate, and meanwhile, the frame is used for pre-filling raw material resin, a material feeding tank is arranged on one side of the frame, which faces away from the material moving channel, and resin for manufacturing the cover plate raw material is filled in the material feeding tank.
As a further optimization scheme of the invention, the upper die-casting seat is slidably arranged on a plurality of guide posts, the guide posts are fixedly arranged on the die-casting base, and the guide posts are fixedly arranged at the bottom of the top cover.
As a further optimization scheme of the invention, the material moving mechanism comprises a rotating seat, wherein material storage racks are fixedly arranged at two ends of the rotating seat, material storage trays are arranged on the material storage racks and used for storing prefilled materials formed by combining reinforcement frameworks and resin, two fan plates are rotatably arranged on the material storage racks, the rotating seat is rotatably arranged on the moving seat, the moving seat is arranged on a base, and a flattening assembly is arranged on the rotating seat and used for flattening the resin in the material storage trays.
As a further optimization scheme of the invention, the flattening component comprises a vertical rod, a cross rod is rotatably arranged on the vertical rod, a fixed rod is rotatably arranged at the end part of the cross rod, a lifting rod is slidably arranged in the fixed rod, the bottom of the lifting rod is connected with a flattening frame, a plurality of flattening rods are arranged on the flattening frame in an equal radian manner, and a roller is rotatably arranged at the bottom of the flattening rod.
As a further optimization scheme of the invention, an electromagnet is arranged in the roller.
As a further optimization scheme of the invention, the depth of the storage tray is higher than the thickness of the cover plate.
As a further optimization scheme of the invention, the base is rotatably provided with the movable screw rod, the movable seat is in threaded connection with the movable screw rod, and one side of the base is provided with the movable motor for driving the movable screw rod to rotate.
As a further optimization scheme of the invention, one side of the frame is provided with a feeding channel, a feeding conveyor belt is arranged in the feeding channel, the feeding conveyor belt is used for conveying the reinforcement cage, one side of the frame, which is away from the feeding channel, is provided with a discharging channel, and a discharging conveyor belt is arranged in the discharging channel.
As a further optimization scheme of the invention, a jacking hydraulic cylinder for driving the jacking rod to lift is arranged in the die-casting base.
The invention has the beneficial effects that:
According to the invention, through the cooperation among the frame, the material moving mechanism and the die casting mold, the pre-filling material for preparing the cover plate is obtained by initially filling the steel reinforcement framework and the resin through the material moving mechanism in the preparation process of the cover plate, then the die casting operation of the cover plate is realized through the die casting mechanism, finally the material moving mechanism is utilized to realize the transfer between the pre-filling material and the cover plate, and finally a series of automatic production operations of the cover plate are realized;
The die-casting mechanism is arranged, when the die-casting operation of the cover plate is realized, the die-casting mechanism is internally provided with the cutting assembly, the cutting assembly is utilized to cut the corners of the cover plate which is just processed, the corner waste generated by die casting is removed, meanwhile, the hairbrush cloth on the fixed disc is utilized to clean the surface of the die, and the waste generated by trimming can be removed after the cover plate is trimmed in two different modes of low-speed rotation and high-speed rotation, so that the influence on the next die assembly of the die-casting mechanism is avoided, and the precision and the efficiency of trimming the corners of the cover plate are improved in the two modes;
The material moving mechanism and the frame are arranged, the material moving mechanism is matched with the frame to realize the preparation of the pre-filling material outside the die casting mechanism, the filling and flattening operation of resin in the die casting machine is not needed, the safety of workers and the preparation efficiency of the cover plate are improved, meanwhile, the material moving mechanism realizes the transfer and the switching between the pre-filling material and the cover plate, the processing procedure is improved, and the working efficiency is greatly improved.
Drawings
FIG. 1 is a schematic view of an automated apparatus for producing cover plates in accordance with the present invention;
FIG. 2 is a schematic view of the structure of the medium pressure casting mechanism of the present invention;
FIG. 3 is a schematic view of a jack in the present invention;
FIG. 4 is a schematic view of a cutting assembly according to the present invention;
FIG. 5 is a schematic view of the structure of the frame of the present invention;
FIG. 6 is a schematic view of a material moving mechanism according to the present invention;
FIG. 7 is a schematic view of the structure of the stock rack of the present invention;
FIG. 8 is a schematic view of the structure of a flattening assembly of the present invention;
FIG. 9 is a cross-sectional view of a spreader bar of the present invention;
FIG. 10 is a schematic view of a positioning mechanism according to the present invention;
Fig. 11 is a cross-sectional view of a vibrating member in accordance with the present invention.
In the figure:
10. a die casting mechanism; 11. die casting a base; 12. an upper die casting seat; 13. a top cover; 14. a guide post; 15. a lower die; 16. a jacking seat; 17. a cutting assembly; 171. a fixed plate; 172. cutting grooves; 173. cutting a base; 174. a cutting knife; 175. a brush holder; 176. mao Shuabu; 177. a rotation shaft; 18. a lifting rod;
20. A frame; 21. a material transferring channel; 22. a feeding channel; 23. a feeding conveyor belt; 24. a blanking channel; 25. a blanking conveyor belt; 26. a feed tank;
30. A material moving mechanism; 31. a rotating seat; 32. a stock rack; 33. a stock tray; 34. a fan plate; 35. a movable seat; 36. a base; 37. moving the lead screw; 38. a flattening assembly; 381. a vertical rod; 382. a cross bar; 383. a fixed rod; 384. a flattening frame; 385. spreading the rod; 386. a roller; 387. an electromagnet;
41. A positioning plate; 42. a vibrating member; 421. a vibrating rod; 422. a vibration seat; 423. a vibration motor; 43. and a positioning frame.
Detailed Description
The present application will be described in further detail with reference to the accompanying drawings, wherein it is to be understood that the following detailed description is for the purpose of further illustrating the application only and is not to be construed as limiting the scope of the application, as various insubstantial modifications and adaptations of the application to those skilled in the art can be made in light of the foregoing disclosure.
Example 1
As shown in fig. 1 to 9, an automated apparatus for producing a cover plate includes a die casting mechanism 10, the die casting mechanism 10 being used for die casting of the cover plate;
the die casting mechanism 10 comprises a die casting base 11, an upper die casting base 12 is arranged on the die casting base 11, a plurality of guide posts 14 are arranged between the upper die casting base 12 and the die casting base 11, the upper die casting base 12 is slidably mounted on the plurality of guide posts 14, the plurality of guide posts 14 are fixedly mounted on the die casting base 11, the plurality of guide posts 14 are fixedly mounted at the bottom of a top cover 13, a die casting hydraulic cylinder is arranged at the bottom of the top cover 13, a piston rod of the die casting hydraulic cylinder is fixedly connected with the top of the upper die casting base 12, a lower die 15 is arranged on the die casting base 11, an upper die is arranged at the bottom of the upper die casting base 12, and the upper die and the lower die 15 are clamped to form the preparation of a cover plate;
The lower die 15 is internally provided with a jacking seat 16 in a sliding manner, the jacking seat 16 is used for jacking a cover plate formed by die casting, the jacking seat 16 is arranged on a jacking rod 18, the jacking rod 18 is provided with a cutting assembly 17, and the cutting assembly 17 is used for cutting off redundant corners of the cover plate and cleaning the interior of the lower die 15; a jacking hydraulic cylinder for driving the jacking rod 18 to lift is arranged in the die-casting base 11;
the cutting assembly 17 comprises a fixed disc 171, a rotating shaft 177 is fixedly arranged at the bottom of the fixed disc 171, the rotating shaft 177 is rotatably arranged on a jacking rod 18, a rotating motor for driving the rotating shaft 177 to rotate is arranged in a die casting base 11, a driving wheel is sleeved on an output shaft of the rotating motor, a driven wheel is sleeved on the rotating shaft 177 and meshed with the driving wheel, the rotating shaft 177 can rotate through the driving wheel driven by the rotating motor, the rotating motor can synchronously move along with the jacking rod 18, cutting grooves 172 are formed in two sides of the fixed disc 171, a cutting seat 173 is slidably arranged in the two cutting grooves 172, a liftable cutting knife 174 is arranged in the cutting seat 173, a lifting cylinder for driving the cutting knife 174 to lift is arranged in the cutting seat 173, an electric push rod for driving the cutting seat 173 to slide is arranged in the cutting groove 172, brush seats 175 are fixedly arranged on two sides of the bottom of the fixed disc 171, and a plurality of brush cloths 176 are arranged at the bottom of the brush seats 175;
When cleaning, drive the lift rod 18 through the lift pneumatic cylinder and upwards remove, make lift seat 16 and fixed disk 171 upwards jack-up simultaneously, after lift seat 16 goes out the apron jack-up that is equipped with, because the apron is in the die-casting process, partial resin can form the leftover bits and be connected with the apron surface along the gap department between cope mold and the bed die 15, need cut it, promote the cutting seat 173 through electric putter and slide on cutting groove 172 this moment, and then drive the cutting knife 174 on the cutting seat 173 and remove to the fixed disk 171 outside, the lift cylinder drives the cutting knife 174 upwards to rise the back, the size and the weight of leftover bits are less for the apron, and the dead weight of apron is high if there is the leftover bits in the top after the cutting knife 174 upwards rises, can directly be with the leftover bits top broken glass, can not cause the removal of apron, utilize rotating motor drive rotation axis 177 on lift rod 18 this moment, and then drive fixed disk 171 rotation mode to low-speed rotation, utilize the cutting knife 174 on both sides of fixed disk 171 to cut off the apron on the lifting seat 16 and remove the leftover bits and become the end-of the mould 171, thereby the condition is cut off to the leftover bits and the brush is cut off from the mould 15, the end-cut off condition is realized to the upper end of the brush 15, the brush is cut off to the end-down on the mould 15 is cut off, the end-down condition is cut off to the leftover bits on the upper die 15, the bottom of the surface is cut off, and the leftover bits on the upper die is avoided.
A frame 20 is arranged on one side of the die casting mechanism 10, a material moving channel 21 is arranged on one side of the frame 20 facing the die casting mechanism 10, a material moving mechanism 30 is arranged in the material moving channel 21, and the material moving mechanism 30 is used for pre-filling raw material resin;
the automatic blanking machine comprises a frame 20, wherein a feeding channel 22 is arranged on one side of the frame 20, a feeding conveyor belt 23 is arranged in the feeding channel 22, the feeding conveyor belt 23 is used for conveying a steel reinforcement framework, a blanking channel 24 is arranged on one side of the frame 20, which faces away from the feeding channel 22, a blanking conveyor belt 25 is arranged in the blanking channel 24, the blanking conveyor belt 25 is used for conveying a prepared cover plate, automatic blanking of the cover plate is achieved, a feed tank 26 is arranged on one side of the frame 20, which faces away from the material moving channel 21, and resin for manufacturing the cover plate raw material is filled in the feed tank 26 and used for supplying the raw material in the cover plate preparation process.
The material moving mechanism 30 comprises a rotating seat 31, material storage racks 32 are fixedly arranged at two ends of the rotating seat 31, material storage trays 33 are arranged on the material storage racks 32, the material storage trays 33 are used for storing prefill materials formed by combining a steel reinforcement framework and resin, the composite resin has the advantages of light weight and strong plasticity, meanwhile, the composite resin has the performance of softening and cooling hardening by heating, the softened resin is put into the material storage trays 33 and cannot adhere to the material storage trays 33, the subsequent use is influenced, two fan plates 34 are rotatably arranged on the material storage racks 32, the two fan plates 34 are controlled by a driving motor, and the rotation of the fan plates 34 is controlled by the driving motor, so that the prefill materials in the material storage trays 33 are conveyed to a lower die 15; the depth of the storage tray 33 is higher than the thickness of the cover plate, so that resin is prevented from overflowing the storage tray 33;
the rotating seat 31 is rotatably arranged on the moving seat 35, a rotating motor for driving the rotating seat 31 to rotate is arranged in the moving seat 35, the moving seat 35 is arranged on the base 36, a moving screw 37 is rotatably arranged on the base 36, the moving seat 35 is in threaded connection with the moving screw 37, and a moving motor for driving the moving screw 37 to rotate is arranged on one side of the base 36;
The rotating seat 31 is provided with a flattening component 38, the flattening component 38 comprises a vertical rod 381, a cross rod 382 is rotatably arranged on the vertical rod 381, the vertical rod 381 is fixedly arranged on the rotating seat 31, a rotating motor for driving the cross rod 382 to rotate is arranged in the vertical rod 381, the end part of the cross rod 382 is rotatably provided with a fixed rod 383, the cross rod 382 is provided with a rotating motor for driving the fixed rod 383 to rotate, a lifting rod is slidably arranged in the fixed rod 383, a lifting hydraulic cylinder for driving the lifting rod to lift is arranged in the fixed rod 383, the bottom of the lifting rod is connected with a flattening frame 384, a plurality of flattening rods 385 are arranged at equal radians on the flattening frame 384, a roller 386 is rotatably arranged at the bottom of the flattening rod 385, resin in the storage disc 33 is conveniently flattened step by the rotatable roller 386, an electromagnet 387 is arranged in the roller 386, the weight of the electromagnet 387 enables the electromagnet 387 on the roller to be downwards all the time, and the electromagnet 387 is convenient for adsorbing a reinforcing steel bar skeleton.
Example 2
As shown in fig. 1-9, the present embodiment discloses a workflow for producing a cover plate automation device, comprising the steps of:
Step one: in the die casting preparation process of the last cover plate, a rotating motor in the movable seat 35 is utilized to drive a stock frame 32 on one side of the rotating seat 31 to rotate to one side of the feeding channel 22, the cross rod 382 rotates on the vertical rod 381, so that a flattening rod 385 at the end part of the cross rod 382 moves above the feeding conveyor belt 23, a lifting hydraulic cylinder in the fixed rod 383 drives the lifting rod to move downwards, and further drives the flattening frame 384 and the flattening rod 385 to move downwards, an electromagnet 387 is electrified to absorb a steel reinforcement framework on the feeding conveyor belt 23, and the steel reinforcement framework is placed in the stock frame 32;
At this time, the rotating motor in the moving seat 35 drives the stock frame 32 loaded with the reinforcement cage to rotate to one side of the feed tank 26, the feed tank 26 conveys quantitative resin into the stock frame 32, the rotating motor drives the fixed rod 383 to rotate on the cross rod 382, the plurality of flattening rods 385 cooperate with the liftable flattening frame 384 to compact the resin in the stock tray 33 up and down, and then the rollers 386 are used for rotating flattening, so that air between the resins is discharged in the compacting process, the hardening degree of the resins is improved, the resins in a softened state are changed into the resins in a compacted and solidified state, and the pre-filling of the cover plate is obtained;
Step two: when the preparation of the upper cover plate is completed, the upper die-casting seat 12 moves upwards under the drive of the die-casting hydraulic cylinder, the jacking hydraulic cylinder drives the jacking rod 18 to move upwards at the same time, so that the jacking seat 16 and the fixed disc 171 jack up upwards at the same time, after the jacking seat 16 jacks up the prepared cover plate, the electric push rod pushes the cutting seat 173 to slide on the cutting groove 172, and then drives the cutting knife 174 on the cutting seat 173 to move to the outer side of the fixed disc 171, the lifting cylinder drives the cutting knife 174 to lift upwards, and then drives the rotary shaft 177 to rotate on the jacking rod 18 by utilizing the rotary motor, and then drives the fixed disc 171 to rotate, the rotary mode of the fixed disc 171 is adjusted to rotate at a low speed, the cutting knives 174 on two sides of the fixed disc 171 are used for cutting edges and corners of the cover plate 16, and removing remnants on the edges of the cover plate, meanwhile, the fixed disc 171 drives the hairbrush cloth 176 on the hairbrush seat 175 to rotate, the hairbrush cloth 176 is changed into an open state from a vertical state under the effect of centrifugal force, after the cutting and the remnants on the cover plate edges are cut off, the remnants fall into the lower die 15 and the die-casting die 11 under the effect of the rotating hairbrush cloth 176, the trimming accuracy is further improved, and the trimming accuracy of the trimming is difficult to be carried out, and the trimming is further improved, and the trimming accuracy of the surface of the trimming die is difficult to be adjusted to the die-casting die plate is adjusted to be in a lower than the die-casting die, and the trimming accuracy is difficult to be clean down in the die-down;
The movable screw rod 37 is driven to rotate by the movable motor, the rotary seat 31 and the stock frame 32 on the movable seat 35 are driven to move to the upper part of the upper die, the fan plate 34 on the stock frame 32 is opened, the lifting rod in the fixed rod 383 drives the flattening frame 384 and the flattening rod 385 to move to the upper part of the cover plate through the stock plate 33, the electromagnet 387 is electrified to adsorb the cover plate, the cover plate is conveyed into the stock plate 33, and the fan plate 34 is closed;
The rotating seat 31 and the material storage rack 32 are driven to move into the frame 20 through the moving seat 35, the rotating motor in the moving seat 35 drives the material storage rack 32 on one side of the rotating seat 31 to rotate to one side of the discharging channel 24, the fan plate 34 is opened, and a cover plate prepared in the material storage plate 33 falls onto the discharging conveyor belt 25 from the material storage plate 33, so that the cover plate is conveyed out, and the conveying of the cover plate is completed;
Step three: when the next cover plate die-casting preparation is needed, the storage disc 33 stored with the pre-filling material is rotated to one side of the material moving channel 21, the storage disc 33 is moved to the upper side of the lower die 15 through the moving seat 35, the fan plate 34 of the storage rack 32 is opened, at the moment, the pre-filling material falls into the jacking seat 16, the jacking seat 16 is retracted into the lower die 15, the upper die of the upper die-casting seat 12 and the lower die 15 of the die-casting base 11 are matched through the die-casting hydraulic cylinder, and the cover plate is die-cast for preparation;
step four: through the circulation operation among the first step, the second step and the third step, a series of circulation operations of preparing the pre-filling material, preparing the cover plate and feeding and discharging the cover plate in a conveying manner are formed, and further automatic preparation of the cover plate is realized.
Example 3
As shown in fig. 10-11, in the preparation process of the pre-filling material for the steel reinforcement cage and the resin, when the pre-filling material is put into the lower die 15, the steel reinforcement cage may move downwards for a part of distance under the influence of gravity, and at this time, the steel reinforcement cage in the cover plate is not positioned in the center of the resin, so that the quality of the cover plate is affected; therefore, the present embodiment discloses a positioning mechanism based on embodiment 1, the positioning mechanism is disposed on the jacking rod 18 and is located between the jacking seat 16 and the fixed disc 171, the positioning mechanism includes a positioning disc 41, the positioning disc 41 is slidably mounted on the jacking rod 18, a plurality of vibrating members 42 are disposed on the positioning disc 41, the vibrating members 42 include vibrating rods 421, the vibrating rods 421 are slidably mounted in the vibrating seats 422, vibrating motors 423 are disposed in the vibrating seats 422, the vibrating motors 423 are used for driving the vibrating rods 421 to vibrate up and down, a plurality of positioning holes are formed in the jacking seat 16 and correspond to the vibrating members 42 one by one, the vibrating rods 421 are slidably mounted in the positioning holes, positioning frames 43 are disposed at the bottom of the positioning discs 41, driving cylinders are disposed at the bottoms of the positioning frames 43, and the driving cylinders are connected with the positioning discs 41 in an output shaft manner, so as to drive the positioning discs 41 to move;
When the pre-filling material is put into the lower die 15, the positioning disc 41 is driven to move upwards through the driving cylinder, when the vibrating rod 421 on the positioning disc 41 is lifted upwards to a set position, the steel reinforcement framework in the pre-filling material is lifted upwards at the moment, the vibrating rod 421 is driven to vibrate up and down through the vibrating motor 423 in the vibrating seat 422, the resin in the pre-filling material is gradually filled in the lower die 15 downwards under the vibrating action, so that the resin is tamped, the steel reinforcement framework is fixed, the condition that the steel reinforcement framework continues to move downwards due to the retraction of the vibrating rod 421 is avoided, and the problem of inclination of the steel reinforcement framework is solved by the vibrating rod 421 which continuously vibrates.
The foregoing examples illustrate only a few embodiments of the invention and are described in detail herein without thereby limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention.
Claims (10)
1. An automated apparatus for producing cover sheets, characterized by: comprises a die-casting mechanism (10), wherein the die-casting mechanism (10) is used for die-casting and forming the cover plate;
The die casting mechanism (10) comprises a die casting base (11), an upper die casting base (12) is arranged on the die casting base (11), a plurality of guide posts (14) are arranged between the upper die casting base (12) and the die casting base (11), a die casting hydraulic cylinder is arranged at the bottom of a top cover (13) at the top of each guide post (14), a piston rod of the die casting hydraulic cylinder is fixedly connected with the top of the upper die casting base (12), a lower die (15) is arranged on the die casting base (11), and an upper die is arranged at the bottom of the upper die casting base (12);
The lower die (15) is internally provided with a jacking seat (16) in a sliding manner, the jacking seat (16) is arranged on a jacking rod (18), the jacking rod (18) is provided with a cutting assembly (17), and the cutting assembly (17) is used for cutting off redundant corners of a cover plate and cleaning the interior of the lower die (15); the cutting assembly (17) comprises a fixed disc (171), a rotating shaft (177) arranged at the bottom of the fixed disc (171) is rotatably arranged on a jacking rod (18), cutting grooves (172) are formed in two sides of the fixed disc (171), cutting seats (173) are slidably arranged in the two cutting grooves (172), liftable cutting cutters (174) are arranged in the cutting seats (173), brush seats (175) are fixedly arranged at two sides of the bottom of the fixed disc (171), and a plurality of brush cloths (176) are arranged at the bottom of the brush seats (175);
The die casting mechanism is characterized in that a frame (20) is arranged on one side of the die casting mechanism (10), a material moving channel (21) is arranged on one side of the frame (20) towards the die casting mechanism (10), a material moving mechanism (30) is arranged in the material moving channel (21), the material moving mechanism (30) is used for moving a reinforcing steel bar framework and a cover plate, and is used for pre-filling raw material resin at the same time, a material feeding tank (26) is arranged on one side of the frame (20) away from the material moving channel (21), and resin for manufacturing the cover plate raw material is filled in the material feeding tank (26).
2. An automated apparatus for producing cover sheets as recited in claim 1 wherein: the upper die casting seat (12) is slidably mounted on the guide posts (14), the guide posts (14) are fixedly mounted on the die casting base (11), and the guide posts (14) are fixedly mounted at the bottom of the top cover (13).
3. An automated apparatus for producing cover sheets as recited in claim 1 wherein: the material moving mechanism (30) comprises a rotating seat (31), material storing racks (32) are fixedly arranged at two ends of the rotating seat (31), material storing discs (33) are arranged on the material storing racks (32), the material storing discs (33) are used for storing pre-filling materials formed by combining reinforcing steel bar frameworks and resin, two fan plates (34) are rotatably arranged on the material storing racks (32), the rotating seat (31) is rotatably arranged on a moving seat (35), the moving seat (35) is arranged on a base (36), flattening components (38) are arranged on the rotating seat (31), and the flattening components (38) are used for flattening the resin in the material storing discs (33).
4. An automated apparatus for producing cover sheets according to claim 3, wherein: the flattening assembly (38) comprises a vertical rod (381), a cross rod (382) is rotatably arranged on the vertical rod (381), a fixed rod (383) is rotatably arranged at the end part of the cross rod (382), a lifting rod is slidably arranged in the fixed rod (383), the bottom of the lifting rod is connected with a flattening frame (384), a plurality of flattening rods (385) are arranged on the flattening frame (384) in an equal radian manner, and a roller (386) is rotatably arranged at the bottom of the flattening rod (385).
5. An automated apparatus for producing cover sheets as recited in claim 4 wherein: an electromagnet (387) is arranged in the roller (386).
6. An automated apparatus for producing cover sheets as recited in claim 4 wherein: the depth of the stock tray (33) is higher than the thickness of the cover plate.
7. An automated apparatus for producing cover sheets as recited in claim 4 wherein: the base (36) is rotatably provided with a movable screw rod (37), the movable seat (35) is in threaded connection with the movable screw rod (37), and one side of the base (36) is provided with a movable motor for driving the movable screw rod (37) to rotate.
8. An automated apparatus for producing cover sheets as recited in claim 1 wherein: the feeding device is characterized in that a feeding channel (22) is arranged on one side of the frame (20), a feeding conveyor belt (23) is arranged in the feeding channel (22), the feeding conveyor belt (23) is used for conveying the reinforcement cage, a discharging channel (24) is arranged on one side, deviating from the feeding channel (22), of the frame (20), and a discharging conveyor belt (25) is arranged in the discharging channel (24).
9. An automated apparatus for producing cover sheets as recited in claim 1 wherein: a jacking hydraulic cylinder for driving the jacking rod (18) to lift is arranged in the die-casting base (11).
10. An automated apparatus for producing cover sheets as recited in claim 1 wherein: a positioning mechanism is arranged between the jacking seat (16) and the fixed disc (171), the positioning mechanism comprises a positioning disc (41), the positioning disc (41) is slidably arranged on the jacking rod (18), a plurality of vibrating pieces (42) are arranged on the positioning disc (41), the vibrating pieces (42) comprise vibrating rods (421), the vibrating rods (421) are slidably arranged in the vibrating seats (422), vibration seat (422) are interior be provided with be used for driving vibrating motor (423) of vibrating rod (421) vibration, set up a plurality of locating holes on jacking seat (16), a plurality of locating hole and a plurality of vibrating piece (42) one-to-one, vibrating rod (421) slidable mounting is in the locating hole, positioning disk (41) bottom is provided with locating rack (43), locating rack (43) bottom is provided with the actuating cylinder that drives positioning disk (41) and remove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410311278.4A CN117901323B (en) | 2024-03-19 | 2024-03-19 | Automatic equipment for producing cover plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410311278.4A CN117901323B (en) | 2024-03-19 | 2024-03-19 | Automatic equipment for producing cover plate |
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| Publication Number | Publication Date |
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| CN117901323A CN117901323A (en) | 2024-04-19 |
| CN117901323B true CN117901323B (en) | 2024-05-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202410311278.4A Active CN117901323B (en) | 2024-03-19 | 2024-03-19 | Automatic equipment for producing cover plate |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1598170A (en) * | 2004-08-11 | 2005-03-23 | 周志亮 | Cover made by macromolecular composite material and its mfg. method |
| CN105440623A (en) * | 2015-12-31 | 2016-03-30 | 湖北楚峰建科集团股份有限公司 | Irrigational channel distribution gate made of resin composite material as well as preparation method of distribution gate |
| CN111633196A (en) * | 2020-06-16 | 2020-09-08 | 华南理工大学广州学院 | Small-size die casting waste material clearance mechanism |
| CN113211836A (en) * | 2021-05-12 | 2021-08-06 | 江西耐普矿机股份有限公司 | Manufacturing method of high-wear-resistance rubber wire hose and die forming device |
-
2024
- 2024-03-19 CN CN202410311278.4A patent/CN117901323B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1598170A (en) * | 2004-08-11 | 2005-03-23 | 周志亮 | Cover made by macromolecular composite material and its mfg. method |
| CN105440623A (en) * | 2015-12-31 | 2016-03-30 | 湖北楚峰建科集团股份有限公司 | Irrigational channel distribution gate made of resin composite material as well as preparation method of distribution gate |
| CN111633196A (en) * | 2020-06-16 | 2020-09-08 | 华南理工大学广州学院 | Small-size die casting waste material clearance mechanism |
| CN113211836A (en) * | 2021-05-12 | 2021-08-06 | 江西耐普矿机股份有限公司 | Manufacturing method of high-wear-resistance rubber wire hose and die forming device |
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| CN117901323A (en) | 2024-04-19 |
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