CN117862890A - Intelligent processing production line of barrel - Google Patents
Intelligent processing production line of barrel Download PDFInfo
- Publication number
- CN117862890A CN117862890A CN202410141955.2A CN202410141955A CN117862890A CN 117862890 A CN117862890 A CN 117862890A CN 202410141955 A CN202410141955 A CN 202410141955A CN 117862890 A CN117862890 A CN 117862890A
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- area
- plate
- welding
- cylinder
- intelligent
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 238000003466 welding Methods 0.000 claims abstract description 54
- 238000005096 rolling process Methods 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims description 30
- 230000003139 buffering effect Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 13
- 238000005452 bending Methods 0.000 abstract 1
- 238000003825 pressing Methods 0.000 description 3
- 210000000078 claw Anatomy 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005243 fluidization Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Abstract
The invention discloses an intelligent cylinder processing production line which comprises a loading functional area, a welding front side shifting area, a welding rear side shifting area, a plate caching area, a plate transferring area, a plate welding seam processing area, a plate overturning area, a cylinder rolling area and a cylinder welding area. According to the invention, through reasonable operation area planning, special equipment is prepared in each operation area, and each independent function is integrated together through a conveying medium; all the action processes of the equipment are detected in real time by virtue of a photoelectric switch, a travel switch, an encoder and the like, and the high-speed programmable controller is adopted for control, so that the whole process is controllable and measurable, the working efficiency and the product processing quality are improved, and the working environment of personnel is greatly increased; the parameterized plate bending machine is compatible with different specifications and sizes, the operation range is wider, the plate can be accurately positioned, the end face contact is good, the welding quality is improved, and the plate overturning is safe, quick and controllable through the full-automatic plate overturning machine.
Description
Technical Field
The invention belongs to the technical field of metal cylinders, and particularly relates to an intelligent cylinder processing production line.
Background
The vertical tank generally comprises a circular cylinder body and a plurality of (usually more than four) cylindrical cones which are arranged at the bottom of the circular cylinder body and are sequentially arranged along the axial direction. The bottom of each cone cylinder is provided with an opening, and the opening is used as a discharge opening, so that the vertical tank forms a plurality of cabins for discharging respectively, each cabin realizes rapid discharge by using the ultra-large inclination angle of the outer periphery of the cylindrical cone body, and the problem of discharging materials with poor fluidization performance is solved; however, in the production process of the vertical tank body, a barrel body is prepared in the traditional process, a plurality of openings are formed in the bottom of the barrel body, a plurality of cylindrical cones prepared in advance are inserted into the openings respectively corresponding to the large ends of the cones, and the cones are welded with the barrel body to obtain the tank body.
At present, the cylinder body is processed by adopting a process of singly splicing, assembling and welding to form a large plate, then rolling and forming, and finally assembling and welding; the working procedures of cylinder plate material transfer processing, cylinder welding and the like adopt travelling crane, space is mixed, personnel participate in the whole process, the efficiency is also affected due to unsafe process, and the manufacturing quality cannot be monitored in the process.
Disclosure of Invention
The invention provides an intelligent cylinder processing production line, which solves the problems in the background technology.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows: an intelligent cylinder processing production line comprises a loading functional area, a welding front side shifting area, a welding rear side shifting area, a plate buffering area, a plate transferring area, a plate welding line processing area, a plate overturning area, a cylinder rolling area and a cylinder welding area.
Preferably, the feeding functional area adopts front-end centralized feeding, and is spatially separated from the welding operation position, so that cross operation is avoided.
Preferably, the welding front side moving area and the welding rear side moving area complete the left-right movement of the plate material according to the requirements, and the plate material has large-size movement and accurate movement.
Preferably, the plate material buffer area is used for temporarily storing redundant plate materials, and when the main line is free of materials, the plate materials are rolled out according to the need, so that the operation waiting time is reduced.
Preferably, the weld joint treatment area is used for treating redundant weld joints after the welding of the plates to an acceptable range, so that the comprehensive performance of the weld joints is improved.
Preferably, the plate turning region can complete 180-degree turning of the plate, and the welding seam is reserved on a proper surface.
Preferably, the processed plate passes through a cylinder body rolling area, and a complete flat plate is rolled into cylinders with different specifications.
Preferably, the rolled cylinder body welds the original opened and closed plate material into a complete and firm cylinder body through a cylinder body welding area.
The beneficial effects of adopting above technical scheme are:
1. the whole process of the invention is carried by the ground, so that the use of travelling crane is reduced, and the cross operation is avoided;
2. the invention can accurately position the plate, has good end surface contact and improves welding quality;
3. according to the invention, through the full-automatic plate overturning machine, the plate overturning is safe, quick and controllable;
4. the invention uses the parameterized veneer reeling machine, is compatible with different specifications and sizes, and has wider operation range;
5. according to the invention, through reasonable operation area planning, special equipment is prepared in each operation area, and each independent function is integrated together through a conveying medium; all the action processes of the equipment are detected in real time by virtue of a photoelectric switch, a travel switch, an encoder and the like, and the high-speed programmable controller is adopted for control, so that the whole process is controllable and measurable, the working efficiency and the product processing quality are improved, and the working environment of personnel is greatly increased.
Drawings
FIG. 1 is a schematic view of an intelligent processing line for a cylinder of the present invention;
wherein:
1. a loading functional area; 2. a welding front side moving area; 3. a rear side shift region is welded; 4. a plate material buffer area; 5. a plate transfer area; 6. a plate weld joint treatment area; 7. a plate overturning area; 8. a barrel winding area; 9. and a cylinder welding area.
Detailed Description
The following detailed description of the embodiments of the invention, given by way of example only, is presented in the accompanying drawings to aid in a more complete, accurate and thorough understanding of the concepts and aspects of the invention, and to aid in its practice, by those skilled in the art.
As shown in figure 1, the intelligent cylinder processing production line is characterized in that a special device is prepared in each operation area through reasonable operation area planning, and each independent function is integrated through a conveying medium; all the action processes of the equipment are detected in real time by virtue of a photoelectric switch, a travel switch, an encoder and the like, and the high-speed programmable controller is adopted for control, so that the whole process is controllable and measurable, the working efficiency and the product processing quality are improved, and the working environment of personnel is greatly increased.
Specifically, as shown in fig. 1, the device comprises a loading functional area 1, a welding front side shifting area 2, a welding rear side shifting area 3, a plate caching area 4, a plate transferring area 5, a plate welding seam processing area 6, a plate overturning area 7, a cylinder rolling area 8 and a cylinder welding area 9;
the feeding functional area 1, the welding front side moving area 2 and the welding rear side moving area 3 are all provided with three parts.
The feeding functional area 1 adopts front-end centralized feeding, and is spatially separated from a welding operation position, so that cross operation is avoided.
The welding front side moving area 2 and the welding rear side moving area 3 finish the left-right movement of the plate material according to the requirements, and the large-size movement and the accurate movement are realized.
The plate material buffer area 4 is used for temporarily storing redundant plate materials, and when the main line is free of materials, the plate materials are rolled out according to the requirement, so that the operation waiting time is reduced.
And the weld joint treatment area 5 is used for treating redundant weld joints after the welding of the plates to an acceptable range, so that the comprehensive performance of the weld joints is improved.
The plate overturning area 7 can finish 180-degree overturning of the plate, and a welding line is reserved on a proper surface.
The processed plate passes through a cylinder body rolling area 8, and a complete flat plate is rolled into cylinders with different specifications.
The rolled cylinder passes through the cylinder welding area 9 to weld the original opened and closed plates into a complete and firm cylinder.
The following describes specific modes of operation with specific examples:
example 1
And the plate is conveyed to a side shifting area before welding through a roller in a feeding functional area for waiting, when the material is called by a joint sealer, the plate is conveyed to the joint sealer through the roller, then a plate is conveyed in the same way, the end faces of the two plates are aligned, the pressing claws of the joint sealer are pressed down for fixation, and then the welding of a single weld joint is completed. The whole welded plate is conveyed by the distance of one plate, a third plate is conveyed, and the steps are repeated to finish single weld joint welding; and repeating the steps to finish the welding of the four plates.
Example 2
The whole welded large plate is conveyed to the plate material buffer area through a transfer conveyor in the welded rear side moving area and the plate material buffer area, and is conveyed to the plate material transfer area through a roller; and then the plate material is conveyed to the plate material welding seam processing area by a transfer conveyor in the plate material transfer area and the plate material welding seam processing area, and the repair work of the welding seam is manually completed.
Example 3
The finished plate is conveyed to a plate overturning area through a roller, overturning of the plate is automatically completed, and a welding line is arranged on the bottom surface of the plate; then the plate material is conveyed to a cylinder body rolling area through a cylinder, and manual operation equipment is used for finishing rolling of the plate material; and then, hanging the coiled cylinder body to a cylinder body welding area, pressing and fixing by a pressing claw of a joint closer, and welding the last straight welding line of the cylinder body to finish the manufacture of the individual cylinder body.
While the invention has been described above by way of example with reference to the accompanying drawings, it is to be understood that the invention is not limited to the particular embodiments described, but is capable of numerous insubstantial modifications of the inventive concept and solution; or the invention is not improved, and the conception and the technical scheme are directly applied to other occasions and are all within the protection scope of the invention.
Claims (8)
1. An intelligent processing production line of barrel, its characterized in that: the device comprises a loading functional area (1), a welding front side shifting area (2), a welding rear side shifting area (3), a plate buffering area (4), a plate transferring area (5), a plate welding seam processing area (6), a plate overturning area (7), a cylinder rolling area (8) and a cylinder welding area (9).
2. The intelligent cylinder processing line according to claim 1, wherein: the feeding functional area (1) adopts front-end centralized feeding, and is spatially separated from a welding operation position, so that cross operation is avoided.
3. The intelligent cylinder processing line according to claim 1, wherein: the welding front side moving area (2) and the welding rear side moving area (3) finish the left-right movement of the plate material according to the requirements, and the large-size movement and the accurate movement are realized.
4. The intelligent cylinder processing line according to claim 1, wherein: the plate material buffer area (4) is used for temporarily storing redundant plate materials, and when the main line is free of materials, the plate materials are rolled out according to the need, so that the operation waiting time is reduced.
5. The intelligent cylinder processing line according to claim 1, wherein: and the weld joint treatment area (5) is used for treating redundant weld joints after the welding of the plates to an acceptable range, so that the comprehensive performance of the weld joints is improved.
6. The intelligent cylinder processing line according to claim 1, wherein: the plate overturning area (7) can finish 180-degree overturning of the plate, and a welding line is reserved on a proper surface.
7. The intelligent cylinder processing line according to claim 1, wherein: and rolling the processed plate into cylinders with different specifications by a cylinder body rolling area (8) through a complete flat plate.
8. The intelligent cylinder processing line according to claim 1, wherein: the rolled cylinder body is welded into a complete and firm cylinder body through a cylinder body welding area (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410141955.2A CN117862890A (en) | 2024-02-01 | 2024-02-01 | Intelligent processing production line of barrel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410141955.2A CN117862890A (en) | 2024-02-01 | 2024-02-01 | Intelligent processing production line of barrel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117862890A true CN117862890A (en) | 2024-04-12 |
Family
ID=90583016
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202410141955.2A Pending CN117862890A (en) | 2024-02-01 | 2024-02-01 | Intelligent processing production line of barrel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117862890A (en) |
-
2024
- 2024-02-01 CN CN202410141955.2A patent/CN117862890A/en active Pending
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