CN1178773C - Foamed material cutter capable of being lifted - Google Patents
Foamed material cutter capable of being lifted Download PDFInfo
- Publication number
- CN1178773C CN1178773C CNB991263456A CN99126345A CN1178773C CN 1178773 C CN1178773 C CN 1178773C CN B991263456 A CNB991263456 A CN B991263456A CN 99126345 A CN99126345 A CN 99126345A CN 1178773 C CN1178773 C CN 1178773C
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- China
- Prior art keywords
- cutter
- tool rest
- guide wheel
- cutter band
- slide unit
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Abstract
The present invention relates to a foamed material cutter capable of being lifted. A vertical cutting mechanism is arranged in a knife blade rack of a machine table in order that the vertical cutting mechanism can vertically move leftward and rightward, and is provided with a linear sliding table seat which can be controlled to make upward and downward movements so that the rigidity intensity of knife blades in the cutting working area is changed; when a vertical cutting way is matched, the stable cutting effect in the vertical direction on the machine table can be generated. The present invention can exert the cutting function and can save electric power consumed by different cutting devices.
Description
Technical field
The present invention is relevant a kind of liftable foamed material cutting machine, especially refer to a kind of cutting machine that can supply perpendicular cuts that has, can keep cutter band move left and right vertically, and the adjustable structure of spacing of cutter band acting section, make the tool simple operation reach cutting effect stably, and be applicable to cutting various irregular or the foamed material cutter sweep of curve shape foamed material product or the structures of similar articles.
Background technology
The conventional foam material cutting machine, grow constant because of the spacing of cutter band acting section is permanent, when causing the cutting hard foam, being easy to produce deviation and make cut surface is nisi burnishing surface, it is because the spacing of cutter band acting section is excessive, makes the rigidity undercapacity of its cutter band itself, and strain, so cut surface promptly forms nisi burnishing surface, and cutting speed is also slack-off; When cutting in addition such as desire change vertical direction cutter band position then need drive controlling organization, to move huge and heavy structure, has wasted a large amount of electric power.And on the device of displacement cutter band, be via a rotating handles regulating guide wheel, also effort in the use is so have that cutting is time-consuming, cut surface out-of-flatness, power consumption and cutter band replace shortcomings such as effort.
Content of the present invention
Main purpose of the present invention is promptly providing a kind of liftable foamed material cutting machine, but via establishing with the vertical direction cutter band of move left and right and the workbench that working substance is moved, can cut out the block of foam material of various different curve shapes, improve cutting speed and save cost.
Of the present invention time a purpose is providing a kind of liftable foamed material cutting machine, vertical direction cutter band can drive the driving screw of both sides synchronously via motor, makes linear carriage saddle lifting, and changes the spacing of cutter band acting section, make the unlikely deflection of cutting, have and cut effect stably.
Another object of the present invention is providing a kind of liftable foamed material cutting machine, via devices such as assembly pulley, linear slide unit and guide rails, make the cutter band on moving, only need the level and smooth synchronously in the opposite direction of minority element to move and to form, release is made the shortcoming of lifting, the relative electric power that also reduces required consumption with whole cutter tape holder structure.
Another purpose of the present invention provides a kind of foamed material cutting machine, makes to be suitable for installing simultaneously horizontal resection mechanism.
For achieving the above object, a kind of liftable foamed material cutting machine of the present invention, mainly comprise a body, one cutter tape holder, one cutter band, one guide wheel group and a rotor set of pieces, and the rack surface of this body is provided with a workbench, this cutter tape holder then is the shaped as frame section and is across on the body, and a perpendicular cuts device is set on this cutter tape holder, on this perpendicular cuts device, lower cross frame all is provided with guide rail and transmission mechanism, and this cutter band is set around on this guide wheel group, and through a tractive, constitute the closed curve of a regular length, comprise vertical cutter band acting section X, it is characterized in that: on this perpendicular cuts device, lower cross frame all is provided with guide rail and transmission mechanism part, be in last, lower cross frame all is provided with a linear slide unit that is the U type, linear slide unit below then is provided with screw rod, and the linear slide unit top of lower cross frame is provided with guide rail, go up crossbearer in addition and be provided with a linear carriage saddle, be a linear slide unit in the middle of the linear carriage saddle and also be provided with screw rod in the below, the liftable rotor group of tool that is provided with between two crossbearers up and down of this cutter tape holder moves controlling organization, this mobile controlling organization is that the output axle head by a motor links a power transmission shaft with belt and belt pulley, on the power transmission shaft, the linear slide unit of the respectively vertical binding in following two ends, and join with the screw rod of below, and the output axle head of another motor also links a driving screw with belt and belt pulley, driving screw is connected with linear carriage saddle, and in last, the lower end cover is with connecting base bearing, and belt pulley is set in the top, join in twos with belt with two vertical idle pulleys, belt pulley with opposite side driving screw top joins again, this mobile controlling organization changes the spacing of cutter band acting section X for move left and right and oscilaltion cutter band holder body, and this rotor group moves controlling organization and combines with a liftable linear carriage saddle.
This cutter tape holder is in the side in addition of aforementioned relatively perpendicular cuts device, one horizontal resection device is set, the composed component of this horizontal resection device and perpendicular cuts device element are roughly the same, and with the installing of changing direction of the guide wheel group of aforementioned perpendicular cuts device, elements such as rotor group, guide rail and transmission mechanism also turn to setting thereupon in addition, and form a horizontal resection device.
This horizontal resection device is to be provided with in the cutter band to be same as the perpendicular cuts device and the linear carriage saddle and the rotor group of tool lifting move controlling organization, to constitute the horizontal resection device that a tool changes cutter band acting section Y spacing partly.
This guide wheel group is provided with a driving wheel, one pulley and four guide idler, this driving wheel is located on the crossbearer of cutter tape holder below, be linked to the output axle head of a motor, the tool rest pulley is located at the following tool rest below of rotor group, and place on the linear slide unit, and be spirally connected with the below screw rod, first guide wheel and second guide wheel are located at crossbearer two ends, top, the contiguous tangent position of the upper limb of two-wheeled, the wheel footpath of the 3rd guide wheel is less, is located at by second guide wheel, four guide idler then is arranged on the linear slide unit of crossbearer, and be spirally connected with the below screw rod, the second guide wheel side and a pneumatic cylinder mutually combine in addition, for the cutter band that gets loose.
This rotor group comprises upper and lower two tool rests, each tool rest is provided with a body, transmission mechanism and folder tool rest, and the one tool rest is provided with cutter band deflection correction mechanism, this cutter band deflection correction mechanism is connected with the folder tool rest of tool rest, the folder tool rest then is located at the end of tool rest for clamping cutter band, and upper cutter head hang on the linear carriage saddle, and following tool rest then hang on the guide rail, and links with linear slide unit.
Described cutter band constitutes the closed curve of a regular length through a tractive, be after walking around driving wheel and be pulled to first guide wheel by the cutter band, tangentially be pulled to second guide wheel, draw again toward the 3rd guide wheel, then be pulled to four guide idler, behind the upper and lower tool rest of vertical process, be pulled down to down the tool rest pulley, retract driving wheel eventually and constituted to form a circulation shape winding space.
By above disclosed technical scheme as can be seen, the present invention drives power transmission shaft to rotate with the rotation of motor, and make via screw rod the rotor group on, following two status linear slide unit and guide rail of property carriage saddle along the line not synchronously move, also move synchronously and be located at two guide wheel and tool rest pulleys under on one's body thereupon, make the acting section of cutter band partly keep move left and right vertically, another motor drives the driving screw of both sides synchronously, make linear carriage saddle lead lifting via the nut at two ends, to change the spacing of cutter band acting section, and be provided with cutter band deflection correction mechanism, so that Auto-Sensing is also revised, linear reciprocation moved before and after workbench can be done again, and via Numerical Control adjustment working substance and cutter band position in the plane, to cut out the foamed material product of various irregular or curve shapes, and the setting of utilization pneumatic cylinder, guide wheel is promoted and make the cutter band get loose, make things convenient for the replacement of cutter band, make the present invention have easy and simple to handle and have outside the steady cutting effect of vertical direction, and can reduce the electric power of required consumption, and then reduce cost and increase its practicality.
The present invention has following every advantage:
1, the present invention drives the driving screw of both sides synchronously via motor, makes linear carriage saddle lifting, and changes the spacing of cutter band acting section, so when hypotelorism, cut unlikely deflection, makes the present invention have and cuts effect stably, and can promote the planarization of cut surface.
2, the present invention makes the cutter band in moving and changing on the spacing via devices such as assembly pulley, linear slide unit and guide rails, only needs level and smooth the moving of minority element to realize, reduces the electric power of required consumption, and reduces construction cost.
3, the present invention is promoted guide wheel and makes the cutter band get loose because of the setting of utilization pneumatic cylinder, so that the convenience that substitutes is promoted in the replacement of cutter band.
4, the present invention makes driving screw can not rock because of long, and increases its stability with connecting base bearing fit driving screw.
5, have perpendicular cuts device and horizontal resection device simultaneously on the present invention's one board, very convenient in the use.
For ease of more deep understanding being arranged, be specified in the back by an embodiment now to characteristics of the present invention and structure:
Description of drawings
Fig. 1 is the stereo appearance figure of the embodiment of the invention.
Fig. 2 is the vertical cutter band structure combination front view that the embodiment of the invention is opened cutter tape holder outer cover.
Fig. 3 is the workbench side view of the embodiment of the invention.
Fig. 4 is the combination schematic diagram of the cutter band deflection correction mechanism of the embodiment of the invention.
Fig. 5 is an embodiment of the invention cutter band deflection correction mechanism outside drawing.
Fig. 6 is the horizontal cutter band structure combination front view that the embodiment of the invention is opened cutter tape holder outer cover.
Fig. 7 is the horizontal cutter band structure combination front view that the embodiment of the invention is opened cutter tape holder outer cover.
Fig. 8 is a user mode schematic diagram of the embodiment of the invention.
Fig. 9 is another user mode schematic diagram of the embodiment of the invention.
Specific implementation of the present invention
See also Fig. 1 to shown in Figure 3, the liftable foamed material cutting machine of the present invention comprises a body 10 and a cutter tape holder 20; Wherein body 10 is provided with a workbench 11, workbench 11 belows are provided with motor 13 sockets, one belt and wheels 14, and the two ends of workbench 11 front and back sections all are provided with roller bearing 12, cutter tape holder 20 is provided with a perpendicular cuts device 17, the upper and lower crossbearer of this perpendicular cuts device 17 all is provided with a linear slide unit 221, linear slide unit 221 overlapping belows then are provided with screw rod 31 simultaneously, and linear slide unit 221 upper limbs of lower cross frame are provided with guide rail 21, go up in addition crossbearer and be provided with a linear carriage saddle 22, be a linear slide unit 221 in the middle of the linear carriage saddle 22 and also be provided with screw rod 31 in overlapping below.
One rotor group 32 has upper and lower two tool rests 33, and seat of honour body 33 hang on the linear carriage saddle 22, and following 33 of bodies of seat hang on the guide rail 21, and each links with upper and lower linear slide unit 221.
One cutter band deflection correction mechanism 50, see also Fig. 2, Fig. 4, be located on the rotor group 32, the folder tool rest 51 of its front end and first spur gear 52 connect to one, folder tool rest 51 is in order to clamping cutter band 90, the two ends of this first spur gear 52 are meshed second spur gear 53, the 3rd spur gear 58 respectively, and second spur gear, 53 tops connect a worm screw 54, establish a slide block 55 on the worm screw 54, it is other that one detector set 56 is located at slide block 55, and be provided with sensor A and reach sensor B down, 58 of the 3rd spur gears are located at the output axle of a servo motor 57.
As Fig. 4, shown in Figure 5, when the knife face of cutter band 90 deflects past an angle, folder tool rest 51 also turns over an angle, first spur gear 52 will be rotated, drive second adjacent spur gear 53 and worm screw 54 rotations indirectly, make this slide block 55 thereby reach moving up and down, react on the upper and lower displacement height of this slide block when the deflection angle of cutter band 90, and surpass last sensor A or down between sensor B during allowable limit, to be found out by detector set 56, start servo motor 57 is immediately just doing in good time, the counter steer running, rotate to drive the 3rd spur gear 58, drive first spur gear 52 and rotate, thereby make the folder tool rest 51 thereby the cutter band 90 of carrying under one's arms do the deflection correction of correct contraposition angle, so this detector set is responded to the safety device of revising automatically automatically for belonging to one.
One guide wheel group 40 sees also Fig. 2, be provided with a driving wheel 41, one pulley 43 and four guide idler 44,45,46,47, this driving wheel 41 is located on the cutter tape holder 20 below crossbearers, be linked to the output axle head of a motor, tool rest pulley 43 is located at following tool rest body 33 belows of rotor group 32, and place on the linear slide unit 221, and with overlapping below screw rod 31 be spirally connected, first guide wheel 44 and second guide wheel 45 are located at crossbearer two ends, top, the contiguous tangent position of the upper limb of two-wheeled, the wheel footpath of the 3rd guide wheel 46 is less, it is other to be located at second guide wheel 45,47 of four guide idlers are arranged at U molded lines slide unit 221 upper limbs of crossbearer, and with its below screw rod 31 be spirally connected, and wherein second guide wheel 45 horizontal level peripheral hardware one pneumatic cylinder 48 and mutually combine.
After one cutter band 90 is walked around driving wheel 41 and is pulled to first guide wheel 44, tangentially be pulled to second guide wheel 45, draw again toward the 3rd guide wheel 46, then be pulled to four guide idler 47, vertical through behind the upper and lower tool rest, be pulled down to down tool rest pulley 43, finally retract driving wheel 41 and form a circulation closed winding space, this cutter band 90 comprises that vertical cutter band acting section (X) and other constitute the part section of circulation.
Characteristics of the present invention are when being a motor 23 output rotations, sheathed mutually and drive power transmission shaft 24 and rotate by belt 25 and belt 26, and via each set screw rod 31 in linear slide unit 221 belows, and make rotor group 32 on, following two bodies 33 anti-synchronously respectively linear slide unit 221 and the guide rail 21 of property carriage saddle 22 along the line in the opposite direction move, and also identical the leading because of screw rod 31 of four guide idler 47 and tool rest pulley 43 moved synchronously in the opposite direction thereupon, make cutter band acting section (X) partly keep vertical configuration ground move left and right, and motor 29 drives the driving screw 30 of both sides synchronously, make of nut 222 liftings of linear carriage saddle 22, and then change the spacing of cutter band acting section (X) via two ends.
When 41 rotations of Motor Drive driving wheel, cutter band 90 carries out a revolution continuously via the transmission of a guide wheel group 40, and produces the effect of cutting on the table top of workbench 11.
The setting of utilization pneumatic cylinder 48 is promoted second guide wheel 45 and during displacement, its circulation closed cutter band winding space thereby change, and make cutter band 90 get loose, reach and be convenient to the more effect of tool changing band.
The present invention is except with the perpendicular cuts device 17 that aforementioned manner was provided with, also can be on cutter tape holder 20 side in addition of this perpendicular cuts device 17, install a horizontal resection device 18, the composed component of this horizontal resection device 18 and the element of vertical means are roughly the same, and, make the cutting function that has horizontal direction on the single board concurrently with the guide wheel group installing of changing direction.
See also Fig. 6, and the horizontal resection device 18 of cutter tape holder 20 other sides, its guide wheel group 40 ' member is to be same as aforementioned guide wheel group 40, integral body is constructed as Fig. 2, and adopt whole mechanism level to line for changing, make wherein cutter band 90 ' thereby horizontal being presented on the body 10, all the other as rotor group 32 ', cutter band deflection correction mechanism 50 ' also with.
See also Fig. 7, and above-mentioned horizontal resection device 18, it is identical with aforesaid perpendicular cuts device 17 that its setting element also can be established, and changes to constitute the horizontal resection device 19 that tool changes cutter band acting section Y spacing and will dispose the orientation, repeats no more in this.
See also Fig. 8, when use is worked for cutting vertical tangent line, foamed material 80 can be placed on the workbench 11, restart perpendicular cuts device 17, and workbench moves via the front and back linear reciprocation, to cut out the various lines of cut 81 of vertical direction, the migration of its cutter band 90 is the variations with position of wheel in the guide wheel group 40, order drives electric power and expends few, make the present invention except that having easy and simple to handle and stably the cutting effect, and amount capable of reducing power consumption, reduce cost, increase its practicality.
See also Fig. 9, when using when working as the cutting horizontal tangent line, foamed material 80 can be placed on the workbench 11, start horizontal resection device 18 (or 19), but the tangent line of the various irregular or curve shape of cutting horizontal direction similarly so the present invention can finish the cutting of vertical and horizontal direction on single board, can reduce equipment and place institute take up space in factory, reduce cost indirectly, increase its practicality.
The present invention is because of the shared event of workbench, and when using perpendicular cuts device 17, horizontal resection device 18 (or 19) should move and be against end on the stroke, to guarantee safety.
In sum, the present invention can improve over the shortcoming of conventional foam materials cutting machine, a kind of cutting effect stably that reaches easy and simple to handle, quick is provided, and can reduce required consumption electric power, reduce cost, cause whole practicality to heighten, and be applicable to the structure of all kinds of foamed material cutting machines, having undoubtedly can be for the usability on the industry.
Claims (6)
1, a kind of liftable foamed material cutting machine, mainly comprise a body, one cutter tape holder, one cutter band, one guide wheel group and a rotor set of pieces, and the rack surface of this body is provided with a workbench, this cutter tape holder then is the shaped as frame section and is across on the body, and a perpendicular cuts device is set on this cutter tape holder, on this perpendicular cuts device, lower cross frame all is provided with guide rail and transmission mechanism, and this cutter band is set around on this guide wheel group, and through a tractive, constitute the closed curve of a regular length, comprise vertical cutter band acting section (X), it is characterized in that: on this perpendicular cuts device, lower cross frame all is provided with guide rail and transmission mechanism part, be in last, lower cross frame all is provided with a linear slide unit that is the U type, linear slide unit below then is provided with screw rod, and the linear slide unit top of lower cross frame is provided with guide rail, go up crossbearer in addition and be provided with a linear carriage saddle, be a linear slide unit in the middle of the linear carriage saddle and also be provided with screw rod in the below, the liftable rotor group of tool that is provided with between two crossbearers up and down of this cutter tape holder moves controlling organization, this mobile controlling organization is that the output axle head by a motor links a power transmission shaft with belt and belt pulley, on the power transmission shaft, the linear slide unit of the respectively vertical binding in following two ends, and join with the screw rod of below, and the output axle head of another motor also links a driving screw with belt and belt pulley, driving screw is connected with linear carriage saddle, and in last, the lower end cover is with connecting base bearing, and belt pulley is set in the top, join in twos with belt with two vertical idle pulleys, belt pulley with opposite side driving screw top joins again, this mobile controlling organization changes the spacing of cutter band acting section (X) for move left and right and oscilaltion cutter band holder body, and this rotor group moves controlling organization and combines with a liftable linear carriage saddle.
2, liftable foamed material cutting machine as claimed in claim 1, it is characterized in that: this cutter tape holder is in the side in addition of aforementioned relatively perpendicular cuts device, one horizontal resection device is set, the composed component of this horizontal resection device and perpendicular cuts device element are roughly the same, and with the installing of changing direction of the guide wheel group of aforementioned perpendicular cuts device, rotor group, guide rail and transmission mechanism element also turn to setting thereupon in addition, and form a horizontal resection device.
3, liftable foamed material cutting machine as claimed in claim 2, it is characterized in that: this horizontal resection device partly, be to be provided with in the cutter band to be same as the perpendicular cuts device and the linear carriage saddle and the rotor group of tool lifting move controlling organization, to constitute the horizontal resection device that a tool changes cutter band acting section (Y) spacing.
4, liftable foamed material cutting machine as claimed in claim 1, it is characterized in that: this guide wheel group is provided with a driving wheel, one pulley and four guide idler, this driving wheel is located on the crossbearer of cutter tape holder below, be linked to the output axle head of a motor, the tool rest pulley is located at the following tool rest below of rotor group, and place on the linear slide unit, and be spirally connected with the below screw rod, first guide wheel and second guide wheel are located at crossbearer two ends, top, the contiguous tangent position of the upper limb of two-wheeled, the wheel footpath of the 3rd guide wheel is less, be located at by second guide wheel, four guide idler then is arranged on the linear slide unit of crossbearer, and is spirally connected with the below screw rod, the second guide wheel side and a pneumatic cylinder mutually combine in addition, for the cutter band that gets loose.
5, liftable foamed material cutting machine as claimed in claim 1, it is characterized in that: this rotor group comprises upper and lower two tool rests, each tool rest is provided with a body, transmission mechanism and folder tool rest, and the one tool rest is provided with cutter band deflection correction mechanism, this cutter band deflection correction mechanism is connected with the folder tool rest of tool rest, and the folder tool rest then is located at the end of tool rest for clamping cutter band, and upper cutter head hang on the linear carriage saddle, following tool rest then hang on the guide rail, and links with linear slide unit.
6, liftable foamed material cutting machine as claimed in claim 4, it is characterized in that: described cutter band constitutes the closed curve of a regular length through an appropriate tractive, be after walking around driving wheel and be pulled to first guide wheel by the cutter band, tangentially be pulled to second guide wheel, draw again toward the 3rd guide wheel, be pulled to four guide idler then, vertically pass through upper and lower tool rest after, be pulled down to down the tool rest pulley, retract driving wheel eventually and constituted to form a circulation shape winding space.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB991263456A CN1178773C (en) | 1999-12-16 | 1999-12-16 | Foamed material cutter capable of being lifted |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB991263456A CN1178773C (en) | 1999-12-16 | 1999-12-16 | Foamed material cutter capable of being lifted |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1299737A CN1299737A (en) | 2001-06-20 |
| CN1178773C true CN1178773C (en) | 2004-12-08 |
Family
ID=5284409
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB991263456A Expired - Lifetime CN1178773C (en) | 1999-12-16 | 1999-12-16 | Foamed material cutter capable of being lifted |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1178773C (en) |
Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102390058A (en) * | 2011-10-13 | 2012-03-28 | 南通恒康数控机械有限公司 | Abnormal shaped sponge cutting machine with circular vertical cutter |
| CN104816329B (en) * | 2015-05-05 | 2017-04-05 | 南通牧野机械有限公司 | A kind of decussation cutter sweep of sponge cutting machine |
| CN105965601B (en) * | 2016-07-21 | 2018-03-27 | 温岭市海玛进出口有限公司 | A kind of anti-overtravel construction material perforating device |
| CN106042193A (en) * | 2016-07-21 | 2016-10-26 | 钱国臣 | Building material drilling equipment |
| CN107414953B (en) * | 2017-08-15 | 2019-07-09 | 江门市利华实业有限公司 | A kind of full-automatic swaging perforating press |
| CN107901091A (en) * | 2017-11-13 | 2018-04-13 | 彭素珍 | One kind weaving special stripping and slicing device of sponge |
| CN110666847B (en) * | 2018-04-24 | 2020-11-10 | 何健伟 | Capsule shell cutting mechanism |
| CN111267164B (en) * | 2020-03-06 | 2024-06-14 | 佛山市顺德区宇顺新材料科技有限公司 | Full-automatic foam thin cutting device |
| CN113103343B (en) * | 2021-04-16 | 2022-07-26 | 南通恒康数控机械股份有限公司 | Method for changing distance between cutter belts along with angle of cutter wheel |
| CN115056283B (en) * | 2022-07-13 | 2024-03-22 | 江西坤绵顺智能设备有限公司 | Sponge cutting device |
-
1999
- 1999-12-16 CN CNB991263456A patent/CN1178773C/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| CN1299737A (en) | 2001-06-20 |
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Granted publication date: 20041208 |
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| CX01 | Expiry of patent term |