CN117871058A - A detection device and method for testing the parallelism of multiple optical axes - Google Patents
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Abstract
本发明公开了一种用于测试多光轴平行性的检测设备与方法,该检测设备包括光轴测角模块、一维导轨、五棱镜、滚转角测试模块;其中,所述滚转角测试模块由滚转角测试模块A部分和滚转角测试模块B部分组成,滚转角测试模块A部分通过机械结构与五棱镜固连且二者共同沿一维导轨移动;滚转角测试模块B部分通过机械结构与光轴测角模块固连,两者在测试过程中固定;光轴测角模块的光轴与滚转角测试模块的光轴平行;光轴测角模块的光轴与五棱镜的其中一个直角面垂直;待测设备的多个光学支路中的至少两个支路光轴与五棱镜的另一个直角面垂直。该设备可用于对光电仪器设备和军用光学设备进行多光轴平行性检测,检测方法自身具有良好的环境适应性等优势。
The invention discloses a detection device and method for testing the parallelism of multiple optical axes. The detection device comprises an optical axis angle measurement module, a one-dimensional guide rail, a pentaprism, and a roll angle test module; wherein the roll angle test module consists of a roll angle test module part A and a roll angle test module part B, the roll angle test module part A is fixedly connected to the pentaprism through a mechanical structure, and the two move together along the one-dimensional guide rail; the roll angle test module part B is fixedly connected to the optical axis angle measurement module through a mechanical structure, and the two are fixed during the test; the optical axis of the optical axis angle measurement module is parallel to the optical axis of the roll angle test module; the optical axis of the optical axis angle measurement module is perpendicular to one of the right-angle surfaces of the pentaprism; and the optical axes of at least two branches of the multiple optical branches of the device to be tested are perpendicular to another right-angle surface of the pentaprism. The device can be used to perform multi-optical axis parallelism detection on optoelectronic instruments and military optical equipment, and the detection method itself has advantages such as good environmental adaptability.
Description
技术领域Technical Field
本发明属于光学设备技术领域,尤其涉及一种用于测试多光轴平行性的检测设备与方法。The invention belongs to the technical field of optical equipment, and in particular relates to a detection device and method for testing the parallelism of multiple optical axes.
背景技术Background technique
受各类应用需求牵引,光电仪器设备在发展过程中,其功能日益丰富,例如多通道成像,成像与激光打击一体化,激光发射与接收一体化,激光通信与遥感成像一体化等。这种多功能合并在一台光电仪器设备中的方式,使得它能更好地满足各类应用需求,与多台独立设备相比,还具有成本低,尺寸小,功耗低,稳定性高,使用便捷等诸多方面优势。这类光电仪器的结构形式为多光路多光轴,不同的光学支路用于实现不同功能,共同组成复杂的光电仪器设备。对于该类多光路的复杂光电仪器设备,为使得各个光学支路可以协同工作,例如瞄准同一观测/打击区域,需要各个光学支路之间的指向一致性在允许的误差范围内。通常将每个光学支路的指向定义为其光轴,则多光轴平行性是该类复杂光电仪器设备的关键指标之一。例如,在高轨卫星激光通信中,其激光接收光路和激光发射光路之间的平行性应当由于1角秒,否则两路光路无法同时指向另一侧的激光通信终端,从而无法实现双工模式激光通信,甚至完全不能实现通信。该指标不合格意味着产品存在严重缺陷,因此,对该类光电仪器设备进行多光轴平行性测试是其质量保障的重要环节。Driven by various application requirements, optoelectronic instruments and equipment have become increasingly versatile in their development, such as multi-channel imaging, integration of imaging and laser strike, integration of laser emission and reception, integration of laser communication and remote sensing imaging, etc. This multi-functional integration in one optoelectronic instrument enables it to better meet various application requirements. Compared with multiple independent devices, it also has many advantages such as low cost, small size, low power consumption, high stability, and convenient use. The structure of this type of optoelectronic instrument is multi-optical path and multi-optical axis. Different optical branches are used to achieve different functions and together form complex optoelectronic instruments and equipment. For this type of complex optoelectronic instrument and equipment with multiple optical paths, in order to enable each optical branch to work together, such as aiming at the same observation/strike area, the pointing consistency between each optical branch needs to be within the allowable error range. The pointing direction of each optical branch is usually defined as its optical axis, and the parallelism of multiple optical axes is one of the key indicators of this type of complex optoelectronic instrument and equipment. For example, in high-orbit satellite laser communications, the parallelism between the laser receiving optical path and the laser transmitting optical path should be less than 1 arc second, otherwise the two optical paths cannot simultaneously point to the laser communication terminal on the other side, thus failing to achieve duplex mode laser communication, or even failing to achieve communication at all. Failure to meet this indicator means that the product has serious defects, so multi-optical axis parallelism testing of such optoelectronic instruments and equipment is an important part of its quality assurance.
目前已经发展了多种针对复杂光电仪器设备的多光轴平行性检测方法。其中,对于各个光轴之间没有横向间距(或者横向间距很小)情况,例如通过二色镜合束和分束实现的多光轴系统,其多个光学支路的光束在空间上基本重叠,可以通过自准直仪或者平行光管类的方法进行检测,该类检测设备可以同时接收到各个支路的光束,通过分色或者分时方式进行各个光束的角度探测,从而实现多光轴的平行性检测,其技术较为成熟,已经在工程上得到广泛应用。At present, a variety of multi-axis parallelism detection methods for complex optoelectronic instruments and equipment have been developed. Among them, for the case where there is no lateral spacing (or the lateral spacing is very small) between the optical axes, such as a multi-axis system realized by beam combination and beam splitting with a dichroic mirror, the light beams of multiple optical branches basically overlap in space, and can be detected by autocollimator or parallel light tube methods. This type of detection equipment can receive the light beams of each branch at the same time, and detect the angles of each light beam by color separation or time division, thereby realizing the parallelism detection of multiple optical axes. Its technology is relatively mature and has been widely used in engineering.
然而,对某些光电仪器设备,存在各方面限制因素导致其各个光学支路之间不可避免地存在横向间距,各个光学支路之的距离较远。例如火炮系统中,其系统由可见光瞄准系统,红外瞄准系统,激光发射系统,激光接收系统和多个炮口组成,典型采用分立的多个光学系统,互相之间存在几十厘米的横向间距。对该类系统,各光学支路的间距较大,超出自准直仪或者平行光管这类检测设备的口径覆盖范围,需要有更先进的方式来完成这类系统的多光轴平行性检测。However, for some optoelectronic instruments and equipment, there are various limiting factors that inevitably lead to lateral spacing between the various optical branches, and the distance between the various optical branches is relatively far. For example, in the artillery system, the system consists of a visible light aiming system, an infrared aiming system, a laser emission system, a laser receiving system and multiple muzzles, and typically uses multiple discrete optical systems, with a lateral spacing of several tens of centimeters between them. For such systems, the spacing between the optical branches is large, which exceeds the caliber coverage of detection equipment such as autocollimators or parallel light tubes, and a more advanced method is needed to complete the multi-optical axis parallelism detection of such systems.
对于大间距的多光轴平行性检测,目前主要采用以下几类方法。(1)增大平行光管的口径:该方式能覆盖的口径范围有限,且成本随着口径增大而急剧上升,其检测设备笨重,且大口径平行光管一般仅能在光轴水平状态下工作,不适合检测光电仪器设备在其它指向情况下的多光轴平行性。(2)基于机电方式(如二维移动平台)在多个光学支路中移动自准直仪或者平行光管:该方式对其运动提出了极高的精度要求,成本高,测试耗时较长,且环境适应性较差,在测试过程中的环境不稳定因素(如温度引起结构变形,环境振动,气流变化等)也对该方式有显著影响;(3)基于多台经纬仪测试光轴,并通过经纬仪之间互瞄实现传递角度基准:该方式受限于经纬仪本身精度,且在测试过程中的环境不稳定因素的显著影响未得到克服;(4)利用五棱镜实现光束折转或者利用双五棱镜实现光束横向平移,将光束折转或平移到同一测角设备进行角度测试:五棱镜在折转或平移光束时,仅在一个方向可以保持其角度,另一个方向受到五棱镜绕光轴横滚转动方向误差的影响,因此,该方式对其机械精度依然有极高的要求,也因此也对环境较为敏感。For the detection of multi-axis parallelism with large spacing, the following methods are currently used: (1) Increasing the aperture of the collimator: This method can only cover a limited range of apertures, and the cost increases sharply with the increase in aperture. The detection equipment is bulky, and large-aperture collimators can generally only work when the optical axis is horizontal, which is not suitable for detecting the multi-axis parallelism of optoelectronic equipment in other pointing conditions. (2) Using electromechanical methods (such as a two-dimensional mobile platform) to move the autocollimator or parallel light tube in multiple optical branches: This method places extremely high precision requirements on its movement, is costly, takes a long time to test, and has poor environmental adaptability. Environmental instability factors during the test (such as temperature-induced structural deformation, environmental vibration, airflow changes, etc.) also have a significant impact on this method; (3) Testing the optical axis based on multiple theodolites and transferring the angle reference through mutual aiming between the theodolites: This method is limited by the accuracy of the theodolites themselves, and the significant impact of environmental instability factors during the test has not been overcome; (4) Using a pentaprism to achieve beam deflection or a double pentaprism to achieve lateral translation of the beam, the beam is deflected or translated to the same angle measuring device for angle testing: When the pentaprism deflects or translates the beam, its angle can only be maintained in one direction, and the other direction is affected by the roll rotation error of the pentaprism around the optical axis. Therefore, this method still has extremely high requirements for its mechanical accuracy and is therefore also more sensitive to the environment.
综上,对于大间距的多光轴平行性检测,目前依然缺少高精度的解决方案。复杂光电仪器设备的多光轴平行性检测问题,对于其功能和性能的保障具有重要意义,尤其是一些在野外使用需要具有良好环境适应性的光电仪器设备与军用光学设备,需要具有以下特性的多光轴检测设备与方法:高精度;能检测非水平状态下的光轴平行性;成本可接受;检测时间较短;检测方法自身具有良好的环境适应性。In summary, there is still a lack of high-precision solutions for multi-axis parallelism detection with large spacing. The problem of multi-axis parallelism detection of complex optoelectronic instruments and equipment is of great significance to the guarantee of their functions and performance, especially for some optoelectronic instruments and equipment and military optical equipment that need to have good environmental adaptability when used in the field. Multi-axis detection equipment and methods with the following characteristics are required: high precision; ability to detect optical axis parallelism in non-horizontal state; acceptable cost; short detection time; and good environmental adaptability of the detection method itself.
发明内容Summary of the invention
针对多光束光学系统中不同光学支路之间的多光轴平行性测试问题,本发明以公开号为CN116772750A的发明“基于干涉测量的滚转角测试装置及测试方法”为基础,结合五棱镜光束偏折技术,提出了一种高精度多光轴平行性检测设备与方法。该设备可用于对光电仪器设备和军用光学设备进行多光轴平行性检测,其各光学支路之间的间距最大可达数米,其精度可以达到优于1角秒水平,且其成本适中,检测时间较短,检测方法自身具有良好的环境适应性等优势。该检测设备与方法可将光轴基准或者平面基准以高精度横向平移,可以用于一些其它领域,例如对平面实现高精度检测,对大间距的机械基准平面之间的平行性进行检测等。Aiming at the problem of multi-axis parallelism test between different optical branches in a multi-beam optical system, the present invention is based on the invention "Roll angle test device and test method based on interference measurement" with publication number CN116772750A, and combines the pentaprism beam deflection technology to propose a high-precision multi-axis parallelism detection device and method. The device can be used to perform multi-axis parallelism detection on optoelectronic instruments and military optical equipment. The spacing between its optical branches can reach up to several meters, and its accuracy can reach better than 1 arc second. It has moderate cost, short detection time, and the detection method itself has the advantages of good environmental adaptability. The detection device and method can translate the optical axis reference or plane reference laterally with high precision, and can be used in some other fields, such as realizing high-precision detection of planes, detecting the parallelism between mechanical reference planes with large spacing, etc.
上述的目的通过以下技术方案实现:The above purpose is achieved through the following technical solutions:
一种用于测试多光轴平行性的检测设备,包括光轴测角模块、一维导轨、五棱镜、滚转角测试模块;其中,所述滚转角测试模块由滚转角测试模块A部分和滚转角测试模块B部分组成,滚转角测试模块A部分通过机械结构与五棱镜固连且二者共同沿一维导轨移动;滚转角测试模块B部分通过机械结构与光轴测角模块固连,两者在测试过程中固定;光轴测角模块的光轴与滚转角测试模块的光轴平行;光轴测角模块的光轴与五棱镜的其中一个直角面垂直;待测设备的多个光学支路中的至少两个支路光轴与五棱镜的另一个直角面垂直。A detection device for testing the parallelism of multiple optical axes, comprising an optical axis angle measurement module, a one-dimensional guide rail, a pentaprism, and a roll angle test module; wherein the roll angle test module consists of a roll angle test module part A and a roll angle test module part B, the roll angle test module part A is fixedly connected to the pentaprism through a mechanical structure, and the two move together along the one-dimensional guide rail; the roll angle test module part B is fixedly connected to the optical axis angle measurement module through a mechanical structure, and the two are fixed during the test; the optical axis of the optical axis angle measurement module is parallel to the optical axis of the roll angle test module; the optical axis of the optical axis angle measurement module is perpendicular to one of the right-angle surfaces of the pentaprism; and the optical axes of at least two of the multiple optical branches of the device to be tested are perpendicular to another right-angle surface of the pentaprism.
进一步地,所述五棱镜采用空心反射形式,包括两个相互夹角等于22.5度的反射平面。Furthermore, the pentaprism adopts a hollow reflection form, including two reflection planes with a mutual angle equal to 22.5 degrees.
进一步地,所述光轴测角模块采用反射式,包括一片离轴抛物面以及折转平面反射镜。Furthermore, the optical axis angle measurement module is of reflective type, including an off-axis parabola and a folding plane reflector.
进一步地,所述光轴测角模块包括光源和合束器,光源发出的光以及测试光束经过合束器能够发出一束标准的准直光束。Furthermore, the optical axis angle measurement module includes a light source and a beam combiner, and the light emitted by the light source and the test light beam can emit a standard collimated light beam through the beam combiner.
进一步地,在光轴测角模块的出光口处,设置有角反射器,角反射器工作面朝向光轴测角模块。Furthermore, a corner reflector is provided at the light outlet of the optical axis angle measurement module, and a working surface of the corner reflector faces the optical axis angle measurement module.
进一步地,所述滚转角测试模块A部分包括棱镜A;所述滚转角测试模块B包括一台干涉仪、棱镜B;干涉仪出射的平行光束经棱镜B折射后,出射光线垂直入射至棱镜A的斜面,经棱镜A的斜面反射后光线原路返回干涉仪进行滚转角测试。Furthermore, the roll angle test module A part includes a prism A; the roll angle test module B includes an interferometer and a prism B; after the parallel light beam emitted by the interferometer is refracted by the prism B, the emitted light beam is vertically incident on the inclined surface of the prism A, and after being reflected by the inclined surface of the prism A, the light beam returns to the interferometer along the original path for roll angle test.
本发明还提供一种用于测试多光轴平行性的检测方法,该方法基于上述的用于测试多光轴平行性的检测设备,该方法包括如下步骤:The present invention also provides a detection method for testing the parallelism of multiple optical axes. The method is based on the above-mentioned detection device for testing the parallelism of multiple optical axes. The method comprises the following steps:
S1.选择待测光学系统中的两个待测光学支路,调整该测试设备与待测光学系统之间的相对空间位置关系,使得五棱镜沿着一维导轨的运动轨迹能够覆盖待测的两个光学支路的部分口径;S1. Select two optical branches to be tested in the optical system to be tested, and adjust the relative spatial position relationship between the test device and the optical system to be tested so that the motion trajectory of the pentaprism along the one-dimensional guide rail can cover part of the aperture of the two optical branches to be tested;
S2.使五棱镜沿着一维导轨移动至其中一个待测光学支路光轴一的出光光束范围内;S2. Move the pentaprism along the one-dimensional guide rail to the light beam range of one of the optical branches to be measured;
S3.五棱镜与待测光轴一对准情况下,同时记录光轴测角模块的角度读数, 和滚转角测试模块B部分的读数/>;S3. When the pentaprism is aligned with the optical axis to be measured, the angle reading of the optical axis angle measurement module is recorded at the same time , and the readings from the roll angle test module part B/> ;
S4.使五棱镜沿着一维导轨移动至另一个待测光学支路光轴二的出光光束范围内;S4. Move the pentaprism along the one-dimensional guide to the light beam range of the other optical branch optical axis 2 to be measured;
S5.五棱镜与光轴二对准情况下,同时记录光轴测角模块的角度读数,和滚转角测试模块B部分的读数/>;S5. When the pentaprism is aligned with the optical axis 2, the angle reading of the optical axis angle measurement module is recorded at the same time , and the readings of the roll angle test module part B/> ;
S6.基于上述测试结果,计算得到待测光学支路光轴二相对于待测光学支路光轴一的角度偏差为两个光学支路之间的光轴平行性误差,计算公式如下:S6. Based on the above test results, the angle deviation of the optical axis 2 of the optical branch to be tested relative to the optical axis 1 of the optical branch to be tested is calculated. is the optical axis parallelism error between the two optical branches, and the calculation formula is as follows:
, ,
以上计算公式中,采用了小角度近似,在典型的1度角度范围内,因近似导致的相对误差优于千分之一;在1角分范围内,因近似导致的相对误差优于万分之一。In the above calculation formula, small angle approximation is used. In the typical 1 degree angle range, the relative error caused by approximation is better than one thousandth; in the 1 arc minute range, the relative error caused by approximation is better than one ten-thousandth.
针对多光束光学系统中不同光学支路之间的多光轴平行性测试问题,本发明以本申请人在先的研究结果,公开号为CN116772750A的发明“基于干涉测量的滚转角测试装置及测试方法”为基础,结合五棱镜光束偏折技术,提出了一种高精度的多光轴平行性检测设备与方法。该设备可用于对光电仪器设备和军用光学设备进行多光轴平行性检测。其有益效果包括以下方面:Aiming at the problem of multi-axis parallelism test between different optical branches in a multi-beam optical system, the present invention is based on the applicant's previous research results, the invention "Roll angle test device and test method based on interferometry" with publication number CN116772750A, combined with the pentaprism beam deflection technology, and proposes a high-precision multi-axis parallelism detection device and method. The device can be used for multi-axis parallelism detection of optoelectronic instruments and military optical equipment. Its beneficial effects include the following aspects:
1.检测精度高,滚转角测试模块和光轴测角模块均可以达到0.1角秒精度,经过补偿后,本发明可以达到亚角秒精度,其实际检测精度往往受限于待测设备自身的光束质量以及系统像差;1. High detection accuracy. Both the roll angle test module and the optical axis angle measurement module can achieve 0.1 arc second accuracy. After compensation, the present invention can achieve sub-arc second accuracy. Its actual detection accuracy is often limited by the beam quality of the device under test and the system aberration.
2.各分支光路的光轴之间的间距范围大,其最大间距受限于五棱镜扫描导轨行程,由于本发明中对五棱镜扫描的导轨精度要求较低,可实现长行程,因此其可测的光轴间距典型可达到3米;2. The distance between the optical axes of each branch optical path is large, and its maximum distance is limited by the travel of the pentaprism scanning rail. Since the present invention has a low requirement on the precision of the pentaprism scanning rail and can achieve a long travel, the measurable optical axis distance can typically reach 3 meters;
3.成本适中,本发明中避免了使用高精度机电运动,相比与依靠机械精度提高检测精度的方式,本发明大幅度降低了成本;3. Moderate cost. The present invention avoids the use of high-precision electromechanical motion. Compared with the method of relying on mechanical precision to improve detection accuracy, the present invention greatly reduces the cost;
4.本发明的检测可自动化完成,单次测试的检测时间较短;4. The detection of the present invention can be completed automatically, and the detection time of a single test is short;
5.本发明具有良好的环境适应性,在测试过程中的环境不稳定因素(如温度引起结构变形,环境振动,气流变化等)导致的角度变化,均可以适当方式进行监测并在测试结果中予以补偿,因此本发明可以适应于各类环境较为恶劣的外场测试应用。5. The present invention has good environmental adaptability. The angle changes caused by environmental unstable factors (such as structural deformation caused by temperature, environmental vibration, airflow changes, etc.) during the test process can be monitored in an appropriate manner and compensated in the test results. Therefore, the present invention can be applied to various field tests in harsh environments.
6.本发明对各类多光轴光电仪器设备和军用光学系统,具有良好的泛用星,其检测应用不限于可见光系统,通过采用反射式五棱镜和反射式光轴测角模块,该检测设备可以测试包括红外、紫外、多波段混合光学系统;其所测试的光轴,不限于光学检测设备的发射轴,也可以测试其光学支路的接收轴;6. The present invention has good general application for various multi-optical axis optoelectronic instruments and military optical systems. Its detection application is not limited to visible light systems. By adopting a reflective pentaprism and a reflective optical axis angle measurement module, the detection equipment can test infrared, ultraviolet, and multi-band hybrid optical systems; the optical axis tested is not limited to the transmitting axis of the optical detection equipment, but can also test the receiving axis of its optical branch;
7.本发明可以拓展到光学领域之外的一些精密测角应用领域,例如可以基于自准直模式实现对存在横向间距的多个基准平面进行平行性检测,应用到精密机械加工中的检测中。7. The present invention can be extended to some precision angle measurement application fields outside the optical field. For example, it can be used to detect the parallelism of multiple reference planes with lateral spacing based on the autocollimation mode, and applied to the detection in precision machining.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的结构示意图;Fig. 1 is a schematic diagram of the structure of the present invention;
图2为本发明实施例中所描述的双五棱镜工作方式示意图;FIG2 is a schematic diagram of the working mode of the double pentaprism described in an embodiment of the present invention;
图3为本发明实施例中所描述的含有参考光束的多光轴平行性检测设备;FIG3 is a multi-axis parallelism detection device including a reference beam described in an embodiment of the present invention;
图4为本发明实施例中所描述的可测试接收光轴的多光轴平行性检测设备;FIG4 is a multi-optical axis parallelism detection device capable of testing receiving optical axes described in an embodiment of the present invention;
图5为本发明实施例中所描述的测试设备的收发同轴标定图;FIG5 is a coaxial calibration diagram of the transmitting and receiving test equipment described in an embodiment of the present invention;
图6为本发明实施例中所描述的应用与测试基准平面的平行性的工作状态示意图;FIG6 is a schematic diagram of the working state of the parallelism of the application and test reference plane described in an embodiment of the present invention;
图中各个部件说明:1、光轴测角模块;102、光源;103、合束器;2、一维导轨;3、五棱镜;401、滚转角测试模块A部分;402、滚转角测试模块B部分;501、待测光轴一;502、待测光轴二;6、复合棱镜;7、准直光源;8、改进的复合棱镜;9、待测基准平面;10、角反射器。Description of the components in the figure: 1. Optical axis angle measurement module; 102. Light source; 103. Beam combiner; 2. One-dimensional guide rail; 3. Pentaprism; 401. Part A of roll angle test module; 402. Part B of roll angle test module; 501. Optical axis one to be measured; 502. Optical axis two to be measured; 6. Compound prism; 7. Collimated light source; 8. Improved compound prism; 9. Reference plane to be measured; 10. Corner reflector.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整的描述。显然,所描述的实施例仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
实施例1Example 1
如附图1所示,本实施例的一种用于测试多光轴平行性的检测设备,包括光轴测角模块1、一维导轨2、五棱镜3、滚转角测试模块;其中,所述滚转角测试模块由滚转角测试模块A部分401和滚转角测试模块B部分402组成,滚转角测试模块A部分401通过机械结构与五棱镜3固连且二者共同沿一维导轨2移动;滚转角测试模块B部分402通过机械结构与光轴测角模块1固连,两者在测试过程中固定;光轴测角模块1的光轴与滚转角测试模块的光轴平行;光轴测角模块1的光轴与五棱镜3的其中一个直角面垂直;待测设备的多个光学支路中的至少两个支路光轴(待测光轴一501和待测光轴二502)与五棱镜3的另一个直角面垂直。As shown in FIG1 , a detection device for testing the parallelism of multiple optical axes in this embodiment includes an optical axis angle measurement module 1, a one-dimensional guide rail 2, a pentaprism 3, and a roll angle test module; wherein the roll angle test module consists of a roll angle test module A part 401 and a roll angle test module B part 402, the roll angle test module A part 401 is fixedly connected to the pentaprism 3 through a mechanical structure, and the two move together along the one-dimensional guide rail 2; the roll angle test module B part 402 is fixedly connected to the optical axis angle measurement module 1 through a mechanical structure, and the two are fixed during the test; the optical axis of the optical axis angle measurement module 1 is parallel to the optical axis of the roll angle test module; the optical axis of the optical axis angle measurement module 1 is perpendicular to one of the right-angle surfaces of the pentaprism 3; and the optical axes of at least two branches (the first optical axis to be measured 501 and the second optical axis to be measured 502) of the multiple optical branches of the device to be tested are perpendicular to another right-angle surface of the pentaprism 3.
其中,由滚转角测试模块A部分401和滚转角测试模块B部分402组成的滚转角测试模块,其组成与方法详见本发明人已经公开的发明“基于干涉测量的滚转角测试装置及测试方法”(公开号CN116772750A)。该发明中,利用两块干涉区域之间的条纹角度差异乘以与棱镜楔角相关的比例因子得到横滚角度,此外利用两块干涉区域之间的平均条纹倾角的两个分量,可以得到滚转角测试模块A部分401相对于滚转角测试模块B部分402的另两个角度自由度/>。其中下标为x, y, z的角度值,分别表示本发明中设定坐标系中绕x轴,绕y轴和绕z轴的旋转,下同。以上三个角度读数/>完整地描述了滚转角测试模块A部分401相对于滚转角测试模块B部分402的角度姿态。The roll angle test module, which is composed of the roll angle test module A part 401 and the roll angle test module B part 402, has a composition and method as detailed in the invention "Roll angle test device and test method based on interferometric measurement" (publication number CN116772750A) disclosed by the inventor. In the invention, the roll angle is obtained by multiplying the fringe angle difference between the two interference areas by a proportional factor related to the prism wedge angle. In addition, by using the two components of the average fringe inclination angle between the two interference regions, the other two angular degrees of freedom of the roll angle test module A part 401 relative to the roll angle test module B part 402 can be obtained. The subscripts x, y, and z are angle values, which respectively represent the rotation around the x-axis, the y-axis, and the z-axis in the coordinate system set in the present invention, and the same applies below. The above three angle readings/> The angular posture of the roll angle test module A part 401 relative to the roll angle test module B part 402 is fully described.
采用上述方案,本实施例的一种用于测试多光轴平行性的检测设备,其用于测试多光轴平行性的检测方法包括如下步骤:Using the above solution, a detection device for testing the parallelism of multiple optical axes in this embodiment, and a detection method for testing the parallelism of multiple optical axes include the following steps:
S1.选择待测光学系统中的两个待测光学支路,调整该测试设备与待测光学系统之间的相对空间位置关系,使得五棱镜沿着一维导轨的运动轨迹能够覆盖待测的两个光学支路的部分口径;S1. Select two optical branches to be tested in the optical system to be tested, and adjust the relative spatial position relationship between the test device and the optical system to be tested so that the motion trajectory of the pentaprism along the one-dimensional guide rail can cover part of the aperture of the two optical branches to be tested;
S2.使五棱镜沿着一维导轨移动至其中一个待测光学支路光轴一的出光光束范围内;S2. Move the pentaprism along the one-dimensional guide rail to the light beam range of one of the optical branches to be measured;
S3.五棱镜与待测光轴一对准情况下,同时记录光轴测角模块的角度读数, 和滚转角测试模块B部分的读数/>;S3. When the pentaprism is aligned with the optical axis to be measured, the angle reading of the optical axis angle measurement module is recorded at the same time , and the readings from the roll angle test module part B/> ;
S4.使五棱镜沿着一维导轨移动至另一个待测光学支路光轴二的出光光束范围内;S4. Move the pentaprism along the one-dimensional guide to the light beam range of the other optical branch optical axis 2 to be measured;
S5.五棱镜与光轴二对准情况下,同时记录光轴测角模块的角度读数,和滚转角测试模块B部分的读数/>;S5. When the pentaprism is aligned with the optical axis 2, the angle reading of the optical axis angle measurement module is recorded at the same time , and the readings of the roll angle test module part B/> ;
S6.基于上述测试结果,计算得到待测光学支路光轴二相对于待测光学支路光轴一的角度偏差为两个光学支路之间的光轴平行性误差,计算公式如下:S6. Based on the above test results, the angle deviation of the optical axis 2 of the optical branch to be tested relative to the optical axis 1 of the optical branch to be tested is calculated. is the optical axis parallelism error between the two optical branches, and the calculation formula is as follows:
以上计算公式中,采用了小角度近似,在典型的1度角度范围内,因近似导致的相对误差优于千分之一;在1角分范围内,因近似导致的相对误差优于万分之一。In the above calculation formula, small angle approximation is used. In the typical 1 degree angle range, the relative error caused by approximation is better than one thousandth; in the 1 arc minute range, the relative error caused by approximation is better than one ten-thousandth.
实施例2Example 2
本实施例与实施例1的不同之处在于,对于紫外或者红外等波段,或者光学系统的多个支路中包含了不止一个波段,其光轴测角模块1可以采用反射式,典型由一片离轴抛物面以及必要的折转平面反射镜组成;其五棱镜可以采用空心反射形式,由两个相互夹角等于或者近似于22.5度的反射平面组成。The difference between this embodiment and Embodiment 1 is that, for ultraviolet or infrared bands, or when the multiple branches of the optical system include more than one band, the optical axis angle measurement module 1 can be reflective, typically consisting of an off-axis parabola and necessary folding plane reflectors; the pentaprism can be hollow reflective, consisting of two reflecting planes with an angle equal to or approximately 22.5 degrees.
实施例3Example 3
如图2所示,本实施例与实施例1的不同之处在于,本实施例中采用两个五棱镜工作测试两个光学支路,其中一个五棱镜固定在较远的光学支路的光路中,用于转折该光路的光束;对较近的另一光学支路,复合棱镜6沿着导轨运动,复合棱镜6由一个五棱镜和一个22.5度棱镜组合而成,组成复合棱镜6的五棱镜和22.5度棱镜的共同表面处使用部分反射膜,固定在较远的光学支路的光路中的五棱镜所折转的光束可以透过复合棱镜6,而复合棱镜6移动到待测的另一个光学支路出光处,也可以将其光束通过转折后,进行光轴角度测试。类似地,复合棱镜6也有对应的滚转角测试模块A部分401与其连接,实现对其滚转角度监测。测试方法上,对复合棱镜6的测角结果的基础上减去固定在较远的光学支路的光路中的五棱镜的测试结果后,再进行前文所述的标准测量计算。本扩展模式可以进一步提高该测试方法抗环境干扰能力,例如振动对测量的影响,气流变化以及相关机械结构随温度和随工作角度的受力差异变化而导致的影响。As shown in FIG2 , the difference between this embodiment and embodiment 1 is that in this embodiment, two pentaprisms are used to test two optical branches, one of which is fixed in the optical path of the farther optical branch to bend the light beam of the optical path; for the closer optical branch, the composite prism 6 moves along the guide rail, the composite prism 6 is composed of a pentaprism and a 22.5-degree prism, and a partial reflection film is used on the common surface of the pentaprism and the 22.5-degree prism constituting the composite prism 6, the light beam folded by the pentaprism fixed in the optical path of the farther optical branch can pass through the composite prism 6, and the composite prism 6 is moved to the light outlet of the other optical branch to be tested, and the light beam can also be tested for the optical axis angle after being turned. Similarly, the composite prism 6 also has a corresponding roll angle test module A part 401 connected to it to realize the monitoring of its roll angle. In terms of the test method, the test result of the pentaprism fixed in the optical path of the farther optical branch is subtracted from the angle measurement result of the composite prism 6, and then the standard measurement calculation described above is performed. This extended mode can further improve the test method's ability to resist environmental interference, such as the impact of vibration on measurement, airflow changes, and the impact caused by changes in the force of related mechanical structures with temperature and working angle.
实施例4Example 4
如图3所示,本实施例与实施例1的不同之处在于,本实施例中为了进一步提高其测试稳定性,使用准直光源7与一维导轨2相连,并使其光轴方向与一维导轨2方向相同或接近。使用改进的复合棱镜8替代五棱镜,复合棱镜由五棱镜和22.5度棱镜组合而成且其共同表面处使用部分反射膜。该改进的复合棱镜8可以折转来自光学支路的光束,也可以透过来自准直光源7的参考光束。测试方法上,对改进的复合棱镜8折转光束的测角结果的分量,减去准直光源的测试结果的对应分量后,再进行前文所述的标准测量计算。As shown in FIG3 , the difference between this embodiment and embodiment 1 is that, in order to further improve the test stability, a collimated light source 7 is used to connect with the one-dimensional guide rail 2, and the direction of its optical axis is the same as or close to the direction of the one-dimensional guide rail 2. An improved composite prism 8 is used to replace the pentaprism. The composite prism is composed of a pentaprism and a 22.5-degree prism, and a partial reflective film is used on their common surface. The improved composite prism 8 can fold the light beam from the optical branch, and can also pass the reference light beam from the collimated light source 7. In terms of the test method, the angle measurement result of the beam folded by the improved composite prism 8 is Component, minus the corresponding component of the test result of the collimated light source, and then perform the standard measurement calculation described above.
实施例5Example 5
如图4所示,本实施例与实施例1的不同之处在于,本发明可扩展对光学支路的接收轴测试功能,对光轴测角模块进行扩展,增加光源102和合束器103,使其在测试入射光束角度的同时,还可以发出一束标准的准直光束,该准直光束可以通过五棱镜折转后,入射到待测的光学支路中。该标准准直光束入射待测光学支路后,如果待测光学支路含有接收部分(如面阵探测器,如四象限探测器),则利用其内部的探测器的光斑位置,基于其焦距,可以得到其探测器的中心点所对应的视轴与该准直光束之间的夹角,从而实现对该光学支路的接收轴的角度检测。通过切换光源102的工作波长,可以实现多种不同波长的标准准直光束输出,用于测试不同的光学支路。As shown in FIG4 , the difference between this embodiment and embodiment 1 is that the present invention can extend the receiving axis test function of the optical branch, expand the optical axis angle measurement module, add a light source 102 and a beam combiner 103, so that while testing the angle of the incident light beam, it can also emit a standard collimated light beam, which can be folded by a pentaprism and incident on the optical branch to be tested. After the standard collimated light beam is incident on the optical branch to be tested, if the optical branch to be tested contains a receiving part (such as a planar array detector, such as a four-quadrant detector), the spot position of the detector inside it can be used based on its focal length to obtain the angle between the visual axis corresponding to the center point of the detector and the collimated light beam, thereby realizing the angle detection of the receiving axis of the optical branch. By switching the working wavelength of the light source 102, the output of standard collimated light beams of multiple different wavelengths can be realized for testing different optical branches.
实施例6Example 6
如图5所示,本实施例与实施例1的不同之处在于,对于含有接收轴测试功能的多光轴平行性检测设备,为进一步提高精度,可在光轴测角模块1的出光口处,连接角反射器10,角反射器10工作面朝向光轴测角模块1。该角反射器10可以通过电动方式或者手动方式从光路中移除,标定完毕后,将之移除,再进行标准的多光轴平行性检测流程。As shown in FIG5 , the difference between this embodiment and embodiment 1 is that, for a multi-optical axis parallelism detection device with a receiving axis test function, in order to further improve the accuracy, a corner reflector 10 can be connected to the light outlet of the optical axis angle measurement module 1, and the working surface of the corner reflector 10 faces the optical axis angle measurement module 1. The corner reflector 10 can be removed from the optical path by electric means or manual means, and after the calibration is completed, it is removed, and then the standard multi-optical axis parallelism detection process is carried out.
实施例7Example 7
如图6所示,本实施例与实施例1的不同之处在于,本实施例可以扩展用于测试基准平面之间(或者一个大基准面的各个区域之间)的相对角度,应用于机械制造、仪器设备装配等过程中。在待测基准面上,使用两面平行度良好的光学平板901,紧贴待测的待测基准面9,使用五棱镜3沿一维导轨2移动至其投影范围内,依次对各待测基准面9进行测试,参照标准的多光轴平行性检测流程进行测试,测试结果除以2后,为实际的基准平面之间的角度差异。其检测精度主要受限于待测基准面自身的平面精度。对于平面精度良好且较为光滑的基准平面,也可以省略光学平板901,直接利用待测基准平面9的自身反射实现测试。As shown in FIG6 , the difference between this embodiment and embodiment 1 is that this embodiment can be extended to test the relative angle between reference planes (or between various areas of a large reference plane), and is applied to processes such as mechanical manufacturing and instrument and equipment assembly. On the reference plane to be tested, an optical flat plate 901 with good parallelism on both sides is used, close to the reference plane 9 to be tested, and a pentaprism 3 is used to move along the one-dimensional guide rail 2 to its projection range, and each reference plane 9 to be tested is tested in turn, and the test is performed with reference to the standard multi-optical axis parallelism detection process. After the test result is divided by 2, it is the actual angle difference between the reference planes. Its detection accuracy is mainly limited by the plane accuracy of the reference plane to be tested itself. For reference planes with good plane accuracy and relatively smooth, the optical flat plate 901 can also be omitted, and the test can be directly implemented by using the self-reflection of the reference plane 9 to be tested.
测试实例:Test example:
为测试某1m口径的激光通信地面终端的各个支路的光轴平行性,基于本发明方法研制的检测设备,其典型的实现方案如下:In order to test the optical axis parallelism of each branch of a 1m-diameter laser communication ground terminal, a detection device developed based on the method of the present invention has a typical implementation scheme as follows:
光轴测角模块1,使用1000mm焦距80mm口径的平行光管为主体,使用边长为30mm的分束棱镜作为合束器103。用于测角的接收部分,采用使用ace 2 a2A4504-5gmBAS为面阵探测器,其分辨率为4096×4096,像素尺寸为2.74um;其发射准直光束部分,使用FC/PC接口,可以根据需要更换不同的光纤输出光源,作为该模块的光源102。The optical axis angle measurement module 1 uses a collimator with a focal length of 1000mm and an aperture of 80mm as the main body, and a beam splitter prism with a side length of 30mm as the beam combiner 103. The receiving part for angle measurement uses ace 2 a2A4504-5gmBAS as a surface array detector with a resolution of 4096×4096 and a pixel size of 2.74um; the collimated light beam emitting part uses an FC/PC interface, and different optical fiber output light sources can be replaced as needed as the light source 102 of the module.
为了对含有收发功能的光轴测角模块1进行收发同轴标定,采用口径为50mm材料为融石英的角锥作为角反射器10,其精度为10角秒,在距离光管出光口50mm处,设计了角锥安装座,可以手动方式安装和拆除角锥。In order to perform coaxial calibration of the optical axis angle measurement module 1 with transmitting and receiving functions, a 50mm-diameter corner cone made of fused quartz is used as the corner reflector 10 with an accuracy of 10 arc seconds. A corner cone mounting seat is designed 50mm away from the light outlet of the light pipe, and the corner cone can be installed and removed manually.
一维导轨2选用国产导轨,长度为2.2米,带有伺服电机对其进行电动移动。设计并制造了对应的机械结构,将本检测设备的各个部分连接为一个整体。The one-dimensional guide rail 2 is a domestically produced guide rail with a length of 2.2 meters and a servo motor for electric movement. The corresponding mechanical structure is designed and manufactured to connect the various parts of the testing equipment into a whole.
五棱镜3,材料为融石英,有效口径为40mm,综合角度精度为5角秒。Pentaprism 3, made of fused quartz, with an effective aperture of 40 mm and a comprehensive angular accuracy of 5 arc seconds.
滚转角测试模块中,滚转角测试模块A部分401,采用底角为0.8087度的棱镜,材料为H-K9L,口径为100mm;滚转角测试模块B部分402,采用底角为1.500度的棱镜,材料为H-K9L,口径为100mm,并采用Zygo 4英寸干涉仪用于测试分区域的波面角度,必要时使用折转平面反射镜对干涉检测光路进行折转。其计算滚转的实施方式,参阅本公司已授权的发明专利“基于干涉测量的滚转角测试装置及测试方法”,公开号为CN116772750A。In the roll angle test module, the roll angle test module A part 401 uses a prism with a base angle of 0.8087 degrees, made of H-K9L, and a diameter of 100mm; the roll angle test module B part 402 uses a prism with a base angle of 1.500 degrees, made of H-K9L, and a diameter of 100mm, and uses a Zygo 4-inch interferometer to test the wavefront angle of each region, and uses a folding plane reflector to fold the interference detection optical path when necessary. For the implementation method of calculating roll, please refer to the invention patent "Roll angle test device and test method based on interferometric measurement" authorized by our company, with publication number CN116772750A.
对该1m口径激光通信地面终端进行测试,其共含有6个发射天线和一个接收天线,每个天线均有多个光学支路。在系统装调过程中,通过上述设备和方法,将各个发射天线依次与接收天线的光轴进行平行性测试,并以测试结果为指导,实现将其各个支路的光轴角度调节或者标定至1角秒精度范围内。The 1m aperture laser communication ground terminal was tested, which contains 6 transmitting antennas and one receiving antenna, each of which has multiple optical branches. During the system adjustment process, the above-mentioned equipment and method are used to test the parallelism of the optical axis of each transmitting antenna and the receiving antenna in turn, and the test results are used as a guide to adjust or calibrate the optical axis angle of each branch to within the accuracy of 1 arc second.
该设备被用于测试另一项目中的跨距为1.5m的两个平面基准面夹角时,使用了两块平行平板,材料为融石英,厚度为10mm,有效口径口径为80mm,双面平行度优于1角秒,两面均未镀膜。The equipment was used to test the angle between two plane reference surfaces with a span of 1.5m in another project. Two parallel plates were used. The material was fused quartz with a thickness of 10mm and an effective aperture of 80mm. The double-sided parallelism was better than 1 arc second and both sides were not coated.
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