CN117875140B - Numerical simulation method for complex fluid-slender flexible particle interaction - Google Patents

Numerical simulation method for complex fluid-slender flexible particle interaction Download PDF

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CN117875140B
CN117875140B CN202311668251.2A CN202311668251A CN117875140B CN 117875140 B CN117875140 B CN 117875140B CN 202311668251 A CN202311668251 A CN 202311668251A CN 117875140 B CN117875140 B CN 117875140B
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张�浩
姬敬博
郭鹏越
安希忠
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Abstract

The invention provides a numerical simulation method of complex fluid-slender flexible particle interaction characteristics, which is based on the movement process of the slender flexible particles in the fused deposition molding process, uses a non-Newtonian Carreau model to represent the rheological property of a fused thermoplastic material, can well describe the change condition of the viscosity of the fused raw material along with the shear rate, uses an overlapped grid technology to realize the large-amplitude movement of the slender flexible particles in the fluid, fully considers the interaction between the non-Newtonian fluid and the slender flexible particles, can predict the deformation, the position and the gesture of the slender flexible particles, and accurately calculates the resistance coefficient, the lift coefficient and the moment coefficient of the particles. Provides an effective solving way for improving and optimizing design of fused deposition modeling equipment, and has important theoretical significance and practical value.

Description

复杂流体-细长柔性颗粒相互作用特性的数值模拟方法Numerical simulation method for complex fluid-slender flexible particle interaction

技术领域Technical Field

本发明涉及复杂流体-细长柔性颗粒相互作用特性的数值模拟方法,属于方法发明技术领域。The invention relates to a numerical simulation method for complex fluid-slender flexible particle interaction characteristics, belonging to the technical field of method inventions.

背景技术Background technique

增材制造技术,也称3D打印,是运用粉末状金属或塑料等可粘合材料,通过逐层打印的方式来构造物体的技术。熔融沉积成型技术是目前发展最成熟、最简单也是最常见的3D打印技术。该技术的工作原理是将热塑性材料在喷头内加热至熔融状态,打印喷头沿着预先设定的轨迹运动,同时将熔融状态的原材料快速挤出冷却,层层堆积成型。然而仅使用热塑性材料生产出来的零件的强度、刚度和耐热性都不高,无法满足生产需求。因此,通常在熔融沉积成型过程中加入纤维颗粒来提高热塑性材料的性能。同时,纤维颗粒的运动和分布也会引起打印喷头堵塞和打印效率降低等问题。因此,研究熔融沉积成型过程细长柔性颗粒的运动特性对熔融沉积成型设备的改进和优化具有重要的指导作用。Additive manufacturing technology, also known as 3D printing, is a technology that uses powdered metal or plastic and other bondable materials to construct objects by printing layer by layer. Fused deposition modeling technology is currently the most mature, simplest and most common 3D printing technology. The working principle of this technology is to heat the thermoplastic material to a molten state in the nozzle, and the print nozzle moves along a pre-set trajectory, while the molten raw material is quickly extruded and cooled, and stacked layer by layer to form. However, the strength, stiffness and heat resistance of parts produced using only thermoplastic materials are not high, which cannot meet production needs. Therefore, fiber particles are usually added in the fused deposition modeling process to improve the performance of thermoplastic materials. At the same time, the movement and distribution of fiber particles can also cause problems such as clogging of the print nozzle and reduced printing efficiency. Therefore, studying the movement characteristics of slender flexible particles in the fused deposition modeling process has an important guiding role in the improvement and optimization of fused deposition modeling equipment.

目前,许多数值模拟研究都将熔融状态热塑性材料视为牛顿流体。然而,从流变学的角度来看,熔融状态热塑性材料为非牛顿流体,具有剪切稀化特性,表现为粘度随剪切速率的增大而减小。对于熔融状态热塑性材料中的细长柔性颗粒,剪切稀化特性可以显著降低颗粒周围的表观粘度,改变颗粒附近的局部流场结构,影响细长柔性颗粒的取向。然而,现有计算流体力学方法很难实现非牛顿流体和运动颗粒之间相互作用的数值模拟,无法精确计算非牛顿流体中运动颗粒的变形、位置和姿态,以及阻力系数、升力系数和力矩系数。因此,本发明使用非牛顿Carreau模型来表征熔融状态热塑性材料的流变性质,使用重叠网格技术实现颗粒在流体中的大幅度运动和变形,可以实现非牛顿流体中细长柔性颗粒运动特性的研究。At present, many numerical simulation studies regard molten thermoplastic materials as Newtonian fluids. However, from the perspective of rheology, molten thermoplastic materials are non-Newtonian fluids with shear-thinning properties, which are manifested as viscosity decreasing with increasing shear rate. For slender flexible particles in molten thermoplastic materials, the shear-thinning property can significantly reduce the apparent viscosity around the particles, change the local flow field structure near the particles, and affect the orientation of slender flexible particles. However, existing computational fluid dynamics methods are difficult to achieve numerical simulation of the interaction between non-Newtonian fluids and moving particles, and cannot accurately calculate the deformation, position and posture of moving particles in non-Newtonian fluids, as well as the drag coefficient, lift coefficient and torque coefficient. Therefore, the present invention uses the non-Newtonian Carreau model to characterize the rheological properties of molten thermoplastic materials, and uses overlapping grid technology to achieve large-scale movement and deformation of particles in fluids, which can realize the study of the motion characteristics of slender flexible particles in non-Newtonian fluids.

发明内容Summary of the invention

为了解决现有技术的上述问题,本发明提供复杂流体-细长柔性颗粒相互作用特性的数值模拟方法,基于计算流体力学方法使用非牛顿Carreau模型来表征熔融状态热塑性材料的流变性质,使用重叠网格技术实现了颗粒在流体中的大幅度运动,能够实现非牛顿流体和运动颗粒之间相互作用的数值模拟,能够预测细长柔性颗粒的变形、位置和姿态,并准确计算颗粒的阻力系数、升力系数和力矩系数。In order to solve the above problems in the prior art, the present invention provides a numerical simulation method for the interaction characteristics between complex fluids and slender flexible particles. The non-Newtonian Carreau model is used to characterize the rheological properties of thermoplastic materials in a molten state based on the computational fluid dynamics method, and the overlapping grid technology is used to realize the large-scale movement of particles in the fluid. The numerical simulation of the interaction between non-Newtonian fluids and moving particles can be realized, the deformation, position and posture of slender flexible particles can be predicted, and the drag coefficient, lift coefficient and moment coefficient of the particles can be accurately calculated.

为了达到上述目的,本发明采用的主要技术方案包括:In order to achieve the above object, the main technical solutions adopted by the present invention include:

复杂流体-细长柔性颗粒相互作用特性的数值模拟方法,包括以下步骤:The numerical simulation method of the complex fluid-slender flexible particle interaction characteristics includes the following steps:

步骤1:利用建模软件绘制细长柔性颗粒和流体域模型,使用网格划分工具对流体域和颗粒周围划分网格;Step 1: Use modeling software to draw the slender flexible particles and fluid domain model, and use the meshing tool to divide the fluid domain and the surrounding of the particles into meshes;

步骤2:利用OpenFoam软件对绘制的网格建立基本物理模型:基本控制方程,包括连续性方程、动量方程、流体本构方程和重叠网格控制方程;Step 2: Use OpenFoam software to establish a basic physical model for the drawn grid: basic control equations, including continuity equation, momentum equation, fluid constitutive equation and overlapping grid control equation;

步骤3:定义非牛顿流体和细长柔性颗粒的物性参数和初始条件,所属的物性参数主要包括:流体密度、粘度、颗粒纵横比、颗粒刚度等,初始条件主要包括:液体流速等;Step 3: Define the physical parameters and initial conditions of non-Newtonian fluids and slender flexible particles. The physical parameters mainly include: fluid density, viscosity, particle aspect ratio, particle stiffness, etc. The initial conditions mainly include: liquid flow rate, etc.;

步骤4:定义计算域进出口的边界条件;Step 4: Define the boundary conditions of the import and export of the computational domain;

步骤5:对步骤2的方程进行离散化,并采用步骤3和步骤4中定义的初始条件和边界条件进行封闭和求解;Step 5: Discretize the equations of step 2, close and solve them using the initial and boundary conditions defined in steps 3 and 4;

步骤6:对整个计算域进行初始化,设定时间步长和模拟结束时长,对计算域内代数方程组进行反复迭代,求解计算域内的压力和速度分布。计算非牛顿流体中不同刚度细长柔性颗粒的变形、位置和姿态,以及细长颗粒的阻力系数、升力系数和力矩系数,直到模拟时间结束,完成熔融沉积成型过程细长柔性颗粒运动特性的数值模拟,并利用时间步长机制保存计算数据;Step 6: Initialize the entire computational domain, set the time step and simulation end time, iterate the algebraic equations in the computational domain, and solve the pressure and velocity distribution in the computational domain. Calculate the deformation, position and posture of slender flexible particles with different stiffness in non-Newtonian fluids, as well as the drag coefficient, lift coefficient and torque coefficient of the slender particles until the simulation time ends, complete the numerical simulation of the motion characteristics of slender flexible particles in the fused deposition modeling process, and use the time step mechanism to save the calculation data;

步骤7:对计算结果进行后处理。Step 7: Post-process the calculation results.

上述步骤1中,由于使用重叠网格技术,将流体域单独划分结构化六面体网格,再将细长柔性颗粒周围局部区域划分结构化六面体网格,再将两套网格合并在一起。网格之间会有重叠部分,经过挖洞等预处理过程之后,颗粒内部的网格会被挖掉并排除在计算之外,并在剩余的网格重叠区域内建立插值关系,最终通过插值方法使两套网格之间可以在重叠区域进行数据交换,以达到流场域的整体计算。In the above step 1, due to the use of overlapping grid technology, the fluid domain is divided into structured hexahedral grids separately, and the local area around the slender flexible particles is divided into structured hexahedral grids, and then the two sets of grids are merged together. There will be overlapping parts between the grids. After preprocessing such as digging holes, the grids inside the particles will be dug out and excluded from the calculation, and an interpolation relationship will be established in the remaining grid overlapping area. Finally, the interpolation method is used to enable the two sets of grids to exchange data in the overlapping area to achieve the overall calculation of the flow field.

上述步骤2中,熔融状态热塑性材料为不可压缩层流流动,考虑流体和柔性颗粒之间的相互作用,其基本控制方程如下:In the above step 2, the molten thermoplastic material flows in an incompressible laminar flow. Considering the interaction between the fluid and the flexible particles, the basic control equation is as follows:

(1)流体控制方程(1) Fluid control equation

流体相满足质量守恒和动量守恒方程:The fluid phase satisfies the mass conservation and momentum conservation equations:

其中:in:

u为流体速度,m/s;u is the fluid velocity, m/s;

ρ为流体密度,kg/m3ρ is the fluid density, kg/m 3 ;

p为压力,pa;p is pressure, pa;

f为流体-颗粒相互作用引起的源项;f is the source term caused by fluid-particle interaction;

τ为粘性应力,pa,由公式(3)计算:τ is the viscous stress, pa, calculated by formula (3):

τ=2μD (3)τ=2μD (3)

其中:in:

μ为流体的表观粘度,pa·s,由非牛顿流体的本构方程计算;μ is the apparent viscosity of the fluid, pa·s, calculated by the constitutive equation of non-Newtonian fluid;

D为应变率张量,由公式(4)计算:D is the strain rate tensor, calculated by formula (4):

(2)非牛顿流体的本构方程(2) Constitutive equations of non-Newtonian fluids

使用Carreau模型来表征熔融状态热塑性材料的流变性质,可以很好的描述熔融原材料的粘度随剪切速率的变化情况,其本构方程为:The Carreau model is used to characterize the rheological properties of molten thermoplastic materials. It can well describe the change of the viscosity of the molten raw materials with the shear rate. Its constitutive equation is:

其中:in:

μ0为流体领剪切速率下的粘度,pa·s; μ0 is the viscosity of the fluid at the shear rate, pa·s;

μ为无限剪切速率下的粘度,pa·s;μ is the viscosity at infinite shear rate, pa·s;

λ为非牛顿流体的松弛时间,s;λ is the relaxation time of non-Newtonian fluid, s;

n为幂律指数。n is the power law exponent.

为了便于研究,定义了表征Carreau流体剪切变稀程度的无量纲数:For the convenience of research, a dimensionless number characterizing the shear thinning degree of Carreau fluid is defined:

Carreau数: Carreau number:

粘度比: Viscosity ratio:

其中:in:

d为细长颗粒的特征长度,m。d is the characteristic length of the slender particles, m.

(3)重叠网格控制方程(3) Overlapping grid control equations

重叠网格技术可以允许多个相互独立的网格之间产生无约束的相对位移,并且利用插值方法使得网格之间的流场信息能够进行交换。利用重叠网格这种特性,可以实现物体无约束的六自由度运动,以及多级物体的运动。Overlapping grid technology allows unconstrained relative displacement between multiple independent grids, and uses interpolation methods to exchange flow field information between grids. Using this feature of overlapping grids, unconstrained six-degree-of-freedom motion of objects and motion of multi-level objects can be achieved.

重叠网格技术的关键在于建立域连接信息,用于网格间计算信息传递,其处理步骤为:The key to the overlay grid technology is to establish domain connection information for inter-grid computing information transmission. The processing steps are:

步骤1:搜索洞单元,找出不参与计算的节点单元;Step 1: Search for hole elements and find out the node elements that do not participate in the calculation;

步骤2:为边缘(边界)节点从重叠区域的另外一套网格中寻找合适的插值贡献节点;Step 2: Find appropriate interpolation contributing nodes for edge (boundary) nodes from another set of grids in the overlapping area;

步骤3:根据边缘(边界)节点和插值贡献节点的位置关系,求解插值系数;Step 3: Solve the interpolation coefficient according to the positional relationship between the edge (boundary) nodes and the interpolation contribution nodes;

步骤4:优化重叠区域,减少计算量。Step 4: Optimize the overlapping area to reduce the amount of calculation.

通过对所有贡献单元的流场值和对应插值系数(或称为权重系数)进行加权求和,最终完成插值:The interpolation is finally completed by weighted summing the flow field values of all contributing units and the corresponding interpolation coefficients (or weight coefficients):

其中:in:

φ为任意流场的信息,如速度和压力等;φ is the information of any flow field, such as velocity and pressure;

ωi为第i个贡献单元的插值系数(权重系数);ω i is the interpolation coefficient (weight coefficient) of the i-th contributing unit;

φi为第i个贡献单元的流场信息值;φ i is the flow field information value of the i-th contributing unit;

φI为插值边界单元的值;φ I is the value of the interpolation boundary cell;

此外所有的插值系数均需要无因次化,并满足以下条件:In addition, all interpolation coefficients need to be dimensionless and meet the following conditions:

在完成流场中所有插值边界单元的插值以后,下一步就需要将公式(8)的值更新整个计算流场中去,主要通过修改方程离散后的线性代数方程组矩阵来实现。在将控制方程离散之后,我们可以得到类似以下的线性代数方程组:After completing the interpolation of all interpolation boundary cells in the flow field, the next step is to update the value of formula (8) in the entire computational flow field, which is mainly achieved by modifying the matrix of the linear algebraic equation group after the equation is discretized. After discretizing the control equation, we can obtain a linear algebraic equation group similar to the following:

[A]·x=b (10)[A]·x=b (10)

其中:in:

[A]为矩阵系数;[A] is the matrix coefficient;

x为未知量;x is the unknown quantity;

b为右端源项。b is the source term on the right side.

这种通过修改矩阵法的优点就是可以将插值边界单元的值影响到其相邻的单元,因此无需要经过多次额外的迭代。The advantage of this matrix modification method is that the values of the interpolation boundary cells can be affected by their adjacent cells, so there is no need for multiple additional iterations.

上述步骤3中,设置非牛顿流体和细长柔性颗粒的物性参数和初始条件,包括流体速度、密度、粘度、颗粒纵横比、颗粒刚度等。同时,为了便于研究,定义了如下无量纲数:In step 3 above, the physical parameters and initial conditions of the non-Newtonian fluid and the slender flexible particles are set, including fluid velocity, density, viscosity, particle aspect ratio, particle stiffness, etc. At the same time, for the convenience of research, the following dimensionless numbers are defined:

颗粒雷诺数: Particle Reynolds number:

颗粒自旋数: Particle spin number:

颗粒纵横比: Particle aspect ratio:

其中:in:

c为细长颗粒的长度,m;c is the length of the elongated particle, m;

a为细长颗粒的直径,m;a is the diameter of the elongated particles, m;

ω为椭球形颗粒旋转角速度,rad/s。ω is the angular velocity of the ellipsoidal particle, rad/s.

上述步骤4中,计算域进出口的边界条件:进口设置为速度入口;出口设置为压力出口;壁面设置为滑移壁面,滑移速度与入口速度相同;颗粒表面设置为无滑移。In step 4 above, the boundary conditions of the inlet and outlet of the computational domain are as follows: the inlet is set as the velocity inlet; the outlet is set as the pressure outlet; the wall is set as the slip wall, and the slip velocity is the same as the inlet velocity; and the particle surface is set as no slip.

上述步骤5中,采用有限体积法对步骤2的方程进行离散化,使用PISO算法实现速度-压力耦合,使用Rhie-Chow通量插值和应力-速度耦合算法引入压力平滑项,使计算更加稳定。In the above step 5, the finite volume method is used to discretize the equation of step 2, the PISO algorithm is used to realize velocity-pressure coupling, and the Rhie-Chow flux interpolation and stress-velocity coupling algorithm are used to introduce the pressure smoothing term to make the calculation more stable.

上述步骤6中,对整个计算域进行初始化,设定时间步长和模拟结束时长,对计算域内代数方程组进行反复迭代,求解计算域内的压力和速度分布,计算细长柔性颗粒的变形、位置和姿态,以及细长颗粒的阻力系数、升力系数和力矩系数,计算公式如下:In step 6 above, the entire computational domain is initialized, the time step and the simulation end time are set, the algebraic equations in the computational domain are iterated repeatedly, the pressure and velocity distribution in the computational domain are solved, the deformation, position and posture of the slender flexible particles, as well as the drag coefficient, lift coefficient and moment coefficient of the slender particles are calculated, and the calculation formula is as follows:

阻力系数: OK:

升力系数: Lift coefficient:

力矩系数: Torque coefficient:

其中:in:

Fd为阻力,N;F d is the resistance, N;

Fl为升力,N;F l is lift, N;

M为力矩,N·m;M is the moment, N·m;

A为细长颗粒的迎风面积,m2A is the frontal area of the elongated particles, m 2 ;

本发明提供复杂流体-细长柔性颗粒相互作用特性的数值模拟方法,基于熔融沉积成型过程中细长柔性颗粒的运动过程,使用非牛顿Carreau模型表征熔融状态热塑性材料的流变性质,可以很好的描述熔融原材料的粘度随剪切速率的变化情况,使用重叠网格技术实现细长柔性颗粒在流体中的大幅度运动,充分考虑了非牛顿流体与细长柔性颗粒之间的相互作用,能够预测细长柔性颗粒的变形、位置和姿态,并准确计算颗粒的阻力系数、升力系数和力矩系数,大大降低了计算成本,提高了计算的准确性。The present invention provides a numerical simulation method for the interaction characteristics of complex fluids and elongated flexible particles. Based on the movement process of elongated flexible particles in a fused deposition molding process, a non-Newtonian Carreau model is used to characterize the rheological properties of thermoplastic materials in a molten state, and the viscosity of the molten raw materials can be well described as a function of shear rate. An overlapping grid technology is used to achieve large-scale movement of elongated flexible particles in a fluid, and the interaction between the non-Newtonian fluid and the elongated flexible particles is fully considered. The deformation, position and posture of the elongated flexible particles can be predicted, and the drag coefficient, lift coefficient and moment coefficient of the particles can be accurately calculated, thereby greatly reducing the calculation cost and improving the accuracy of the calculation.

本发明提供的复杂流体-细长柔性颗粒相互作用特性的数值模拟方法,可为熔融沉积成型设备的改进和优化设计提供有效解决途径,同时对化工、能源等领域中涉及非牛顿流体和细长颗粒的过程也具有重要的理论意义和指导作用。The numerical simulation method of the interaction characteristics between complex fluid and slender flexible particles provided by the present invention can provide an effective solution for the improvement and optimization design of fused deposition modeling equipment. It also has important theoretical significance and guiding role in the processes involving non-Newtonian fluids and slender particles in the fields of chemical industry and energy.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明数值模拟流程示意图;FIG1 is a schematic diagram of a numerical simulation process of the present invention;

图2为本发明中细长颗粒受力示意图;FIG2 is a schematic diagram of the force on the elongated particles in the present invention;

图3为本发明中细长颗粒周围速度分布示意图;FIG3 is a schematic diagram of velocity distribution around elongated particles in the present invention;

图4为本发明中细长颗粒阻力系数的定性展示;FIG4 is a qualitative display of the drag coefficient of the elongated particles in the present invention;

图5为本发明中细长颗粒升力系数的定性展示;FIG5 is a qualitative display of the lift coefficient of the elongated particles in the present invention;

图6为本发明中细长颗粒力矩系数的定性展示。FIG. 6 is a qualitative display of the moment coefficient of the slender particles in the present invention.

具体实施方式Detailed ways

本发明提供了复杂流体-细长柔性颗粒相互作用特性的数值模拟方法,图1为本方法的模拟流程示意图,包括以下步骤:The present invention provides a numerical simulation method for complex fluid-slender flexible particle interaction characteristics. FIG1 is a schematic diagram of the simulation process of the method, which includes the following steps:

步骤1:利用建模软件绘制细长柔性颗粒和流体域模型,使用网格划分工具对流体域和颗粒周围划分网格;Step 1: Use modeling software to draw the slender flexible particles and fluid domain model, and use the meshing tool to divide the fluid domain and the surrounding of the particles into meshes;

步骤2:利用OpenFoam软件对绘制的网格建立基本物理模型:基本控制方程,包括连续性方程、动量方程、流体本构方程和重叠网格控制方程;Step 2: Use OpenFoam software to establish a basic physical model for the drawn grid: basic control equations, including continuity equation, momentum equation, fluid constitutive equation and overlapping grid control equation;

步骤3:定义非牛顿流体和细长柔性颗粒的物性参数和初始条件,所属的物性参数主要包括:流体密度、粘度、颗粒纵横比、颗粒刚度等,初始条件主要包括:液体流速等;Step 3: Define the physical parameters and initial conditions of non-Newtonian fluids and slender flexible particles. The physical parameters mainly include: fluid density, viscosity, particle aspect ratio, particle stiffness, etc. The initial conditions mainly include: liquid flow rate, etc.;

步骤4:定义计算域进出口的边界条件;Step 4: Define the boundary conditions of the import and export of the computational domain;

步骤5:对步骤2的方程进行离散化,并采用步骤3和步骤4中定义的初始条件和边界条件进行封闭和求解;Step 5: Discretize the equations of step 2, close and solve them using the initial and boundary conditions defined in steps 3 and 4;

步骤6:对整个计算域进行初始化,设定时间步长和模拟结束时长,对计算域内代数方程组进行反复迭代,求解计算域内的压力和速度分布。计算非牛顿流体中不同刚度细长柔性颗粒的变形、位置和姿态,以及细长颗粒的阻力系数、升力系数和力矩系数,直到模拟时间结束,完成熔融沉积成型过程细长柔性颗粒运动特性的数值模拟,并利用时间步长机制保存计算数据;Step 6: Initialize the entire computational domain, set the time step and simulation end time, iterate the algebraic equations in the computational domain, and solve the pressure and velocity distribution in the computational domain. Calculate the deformation, position and posture of slender flexible particles with different stiffness in non-Newtonian fluids, as well as the drag coefficient, lift coefficient and torque coefficient of the slender particles until the simulation time ends, complete the numerical simulation of the motion characteristics of slender flexible particles in the fused deposition modeling process, and use the time step mechanism to save the calculation data;

步骤7:对计算结果进行后处理。Step 7: Post-process the calculation results.

上述步骤1中,由于使用重叠网格技术,将流体域单独划分结构化六面体网格,再将细长柔性颗粒周围局部区域划分结构化六面体网格,再将两套网格合并在一起,网格之间会有重叠部分,经过挖洞等预处理过程之后,颗粒内部的网格会被挖掉并排除在计算之外,并在剩余的网格重叠区域内建立插值关系,最终通过插值方法使两套网格之间可以在重叠区域进行数据交换,以达到流场域的整体计算。In the above step 1, due to the use of overlapping grid technology, the fluid domain is divided into structured hexahedral grids separately, and then the local area around the slender flexible particles is divided into structured hexahedral grids. The two sets of grids are then merged together. There will be overlapping parts between the grids. After preprocessing processes such as digging holes, the grids inside the particles will be dug out and excluded from the calculation, and an interpolation relationship will be established in the remaining grid overlapping area. Finally, the interpolation method is used to enable the two sets of grids to exchange data in the overlapping area to achieve overall calculation of the flow field.

上述步骤2中,熔融状态热塑性材料为不可压缩层流流动,考虑流体和柔性颗粒之间的相互作用,其基本控制方程如下:In the above step 2, the molten thermoplastic material flows in an incompressible laminar flow. Considering the interaction between the fluid and the flexible particles, the basic control equation is as follows:

(1)流体控制方程(1) Fluid control equation

流体相满足质量守恒和动量守恒方程:The fluid phase satisfies the mass conservation and momentum conservation equations:

其中:in:

u为流体速度,m/s;u is the fluid velocity, m/s;

ρ为流体密度,kg/m3ρ is the fluid density, kg/m 3 ;

p为压力,pa;p is pressure, pa;

f为流体-颗粒相互作用引起的源项;f is the source term caused by fluid-particle interaction;

τ为粘性应力,pa,由公式(3)计算:τ is the viscous stress, pa, calculated by formula (3):

τ=2μD (3)τ=2μD (3)

其中:in:

μ为流体的表观粘度,pa·s,由非牛顿流体的本构方程计算;μ is the apparent viscosity of the fluid, pa·s, calculated by the constitutive equation of non-Newtonian fluid;

D为应变率张量,由公式(4)计算:D is the strain rate tensor, calculated by formula (4):

(2)非牛顿流体的本构方程(2) Constitutive equations of non-Newtonian fluids

使用Carreau模型来表征熔融状态热塑性材料的流变性质,可以很好的描述熔融原材料的粘度随剪切速率的变化情况,其本构方程为:The Carreau model is used to characterize the rheological properties of molten thermoplastic materials. It can well describe the change of the viscosity of the molten raw materials with the shear rate. Its constitutive equation is:

其中:in:

μ0为流体领剪切速率下的粘度,pa·s; μ0 is the viscosity of the fluid at the shear rate, pa·s;

μ为无限剪切速率下的粘度,pa·s;μ is the viscosity at infinite shear rate, pa·s;

λ为非牛顿流体的松弛时间,s;λ is the relaxation time of non-Newtonian fluid, s;

n为幂律指数。n is the power law exponent.

为了便于研究,定义了表征Carreau流体剪切变稀程度的无量纲数:For the convenience of research, a dimensionless number characterizing the shear thinning degree of Carreau fluid is defined:

Carreau数: Carreau number:

粘度比: Viscosity ratio:

其中:in:

d为细长颗粒的特征长度,m。d is the characteristic length of the slender particles, m.

(3)重叠网格控制方程(3) Overlapping grid control equations

重叠网格技术可以允许多个相互独立的网格之间产生无约束的相对位移,并且利用插值方法使得网格之间的流场信息能够进行交换。利用重叠网格这种特性,可以实现物体无约束的六自由度运动,以及多级物体的运动。Overlapping grid technology allows unconstrained relative displacement between multiple independent grids, and uses interpolation methods to exchange flow field information between grids. Using this feature of overlapping grids, unconstrained six-degree-of-freedom motion of objects and motion of multi-level objects can be achieved.

重叠网格技术的关键在于建立域连接信息,用于网格间计算信息传递,其处理步骤为:The key to the overlay grid technology is to establish domain connection information for inter-grid computing information transmission. The processing steps are:

步骤1:搜索洞单元,找出不参与计算的节点单元;Step 1: Search for hole elements and find out the node elements that do not participate in the calculation;

步骤2:为边缘(边界)节点从重叠区域的另外一套网格中寻找合适的插值贡献节点;Step 2: Find appropriate interpolation contributing nodes for edge (boundary) nodes from another set of grids in the overlapping area;

步骤3:根据边缘(边界)节点和插值贡献节点的位置关系,求解插值系数;Step 3: Solve the interpolation coefficient according to the positional relationship between the edge (boundary) nodes and the interpolation contribution nodes;

步骤4:优化重叠区域,减少计算量。Step 4: Optimize the overlapping area to reduce the amount of calculation.

通过对所有贡献单元的流场值和对应插值系数(或称为权重系数)进行加权求和,最终完成插值:The interpolation is finally completed by weighted summing the flow field values of all contributing units and the corresponding interpolation coefficients (or weight coefficients):

其中:in:

φ为任意流场的信息,如速度和压力等;φ is the information of any flow field, such as velocity and pressure;

ωi为第i个贡献单元的插值系数(权重系数);ω i is the interpolation coefficient (weight coefficient) of the i-th contributing unit;

φi为第i个贡献单元的流场信息值;φ i is the flow field information value of the i-th contributing unit;

φI为插值边界单元的值;φ I is the value of the interpolation boundary cell;

此外所有的插值系数均需要无因次化,并满足以下条件:In addition, all interpolation coefficients need to be dimensionless and meet the following conditions:

在完成流场中所有插值边界单元的插值以后,下一步就需要将公式(8)的值更新整个计算流场中去,主要通过修改方程离散后的线性代数方程组矩阵来实现。在将控制方程离散之后,我们可以得到类似以下的线性代数方程组:After completing the interpolation of all interpolation boundary cells in the flow field, the next step is to update the value of formula (8) in the entire computational flow field, which is mainly achieved by modifying the matrix of the linear algebraic equation group after the equation is discretized. After discretizing the control equation, we can obtain a linear algebraic equation group similar to the following:

[A]·x=b(10)[A]·x=b(10)

其中:in:

[A]为矩阵系数;[A] is the matrix coefficient;

x为未知量;x is the unknown quantity;

b为右端源项。b is the source term on the right side.

这种通过修改矩阵法的优点就是可以将插值边界单元的值影响到其相邻的单元,因此无需要经过多次额外的迭代。The advantage of this matrix modification method is that the values of the interpolation boundary cells can be affected by their adjacent cells, so there is no need for multiple additional iterations.

上述步骤3中,设置非牛顿流体和细长柔性颗粒的物性参数和初始条件,包括流体速度、密度、粘度、颗粒纵横比、颗粒刚度等。同时,为了便于研究,定义了如下无量纲数:In step 3 above, the physical parameters and initial conditions of the non-Newtonian fluid and the slender flexible particles are set, including fluid velocity, density, viscosity, particle aspect ratio, particle stiffness, etc. At the same time, for the convenience of research, the following dimensionless numbers are defined:

颗粒雷诺数: Particle Reynolds number:

颗粒自旋数: Particle spin number:

颗粒纵横比: Particle aspect ratio:

其中:in:

c为细长颗粒的长度,m;c is the length of the elongated particle, m;

a为细长颗粒的直径,m;a is the diameter of the elongated particles, m;

ω为椭球形颗粒旋转角速度,rad/s。ω is the angular velocity of the ellipsoidal particle, rad/s.

本发明中使用的物性参数及初始条件如下表1所示:The physical parameters and initial conditions used in the present invention are shown in Table 1 below:

表1物性参数及初始条件Table 1 Physical parameters and initial conditions

ArAr ReRe SpaSpa αα ββ nn 案例一Case number one 1.51.5 9090 22 -- -- 11 案例二Case 2 1.51.5 9090 22 11 00 0.50.5

上述步骤4中,计算域进出口的边界条件:进口设置为速度入口;出口设置为压力出口;壁面设置为滑移壁面,滑移速度与入口速度相同;颗粒表面设置为无滑移。In step 4 above, the boundary conditions of the inlet and outlet of the computational domain are as follows: the inlet is set as the velocity inlet; the outlet is set as the pressure outlet; the wall is set as the slip wall, and the slip velocity is the same as the inlet velocity; and the particle surface is set as no slip.

上述步骤5中,采用有限体积法对步骤2的方程进行离散化,使用PISO算法实现速度-压力耦合,使用Rhie-Chow通量插值和应力-速度耦合算法引入压力平滑项,使计算更加稳定。In the above step 5, the finite volume method is used to discretize the equation of step 2, the PISO algorithm is used to realize velocity-pressure coupling, and the Rhie-Chow flux interpolation and stress-velocity coupling algorithm are used to introduce the pressure smoothing term to make the calculation more stable.

上述步骤6中,对整个计算域进行初始化,设定时间步长和模拟结束时长,对计算域内代数方程组进行反复迭代,求解计算域内的压力和速度分布,计算细长柔性颗粒的变形、位置和姿态,以及细长颗粒的阻力系数、升力系数和力矩系数,图2为细长颗粒受力示意图,计算公式如下:In the above step 6, the entire computational domain is initialized, the time step and the simulation end time are set, the algebraic equations in the computational domain are iterated repeatedly, the pressure and velocity distribution in the computational domain are solved, the deformation, position and posture of the slender flexible particles, as well as the drag coefficient, lift coefficient and moment coefficient of the slender particles are calculated. Figure 2 is a schematic diagram of the force on the slender particles, and the calculation formula is as follows:

阻力系数: OK:

升力系数: Lift coefficient:

力矩系数: Torque coefficient:

其中:in:

Fd为阻力,N;F d is the resistance, N;

Fl为升力,N;F l is lift, N;

M为力矩,N·m;M is the moment, N·m;

A为细长颗粒的迎风面积,m2A is the frontal area of the elongated particles, m 2 ;

对上述数值模拟方案进行求解,然后对数值结果进行分析。The above numerical simulation scheme is solved and then the numerical results are analyzed.

图3为细长颗粒的形状及周围速度分布,可以看出Carreau型流体中的细长颗粒在非牛顿流体的作用下会发生弯曲变形。Figure 3 shows the shape of the slender particles and the surrounding velocity distribution. It can be seen that the slender particles in the Carreau fluid will bend and deform under the action of the non-Newtonian fluid.

图4、图5和图6分别为方案一和方案二中细长颗粒的阻力系数、升力系数和力矩系数与细长颗粒转动倾角之间的关系。方案一中Carreau模型的n值为1,该流体为牛顿流体,可以看出,方案一中颗粒的阻力系数Cd,升力系数Cl和力矩系数Cm的曲线和文献中的数据吻合良好,证明了该数值方案计算的准确性。方案二为假塑性流体,可以看出,在相同颗粒旋转倾角α下,假塑性流体中颗粒的阻力系数和力矩系数均小于牛顿流体,主要是因为颗粒周围流体的剪切速率较大,假塑性流体的粘度随着剪切速率的增大而减小,粘度减小会导致球体所受的粘性应力减小。而升力系数值则大于牛顿流体,并且会出现正值。Figures 4, 5 and 6 show the relationship between the drag coefficient, lift coefficient and moment coefficient of the slender particles and the rotation inclination angle of the slender particles in Scheme 1 and Scheme 2, respectively. In Scheme 1, the n value of the Carreau model is 1, and the fluid is a Newtonian fluid. It can be seen that the curves of the drag coefficient Cd, lift coefficient Cl and moment coefficient Cm of the particles in Scheme 1 are in good agreement with the data in the literature, proving the accuracy of the calculation of this numerical scheme. Scheme 2 is a pseudoplastic fluid. It can be seen that at the same particle rotation inclination angle α, the drag coefficient and moment coefficient of the particles in the pseudoplastic fluid are both smaller than those of the Newtonian fluid, mainly because the shear rate of the fluid around the particles is large, and the viscosity of the pseudoplastic fluid decreases with the increase of the shear rate. The decrease in viscosity will cause the viscous stress on the sphere to decrease. The lift coefficient value is greater than that of the Newtonian fluid, and a positive value will appear.

综上所述,本发明提出的复杂流体-细长柔性颗粒相互作用特性的数值模拟方法可以预测细长柔性颗粒的变形、位置和姿态,并准确计算颗粒的阻力系数、升力系数和力矩系数。In summary, the numerical simulation method of the complex fluid-slender flexible particle interaction characteristics proposed in the present invention can predict the deformation, position and posture of the slender flexible particles, and accurately calculate the drag coefficient, lift coefficient and moment coefficient of the particles.

以上所述,仅是本发明的较佳实施例而已,并非是对本发明做其它形式的限制,任何本领域技术人员可以利用上述公开的技术内容加以变更或改型为等同变化的等效实施例。但是凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本发明技术方案的保护范围。The above is only a preferred embodiment of the present invention, and does not limit the present invention in other forms. Any person skilled in the art can use the above disclosed technical content to change or modify it into an equivalent embodiment with equivalent changes. However, any simple modification, equivalent change and modification made to the above embodiment according to the technical essence of the present invention without departing from the technical solution of the present invention still belongs to the protection scope of the technical solution of the present invention.

Claims (5)

1. A method for numerically modeling complex fluid-elongated flexible particle interaction characteristics, comprising the steps of:
Step 1: drawing an elongated flexible particle and a fluid domain model by using modeling software, and meshing the fluid domain and the periphery of the particle by using a meshing tool;
The method comprises the steps of (1) independently dividing a fluid domain into structured hexahedral meshes by using an overlapped mesh technology, dividing a local area around an elongated flexible particle into the structured hexahedral meshes, and merging two sets of meshes together; the grids have overlapping parts, after the pretreatment process, the grids in the particles can be excavated and excluded from calculation, interpolation relation is built in the overlapping areas of the remaining grids, and finally data exchange can be carried out between the two sets of grids in the overlapping areas through an interpolation method, so that the overall calculation of a flow field domain is achieved;
Step 2: a basic physical model is built for the drawn mesh using OpenFoam software: basic control equations, including continuity equations, momentum equations, fluid constitutive equations, and overlapping grid control equations;
the thermoplastic material in the molten state is an incompressible laminar flow, whose basic control equation is as follows, taking into account the interaction between the fluid and the flexible particles:
(1) Equation of fluid control
The fluid phase satisfies the mass conservation and momentum conservation equations:
wherein:
u is the fluid velocity, m/s;
ρ is the fluid density, kg/m 3;
p is pressure, pa;
f is the source term caused by the fluid-particle interactions;
τ is the viscous stress, pa, calculated from equation (3):
τ=2μD(3)
wherein:
mu is the apparent viscosity of the fluid, pa.s, calculated from the constitutive equation of a non-Newtonian fluid;
d is the strain rate tensor, calculated from equation (4):
(2) Constitutive equation for non-Newtonian fluids
The rheological properties of a thermoplastic material in the molten state are characterized using a Carreau model, describing the viscosity of the molten raw material as a function of shear rate, whose constitutive equation is:
wherein:
mu 0 is the viscosity at zero shear rate of the fluid, pa.s;
Mu is the viscosity at infinite shear rate, pa.s;
lambda is the relaxation time of the non-newtonian fluid, s;
n is a power law exponent;
defining a dimensionless number characterizing the degree of shear thinning of the Carreau fluid:
Carreau number:
Viscosity ratio:
wherein:
d is the characteristic length of the elongated particles, m;
(3) Overlapped grid control equation
The overlapped grid technology allows unconstrained relative displacement to be generated among a plurality of grids which are independent of each other, and flow field information among the grids can be exchanged by utilizing an interpolation method; by utilizing the characteristic of the overlapped grid, the unconstrained six-degree-of-freedom motion of the object and the motion of the multi-stage object are realized;
The key of the overlapped grid technology is to establish domain connection information for the transmission of calculation information among grids, and the processing steps are as follows:
Step 1: searching a hole unit, and finding out node units which do not participate in calculation;
step 2: searching a proper interpolation contribution node from another set of grids of the overlapping area for the edge node;
Step 3: solving interpolation coefficients according to the position relation between the edge nodes and the interpolation contribution nodes;
step 4: the overlapping area is optimized, and the calculated amount is reduced;
the interpolation is finally completed by weighted summation of the flow field values of all the contribution units and the corresponding interpolation coefficients or weighting coefficients:
wherein:
Phi is information of any flow field, such as speed or pressure;
Omega i is the interpolation coefficient of the ith contribution unit;
phi i is the flow field information value of the ith contribution unit;
phi I is the value of the interpolation boundary unit;
furthermore, all interpolation coefficients need to be dimensionless and meet the following conditions:
After interpolation of all interpolation boundary units in the flow field is completed, updating the value of the formula (8) in the whole calculation flow field, and modifying a linear algebraic equation set matrix after equation dispersion to realize the calculation flow field; after discretizing the control equation, the following set of linear algebraic equations is obtained:
[A]·x=b(10)
wherein:
[A] Is a matrix coefficient;
x is an unknown quantity;
b is a right-end source item;
Step 3: defining physical properties parameters and initial conditions of the non-Newtonian fluid and the elongated flexible particles, wherein the physical properties parameters include: fluid density, viscosity, particle aspect ratio, and particle stiffness, initial conditions include: a liquid flow rate;
step 4: defining boundary conditions of the import and export of the calculation domain;
step 5: discretizing the equation in the step 2, and sealing and solving by adopting the initial conditions and the boundary conditions defined in the step 3 and the step 4;
step 6: initializing the whole calculation domain, setting a time step length and a simulation ending time length, repeatedly iterating an algebraic equation set in the calculation domain, and solving the pressure and speed distribution in the calculation domain; calculating deformation, positions and postures of the elongated flexible particles with different rigidities in the non-Newtonian fluid, and resistance coefficients, lift coefficients and moment coefficients of the elongated particles until the simulation time is over, completing numerical simulation of the motion characteristics of the elongated flexible particles in the fused deposition modeling process, and storing calculation data by utilizing a time step mechanism;
step 7: and carrying out post-processing on the calculation result.
2. A method of numerical modeling of complex fluid-elongated flexible particle interaction characteristics as claimed in claim 1 wherein: in the step 3, physical parameters and initial conditions of the non-Newtonian fluid and the elongated particles are set, including fluid speed, density, viscosity, particle aspect ratio and particle rigidity; at the same time, the following dimensionless numbers are defined:
particle reynolds number:
particle spin number:
Aspect ratio of particles:
wherein:
c is the length of the elongated particles, m;
a is the diameter of the elongated particles, m;
omega is the rotation angular velocity of the elongated particles, rad/s.
3. A method of numerical modeling of complex fluid-elongated flexible particle interaction characteristics as claimed in claim 1 wherein: in the step 4, calculating boundary conditions of the domain import and export: the inlet is set as a speed inlet; the outlet is set as a pressure outlet; the wall surface is set as a sliding wall surface, and the sliding speed is the same as the inlet speed; the surface of the elongated particles is arranged to be slip-free.
4. A method of numerical modeling of complex fluid-elongated flexible particle interaction characteristics as claimed in claim 1 wherein: in the step 5, the equation of the step 2 is discretized by adopting a finite volume method, the PISO algorithm is used for realizing the speed-pressure coupling, and the Rhie-Chow flux interpolation and the stress-speed coupling algorithm are used for introducing a pressure smoothing term.
5. A method of numerical modeling of complex fluid-elongated flexible particle interaction characteristics as claimed in claim 1 wherein: in the step6, initializing the whole calculation domain, setting a time step and a simulation ending time length, repeatedly iterating algebraic equations in the calculation domain, solving pressure and speed distribution in the calculation domain, calculating deformation, position and posture of the elongated flexible particles, and resistance coefficients, lift coefficients and moment coefficients of the elongated particles, wherein a calculation formula is as follows:
Coefficient of resistance:
Lift coefficient:
Moment coefficient:
wherein:
F d is resistance, N;
F l is lift force, N;
m is moment, N.m;
A is the windward area of the elongated particles, m 2.
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