CN117863209A - Linear motion actuator, multi-mode miniature brake and robot - Google Patents
Linear motion actuator, multi-mode miniature brake and robot Download PDFInfo
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Abstract
Description
技术领域Technical Field
本发明特别涉及一种直线运动执行器、多模态微型制动器及机器人,属于微型制动器、旋转器、飞行器执行器技术领域。The present invention particularly relates to a linear motion actuator, a multi-modal micro brake and a robot, and belongs to the technical field of micro brakes, rotators and aircraft actuators.
背景技术Background technique
微型制动器多用于微小型机器人领域,是机器人的终端执行机构,其性能品质直接决定了微小型机器人系统能力。传统的电机制动器、气动制动器因其致动原理,结构复杂,需配合相应控制电路或模块,难以实现小型化、轻量化。Micro brakes are mostly used in the field of micro robots. They are the terminal actuators of robots, and their performance quality directly determines the system capabilities of micro robots. Traditional motor brakes and pneumatic brakes have complex structures due to their actuation principles and need to be matched with corresponding control circuits or modules, making it difficult to achieve miniaturization and lightweight.
近年来,为解决智能微小型机器人的轻质大负载微型驱动能力,一批电致膨胀型变形、电致热变形、电致压电变形、电致磁变形等满足电致变形的新型智能材料逐渐被应用,其中电致膨胀型变形材料:主要包括电致膨胀陶瓷(PZT)、电致收缩复合材料(SMA)等,电致热变形材料:主要包括热可控电位器(TEC)、热可控电阻(TR)、热可控绝缘体(TIR)等;电致压电变形材料:主要包括电致压电变形材料(EDM)、电致压电复合材料(ECM)等;电致磁变形材料:主要包括电磁可控绝缘体(EMIR)、电磁可控铁氧体(EMM)、电磁可控复合材料(EMC),其最终通过电致变形方式产生驱动力,从而带动机构实现制动、旋转等能力。In recent years, in order to solve the lightweight and large-load micro-driving capabilities of intelligent micro-robots, a number of new intelligent materials that meet the requirements of electrodeformation, such as electroexpansion type deformation, electrothermal deformation, electropiezoelectric deformation, and electromagnetism deformation, have gradually been applied. Among them, electroexpansion type deformation materials mainly include electroexpansion ceramics (PZT), electrocontractile composite materials (SMA), etc.; electrothermal deformation materials mainly include thermally controllable potentiometers (TEC), thermally controllable resistors (TR), thermally controllable insulators (TIR), etc.; electropiezoelectric deformation materials mainly include electropiezoelectric deformation materials (EDM), electropiezoelectric composite materials (ECM), etc.; electromagnetism deformation materials mainly include electromagnetically controllable insulators (EMIR), electromagnetically controllable ferrites (EMM), and electromagnetically controllable composites (EMC). They ultimately generate driving force through electrodeformation, thereby driving the mechanism to achieve braking, rotation, and other capabilities.
然而在实际使用中发现,现有技术方案的致动器尽管在体积、质量上相比于传统的电机、气动制动器取得了较大进步,但在行程、驱动能力、响应时间等指标上仍然难以满足微型机器人小型化、轻量化、大驱动、快响应的需求,且驱动功能单一。因此,现有智能材料微型制动器在微型仿生机器人(特别是仿生扑翼飞行器等)应用中仍面临着诸多挑战。However, in actual use, it is found that although the actuators of the existing technical solutions have made great progress in volume and mass compared with traditional motors and pneumatic brakes, they are still difficult to meet the requirements of miniaturization, lightness, large drive, and fast response of micro-robots in terms of travel, driving ability, response time, etc., and the driving function is single. Therefore, the existing smart material micro-brakes still face many challenges in the application of micro-bionic robots (especially bionic flapping-wing aircraft, etc.).
例如,滑轮盘牵拉方式:采用记忆合金丝带动齿轮盘带动多级齿轮,力图以较小空间替代电机/舵机获取更大的旋转角度。存在问题:叠层结构复杂,维护难度大,输出负载能力弱;受制于记忆合金丝长度,实际旋转角度也难以保障。多股智能材料串并联牵引方式:单一采用记忆合金丝等智能材料组合连接,通过多股形变传导实现较大驱动力与驱动行程。存在问题:制动器响应时间长,此类方案是以智能材料的数量换取驱动力及驱动行程,所需功耗大。For example, the pulley traction method: memory alloy wire is used to drive the gear plate to drive multi-stage gears, trying to replace the motor/servo with a smaller space to obtain a larger rotation angle. Problems: The laminated structure is complex, maintenance is difficult, and the output load capacity is weak; limited by the length of the memory alloy wire, the actual rotation angle is also difficult to guarantee. Multi-strand smart material series-parallel traction method: A single combination of smart materials such as memory alloy wire is used to connect, and a larger driving force and driving stroke are achieved through multi-strand deformation conduction. Problems: The brake response time is long. This type of solution exchanges the number of smart materials for driving force and driving stroke, and the required power consumption is large.
综上,现有轻量级微型驱动器多数采用电机制动方案设计,由齿轮传动,结构复杂,能量损耗大,体积难以微型化处理,可通过变速机构增加旋转角度,但是旋转力矩小,输出扭力低,负载能力弱,且需要额外机构实现旋转功能;而采用记忆合金丝作为动力源的方案,因热制变机制使得执行器响应速度慢,变化幅度单一,且带载能力弱,难以满足较高频率多点位或多角度使用。In summary, most of the existing lightweight micro-actuators are designed with motor braking solutions, which are driven by gears and have complex structures, large energy losses, and are difficult to miniaturize. The rotation angle can be increased through a speed change mechanism, but the rotation torque is small, the output torque is low, the load capacity is weak, and an additional mechanism is required to realize the rotation function; and the solution using memory alloy wire as the power source makes the actuator respond slowly due to the thermal deformation mechanism, the change range is single, and the load capacity is weak, which makes it difficult to meet the needs of higher frequency multi-point or multi-angle use.
发明内容Summary of the invention
本发明的主要目的在于提供一种直线运动执行器、多模态微型制动器及机器人,从而克服了现有技术中的不足。The main purpose of the present invention is to provide a linear motion actuator, a multi-modal micro brake and a robot, thereby overcoming the deficiencies in the prior art.
为实现前述发明目的,本发明采用的技术方案包括:In order to achieve the above-mentioned invention object, the technical solution adopted by the present invention includes:
本发明一方面提供了一种直线运动执行器,包括多个运动执行体和多个致动体,In one aspect, the present invention provides a linear motion actuator, comprising a plurality of motion execution bodies and a plurality of actuating bodies.
多个所述运动执行体沿第一方向依次层叠设置,每一所述运动执行体具有沿第二方向相对设置的第一端部和第二端部,相邻两个所述运动执行体中一者的第一端部和另一者的第二端部经所述致动体连接;A plurality of the motion executing bodies are stacked in sequence along a first direction, each of the motion executing bodies has a first end and a second end arranged opposite to each other along a second direction, and the first end of one of two adjacent motion executing bodies and the second end of the other are connected via the actuating body;
所述致动体能够外界刺激下产生可恢复的形变,与之相连的所述运动执行体能够在所述致动体产生的形变的驱使下沿第二方向活动,所述第二方向与所述第一方向交叉。The actuating body can generate a restorable deformation under external stimulation, and the motion execution body connected thereto can move along a second direction driven by the deformation generated by the actuating body, and the second direction intersects with the first direction.
本发明另一方面还提供了一种多模态微型制动器,包括:直线输出机构、旋转输出机构、传动机构以及所述的直线运动执行器,所述直线运动执行器经所述传动机构同时与所述直线输出机构、所述旋转输出机构传动连接,当所述直线运动执行器沿第二方向运动时,所述直线输出机构能够被驱使做直线运动,同时,所述旋转输出机构被驱使做旋转运动。On the other hand, the present invention also provides a multi-modal micro brake, comprising: a linear output mechanism, a rotary output mechanism, a transmission mechanism and the linear motion actuator, wherein the linear motion actuator is simultaneously connected to the linear output mechanism and the rotary output mechanism via the transmission mechanism, and when the linear motion actuator moves along the second direction, the linear output mechanism can be driven to perform linear motion, and at the same time, the rotary output mechanism is driven to perform rotary motion.
本发明另一方面还提供了一种机器人,所述机器人的终端执行机构包括所述的直线运动执行器或所述的多模态微型制动器。Another aspect of the present invention provides a robot, wherein the terminal actuator of the robot includes the linear motion actuator or the multi-modal micro brake.
与现有技术相比,本发明的优点包括:Compared with the prior art, the advantages of the present invention include:
本发明提供的一种多模态微型制动器,通过巧妙结构设计,克服了电致变智能材料低能效比、输出力与重复响应频率间的矛盾,在后端低压(5V一12V)供电下,驱动若干根电致变智能材料形成的致动体一起收缩,增大了旋转角度和直线位移距离,具有优秀的输出力矩。A multimodal micro brake provided by the present invention overcomes the contradiction between the low energy efficiency ratio, output force and repeated response frequency of electrotropic smart materials through ingenious structural design. Under the low-voltage (5V-12V) power supply at the rear end, it drives several actuators formed by electrotropic smart materials to contract together, thereby increasing the rotation angle and linear displacement distance and having excellent output torque.
本发明提供的一种多模态微型制动器,以若干可调可控的电致变智能材料形成的致动体替代传统旋转器中的电机等制动装置,直线运动执行器输出的作用力直接传递到输出轴上,避免了齿轮等传动系统所带来的能量损耗,并极大地节省了物理空间及重量。The present invention provides a multi-modal micro brake, which replaces the motor and other braking devices in the traditional rotator with an actuator body formed of a plurality of adjustable and controllable electrotropic smart materials. The force output by the linear motion actuator is directly transmitted to the output shaft, avoiding the energy loss caused by the transmission system such as gears, and greatly saving physical space and weight.
本发明提供的一种多模态微型制动器的控制简单方便,通电时致动体收缩,旋转运动输出机构正转,断电时卷簧做功,旋转运动输出机构反转,在实际使用时,输入脉宽调制信号,通过驱动电路板实现电子电路通断,进而驱动制动器执行旋转、直线动作。The control of a multi-modal micro brake provided by the present invention is simple and convenient. When power is on, the actuator contracts and the rotary motion output mechanism rotates forward. When power is off, the coil spring does work and the rotary motion output mechanism reverses. In actual use, a pulse width modulation signal is input to realize the switching of the electronic circuit through the driving circuit board, thereby driving the brake to perform rotation and linear motion.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明一典型实施案例中提供的一种多模态微型制动器的结构示意图;FIG1 is a schematic structural diagram of a multi-modal micro brake provided in a typical implementation case of the present invention;
图2是本发明一典型实施案例中提供的一种多模态微型制动器的内部结构示意图;FIG2 is a schematic diagram of the internal structure of a multi-modal micro brake provided in a typical implementation case of the present invention;
图3是本发明一典型实施案例中提供的一种多模态微型制动器的结构爆炸示意图;FIG3 is a schematic diagram of an exploded structure of a multi-modal micro brake provided in a typical implementation case of the present invention;
图4是本发明一典型实施案例中提供的一种多模态微型制动器中旋转体的结构示意图;FIG4 is a schematic structural diagram of a rotating body in a multi-modal micro brake provided in a typical implementation case of the present invention;
图5是本发明一典型实施案例中提供的一种多模态微型制动器中传动机构的结构示意图;FIG5 is a schematic diagram of a transmission mechanism in a multi-modal micro brake provided in a typical implementation case of the present invention;
图6是本发明一典型实施案例中提供的一种多模态微型制动器中旋转输出轴的结构示意图;FIG6 is a schematic structural diagram of a rotating output shaft in a multi-modal micro brake provided in a typical implementation case of the present invention;
图7是本发明一典型实施案例中提供的一种直线运动执行器核心结构的侧视图;FIG7 is a side view of a core structure of a linear motion actuator provided in a typical embodiment of the present invention;
图8是图7中A-A的剖面结构示意图;Fig. 8 is a schematic diagram of the cross-sectional structure of A-A in Fig. 7;
图9a、图9b分别是本发明一典型实施案例中提供的一种直线运动执行器的核心结构的仰视图、俯视图。9a and 9b are respectively a bottom view and a top view of a core structure of a linear motion actuator provided in a typical implementation case of the present invention.
具体实施方式Detailed ways
鉴于现有技术中的不足,本案发明人经长期研究和大量实践,得以提出本发明的技术方案。如下将对该技术方案、其实施过程及原理等作进一步的解释说明。In view of the deficiencies in the prior art, the inventor of this case has proposed the technical solution of the present invention after long-term research and extensive practice. The technical solution, its implementation process and principle will be further explained as follows.
本发明一方面提供了一种直线运动执行器,包括多个运动执行体和多个致动体,In one aspect, the present invention provides a linear motion actuator, comprising a plurality of motion execution bodies and a plurality of actuating bodies.
多个所述运动执行体沿第一方向依次层叠设置,每一所述运动执行体具有沿第二方向相对设置的第一端部和第二端部,相邻两个所述运动执行体中一者的第一端部和另一者的第二端部经所述致动体连接;A plurality of the motion executing bodies are stacked in sequence along a first direction, each of the motion executing bodies has a first end and a second end arranged opposite to each other along a second direction, and the first end of one of two adjacent motion executing bodies and the second end of the other are connected via the actuating body;
所述致动体能够外界刺激下产生可恢复的形变,与之相连的所述运动执行体能够在所述致动体产生的形变的驱使下沿第二方向活动,所述第二方向与所述第一方向交叉。The actuating body can generate a restorable deformation under external stimulation, and the motion execution body connected thereto can move along a second direction driven by the deformation generated by the actuating body, and the second direction intersects with the first direction.
进一步的,任意两个所述运动执行体之间的致动体产生的形变的方向是相同的。Furthermore, the directions of deformation of the actuating bodies between any two of the motion executing bodies are the same.
进一步的,多个所述致动体是平行设置的。Furthermore, the plurality of actuating bodies are arranged in parallel.
进一步的,相邻两个所述运动执行体经一个所述致动体连接。Furthermore, two adjacent motion execution bodies are connected via one actuating body.
进一步的,每一所述运动执行体的第一端部或第二端部只与一个所述致动体连接。Furthermore, the first end or the second end of each of the motion executing bodies is connected to only one of the actuating bodies.
进一步的,多个所述运动执行体和多个所述致动体沿第一方向依次交替设置,多个所述运动执行体经多个致动体依次首尾连接形成折叠结构。Furthermore, the plurality of motion executing bodies and the plurality of actuating bodies are alternately arranged in sequence along the first direction, and the plurality of motion executing bodies are sequentially connected end to end via the plurality of actuating bodies to form a folding structure.
进一步的,所述致动体是由电致变、热致变、光致变或力致变的智能材料形成的。Furthermore, the actuator is formed of electrotropic, thermotropic, phototropic or mechanotropic smart materials.
进一步的,所述直线运动执行器还包括激励源,所述激励源用于对所述致动体施加使所述致动体产生所述形变的刺激,示例性地,当所述致动体是由电致变智能材料形成的时,所述激励源为电源。Furthermore, the linear motion actuator also includes an excitation source, which is used to apply stimulation to the actuator to cause the actuator to produce the deformation. Exemplarily, when the actuator is formed of an electrotropic smart material, the excitation source is a power source.
在一较为具体的实施方案中,所述致动体为电致变的智能材料形成的,所述运动执行体是导电结构,所述运动执行体与所述致动体电连接,以及,所述运动执行体的至少一侧表面还设置有绝缘体,相邻两个所述运动执行体经所述绝缘体电性隔离。In a more specific embodiment, the actuator is formed of an electrovariable smart material, the motion actuator is a conductive structure, the motion actuator is electrically connected to the actuator, and an insulator is provided on at least one side surface of the motion actuator, and two adjacent motion actuators are electrically isolated by the insulator.
进一步的,在所述第一方向上,第一个所述运动执行体和最后一个所述运动执行体与驱动电路板电连接,所述驱动电路板与外部电源电连接。更具体的,在所述第一方向上,第一个所述运动执行体和最后一个所述运动执行体是通过柔性导线分别连接至驱动电路板,再与外部电源连接,驱动电路板可根据运动执行体的数量及和致动体的电属性配置不同驱动电路,以实现外部电源、信号转换至致动体所需功率。Furthermore, in the first direction, the first motion actuator and the last motion actuator are electrically connected to a driving circuit board, and the driving circuit board is electrically connected to an external power source. More specifically, in the first direction, the first motion actuator and the last motion actuator are respectively connected to the driving circuit board through flexible wires, and then connected to an external power source. The driving circuit board can be configured with different driving circuits according to the number of motion actuators and the electrical properties of the actuators, so as to realize the conversion of external power and signals to the power required by the actuators.
进一步的,所述的直线运动执行器还包括:基板,所述基板上设置有定位销,所述运动执行体上设置有沿所述第二方向延伸的导向孔,所述定位销设置在所述运动执行体的所述导向孔内,所述定位销的直径小于所述导向孔的宽度,并且,所述定位销还与所述驱动电路板电连接,当所述定位销与所述运动执行体沿所述第二方向发生相对运动时,所述定位销能够与所述导向孔的第一侧壁、第二侧壁电性接触,所述第一侧壁和所述第二侧壁沿所述第二方向相对设置。Furthermore, the linear motion actuator also includes: a substrate, a positioning pin is provided on the substrate, a guide hole extending along the second direction is provided on the motion actuator, the positioning pin is arranged in the guide hole of the motion actuator, the diameter of the positioning pin is smaller than the width of the guide hole, and the positioning pin is also electrically connected to the driving circuit board, when the positioning pin and the motion actuator move relative to each other along the second direction, the positioning pin can electrically contact the first side wall and the second side wall of the guide hole, and the first side wall and the second side wall are relatively arranged along the second direction.
进一步的,所述第二方向为所述运动执行体的长度方向。Furthermore, the second direction is the length direction of the motion execution body.
本发明另一方面还提供了一种多模态微型制动器,包括:直线输出机构、旋转输出机构、传动机构以及所述的直线运动执行器,所述直线运动执行器经所述传动机构同时与所述直线输出机构、所述旋转输出机构传动连接,当所述直线运动执行器沿第二方向运动时,所述直线输出机构能够被驱使做直线运动,同时,所述旋转输出机构被驱使做旋转运动。On the other hand, the present invention also provides a multi-modal micro brake, comprising: a linear output mechanism, a rotary output mechanism, a transmission mechanism and the linear motion actuator, wherein the linear motion actuator is simultaneously connected to the linear output mechanism and the rotary output mechanism via the transmission mechanism, and when the linear motion actuator moves along the second direction, the linear output mechanism can be driven to perform linear motion, and at the same time, the rotary output mechanism is driven to perform rotary motion.
进一步的,所述传动机构包括直线连接部件和旋转连接部件,所述直线连接部件的一端与所述直线运动执行器连接,另一端与所述直线输出机构连接,所述旋转连接部件的一端与所述直线运动执行器连接,另一端与所述旋转输出机构连接,所述旋转输出机构能够绕自身轴线转动。Furthermore, the transmission mechanism includes a linear connection component and a rotational connection component, one end of the linear connection component is connected to the linear motion actuator, and the other end is connected to the linear output mechanism, one end of the rotational connection component is connected to the linear motion actuator, and the other end is connected to the rotational output mechanism, and the rotational output mechanism can rotate around its own axis.
进一步的,所述旋转连接部件与所述直线连接部件固定连接,所述直线连接部件与至少一所述运动执行体固定连接。Furthermore, the rotating connection component is fixedly connected to the linear connection component, and the linear connection component is fixedly connected to at least one of the motion execution bodies.
进一步的,所述直线连接部件与第一个运动执行体或者最后一个运动执行体固定连接。Furthermore, the linear connection component is fixedly connected to the first motion execution body or the last motion execution body.
进一步的,所述旋转输出机构包括旋转输出轴和复位机构,所述旋转连接部件、所述复位机构分别与所述旋转输出轴连接,所述旋转输出轴能够绕自身轴线转动,其中,所述旋转连接部件与所述直线运动执行器用于提供使所述旋转输出轴趋向第一旋转方向转动的第一作用力,所述复位机构用于提供使所述旋转输出轴趋向第二旋转方向转动的第二作用力,所述第一旋转方向和所述第二旋转方向相反。Furthermore, the rotational output mechanism includes a rotational output shaft and a reset mechanism, the rotational connection component and the reset mechanism are respectively connected to the rotational output shaft, and the rotational output shaft can rotate around its own axis, wherein the rotational connection component and the linear motion actuator are used to provide a first force that causes the rotational output shaft to rotate toward a first rotational direction, and the reset mechanism is used to provide a second force that causes the rotational output shaft to rotate toward a second rotational direction, and the first rotational direction and the second rotational direction are opposite.
进一步的,所述复位机构为弹性机构,所述第二作用力为所述复位机构自身提供的弹力。Furthermore, the reset mechanism is an elastic mechanism, and the second force is an elastic force provided by the reset mechanism itself.
进一步的,所述复位机构包括卷簧。Furthermore, the reset mechanism includes a coil spring.
进一步的,所述旋转连接部件为柔性连接部件。Furthermore, the rotating connection component is a flexible connection component.
进一步的,所述直线连接部件为刚性连接部件。Furthermore, the linear connecting component is a rigid connecting component.
进一步的,所述直线输出机构包括直线输出轴。Furthermore, the linear output mechanism includes a linear output shaft.
进一步的,所述的多模态微型制动器还包括外壳,所述传动机构以及所述直线运动执行器被封装在所述外壳内,所述直线输出机构、所述旋转输出机构的至少部分伸出至所述外壳的外部。Furthermore, the multi-modal micro brake also includes a housing, the transmission mechanism and the linear motion actuator are encapsulated in the housing, and at least a portion of the linear output mechanism and the rotary output mechanism extends out of the housing.
进一步的,所述外壳内部还设置有挡板,所述直线输出机构和所述旋转输出机构经所述挡板隔离在两个不同的空间内。Furthermore, a baffle is provided inside the shell, and the linear output mechanism and the rotary output mechanism are isolated in two different spaces by the baffle.
进一步的,所述复位机构的一端与所述外壳固定连接,另一端与所述旋转输出轴固定连接。Furthermore, one end of the reset mechanism is fixedly connected to the housing, and the other end is fixedly connected to the rotation output shaft.
本发明另一方面还提供了一种机器人,所述机器人的终端执行机构包括所述的直线运动执行器或所述的多模态微型制动器。Another aspect of the present invention provides a robot, wherein the terminal actuator of the robot includes the linear motion actuator or the multi-modal micro brake.
进一步的,所述终端执行机构包括多个所述的多模态微型制动器,多个所述的多模态微型制动器通过串联和/或并联和/或级联的方式连接。Furthermore, the terminal actuator includes a plurality of the multi-modal micro-brakes, and the plurality of the multi-modal micro-brakes are connected in series and/or in parallel and/or in cascade.
进一步的,所述终端执行机构具有单自由度或多自由度。Furthermore, the terminal actuator has a single degree of freedom or multiple degrees of freedom.
进一步的,所述机器人包括仿生机器人,所述终端执行机构为所述仿生机器人的手部、足部、翼部、翅部中的任一者。Furthermore, the robot includes a bionic robot, and the terminal actuator is any one of the hands, feet, wings, and wing parts of the bionic robot.
进一步的,所述直线运动执行器或所述多模态微型制动器作为所述终端执行机构的关节结构。Furthermore, the linear motion actuator or the multi-modal micro brake serves as a joint structure of the terminal actuator.
进一步的,所述机器人为仿生扑翼飞行器。Furthermore, the robot is a bionic flapping-wing aircraft.
进一步的,所述机器人为微小型机器人。Furthermore, the robot is a micro robot.
如下将结合附图对该技术方案、其实施过程及原理等作进一步的解释说明,除非特别说明的之外,本发明所采用的电致变、热致变、光致变或力致变的智能材料是本领域技术人员已知的,其可以通过市购获得在此不对其具体的产品型号进行限定。The technical solution, its implementation process and principle will be further explained below in conjunction with the accompanying drawings. Unless otherwise specified, the electrotropic, thermotropic, phototropic or mechanotropic smart materials used in the present invention are known to those skilled in the art and can be purchased commercially without limitation to their specific product models.
请参阅图1-图3,一种多模态微型制动器,包括外壳以及封装在外壳内的直线输出机构8、旋转输出机构、传动机构5以及直线运动执行器6,直线输出机构8、旋转输出机构的一部分暴露在外壳的外部或者自外壳内伸出,直线运动执行器6经传动机构5同时与直线输出机构8、旋转输出机构传动连接,当直线运动执行器6输出直线运动驱动时,直线输出机构8、旋转输出机构能够同时被直线运动执行器6驱动,其中,直线输出机构8被驱动做直线运动,旋转输出机构被驱使做旋转运动。Please refer to Figures 1 to 3, a multi-modal micro brake includes a shell and a linear output mechanism 8, a rotary output mechanism, a transmission mechanism 5 and a linear motion actuator 6 encapsulated in the shell, wherein a portion of the linear output mechanism 8 and the rotary output mechanism are exposed to the outside of the shell or extend from the shell, and the linear motion actuator 6 is simultaneously connected to the linear output mechanism 8 and the rotary output mechanism through the transmission mechanism 5. When the linear motion actuator 6 outputs a linear motion drive, the linear output mechanism 8 and the rotary output mechanism can be driven by the linear motion actuator 6 at the same time, wherein the linear output mechanism 8 is driven to perform a linear motion, and the rotary output mechanism is driven to perform a rotary motion.
具体的,直线输出机构8、旋转输出机构与外壳之间均是活动配合的,具体的,直线输出机构8能够沿自身的轴线方向(即轴向)相对于外壳做直线运动,旋转输出机构能够绕自身轴线相对于外壳做旋转运动,更具体的,直线输出机构8的直线运动方向和直线运动执行器6输出的直线运动驱动的方向平行,旋转输出机构的旋转运动的旋转轴线方向与直线运动执行器6输出的直线运动驱动的方向交叉,特别的,旋转输出机构的旋转运动的旋转轴线方向与直线运动执行器6输出的直线运动驱动的方向垂直。Specifically, the linear output mechanism 8, the rotary output mechanism and the housing are all movably matched. Specifically, the linear output mechanism 8 can make a linear motion along its own axial direction (i.e., axial direction) relative to the housing, and the rotary output mechanism can make a rotational motion around its own axis relative to the housing. More specifically, the linear motion direction of the linear output mechanism 8 is parallel to the direction of the linear motion drive output by the linear motion actuator 6, and the rotation axis direction of the rotary motion of the rotary output mechanism intersects with the direction of the linear motion drive output by the linear motion actuator 6. In particular, the rotation axis direction of the rotary motion of the rotary output mechanism is perpendicular to the direction of the linear motion drive output by the linear motion actuator 6.
具体的,直线输出机构8包括直线输出轴,直线输出轴的一部分自外壳内伸出,另一部分经传动机构5与直线运动执行器6传动连接。Specifically, the linear output mechanism 8 includes a linear output shaft, a portion of which extends out from the housing, and the other portion of which is transmission-connected to the linear motion actuator 6 via the transmission mechanism 5 .
具体的,旋转输出机构包括旋转体3、旋转输出轴4和复位机构7,旋转体3与旋转输出轴4固定配合,旋转输出轴4与外壳转动配合,旋转体3与外壳无直接连接,旋转体3能够以旋转输出轴4为轴转动,复位机构7分别与外壳、旋转体3固定连接,旋转体3还经传动机构5与直线运动执行器6传动连接,旋转体3能够在复位机构7和直线运动执行器6的共同作用下转动;更具体的,直线运动执行器6用于经旋转连接部件501提供使旋转体3趋向第一旋转方向转动的第一作用力,复位机构7用于提供使旋转体3趋向第二旋转方向转动的第二作用力,第一旋转方向和第二旋转方向相反,需要说明的是,旋转体3和旋转输出轴4是固定连接的,两者是可以同步运动的,因此,施加在旋转体3上的作用力即等同于施加在旋转输出轴4上的作用力。Specifically, the rotary output mechanism includes a rotary body 3, a rotary output shaft 4 and a reset mechanism 7. The rotary body 3 is fixedly matched with the rotary output shaft 4, and the rotary output shaft 4 is rotationally matched with the housing. The rotary body 3 is not directly connected to the housing, and the rotary body 3 can rotate around the rotary output shaft 4. The reset mechanism 7 is fixedly connected to the housing and the rotary body 3 respectively. The rotary body 3 is also transmission-connected to the linear motion actuator 6 via the transmission mechanism 5. The rotary body 3 can rotate under the joint action of the reset mechanism 7 and the linear motion actuator 6; more specifically, the linear motion actuator 6 is used to provide a first force to rotate the rotary body 3 toward a first rotation direction through the rotary connection component 501, and the reset mechanism 7 is used to provide a second force to rotate the rotary body 3 toward a second rotation direction. The first rotation direction and the second rotation direction are opposite. It should be noted that the rotary body 3 and the rotary output shaft 4 are fixedly connected, and the two can move synchronously. Therefore, the force applied to the rotary body 3 is equivalent to the force applied to the rotary output shaft 4.
具体的,复位机构为弹性机构,第二作用力为复位机构自身提供的弹力,示例性的,复位机构包括卷簧,卷簧可以套设在旋转输出轴4上,旋转体3上设置有可供卷簧与之连接的定位孔302。Specifically, the reset mechanism is an elastic mechanism, and the second force is the elastic force provided by the reset mechanism itself. Exemplarily, the reset mechanism includes a coil spring, which can be sleeved on the rotating output shaft 4, and a positioning hole 302 for connecting the coil spring to the rotating body 3 is provided.
具体的,旋转输出轴7和旋转体3可以是一体成型的,也可以是两者通过固定连接的方式进行结合的,更具体的,以旋转输出轴7和旋转体3通过固定连接的方式进行结合为例,旋转体3上设置有与旋转输出轴7匹配的安装孔,旋转输出轴7的局部设置在旋转体3的安装孔内,旋转输出轴7的周向侧面上设置有多个间隔分布的凸台,安装孔的孔壁上设置有多个间隔分布的卡槽303,旋转输出轴7上的凸台能够对应嵌入安装孔的孔壁上的卡槽303内,从而使旋转输出轴7与旋转体3可以进行同步转动。当然,凸台也可以设置在安装孔的孔壁上,卡槽也可以设置在旋转输出轴7的周向侧面上。Specifically, the rotary output shaft 7 and the rotating body 3 may be integrally formed, or they may be combined by a fixed connection. More specifically, taking the combination of the rotary output shaft 7 and the rotating body 3 by a fixed connection as an example, a mounting hole matching the rotary output shaft 7 is provided on the rotating body 3, a part of the rotary output shaft 7 is provided in the mounting hole of the rotating body 3, a plurality of bosses distributed at intervals are provided on the circumferential side surface of the rotary output shaft 7, a plurality of slots 303 distributed at intervals are provided on the hole wall of the mounting hole, and the bosses on the rotary output shaft 7 can be correspondingly embedded in the slots 303 on the hole wall of the mounting hole, so that the rotary output shaft 7 and the rotating body 3 can rotate synchronously. Of course, the bosses may also be provided on the hole wall of the mounting hole, and the slots may also be provided on the circumferential side surface of the rotary output shaft 7.
具体的,外壳上还设置有轴孔,旋转输出轴7的两端对应设置在外壳的轴孔内,并与轴孔保持转动配合,轴孔可以对旋转输出轴7进行定位/限位,避免旋转输出轴7在转动过程中发生偏移或倾斜等,为了更好的使旋转输出轴7与外壳实现转动配合,在旋转输出轴7与轴孔之间还可以设置轴承等结构,以减小旋转输出轴7与外壳之间的摩擦。Specifically, an axial hole is also provided on the shell, and both ends of the rotary output shaft 7 are correspondingly arranged in the axial holes of the shell and maintain rotational cooperation with the axial holes. The axial hole can position/limit the rotary output shaft 7 to prevent the rotary output shaft 7 from being offset or tilted during rotation. In order to better achieve rotational cooperation between the rotary output shaft 7 and the shell, a bearing or other structure can be further provided between the rotary output shaft 7 and the axial hole to reduce the friction between the rotary output shaft 7 and the shell.
更具体的,外壳可以包括第一壳体1和第二壳体2,第一壳体1和第二壳体2通过可拆卸的结构进行连接,直线输出机构8、旋转输出机构、传动机构5以及直线运动执行器6被封装在第一壳体1和第二壳体2之间,为了避免直线输出机构8、旋转输出机构之间的运动干涉,在第一壳体1和/或第二壳体2上还设置有挡板,挡板将直线输出机构8、旋转输出机构隔离在两个独立的空间内;更具体的,挡板与第一壳体1、第二壳体2围合形成彼此隔离的第一驱动空间和第二驱动空间,直线输出机构8、旋转输出机构分别对应被封装在第一驱动空间、第二驱动空间内,以此可以防止外界杂物进入器件内部而干扰运动。More specifically, the housing may include a first shell 1 and a second shell 2, the first shell 1 and the second shell 2 are connected by a detachable structure, the linear output mechanism 8, the rotary output mechanism, the transmission mechanism 5 and the linear motion actuator 6 are encapsulated between the first shell 1 and the second shell 2, and in order to avoid motion interference between the linear output mechanism 8 and the rotary output mechanism, a baffle is also provided on the first shell 1 and/or the second shell 2, and the baffle isolates the linear output mechanism 8 and the rotary output mechanism in two independent spaces; more specifically, the baffle and the first shell 1 and the second shell 2 are enclosed to form a first driving space and a second driving space isolated from each other, and the linear output mechanism 8 and the rotary output mechanism are respectively encapsulated in the first driving space and the second driving space, thereby preventing external debris from entering the interior of the device and interfering with the movement.
具体的,请一并参阅图4-图6,传动机构5主要用于将直线运动执行器6提供的驱动传递给直线输出机构8、旋转输出机构,相应地,传动机构5包括旋转连接部件501和直线连接部件502,直线连接部件502的一端与直线运动执行器6连接,另一端与直线输出机构8的直线输出轴固定连接,旋转连接部件501的一端与直线运动执行器6连接,另一端与旋转输出机构的旋转体3固定连接。Specifically, please refer to Figures 4 to 6. The transmission mechanism 5 is mainly used to transmit the drive provided by the linear motion actuator 6 to the linear output mechanism 8 and the rotary output mechanism. Accordingly, the transmission mechanism 5 includes a rotary connection component 501 and a linear connection component 502. One end of the linear connection component 502 is connected to the linear motion actuator 6, and the other end is fixedly connected to the linear output shaft of the linear output mechanism 8. One end of the rotary connection component 501 is connected to the linear motion actuator 6, and the other end is fixedly connected to the rotating body 3 of the rotary output mechanism.
可以理解的,旋转连接部件501和直线连接部件502可以相互独立地与直线运动执行器6连接的,当然,旋转连接部件501和直线连接部件502也可以固定连接,旋转连接部件501、直线连接部件502分别对应作为传动机构的旋转连接部、直线连接部,即可以理解为,旋转连接部件501与直线连接部件502固定连接,且两者固定连接的部分直接与直线运动执行器6固定连接。It can be understood that the rotating connection component 501 and the linear connection component 502 can be connected to the linear motion actuator 6 independently of each other. Of course, the rotating connection component 501 and the linear connection component 502 can also be fixedly connected. The rotating connection component 501 and the linear connection component 502 respectively correspond to the rotating connection part and the linear connection part of the transmission mechanism. That is, it can be understood that the rotating connection component 501 and the linear connection component 502 are fixedly connected, and the fixedly connected parts of the two are directly fixedly connected to the linear motion actuator 6.
具体的,旋转连接部件501上设置有连接通孔,与之相对的,旋转体3的周向旋转面上设置有立柱301,立柱301设置在连接通孔内,并且,至少是立柱301远离旋转体3的一端的径向尺寸大于第一连接通孔的孔径,以保证立柱301不会自连接通孔内脱出而致使旋转连接部件501与旋转体3脱离;当然,旋转连接部件501还可以通过其他连接结构来实现与旋转体3的固定连接。具体的,直线连接部件502与直线运动输出轴的连接结构/方式可以与旋转连接部件501与旋转体3的连接结构/方式相同。Specifically, a connecting through hole is provided on the rotating connection component 501, and a column 301 is provided on the circumferential rotating surface of the rotating body 3. The column 301 is arranged in the connecting through hole, and at least the radial dimension of the end of the column 301 away from the rotating body 3 is larger than the aperture of the first connecting through hole, so as to ensure that the column 301 will not escape from the connecting through hole and cause the rotating connection component 501 to be separated from the rotating body 3; of course, the rotating connection component 501 can also be fixedly connected with the rotating body 3 through other connecting structures. Specifically, the connecting structure/method of the linear connecting component 502 and the linear motion output shaft can be the same as the connecting structure/method of the rotating connection component 501 and the rotating body 3.
具体的,旋转连接部件501为由软质材料形成的柔性连接部件,以实现带动旋转体3转动的目的,直线连接部件502为由硬质材料形成的刚性连接部件,以直接带动直线输出轴移动。Specifically, the rotating connection component 501 is a flexible connection component formed of a soft material to achieve the purpose of driving the rotating body 3 to rotate, and the linear connection component 502 is a rigid connection component formed of a hard material to directly drive the linear output shaft to move.
具体的,请一并参阅图7、图8、图9a、图9b,直线运动执行器6包括驱动电路板(即前述基板)604、固定板605、多个运动执行体606、多个致动体601,基板605固定设置在驱动电路板604上,多个运动执行体606、多个致动体601沿第一方向依次交替层叠设置在驱动电路板604上,每一运动执行体606具有沿第二方向相对设置的第一端部和第二端部,相邻两个运动执行体606中一者的第一端部和另一者的第二端部经一致动体601连接,即多个运动执行体606、多个致动体601沿第一方向依次交替层叠且首尾连接形成折叠结构,致动体601能够外界刺激下产生可恢复的形变,与之相连的运动执行体606能够在致动体601产生的形变的驱使下沿第二方向活动,其中,原理驱动电路板的最后一个/最顶层的一个运动执行体与传动机构5固定连接,第一方向为多个运动执行体606和多个致动体601的层叠方向,第二方向为运动执行体606的长度方向,第一方向和第二方向垂直交叉。Specifically, please refer to FIG. 7, FIG. 8, FIG. 9a, and FIG. 9b. The linear motion actuator 6 includes a driving circuit board (i.e., the aforementioned substrate) 604, a fixing plate 605, a plurality of motion actuators 606, and a plurality of actuating bodies 601. The substrate 605 is fixedly disposed on the driving circuit board 604. The plurality of motion actuators 606 and the plurality of actuating bodies 601 are alternately stacked on the driving circuit board 604 in sequence along a first direction. Each motion actuator 606 has a first end and a second end that are disposed opposite to each other along a second direction. The first end of one of the two adjacent motion actuators 606 and the second end of the other are connected to each other through the actuating body 601. Connection, that is, multiple motion actuators 606 and multiple actuators 601 are alternately stacked in sequence along a first direction and connected end to end to form a folded structure, the actuator 601 can produce a recoverable deformation under external stimulation, and the motion actuator 606 connected thereto can move along a second direction driven by the deformation generated by the actuator 601, wherein the last/topmost motion actuator of the principle driving circuit board is fixedly connected to the transmission mechanism 5, the first direction is the stacking direction of the multiple motion actuators 606 and the multiple actuators 601, the second direction is the length direction of the motion actuator 606, and the first direction and the second direction are perpendicular to each other.
需要说明的是,由于驱动电路板604上具有电子元器件,电子元器件存在一定高度,固定板605主要用于电气隔离驱动电路板604及运动执行体等,并平整接触运动执行体及绝缘体,使得收缩时堆叠的运动执行体可以实现平行运动,此外,固定板605也套在定位销602上,一定程度上可以增加定位销602的结构强度,缓冲致动过冲时的惯性力等。It should be noted that since the driving circuit board 604 has electronic components at a certain height, the fixing plate 605 is mainly used to electrically isolate the driving circuit board 604 and the motion actuator, and to smoothly contact the motion actuator and the insulator, so that the stacked motion actuators can achieve parallel movement when contracted. In addition, the fixing plate 605 is also mounted on the positioning pin 602, which can increase the structural strength of the positioning pin 602 to a certain extent, and buffer the inertial force during actuation overshoot, etc.
具体的,任意两个运动执行体606之间的致动体601产生的形变的方向是相同的,多个致动体601优选为是平行设置的;更具体的,相邻两个运动执行体606经一个致动体601连接,即每一运动执行体606的第一端部或第二端部只与一个致动体601连接,可以理解的,任意相邻两个运动执行体606和位于该两个运动执行体606之间的一致动体601连接形成Z型结构,当致动体601受到刺激而产生形变时,可以拉动运动执行体606沿自身的长度方向平移,而当多个致动体601同时受到刺激而产生形变时,可以同时拉动多个运动执行体606沿自身的长度方向平移,每一运动执行体606沿第二方向产生的位移很小,但多个运动执行体606的位移会被叠加,从而使直线运动执行器6输出所需的位移输出。Specifically, the direction of deformation produced by the actuator 601 between any two motion actuators 606 is the same, and the plurality of actuators 601 are preferably arranged in parallel; more specifically, two adjacent motion actuators 606 are connected via one actuator 601, that is, the first end or the second end of each motion actuator 606 is connected to only one actuator 601. It can be understood that any two adjacent motion actuators 606 and an actuator 601 located between the two motion actuators 606 are connected to form a Z-shaped structure. When the actuator 601 is stimulated and deformed, the motion actuator 606 can be pulled to translate along its own length direction. When multiple actuators 601 are stimulated and deformed at the same time, multiple motion actuators 606 can be pulled to translate along their own length direction at the same time. The displacement produced by each motion actuator 606 along the second direction is very small, but the displacements of multiple motion actuators 606 will be superimposed, so that the linear motion actuator 6 outputs the required displacement output.
具体的,直线运动执行器6是沿第一方向设置在外壳内,驱动电路板604的四个顶角处设置有定位孔,定位孔内设置有螺柱,驱动电路板604经螺柱与外壳进行固定连接,以限制驱动电路板在平行方向上的移动,在第一方向上,多个运动执行体606和多个致动体601形成的折叠结构被限制在外壳之间。Specifically, the linear motion actuator 6 is arranged in the shell along the first direction, and positioning holes are provided at the four top corners of the driving circuit board 604. Studs are provided in the positioning holes. The driving circuit board 604 is fixedly connected to the shell via the studs to limit the movement of the driving circuit board in the parallel direction. In the first direction, the folding structure formed by multiple motion execution bodies 606 and multiple actuators 601 is restricted between the shells.
具体的,致动体601为电致变的智能材料形成的,运动执行体606是导电结构,运动执行体606与致动体601电连接,其中,多个运动执行体606中的第一个运动执行体、中间区域的一个运动执行体以及最后一个/最顶层的运动执行体经柔性的电连接线(例如铜线)603与驱动电路板604电连接,驱动电路板604与电源电连接,具体来说,第一个运动执行体与驱动电路板604上的正极连接端电连接,最后一个运动执行体与驱动电路板604上的负极连接端电连接,中间区域的一个运动执行体与驱动电路板604上的检测端电连接,电源经驱动电路板604可以对多个致动体601施加电激励,驱动电路板604上的检测端可以检测致动体601是否收缩到位。Specifically, the actuator 601 is formed of an electro-variable intelligent material, the motion actuator 606 is a conductive structure, and the motion actuator 606 is electrically connected to the actuator 601, wherein the first motion actuator among the multiple motion actuators 606, a motion actuator in the middle area, and the last/topmost motion actuator are electrically connected to the driving circuit board 604 via a flexible electrical connection line (such as a copper wire) 603, and the driving circuit board 604 is electrically connected to a power supply. Specifically, the first motion actuator is electrically connected to the positive connection terminal on the driving circuit board 604, the last motion actuator is electrically connected to the negative connection terminal on the driving circuit board 604, and a motion actuator in the middle area is electrically connected to the detection terminal on the driving circuit board 604. The power supply can apply electrical excitation to the multiple actuators 601 via the driving circuit board 604, and the detection terminal on the driving circuit board 604 can detect whether the actuator 601 is retracted into place.
需要说明的是,运动执行体606与致动体601均是片状构件,第一个运动执行体是指距离驱动电路板最近的一者,最后一个运动执行体是距离驱动电路板最远的一者,另外,致动体还可以是由热致变、光致变或力致变的智能材料形成的。It should be noted that the motion actuator 606 and the actuator 601 are both sheet-like components. The first motion actuator refers to the one closest to the driving circuit board, and the last motion actuator is the one farthest from the driving circuit board. In addition, the actuator can also be formed of thermotropic, phototropic or mechanotropic smart materials.
具体的,运动执行体606的至少一侧表面还设置有绝缘体607,相邻两个运动执行体606经绝缘体607电性隔离,需要说明的是,该绝缘体607可以视为是固定结合在运动执行体606表面的绝缘层。Specifically, at least one side surface of the motion actuator 606 is further provided with an insulator 607 , and two adjacent motion actuators 606 are electrically isolated by the insulator 607 . It should be noted that the insulator 607 can be regarded as an insulating layer fixedly bonded to the surface of the motion actuator 606 .
具体的,基板605或驱动电路板604上设置有定位销602,运动执行体606和致动体601上设置有沿第二方向延伸的导向孔,定位销602设置在导向孔内,定位销602的直径小于导向孔的宽度,并且,定位销还与驱动电路板604电连接,当定位销与运动执行体606沿第二方向发生相对运动时,定位销602能够与导向孔的第一侧壁、第二侧壁电性接触,第一侧壁和第二侧壁沿第二方向相对设置,当多个运动执行体606收缩到位后,定位销602与致动体601及运动执行体606的导向孔的第一侧壁或第二侧壁电性接触,从而使运动执行体606、致动体601与驱动电路板604上的检测电阻/电路连通,并触发收到到位提示(电路上为检测点对外输出电压信号,也可设置贴片led二极管)。Specifically, a positioning pin 602 is provided on the substrate 605 or the driving circuit board 604, and a guide hole extending along the second direction is provided on the motion execution body 606 and the actuator 601. The positioning pin 602 is arranged in the guide hole, and the diameter of the positioning pin 602 is smaller than the width of the guide hole. In addition, the positioning pin is also electrically connected to the driving circuit board 604. When the positioning pin and the motion execution body 606 move relative to each other along the second direction, the positioning pin 602 can electrically contact the first side wall and the second side wall of the guide hole. The first side wall and the second side wall are arranged relatively to each other along the second direction. When multiple motion execution bodies 606 are retracted into place, the positioning pin 602 electrically contacts the first side wall or the second side wall of the guide hole of the actuator 601 and the motion execution body 606, so that the motion execution body 606, the actuator 601 and the detection resistor/circuit on the driving circuit board 604 are connected, and the receipt of the in-place prompt is triggered (the circuit outputs a voltage signal to the outside for the detection point, and a chip LED diode can also be set).
本发明提供的一种多模态微型制动器的工作过程至少包括:The working process of a multi-modal micro brake provided by the present invention at least includes:
初始时刻(未通电),致动体601处于伸长状态,通电后,多根致动体601同时收缩,且每根致动体601的收缩位移很短,所以响应速度很快,电致变智能材料形成的致动体601通电收缩带动每层运动执行体606和绝缘体607移动,由于可以设置若干个致动体601,多根致动体601位移叠加,所以旋转角度进一步增加,通过传动机构5带动旋转体3旋转和直线输出轴移动,并且卷簧7被上紧;At the initial moment (no power is supplied), the actuator 601 is in an extended state. After power is supplied, the multiple actuators 601 contract simultaneously, and the contraction displacement of each actuator 601 is very short, so the response speed is very fast. The actuator 601 formed by the electrotropic smart material contracts when powered on, driving each layer of the motion actuator 606 and the insulator 607 to move. Since a plurality of actuators 601 can be provided, the displacements of the multiple actuators 601 are superimposed, so the rotation angle is further increased, and the rotating body 3 is driven to rotate and the linear output shaft is driven to move through the transmission mechanism 5, and the coil spring 7 is tightened;
反向旋转时,致动体601断电,卷簧7放松带动旋转体3、旋转输出轴4反向旋转,传动机构5推动直线输出轴移动,直到卷簧7完全放松。During reverse rotation, the actuator 601 is powered off, the coil spring 7 is relaxed to drive the rotating body 3 and the rotating output shaft 4 to rotate in the reverse direction, and the transmission mechanism 5 pushes the linear output shaft to move until the coil spring 7 is completely relaxed.
往复运动,检测端可以检测致动体601的拉伸状态,当检测端检测到致动体601收缩到极限后,会断开电路,并使致动体601放松,当致动体601放松到极限后,又会接通电路,从而实现往复运动,断开检测端即可关闭往复运动。Reciprocating motion, the detection end can detect the stretching state of the actuator 601. When the detection end detects that the actuator 601 has contracted to the limit, it will disconnect the circuit and relax the actuator 601. When the actuator 601 relaxes to the limit, it will connect the circuit again to achieve reciprocating motion. The reciprocating motion can be turned off by disconnecting the detection end.
本发明提供的一种多模态微型制动器可单独分别作为微型旋转舵机(制动器)、微型直线舵机(制动器),且适用于各种电驱的热致变、光致变、力致变等新型智能材料的驱动器、制动器、旋转器等的应用,其中电致变智能材料部分可以用任何具有可控可测收缩形变的功能材料代替。另外,本发明提供的一种多模态微型制动器可以通过多级串联、并联、级联成为点、线、面(含曲面)的多自由度制动器,通过替换制动器壳体作为仿生机器人手足翼翅等单或多自由度关节机构。The multi-modal micro brake provided by the present invention can be used as a micro rotary servo (brake) or a micro linear servo (brake) separately, and is suitable for the application of various electric-driven thermo-variable, photo-variable, force-variable and other new intelligent materials such as drivers, brakes, rotators, etc., wherein the electro-variable intelligent material part can be replaced by any functional material with controllable and measurable shrinkage deformation. In addition, the multi-modal micro brake provided by the present invention can be connected in series, parallel, and cascaded to become a multi-degree-of-freedom brake of points, lines, and surfaces (including curved surfaces), and can be used as a single or multi-degree-of-freedom joint mechanism such as the hands, feet, and wings of a bionic robot by replacing the brake housing.
本发明提供的一种多模态微型制动器可以替代传统舵机、旋转器中的电机部分,可实现微型轻质、兼具旋转带动和直线带动功能,可单独分别作为微型旋转舵机、微型直线舵机,并且,可适用于各种电驱的热致变、光致变、力致变等新型智能材料的驱动器、制动器、旋转器等的应用,形成致动体的电致变智能材料部分可以用任何具有可控可测收缩形变的功能材料代替。A multimodal micro brake provided by the present invention can replace the motor part of traditional servos and rotators, can achieve miniature lightness, and has both rotational drive and linear drive functions. It can be used separately as a micro rotary servo and a micro linear servo, and can be suitable for the application of various electric-driven thermotropic, phototropic, force-induced and other new intelligent material drivers, brakes, rotators, etc. The electrotropic intelligent material part that forms the actuator can be replaced by any functional material with controllable and measurable contraction deformation.
本发明提供的一种基于智能材料的多模态微型制动器,可替换电致变智能材料组合若干组串联连杆机构及执行机构,解决了智能材料制动器输出行程小、维护及扩展性差、功能单一(直线/旋转)、控制困难等问题,且具有形状记忆效应、超弹性和高阻尼性。The present invention provides a multimodal micro brake based on smart materials, which can replace several groups of series connecting rod mechanisms and actuators combined with electrotropic smart materials, solves the problems of small output stroke, poor maintenance and scalability, single function (linear/rotational), difficult control, etc. of smart material brakes, and has shape memory effect, superelasticity and high damping.
本发明提供的一种多模态微型制动器,通过巧妙结构设计,克服了电致变智能材料低能效比、输出力与重复响应频率间的矛盾,在后端低压(5V一12V)供电下,驱动若干根电致变智能材料形成的致动体一起收缩,增大了旋转角度和直线位移距离,具有优秀的输出力矩。A multimodal micro brake provided by the present invention overcomes the contradiction between the low energy efficiency ratio, output force and repeated response frequency of electrotropic smart materials through ingenious structural design. Under the low-voltage (5V-12V) power supply at the rear end, it drives several actuators formed by electrotropic smart materials to contract together, thereby increasing the rotation angle and linear displacement distance and having excellent output torque.
本发明提供的一种多模态微型制动器,以若干可调可控的电致变智能材料形成的致动体替代传统旋转器中的电机等制动装置,直线运动执行器输出的作用力直接传递到输出轴上,避免了齿轮等传动系统所带来的能量损耗,并极大地节省了物理空间及重量。同时,本发明提供的一种多模态微型制动器的控制简单方便,通电时致动体收缩,旋转运动输出机构正转,断电时卷簧做功,旋转运动输出机构反转,所以只需控制电路通断即可实现旋转和直线两种制动输出形式。The multi-modal micro brake provided by the present invention replaces the motor and other braking devices in the traditional rotator with an actuator formed of a plurality of adjustable and controllable electro-variable smart materials. The force output by the linear motion actuator is directly transmitted to the output shaft, avoiding the energy loss caused by the transmission system such as gears, and greatly saving physical space and weight. At the same time, the control of the multi-modal micro brake provided by the present invention is simple and convenient. When the power is on, the actuator shrinks, and the rotary motion output mechanism rotates forward. When the power is off, the coil spring works, and the rotary motion output mechanism reverses. Therefore, only the on-off control circuit is needed to realize the two braking output forms of rotation and linear.
应当理解,上述实施例仅为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围。凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。It should be understood that the above embodiments are only for illustrating the technical concept and features of the present invention, and their purpose is to enable people familiar with the technology to understand the content of the present invention and implement it accordingly, and they cannot be used to limit the protection scope of the present invention. Any equivalent changes or modifications made according to the spirit of the present invention should be included in the protection scope of the present invention.
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