CN117871997A - Static testing method and testing system based on mechanical arm control - Google Patents

Static testing method and testing system based on mechanical arm control Download PDF

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Publication number
CN117871997A
CN117871997A CN202311803637.XA CN202311803637A CN117871997A CN 117871997 A CN117871997 A CN 117871997A CN 202311803637 A CN202311803637 A CN 202311803637A CN 117871997 A CN117871997 A CN 117871997A
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China
Prior art keywords
test
tested
mechanical arm
model
equipment
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CN202311803637.XA
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Chinese (zh)
Inventor
赵芳
李效明
刘志松
李英文
古欣
成海峰
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Shandong Youren Networking Co ltd
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Shandong Youren Networking Co ltd
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Priority to CN202311803637.XA priority Critical patent/CN117871997A/en
Publication of CN117871997A publication Critical patent/CN117871997A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The invention belongs to the field of electrostatic testing of electronic products, and provides an electrostatic testing method and system based on mechanical arm control, wherein the technical scheme is as follows: importing a 3D model and test cases of the tested equipment, marking corresponding test points on the imported 3D model, and setting corresponding test cases for different points after marking the points are selected; controlling the mechanical arm to move to a test point marked in a 3D model of the tested equipment, applying electrostatic interference, and testing the tested equipment; and judging whether the current running state of the tested equipment accords with the expected or not according to the corresponding test case, if so, continuing to perform the next test on the point location, performing the test on the next point location after the test of the set times is completed, until the test on all the point locations is completed, and recording the test result. After the single-point position test is finished, the point position test is automatically finished without manual intervention and adjustment.

Description

Static testing method and testing system based on mechanical arm control
Technical Field
The invention belongs to the field of electrostatic testing of electronic products, and particularly relates to an electrostatic testing method and system based on mechanical arm control.
Background
The statements in this section merely provide background information related to the present disclosure and may not necessarily constitute prior art.
The static test of the electronic product plays an important role in ensuring the stable operation of the product, and the existing test method mainly adopts a manual test method at present. In the method, a product is tested, so that a long test time is often required, and the test process cannot be separated from manual work, so that a large amount of test manpower is occupied; at the same time, the physical effort for the person performing such tests is also relatively large.
The inventor finds that the publication number is CN202222282193.7, and the patent name is "an antistatic testing device for electronic products" describes an antistatic testing device implemented by controlling a mechanical arm, and the disadvantage in the above method is that:
1. the automatic substitution degree is low, and after the single-point position test is completed, the next point position can be tested by manual intervention and adjustment;
2. the test result cannot be automatically judged, and the test process still cannot be separated from manual work;
3. the feedback is not generated in the test process, and corresponding adjustment cannot be performed in time according to the state of the equipment in the test process.
Disclosure of Invention
In order to solve at least one technical problem in the background art, the invention provides an electrostatic testing system based on mechanical arm control, which adopts a control system of hardware and software to realize full-automatic supervision of the electrostatic testing in a full-process.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the first aspect of the invention provides an electrostatic testing method based on mechanical arm control, comprising the following steps:
importing a 3D model and a test case of the tested equipment;
marking corresponding test points on the imported 3D model, and setting corresponding test cases for different points after marking the points are selected;
controlling the mechanical arm to move to a test point marked in a 3D model of the tested equipment, applying electrostatic interference, and testing the tested equipment;
and judging whether the current running state of the tested equipment accords with the expected or not according to the corresponding test case, if so, continuing to perform the next test on the point location, performing the test on the next point location after the test of the set times is completed, until the test on all the point locations is completed, and recording the test result.
Further, the method further comprises: and judging the operation condition of the equipment to be tested after the electrostatic interference is applied according to the corresponding test case, and carrying out corresponding processing according to the operation condition of the equipment to be tested.
Further, according to the corresponding test case, the operation condition of the device to be tested after the electrostatic interference is applied is judged, and according to the operation condition of the device to be tested, corresponding processing is performed, which specifically includes:
if the equipment to be tested is a non-communication product, detecting whether the working current is stable in a normal interval in the test, if so, the test product still operates normally, and continuing to execute subsequent tests;
if the equipment to be tested is a communication product, detecting whether the working current is still stable in a normal interval after the equipment to be tested is tested, and meanwhile, if the input and output signals are in accordance with expectations in the test, the testing product still normally operates and continues to execute subsequent tests, if the signals are not in accordance with the expectations, starting to perform set timeout timing, and if the testing product is recovered in timeout time, the system continues to execute the subsequent tests; if the device fails to recover to normal within the timeout period, the system pauses the test and alarms.
Further, the process of controlling the mechanical arm to move to the test point marked in the 3D model of the tested equipment comprises the following steps:
determining a reference point position of the tested equipment on the test bench;
mapping the placement mode of the actual tested equipment into a 3D model, and placing the 3D model at the determined reference point;
determining test points and test methods on the 3D model;
calculating the positioning information of the final point position of the mechanical arm and the displacement mode of the mechanical arm through the operation of the 3D model;
and driving the mechanical arm to perform displacement to find the test point after combining the positioning information and the displacement mode.
A second aspect of the present invention provides an electrostatic testing system based on robotic arm control, comprising:
the configuration file importing module is used for importing a 3D model and a test case of the tested equipment;
the test point position selection module is used for marking corresponding test point positions on the imported 3D model, and setting corresponding test cases for different point positions after marking point positions are selected;
the mechanical arm control module is used for controlling the mechanical arm to move to a test point marked in a 3D model of the tested equipment, applying electrostatic interference and testing the tested equipment;
and the static test module is used for judging whether the current running state of the tested equipment accords with the expected state according to the corresponding test case, if so, continuing to perform the next test on the point location, performing the test on the next point location after the test of the set times is completed, until the test on all the point locations is completed, and recording the test result.
Further, the system also comprises a test feedback module, wherein the test feedback module is used for judging the running condition of the equipment to be tested after the electrostatic interference is applied according to the corresponding test case, and carrying out corresponding processing according to the running condition of the equipment to be tested.
Further, the test feedback module is configured to determine, according to a corresponding test case, an operation condition of the device to be tested after the electrostatic interference is applied, and perform corresponding processing according to the operation condition of the device to be tested, where the method specifically includes:
if the equipment to be tested is a non-communication product, detecting whether the working current is stable in a normal interval in the test, if so, the test product still operates normally, and continuing to execute subsequent tests;
if the equipment to be tested is a communication product, detecting whether the working current is still stable in a normal interval after the equipment to be tested is tested, and meanwhile, if the input and output signals are in accordance with expectations in the test, the testing product still normally operates and continues to execute subsequent tests, if the signals are not in accordance with the expectations, starting to perform set timeout timing, and if the testing product is recovered in timeout time, the system continues to execute the subsequent tests; if the device fails to recover to normal within the timeout period, the system pauses the test and alarms.
Further, in the mechanical arm control module, the process of controlling the mechanical arm to move to the test point marked in the 3D model of the tested device includes:
determining a reference point position of the tested equipment on the test bench;
mapping the placement mode of the actual tested equipment into a 3D model, and placing the 3D model at the determined reference point;
determining test points and test methods on the 3D model;
calculating the positioning information of the final point position of the mechanical arm and the displacement mode of the mechanical arm through the operation of the 3D model;
and driving the mechanical arm to perform displacement to find the test point after combining the positioning information and the displacement mode.
A third aspect of the present invention provides a computer-readable storage medium.
A computer readable storage medium having stored thereon a computer program which when executed by a processor performs the steps of a robot control based electrostatic testing method as described above.
A fourth aspect of the invention provides a computer device.
A computer device comprising a memory, a processor and a computer program stored on the memory and executable on the processor, the processor implementing the steps in a robot control based electrostatic test method as described above when the program is executed.
Compared with the prior art, the invention has the beneficial effects that:
1. after the single-point position test is finished, the point position test is automatically finished without manual intervention and adjustment, and the test is finished by integrating the test standard, so that the test error caused by manual test is avoided. Compared with the traditional manual test, in the test system, more external influence factors are removed, the test conclusion is more accurate, and compared with the traditional test method, the manpower is greatly released.
2. The positioning method of the test points is greatly simplified by multiplexing the structural design diagram of the product design stage, and the accurate positioning of the test points of the test product is completed by the interaction between the internal logic and hardware of the system.
3. The high-universality test tool with relatively high automation degree is high in universality, and the final test effect can be realized by adjusting various parameters in the system.
Additional aspects of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention.
Fig. 1 is a schematic flow chart of an electrostatic testing method based on mechanical arm control according to an embodiment of the present invention.
Detailed Description
The invention will be further described with reference to the drawings and examples.
It should be noted that the following detailed description is illustrative and is intended to provide further explanation of the invention. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of exemplary embodiments according to the present invention. As used herein, the singular is also intended to include the plural unless the context clearly indicates otherwise, and furthermore, it is to be understood that the terms "comprises" and/or "comprising" when used in this specification are taken to specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof.
In order to solve the defects of the prior art mentioned in the background art of the invention, the invention provides a static electricity testing method and system based on mechanical arm control, which are based on a control system of software and hardware so as to realize full-automatic taking over of the static electricity testing in the whole process.
Example 1
As shown in fig. 1, the embodiment provides an electrostatic testing method based on mechanical arm control, which includes the following steps:
step 1: importing a 3D model of the test product generated in the hardware design stage;
according to the product test requirements, the test standards (test cases) existing in the system can be selected. If the test standard of system integration is not in accordance with the product requirement, the required test standard (test case) can be imported into the system according to the given standard import template;
step 2: selecting pre-test points on the 3D model imported in the step 1, and selecting different test standards for different points;
step 3: placing test equipment;
step 4: starting a test;
step 5: positioning to the initial position of the current tested equipment through a sensor arranged on the mechanical arm;
step 6: the system controls the mechanical arm to move to the test point of the tested equipment according to the test point selected in the step 2;
step 7: releasing electrostatic interference and testing the tested equipment;
step 8: in the electrostatic discharge process, detecting the current running state of the tested equipment;
step 9: if the equipment is detected to run normally, continuing to perform the next test on the point location, and simultaneously performing the detection of the step 8 again;
step 10: if the current test point location completes the set test times, testing the next point location, and repeating the steps 7-9;
step 11: and detecting whether an untested point position exists or not, if not, recording a test result, and alarming to prompt the end of the test of the current equipment.
Step 12: after the tested equipment is interfered, step 8 detects that the tested equipment is abnormal in operation, and waits for the tested equipment to return to normal operation within the timeout period according to the selected test standard, and the system records the current test information and the recovery time of the tested equipment and continues to step 7-11;
step 13: after the tested equipment is interfered, step 8 detects that the tested equipment is abnormal in operation, and waits for the tested equipment according to the selected test standard, if the tested equipment does not recover to normal operation within the timeout period, the system stops testing, records the test information of the current tested equipment, and gives an alarm, and the current equipment testing is finished.
Further, in step 2, in the static test, the selection of the test point location has a critical influence on the test conclusion, so that when the point location is selected, the corresponding point location marking is performed on the imported 3D model mainly through the corresponding execution standard;
after the marking point positions are selected, different testing standards/use cases can be selected for different point position settings.
Further, in step 6, the process of controlling the mechanical arm to move to the test point marked in the 3D model of the tested device includes:
determining a reference point position of the tested equipment on the test bench;
mapping the placement mode of the actual tested equipment into a 3D model, and placing the 3D model at the determined reference point;
determining test points and test methods on the 3D model;
calculating the positioning information of the final point position of the mechanical arm and the displacement mode of the mechanical arm through the operation of the 3D model;
and driving the mechanical arm to perform displacement to find the test point after combining the positioning information and the displacement mode. Unlike other types of tests, there is a high probability that the test product will be damaged during the test, e.g., the test cannot be automatically terminated after the test product is damaged, and subsequent tests are meaningless. In a large number of test processes, it is found that, for the electrostatic test of an electronic product, whether a problem occurs after the test is judged, there are two general aspects:
for non-communication products: by detecting whether the operating current is still stable in the normal interval during the test.
For communication products: it can be detected whether the working current is still stable in the normal interval after the test, and whether the input and output signals meet the expectations or not in the test.
The method specifically comprises the following steps:
if the equipment to be tested is a non-communication product, detecting whether the working current is stable in a normal interval in the test, if so, the test product still operates normally, and continuing to execute subsequent tests;
if the equipment to be tested is a communication product, whether the working current is still stable in a normal interval is detected, meanwhile, in the test, whether the input and output signals are in accordance with expectations is judged, if so, the test product still operates normally, the subsequent test is continuously executed, if not, the set timeout timing is started, if in the timeout time, the test product is recovered, and the system continues to execute the subsequent test; if the device fails to recover to normal within the timeout period, the system pauses the test and alarms.
Example two
The embodiment provides an electrostatic testing system based on mechanical arm control, which comprises: the configuration file importing module is used for importing a 3D model and a test case of the tested equipment;
the test point position selection module is used for marking corresponding test point positions on the imported 3D model, and setting corresponding test cases for different point positions after marking point positions are selected;
the mechanical arm control module is used for controlling the mechanical arm to move to a test point marked in a 3D model of the tested equipment, applying electrostatic interference and testing the tested equipment; judging whether the current running state of the tested equipment accords with the expectation, if so, continuing to perform the next test on the point location, after the test of the set times is completed, performing the test on the next point location until the test on all the point locations is completed, and recording the test result.
In the configuration file importing module, according to the product test requirement, the existing test standard (test case) in the system can be selected. If the test standard integrated by the system is not in accordance with the product requirement, the required test standard (test case) can be imported into the system according to the given standard import template.
Unlike other types of tests, there is a high probability that the test product will be damaged during the test, e.g., the test cannot be automatically terminated after the test product is damaged, and subsequent tests are meaningless. In a large number of test processes, it is found that, for the electrostatic test of an electronic product, whether a problem occurs after the test is judged, there are two general aspects:
for non-communication products: by detecting whether the operating current is still stable in the normal interval during the test.
For communication products: it can be detected whether the working current is still stable in the normal interval after the test, and whether the input and output signals meet the expectations or not in the test.
The test feedback module is used for judging the running condition of the equipment to be tested after the electrostatic interference is applied according to the corresponding test case, and carrying out corresponding processing according to the running condition of the equipment to be tested, and specifically comprises the following steps:
if the equipment to be tested is a non-communication product, detecting whether the working current is stable in a normal interval in the test, if so, the test product still operates normally, and continuing to execute subsequent tests;
if the equipment to be tested is a communication product, detecting whether the working current is still stable in a normal interval after the equipment to be tested is tested, and meanwhile, if the input and output signals meet the expectations in the test, the testing product still normally runs and continues to execute the subsequent test;
if the expected product is not met, starting to set timeout time, if the tested product is recovered in the timeout time, continuing to execute the subsequent test by the system; if the device fails to recover to normal within the timeout period, the system pauses the test and alerts the intervention.
In the mechanical arm control module, the process of controlling the mechanical arm to move to the test point marked in the 3D model of the tested equipment comprises the following steps:
determining a reference point position of the tested equipment on the test bench;
mapping the placement mode of the actual tested equipment into a 3D model, and placing the 3D model at the determined reference point;
determining test points and test methods on the 3D model;
calculating the positioning information of the final point position of the mechanical arm and the displacement mode of the mechanical arm through the operation of the 3D model;
and driving the mechanical arm to perform displacement to find the test point after combining the positioning information and the displacement mode.
Example III
The present embodiment provides a computer-readable storage medium having stored thereon a computer program which, when executed by a processor, implements the steps of a robot control-based electrostatic testing method as described in embodiment one.
Example IV
The embodiment provides a computer device, which comprises a memory, a processor and a computer program stored on the memory and capable of running on the processor, wherein the processor executes the program to realize the steps in the electrostatic testing method based on the mechanical arm control according to the embodiment.
It will be appreciated by those skilled in the art that embodiments of the present invention may be provided as a method, system, or computer program product. Accordingly, the present invention may take the form of a hardware embodiment, a software embodiment, or an embodiment combining software and hardware aspects. Furthermore, the present invention may take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, magnetic disk storage, optical storage, and the like) having computer-usable program code embodied therein.
The present invention is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems) and computer program products according to embodiments of the invention. It will be understood that each flow and/or block of the flowchart illustrations and/or block diagrams, and combinations of flows and/or blocks in the flowchart illustrations and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create means for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be stored in a computer-readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instruction means which implement the function specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
Those skilled in the art will appreciate that implementing all or part of the above-described methods in accordance with the embodiments may be accomplished by way of a computer program stored on a computer readable storage medium, which when executed may comprise the steps of the embodiments of the methods described above. The storage medium may be a magnetic disk, an optical disk, a Read-Only Memory (ROM), a Random access Memory (Random AccessMemory, RAM), or the like.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. The electrostatic testing method based on the mechanical arm control is characterized by comprising the following steps of:
importing a 3D model and a test case of the tested equipment;
marking corresponding test points on the imported 3D model, and setting corresponding test cases for different points after marking the points are selected;
controlling the mechanical arm to move to a test point marked in a 3D model of the tested equipment, applying electrostatic interference, and testing the tested equipment;
and judging whether the current running state of the tested equipment accords with the expected or not according to the corresponding test case, if so, continuing to perform the next test on the point location, performing the test on the next point location after the test of the set times is completed, until the test on all the point locations is completed, and recording the test result.
2. The method of claim 1, further comprising: and judging the operation condition of the equipment to be tested after the electrostatic interference is applied according to the corresponding test case, and carrying out corresponding processing according to the operation condition of the equipment to be tested.
3. The electrostatic testing method based on mechanical arm control according to claim 2, wherein the determining the operation condition of the device to be tested after the electrostatic interference is applied according to the corresponding test case, and performing the corresponding processing according to the operation condition of the device to be tested specifically includes:
if the equipment to be tested is a non-communication product, detecting whether the working current is stable in a normal interval in the test, if so, the test product still operates normally, and continuing to execute subsequent tests;
if the equipment to be tested is a communication product, whether the working current is still stable in a normal interval is detected, meanwhile, in the test, whether the input and output signals are in accordance with expectations is judged, if so, the test product still operates normally, the subsequent test is continuously executed, if not, the set timeout timing is started, if in the timeout time, the test product is recovered, and the system continues to execute the subsequent test; if the device fails to recover to normal within the timeout period, the system pauses the test and alarms.
4. The electrostatic testing method based on mechanical arm control according to claim 1, wherein the process of controlling the mechanical arm to move to the test point marked in the 3D model of the device under test comprises:
determining a reference point position of the tested equipment on the test bench;
mapping the placement mode of the actual tested equipment into a 3D model, and placing the 3D model at the determined reference point;
determining test points and test methods on the 3D model;
calculating the positioning information of the final point position of the mechanical arm and the displacement mode of the mechanical arm through the operation of the 3D model;
and driving the mechanical arm to perform displacement to find the test point after combining the positioning information and the displacement mode.
5. An electrostatic testing system based on robotic arm control, comprising:
the configuration file importing module is used for importing a 3D model and a test case of the tested equipment;
the test point position selection module is used for marking corresponding test point positions on the imported 3D model, and setting corresponding test cases for different point positions after marking point positions are selected;
the mechanical arm control module is used for controlling the mechanical arm to move to a test point marked in a 3D model of the tested equipment, applying electrostatic interference and testing the tested equipment;
and the static test module is used for judging whether the current running state of the tested equipment accords with the expected state according to the corresponding test case, if so, continuing to perform the next test on the point location, performing the test on the next point location after the test of the set times is completed, until the test on all the point locations is completed, and recording the test result.
6. The electrostatic testing system based on the mechanical arm control of claim 5, further comprising a test feedback module, wherein the test feedback module is configured to determine an operation condition of the device under test after the electrostatic interference is applied according to the corresponding test case, and perform corresponding processing according to the operation condition of the device under test.
7. The electrostatic testing system based on mechanical arm control of claim 5, wherein the test feedback module is configured to determine, according to a corresponding test case, an operation condition of the device under test after the electrostatic interference is applied, and perform corresponding processing according to the operation condition of the device under test, and specifically includes:
if the equipment to be tested is a non-communication product, detecting whether the working current is stable in a normal interval in the test, if so, the test product still operates normally, and continuing to execute subsequent tests;
if the equipment to be tested is a communication product, detecting whether the working current is still stable in a normal interval after the equipment to be tested is tested, and meanwhile, if the input and output signals are in accordance with expectations in the test, the testing product still normally operates and continues to execute subsequent tests, if the signals are not in accordance with the expectations, starting to perform set timeout timing, and if the testing product is recovered in timeout time, the system continues to execute the subsequent tests; if the device fails to recover to normal within the timeout period, the system pauses the test and alarms.
8. The electrostatic testing system according to claim 5, wherein in the mechanical arm control module, the process of controlling the mechanical arm to move to the test point marked in the 3D model of the device under test comprises:
determining a reference point position of the tested equipment on the test bench;
mapping the placement mode of the actual tested equipment into a 3D model, and placing the 3D model at the determined reference point;
determining test points and test methods on the 3D model;
calculating the positioning information of the final point position of the mechanical arm and the displacement mode of the mechanical arm through the operation of the 3D model;
and driving the mechanical arm to perform displacement to find the test point after combining the positioning information and the displacement mode.
9. A computer readable storage medium, on which a computer program is stored, characterized in that the program, when being executed by a processor, implements the steps of a robot control based electrostatic testing method according to any of claims 1-4.
10. A computer device comprising a memory, a processor and a computer program stored on the memory and executable on the processor, characterized in that the processor implements the steps of a robot controlled electrostatic testing method according to any of claims 1-4 when the program is executed.
CN202311803637.XA 2023-12-25 2023-12-25 Static testing method and testing system based on mechanical arm control Pending CN117871997A (en)

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CN202311803637.XA CN117871997A (en) 2023-12-25 2023-12-25 Static testing method and testing system based on mechanical arm control

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Application Number Priority Date Filing Date Title
CN202311803637.XA CN117871997A (en) 2023-12-25 2023-12-25 Static testing method and testing system based on mechanical arm control

Publications (1)

Publication Number Publication Date
CN117871997A true CN117871997A (en) 2024-04-12

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