CN117861960A - Auxiliary gluing device for wallpaper generation - Google Patents
Auxiliary gluing device for wallpaper generation Download PDFInfo
- Publication number
- CN117861960A CN117861960A CN202410284230.9A CN202410284230A CN117861960A CN 117861960 A CN117861960 A CN 117861960A CN 202410284230 A CN202410284230 A CN 202410284230A CN 117861960 A CN117861960 A CN 117861960A
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- Prior art keywords
- wallpaper
- wall
- real
- plates
- hollow
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- 238000004026 adhesive bonding Methods 0.000 title claims abstract description 29
- 230000007246 mechanism Effects 0.000 claims abstract description 71
- 238000012544 monitoring process Methods 0.000 claims abstract description 65
- 238000001179 sorption measurement Methods 0.000 claims description 50
- 238000007790 scraping Methods 0.000 claims description 38
- 238000012545 processing Methods 0.000 claims description 35
- 239000003292 glue Substances 0.000 claims description 26
- 238000011156 evaluation Methods 0.000 claims description 24
- 238000003860 storage Methods 0.000 claims description 20
- 238000004458 analytical method Methods 0.000 claims description 19
- 238000001125 extrusion Methods 0.000 claims description 13
- 239000000084 colloidal system Substances 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 claims description 10
- 230000000694 effects Effects 0.000 claims description 7
- 238000004891 communication Methods 0.000 claims description 6
- 238000005520 cutting process Methods 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 6
- 238000003466 welding Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 5
- 238000004364 calculation method Methods 0.000 claims description 3
- 238000010606 normalization Methods 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 3
- 238000003754 machining Methods 0.000 claims 2
- 230000001360 synchronised effect Effects 0.000 claims 2
- 239000000463 material Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 5
- 238000010073 coating (rubber) Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000003028 elevating effect Effects 0.000 description 2
- 238000003892 spreading Methods 0.000 description 2
- 230000007480 spreading Effects 0.000 description 2
- 239000011247 coating layer Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010981 drying operation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/02—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
- B05C11/023—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1039—Recovery of excess liquid or other fluent material; Controlling means therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
Landscapes
- Coating Apparatus (AREA)
Abstract
The invention relates to the technical field of gluing devices for wallpaper generation, and discloses an auxiliary gluing device for wallpaper generation, which comprises a main body mechanism, wherein a monitoring mechanism is arranged on the inner wall of the top end of the right side of the main body mechanism, a scratch mechanism is arranged at the position, opposite to the monitoring mechanism, of the left side of the main body mechanism, a control device is further arranged in the main body mechanism, and a monitoring system is arranged in the control device.
Description
Technical Field
The invention relates to the technical field of gluing devices for wallpaper generation, in particular to an auxiliary gluing device for wallpaper generation.
Background
The auxiliary gluing device is one of gluing devices for wallpaper generation, wherein the common auxiliary gluing device mainly comprises a gluing device, a conveying device, a drying device, a control system, a power supply device and other mechanisms, and the specific flow of wallpaper generation by the auxiliary gluing device is as follows: the wallpaper to be processed is placed on the surface of the conveying device, the conveying device conveys the wallpaper to be processed to the bottom of the gluing device under the driving of the control system and the power supply device, gluing operation is carried out on the wallpaper, and after the wallpaper gluing is completed, drying operation is carried out on the wallpaper after the gluing operation is completed by the drying equipment, so that the wallpaper processing operation can be completed;
when waiting to process wall paper and placing in conveyor surface, carry mainly through manipulator or manual work, consequently at the in-process of transportation, its wall paper rubberized one side probably has the condition of damage or surface unevenness, consequently common supplementary rubber coating device is at the in-process of using, several following problems probably appear:
1. the flatness of the wallpaper gluing surface cannot be monitored in real time, and the main reason for the occurrence of the problems is as follows: when the wallpaper is placed on the surface of the conveying device, the wallpaper is conveyed mainly through a mechanical arm or manually, so that the surface of the wallpaper glued with the wallpaper is possibly damaged or has uneven surface in the conveying process, and the wallpaper is required to be monitored and treated by manual self, so that the wallpaper with uneven surface is invalid in processing, and further certain economic loss is caused;
2. the redundant sizing material generated in the wallpaper gluing process can not be removed in real time, and the main reason for the occurrence of the problems is as follows: common wall paper carries out the rubber coating operation to wall paper mainly through rubber coating device in rubber coating course of working, and consequently the coating layer on wall paper surface can appear too thick condition, and consequently a certain amount of colloid raw materials is extravagant, and then leads to certain economic loss.
Disclosure of Invention
In order to overcome the above-mentioned drawbacks of the prior art, the present invention provides an auxiliary glue spreading device for wallpaper production, so as to solve the above-mentioned problems in the prior art.
The invention provides the following technical scheme: the auxiliary gluing device for wallpaper generation comprises a main body mechanism, wherein a monitoring mechanism is arranged on the inner wall of the top end of the right side of the main body mechanism, and a scraping mechanism is arranged at the position, opposite to the monitoring mechanism, of the left side of the main body mechanism;
the main body mechanism further comprises a processing tabletop, a shell is arranged on the outer wall of the top of the front end of the processing tabletop, a first servo motor is arranged on the outer wall of the right side of the shell, a conveying roller is arranged on the output shaft of the first servo motor, a gear is arranged on the outer wall of the conveying roller, which is close to one end of the first servo motor, the outer wall of the gear is connected with a chain in a meshed manner, the first servo motor is electrified to generate a rotating force to drive one group of conveying rollers to synchronously rotate, and the other group of conveying rollers in a rotating state are driven to synchronously rotate through the transmission of the gear and the chain;
the outer wall of the other end of the conveying roller, which is far away from the position of the first servo motor, is provided with a conveying belt, two groups of adsorption plates are arranged on the inner walls of the two ends of the conveying belt, the installation positions of the two groups of adsorption plates are in a central symmetry relationship, the inner walls of the adsorption plates are provided with hollow grooves, the inner walls of the tops of the adsorption plates are provided with countersunk grooves, torsion spring devices are arranged in the countersunk grooves, circular plates are arranged on the outer walls of the torsion spring devices, the circular plates are matched with the countersunk grooves, the inner walls of one side of the adsorption plates are fixedly connected with micro air pumps in a penetrating mode, and the micro air pumps generate adsorption gas to be sent into the hollow grooves of the adsorption plates so as to drive the circular plates to rotate to be in an open state, so that the adsorption gas is conveyed to the surfaces of wallpaper through the countersunk grooves;
the upper surface welding of processing desktop both sides has two sets of support frames, and the upper surface mounting of two sets of support frames has the backup pad, and controlling means is installed to the intermediate position at backup pad top, and controlling means's inside is provided with monitoring system, and monitoring system monitors control to main part mechanism, monitoring mechanism and scratch mechanism, and the intermediate position installation of backup pad bottom spouts gluey device.
Further, the monitoring mechanism comprises two groups of first hollow plates, a group of sliding plates are welded on the outer walls of two ends of the first hollow plates, the outer walls of the sliding plates are movably sleeved in the supporting frames, first electric control lifting columns are arranged in the middle positions of the upper surfaces of the sliding plates, and the sliding plates are driven to move in parallel in the telescopic columns by input of electric current through the first electric control lifting columns.
Further, a support plate is welded on the outer wall of the top of one group of the first hollow plates, one end of the support plate, which is far away from the position of one group of the first hollow plates, is provided with another group of the first hollow plates, and the two groups of the first hollow plates are positioned on the same horizontal plane.
Further, two sets of spout has been seted up to the inner wall of first hollow board, and the board is rubbed to the side of cutting to the activity of the position activity of first hollow board inner wall spout has been cup jointed, and two sets of flexible posts of scraping to the side of cutting to the inner wall at board top are installed to two sets of flexible posts, and two sets of flexible posts cup joint for two sets of hollow posts and constitute, and the extruding rod is installed to the inner wall at flexible post top, and the internally mounted of flexible post has the spring, and the bottom of two sets of extruding rods is provided with two sets of pressure monitor, and two sets of extruding rods contact two sets of pressure monitor and produce first pressure data L and second pressure data M to carry monitoring system to monitor the operation.
Further, cut and rub mechanism includes the holding vessel, the outer wall welding of holding vessel both sides has the slider, the slider activity cup joints in the inner wall of another group's support frame, the automatically controlled elevating column of second is installed to the intermediate position of slider upper surface, the automatically controlled elevating column input current drive slider of second carries out parallel slip at the inner wall of another group's support frame, the intermediate position of holding vessel top inner wall runs through fixedly connected with first air pump, first air pump bottom is close to the one end installation baffle of holding vessel, avoid the colloid to contact first air pump, the position in the middle of the holding vessel bottom runs through fixedly connected with second hollow slab, the air tank has been seted up to the inner wall of second hollow slab, cut and rub the board to cut and scratch the outer wall of second hollow slab bottom, cut and scratch the inner wall of board and seted up except that the silo, cut and scratch the bottom of board is the horizontality, cut and scratch the board is kept away from the one end of second hollow slab and is the inclined plane state.
Further, the first air pump generates adsorption force and conveys the adsorption force into the air groove of the second hollow plate through the inside of the storage tank, and conveys the adsorption force into the inside of the rubbing plate through the air groove of the second hollow plate, so that the glue stock stored in the inside of the rubbing plate is adsorbed.
Further, the monitoring system comprises a monitoring unit, an analysis unit, a processing unit and a control center;
the monitoring unit receives the real-time first pressure data L and the real-time second pressure data M monitored by the two groups of pressure monitors, and transmits the real-time first pressure data L and the real-time second pressure data M to the analysis unit;
the analysis unit further comprises a threshold module, a comparison module and an instruction module, wherein the threshold module calculates a wallpaper surface flatness real-time evaluation value Q through the real-time first pressure data L and the real-time second pressure data M;
when the surface of the wallpaper is in a flat state, the threshold module simulates a simulated evaluation value Qn generated by the threshold module, and integrates the simulated evaluation value Qn to form a first threshold range;
the comparison module compares the real-time evaluation value Q with a first threshold range, when the real-time evaluation value Q is larger than the first threshold range, the condition that a convex part appears in a wallpaper part area can be judged, and the instruction module sends a first instruction to the processing unit;
when the real-time evaluation value Q is smaller than the first threshold range, judging that the wallpaper part area is damaged, and sending a second instruction to the processing unit by the instruction module;
the processing unit receives a first instruction and generates a first decision, the first decision controls the main mechanism to input a corresponding current, the part of the wallpaper with the protruding area is moved to the bottom of the monitoring mechanism, the monitoring mechanism performs a scraping operation on the protruding area of the wallpaper, after the part of the wallpaper is secondarily scraped, secondary monitoring information feedback is sent to the monitoring unit, the monitoring unit and the analysis unit perform secondary monitoring on the surface evenness of the wallpaper in the area, and when the analysis unit judges that the real-time evaluation value Q generated in the area is larger than a first threshold value range, the analysis unit sends a third instruction to the processing unit;
the processing unit receives a second instruction and generates a second decision, and the second decision controls the communication device to send remote early warning information to the staff to remind the staff to arrive at the site for checking;
the processing unit receives the third instruction and generates a third decision, and the third decision controls the communication device to send remote early warning information to the staff to remind the staff to arrive at the site for checking.
Further, the threshold module receives a real-time first pressure numberAnd (3) carrying out normalization processing according to the L and the real-time second pressure data M to form a wallpaper surface flatness real-time evaluation value Q, wherein the calculation formula is as follows:。
the invention has the technical effects and advantages that:
1. according to the invention, the monitoring mechanism and the monitoring system are arranged, so that when the scraping plates contact the gluing surface of the wallpaper, the first electric control lifting column stops inputting current, when the wallpaper is driven by the main body mechanism to carry out conveying operation, the two groups of scraping plates contact the surface of the wallpaper, and under the extrusion of the wallpaper, the two groups of scraping plates drive the two groups of telescopic columns to be in a compressed state, so that the two groups of extrusion rods are driven to contact the two groups of pressure monitors, and therefore, the first pressure data L and the second pressure data M are generated and conveyed to the monitoring system to carry out monitoring operation, so that the flatness of the wallpaper is monitored in real time.
2. According to the invention, the scraping mechanism is arranged, so that the wallpaper after gluing is conveyed to the bottom of the scraping plate under the driving of the main body mechanism, the scraping plate is contacted with the glue sprayed, the superfluous glue is removed through the inclined plane at one end of the scraping plate, the removed glue is stored in the material removing groove, the first air pump generates adsorption force and conveys the glue into the air groove of the second hollow plate through the storage tank, and the glue stored in the material removing groove is conveyed into the interior of the scraping plate through the second hollow plate air groove, so that the glue stored in the interior of the scraping plate is conveniently adsorbed, the glue in the material removing groove is conveyed into the storage tank for storage management, the waste condition of the glue is avoided, and the whole production cost is reduced.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the present invention.
Fig. 2 is a schematic view of the internal structure of the housing of the present invention.
Fig. 3 is a schematic view of the overall structure of the conveyor belt of the present invention.
Fig. 4 is an enlarged schematic view of the structure a in fig. 3.
Fig. 5 is a schematic side view of the overall structure of the present invention.
Fig. 6 is a schematic diagram of the overall structure of the monitoring mechanism of the present invention.
Fig. 7 is a schematic cross-sectional view of the overall structure of the hollow slab of the present invention.
Fig. 8 is a schematic view of the whole structure of the scratch mechanism of the present invention.
Fig. 9 is an enlarged schematic view of the structure at B in fig. 8.
Fig. 10 is a schematic overall flow chart of the monitoring system of the present invention.
The reference numerals are: 1. a main body mechanism; 101. processing a tabletop; 102. a housing; 103. a first servo motor; 104. a support plate; 105. a control device; 106. a glue spraying device; 107. a support frame; 108. a conveyor belt; 109. a conveying roller; 110. a chain; 111. a gear; 112. an adsorption plate; 113. a circular plate; 114. a micro air pump; 2. a monitoring mechanism; 201. a first hollow slab; 202. cutting and rubbing the plate; 203. the first electric control lifting column; 204. a support plate; 205. a slide plate; 206. an extrusion rod; 207. a telescopic column; 208. a spring; 209. a pressure monitor; 3. a scraping and rubbing mechanism; 301. a storage tank; 302. a first air pump; 303. a second hollow slab; 304. the second electric control lifting column; 305. a slide block; 306. cutting and rubbing the plate; 4. a monitoring system; 401. a monitoring unit; 402. an analysis unit; 403. a processing unit; 404. and a control center.
Detailed Description
The embodiments of the present invention will be clearly and completely described below with reference to the drawings in the present invention, and the forms of the structures described in the following embodiments are merely examples, and an auxiliary glue device for wallpaper production according to the present invention is not limited to the structures described in the following embodiments, and all other embodiments obtained by a person skilled in the art without any inventive effort are within the scope of the present invention.
Referring to fig. 1 to 4 and 10, the invention provides an auxiliary gluing device for wallpaper generation, which comprises a main body mechanism 1, wherein a monitoring mechanism 2 is arranged on the inner wall of the top end of the right side of the main body mechanism 1, and a scraping mechanism 3 is arranged on the left side of the main body mechanism 1 and opposite to the monitoring mechanism 2;
the main body mechanism 1 further comprises a processing tabletop 101, a shell 102 is arranged on the outer wall of the top of the front end of the processing tabletop 101, a first servo motor 103 is arranged on the outer wall of the right side of the shell 102, a conveying roller 109 is arranged on the output shaft of the first servo motor 103, a gear 111 is arranged on the outer wall of the conveying roller 109, which is close to one end of the first servo motor 103, a chain 110 is connected to the outer wall of the gear 111 in a meshed manner, the first servo motor 103 is electrified to generate a rotating force to drive one group of conveying rollers 109 to synchronously rotate, and the conveying roller 109 in a rotating state drives the other group of conveying rollers 109 to synchronously rotate through the transmission of the gear 111 and the chain 110;
the outer wall of the other end of the conveying roller 109 far away from the position of the first servo motor 103 is provided with a conveying belt 108, the inner walls at the two ends of the conveying belt 108 are provided with two groups of adsorption plates 112, the installation positions of the two groups of adsorption plates 112 are in a central symmetry relationship, the inner walls of the adsorption plates 112 are provided with hollow grooves, the inner walls at the tops of the adsorption plates 112 are provided with countersinks, torsion spring devices are arranged in the countersinks, the outer walls of the torsion spring devices are provided with circular plates 113, the circular plates 113 are matched with the countersinks, the inner walls at one side of the adsorption plates 112 are fixedly connected with micro air pumps 114 in a penetrating manner, and the micro air pumps 114 generate adsorption gas to be sent into the hollow grooves of the adsorption plates 112 to drive the circular plates 113 to rotate so as to be in an open state, and the adsorption gas is conveniently conveyed to the surface of wallpaper through the countersinks;
the upper surface welding of processing desktop 101 both sides has two sets of support frames 107, and the upper surface mounting of two sets of support frames 107 has backup pad 104, and controlling means 105 is installed to the intermediate position at backup pad 104 top, and controlling means 105's inside is provided with monitoring system 4, and monitoring system 4 monitors and controls main part mechanism 1, monitoring mechanism 2 and scratch mechanism 3, and glue spraying device 106 is installed to the intermediate position of backup pad 104 bottom.
In this embodiment of the present application, the specific workflow of the embodiment of this application is: to-be-processed wallpaper one end is placed in the adsorption plate 112, the miniature air pump 114 generates adsorption gas and sends the adsorption gas into the hollow groove of the adsorption plate 112, the circular plate 113 is driven to rotate, the operation is in an open state, so that the adsorption gas is conveyed to the surface of the wallpaper through the countersunk groove for adsorption fixation, after the wallpaper is fixed, the first servo motor 103 is electrified to generate rotation force, the group of conveying rollers 109 are driven to synchronously rotate, the group of conveying rollers 109 in the rotating state drive the other group of conveying rollers 109 to synchronously rotate through the transmission of the gear 111 and the chain 110, and therefore wallpaper on the surface of the conveying belt 108 is driven to be conveyed, and the monitoring mechanism 2 monitors the surface of the wallpaper in the conveying process, so that the flatness of the surface of the wallpaper is monitored in real time.
Referring to fig. 1 and fig. 5 to fig. 7, the invention provides an auxiliary glue spreading device for wallpaper generation, the monitoring mechanism 2 comprises two groups of first hollow plates 201, the outer walls of two ends of one group of first hollow plates 201 are welded with slide plates 205, the outer walls of the slide plates 205 are movably sleeved in a group of supporting frames 107, a first electric control lifting column 203 is arranged in the middle position of the upper surface of the slide plates 205, and the first electric control lifting column 203 inputs current to drive the slide plates 205 to move in parallel in a group of telescopic columns 207;
the outer walls of the tops of the first hollow plates 201 are welded with support plates 204, one end of each support plate 204, which is far away from the position of one first hollow plate 201, is provided with another first hollow plate 201, and the two first hollow plates 201 are positioned on the same horizontal plane;
two sets of the inner wall of first hollow slab 201 has seted up the spout, and the position activity of first hollow slab 201 inner wall spout has cup jointed and has been scraped and scratch board 202, and two sets of flexible post 207 are installed to the inner wall that cuts the board 202 top of cutting to pieces in two sets of, and two sets of flexible posts 207 cup joint for two sets of hollow posts and constitute, and the extrusion pole 206 is installed to the inner wall at flexible post 207 top, and the internally mounted of flexible post 207 has spring 208, and the bottom of two sets of extrusion pole 206 is provided with two sets of pressure monitor 209, and two sets of extrusion pole 206 contact two sets of pressure monitor 209 and produce first pressure data L and second pressure data M to carry monitoring system 4 to monitor the operation.
In this embodiment of the present application, the specific workflow of the embodiment of this application is: when wallpaper is fixed through the main body mechanism 1 and is conveyed, two groups of first electric control lifting columns 203 input corresponding currents drive the first hollow plate 201 and the scraping plates 202 to move, when the scraping plates 202 contact the gluing surface of the wallpaper, the first electric control lifting columns 203 stop inputting currents, when the wallpaper is conveyed under the driving of the main body mechanism 1, the two groups of scraping plates 202 contact the surface of the wallpaper, under the extrusion of the wallpaper, the two groups of scraping plates 202 drive the two groups of telescopic columns 207 to be in a compressed state, thereby driving the two groups of extrusion rods 206 to contact the two groups of pressure monitors 209, generating first pressure data L and second pressure data M, and conveying the first pressure data L and the second pressure data M to the monitoring system 4 to monitor the flatness of the wallpaper in real time.
Referring to fig. 1 and fig. 8 to fig. 9, the invention provides an auxiliary gluing device for wallpaper generation, which comprises a scraping mechanism 3, wherein the scraping mechanism 3 comprises a storage tank 301, sliding blocks 305 are welded on the outer walls of two sides of the storage tank 301, the sliding blocks 305 are movably sleeved on the inner walls of another group of supporting frames 107, second electric control lifting columns 304 are arranged in the middle positions of the upper surfaces of the sliding blocks 305, the sliding blocks 305 are driven by the second electric control lifting columns 304 to slide in parallel on the inner walls of the other group of supporting frames 107, a first air pump 302 is fixedly connected in a penetrating manner in the middle positions of the inner walls of the top of the storage tank 301, a partition plate is arranged at one end, close to the storage tank 301, of the bottom of the first air pump 302, colloid is prevented from contacting the first air pump 302, a second hollow plate 303 is fixedly connected in a penetrating manner in the middle positions of the bottom of the storage tank 301, air grooves are formed in the inner walls of the second hollow plate 303, a leveling state is formed in the outer walls of the bottom of the second hollow plate 303, and the bottom of the second hollow plate 306 is provided with a groove-removing state, and the bottom of the scraping plate 306 is in a slope state;
the first air pump 302 generates adsorption force, and the adsorption force is conveyed into the air groove of the second hollow plate 303 through the inside of the storage tank 301, and is conveyed into the inside of the scratch board 306 through the air groove of the second hollow plate 303, so that the glue stock stored in the inside of the scratch board 306 is adsorbed.
In this embodiment of the present application, the specific workflow of the embodiment of this application is: the second electric control lifting column 304 inputs current, the sliding block 305, the storage tank 301, the second hollow plate 303 and the scraping plate 306 are driven to move downwards for a certain distance, after wallpaper gluing is completed, under the driving of the main mechanism 1, the glued wallpaper is conveyed to the bottom of the scraping plate 306, the scraping plate 306 contacts with the sprayed colloid, the excessive colloid is cleared through the inclined plane at one end of the scraping plate 306, the cleared colloid is stored in the trough, the first air pump 302 generates adsorption force, the adsorption force is conveyed into the air tank of the second hollow plate 303 through the inside of the storage tank 301, and the adsorption force is conveyed into the inside of the scraping plate 306 through the air tank of the second hollow plate 303, so that the glue stock stored in the trough is absorbed conveniently, and the colloid in the trough is conveyed to the inside of the storage tank 301 for storage management.
Referring to fig. 10, the invention provides an auxiliary gluing device for wallpaper generation, which comprises a monitoring system 4, wherein the monitoring system 4 comprises a monitoring unit 401, an analysis unit 402, a processing unit 403 and a control center 404;
the monitoring unit 401 receives the real-time first pressure data L and the real-time second pressure data M monitored by the two sets of pressure monitors 209, and transmits the real-time first pressure data L and the real-time second pressure data M to the analysis unit 402;
the analysis unit 402 further comprises a threshold module, a comparison module and an instruction module, wherein the threshold module calculates a wallpaper surface flatness real-time evaluation value Q through the real-time first pressure data L and the real-time second pressure data M;
when the surface of the wallpaper is in a flat state, the threshold module simulates a simulated evaluation value Qn generated by the threshold module, and integrates the simulated evaluation value Qn to form a first threshold range;
the comparison module compares the real-time evaluation value Q with a first threshold range, when the real-time evaluation value Q is larger than the first threshold range, the condition that the protruding part appears in the wallpaper part area can be judged, and the instruction module sends a first instruction to the processing unit 403;
when the real-time evaluation value Q is smaller than the first threshold range, the damage condition in the wallpaper part area can be judged, and the instruction module sends a second instruction to the processing unit 403;
the processing unit 403 receives the first instruction and generates a first decision, the first decision controls the main body mechanism 1 to input a corresponding current, the part of the wallpaper with the protruding area is moved to the bottom of the monitoring mechanism 2, the monitoring mechanism 2 performs a rubbing operation on the protruding area of the wallpaper, after the part area of the wallpaper is secondarily rubbed, secondary monitoring information feedback is sent to the monitoring unit 401, the monitoring unit 401 and the analysis unit 402 perform secondary monitoring on the surface evenness of the wallpaper in the area, and when the analysis unit 402 judges that the real-time evaluation value Q generated in the area is greater than a first threshold range, the analysis unit 402 sends a third instruction to the processing unit 403;
the processing unit 403 receives the second instruction and generates a second decision, and the second decision controls the communication device to send remote early warning information to the staff, so as to remind the staff to arrive at the site for checking;
the processing unit 403 receives the third instruction and generates a third decision, and the third decision controls the communication device to send remote early warning information to the staff, so as to remind the staff to arrive at the site for checking.
The threshold module receives the real-time first pressure data L and the real-time second pressure data M, performs normalization processing to form a wallpaper surface flatness real-time evaluation value Q, and the calculation formula is as follows:。
the specific working flow of the invention is as follows:
firstly, placing one end of wallpaper to be processed on an adsorption plate 112, sending adsorption gas generated by a micro air pump 114 into a hollow groove of the adsorption plate 112, driving a circular plate 113 to rotate and be in an open state so as to facilitate the adsorption gas to be conveyed to the surface of the wallpaper to be adsorbed and fixed through a countersunk groove, after the wallpaper is fixed, leading in current to generate rotation force by a first servo motor 103, driving a group of conveying rollers 109 to synchronously rotate, driving the group of conveying rollers 109 in the rotation state to synchronously rotate through the transmission of a gear 111 and a chain 110, driving the other group of conveying rollers 109, thereby driving wallpaper on the surface of a conveying belt 108 to be conveyed, and monitoring the surface of the wallpaper by a monitoring mechanism 2 in the conveying process so as to monitor the flatness of the surface of the wallpaper in real time;
step two, when wallpaper is fixed through the main body mechanism 1 and is conveyed, two groups of first electric control lifting columns 203 input corresponding currents to drive the first hollow plate 201 and the scraping plates 202 to move, when the scraping plates 202 contact the gluing surface of the wallpaper, the first electric control lifting columns 203 stop inputting the currents, when the wallpaper is conveyed under the driving of the main body mechanism 1, the two groups of scraping plates 202 contact the surface of the wallpaper, under the extrusion of the wallpaper, the two groups of scraping plates 202 drive the two groups of telescopic columns 207 to be in a compressed state, so that the two groups of extrusion rods 206 are driven to contact the two groups of pressure monitors 209, and first pressure data L and second pressure data M are generated and conveyed to the monitoring system 4 to be monitored, so that the flatness of the wallpaper is monitored in real time;
step three, the second electric control lifting column 304 inputs current, the sliding block 305, the storage tank 301, the second hollow plate 303 and the scraping plate 306 are driven to move downwards for a certain distance, after wallpaper gluing is completed, the wallpaper after gluing is conveyed to the bottom of the scraping plate 306 under the driving of the main mechanism 1, the scraping plate 306 contacts with the sprayed colloid, the excessive colloid is cleared through the inclined plane at one end of the scraping plate 306, the cleared colloid is stored in the material removal groove, the first air pump 302 generates adsorption force and conveys the adsorption force into the air groove of the second hollow plate 303 through the storage tank 301, and conveys the adsorption force into the scraping plate 306 through the air groove of the second hollow plate 303, so that the glue stored in the material removal groove is conveniently adsorbed, and the colloid stored in the material removal groove is conveyed to the storage tank 301 for storage management.
Secondly: in the drawings of the disclosed embodiments, only the structures related to the embodiments of the present disclosure are referred to, and other structures can refer to the common design, so that the same embodiment and different embodiments of the present disclosure can be combined with each other under the condition of no conflict;
finally: the foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and principles of the invention are intended to be included within the scope of the invention.
Claims (8)
1. Auxiliary gluing device for wallpaper generation, comprising a main body mechanism (1), and being characterized in that: the inner wall of the top end of the right side of the main body mechanism (1) is provided with a monitoring mechanism (2), and a scratch mechanism (3) is arranged at the position, opposite to the monitoring mechanism (2), of the left side of the main body mechanism (1);
the main body mechanism (1) further comprises a machining tabletop (101), a shell (102) is arranged on the outer wall of the top of the front end of the machining tabletop (101), a first servo motor (103) is arranged on the outer wall of the right side of the shell (102), a conveying roller (109) is arranged on the output shaft of the first servo motor (103), a gear (111) is arranged on the outer wall, close to one end of the first servo motor (103), of the conveying roller (109), a chain (110) is connected to the outer wall of the gear (111) in a meshed mode, current is fed to the first servo motor (103) to generate a rotating force to drive one group of conveying rollers (109) to perform synchronous rotation operation, and the other group of conveying rollers (109) are driven to perform synchronous rotation operation through the transmission of the gear (111) and the chain (110);
the outer wall of the other end of the conveying roller (109), which is far away from the position of the first servo motor (103), is provided with a conveying belt (108), the inner walls of the two ends of the conveying belt (108) are provided with two groups of adsorption plates (112), the installation positions of the two groups of adsorption plates (112) are in a central symmetry relationship, the inner walls of the adsorption plates (112) are provided with hollow grooves, the inner walls of the tops of the adsorption plates (112) are provided with countersunk grooves, the inside of each countersunk groove is provided with a torsion spring device, the outer wall of each torsion spring device is provided with a circular plate (113), the circular plates (113) are matched with the countersunk grooves, the inner walls of one side of the adsorption plates (112) are fixedly connected with micro air pumps (114) in a penetrating manner, and the micro air pumps (114) generate adsorption gas to be fed into the hollow grooves of the adsorption plates (112) so as to drive the circular plates (113) to rotate to be in an open state, and the adsorption gas is conveyed to the surface of wallpaper through the countersunk grooves;
the upper surface welding of processing desktop (101) both sides has two sets of support frames (107), and the upper surface mounting of two sets of support frames (107) has backup pad (104), and controlling means (105) are installed to the intermediate position at backup pad (104) top, and the inside of controlling means (105) is provided with monitoring system (4), and monitoring system (4) monitors control main part mechanism (1), monitoring mechanism (2) and scratch mechanism (3), and glue spraying device (106) are installed to the intermediate position of backup pad (104) bottom.
2. An auxiliary glue applicator for wallpaper production according to claim 1, wherein: the monitoring mechanism (2) comprises two groups of first hollow plates (201), one group of first hollow plates (201) are welded with sliding strip plates (205) on the outer walls of two ends of the first hollow plates, the outer walls of the sliding strip plates (205) are movably sleeved in the supporting frames (107), first electric control lifting columns (203) are arranged at the middle positions of the upper surfaces of the sliding strip plates (205), and the sliding strip plates (205) are driven by input current of the first electric control lifting columns (203) to move in parallel in the telescopic columns (207).
3. An auxiliary glue applicator for wallpaper production according to claim 2, wherein: the outer wall welding at a set of first hollow plate (201) top has extension board (204), and another first hollow plate (201) of group is installed to the one end that extension board (204) kept away from a set of first hollow plate (201) position, and two sets of first hollow plates (201) are in same horizontal plane.
4. An auxiliary glue applicator for wallpaper production according to claim 2, wherein: two sets of spout has been seted up to the inner wall of first hollow slab (201), the position activity of first hollow slab (201) inner wall spout has been cup jointed and has been scraped and rubbed board (202), two sets of flexible post (207) of scraping are installed to the inner wall at board (202) top of cutting and rubbing, two sets of flexible post (207) cup joint for two sets of hollow posts and constitute, extrusion pole (206) are installed to the inner wall at flexible post (207) top, the internally mounted of flexible post (207) has spring (208), the bottom of two sets of extrusion poles (206) is provided with two sets of pressure monitor (209), two sets of extrusion pole (206) contact two sets of pressure monitor (209) and produce first pressure data L and second pressure data M, and carry monitoring system (4) to monitor the operation.
5. An auxiliary glue applicator for wallpaper production according to claim 1, wherein: the utility model provides a cut and rub mechanism (3) including holding vessel (301), the outer wall welding of holding vessel (301) both sides has slider (305), slider (305) activity cup joints in the inner wall of another group support frame (107), second automatically controlled lift post (304) are installed to the intermediate position of slider (305) upper surface, the second automatically controlled lift post (304) input current drive slider (305) carries out parallel slip at the inner wall of another group support frame (107), the intermediate position of holding vessel (301) top inner wall runs through fixedly connected with first air pump (302), the one end installation baffle that is close to holding vessel (301) in first air pump (302) bottom, avoid the colloid to contact first air pump (302), the position in the middle of holding vessel (301) bottom runs through fixedly connected with second hollow slab (303), the air groove has been seted up to the inner wall of second hollow slab (303) bottom, cut and rub the inner wall of slab (306) and seted up except that the silo, cut and rub the bottom of slab (306) and be the state, cut and rub the one end of slab (306) and keep away the second inclined plane (303) and keep away the state.
6. An auxiliary glue applicator for wallpaper production according to claim 5, wherein: the first air pump (302) generates adsorption force and conveys the adsorption force into the air groove of the second hollow plate (303) through the inside of the storage tank (301), and conveys the adsorption force into the inside of the scraping plate (306) through the air groove of the second hollow plate (303), so that the glue stock stored in the inside of the scraping plate (306) is adsorbed.
7. An auxiliary glue applicator for wallpaper production according to claim 4, wherein: the monitoring system (4) comprises a monitoring unit (401), an analysis unit (402), a processing unit (403) and a control center (404);
the monitoring unit (401) receives the real-time first pressure data L and the real-time second pressure data M monitored by the two groups of pressure monitors (209), and transmits the real-time first pressure data L and the real-time second pressure data M to the analysis unit (402);
the analysis unit (402) further comprises a threshold module, a comparison module and an instruction module, wherein the threshold module calculates a wallpaper surface flatness real-time evaluation value Q through the real-time first pressure data L and the real-time second pressure data M;
when the surface of the wallpaper is in a flat state, the threshold module simulates a simulated evaluation value Qn generated by the threshold module, and integrates the simulated evaluation value Qn to form a first threshold range;
the comparison module compares the real-time evaluation value Q with a first threshold range, when the real-time evaluation value Q is larger than the first threshold range, the condition that a convex part appears in a wallpaper part area can be judged, and the instruction module sends a first instruction to the processing unit (403);
when the real-time evaluation value Q is smaller than the first threshold range, the damage condition in the wallpaper part area can be judged, and the instruction module sends a second instruction to the processing unit (403);
the processing unit (403) receives a first instruction and generates a first decision, the first decision controls the main body mechanism (1) to input corresponding current, the part of the wallpaper with the protruding area is moved to the bottom of the monitoring mechanism (2), the monitoring mechanism (2) cuts and rubs the protruding area of the wallpaper, after the part area of the wallpaper is secondarily scraped and rubbed, secondary monitoring information feedback is sent to the monitoring unit (401), the monitoring unit (401) and the analysis unit (402) secondarily monitor the surface evenness of the wallpaper in the area, and when the analysis unit (402) judges that the real-time evaluation value Q generated in the area is larger than a first threshold range, the analysis unit (402) sends a third instruction to the processing unit (403);
the processing unit (403) receives the second instruction and generates a second decision, and the second decision controls the communication device to send remote early warning information to the staff to remind the staff to arrive at the site for checking;
the processing unit (403) receives the third instruction and generates a third decision, and the third decision controls the communication device to send remote early warning information to the staff to remind the staff to arrive at the site for checking.
8. An auxiliary glue applicator for wallpaper production according to claim 7, wherein: the threshold module receives the real-time first pressure data L and the real-time second pressure data M, performs normalization processing to form a wallpaper surface flatness real-time evaluation value Q, and the calculation formula is as follows:。
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