CN117844555A - Waterproof type flame-retardant hydraulic oil and preparation method thereof - Google Patents

Waterproof type flame-retardant hydraulic oil and preparation method thereof Download PDF

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CN117844555A
CN117844555A CN202311834005.XA CN202311834005A CN117844555A CN 117844555 A CN117844555 A CN 117844555A CN 202311834005 A CN202311834005 A CN 202311834005A CN 117844555 A CN117844555 A CN 117844555A
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parts
hydraulic oil
hydrolysis
oil
retardant hydraulic
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赵宁
李元鸿
宋富强
于政弘
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Liaoning Haihua Technology Co ltd
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Liaoning Haihua Technology Co ltd
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M169/00Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
    • C10M169/04Mixtures of base-materials and additives
    • C10M169/048Mixtures of base-materials and additives the additives being a mixture of compounds of unknown or incompletely defined constitution, non-macromolecular and macromolecular compounds
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/28Esters
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    • C10M2207/2835Esters of polyhydroxy compounds used as base material
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    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/02Amines, e.g. polyalkylene polyamines; Quaternary amines
    • C10M2215/06Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to carbon atoms of six-membered aromatic rings
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    • C10M2215/065Phenyl-Naphthyl amines
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/22Heterocyclic nitrogen compounds
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    • C10M2215/224Imidazoles
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    • C10M2223/00Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • C10M2223/02Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
    • C10M2223/04Phosphate esters
    • C10M2223/041Triaryl phosphates
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    • C10M2223/00Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
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    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/06Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
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    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
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    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
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    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/18Anti-foaming property
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    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/26Waterproofing or water resistance
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/08Hydraulic fluids, e.g. brake-fluids

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  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Lubricants (AREA)

Abstract

The invention relates to a waterproof flame-retardant hydraulic oil which comprises the following components in parts by weight: base oil: unsaturated polyol oleate: 50-80 parts; oil-soluble polyether: 20-50 parts; hydrolysis-resistant multi-effect additive: 0.5 to 2.5 parts; hydrolysis inhibitor: 0.1-5 parts; the hydrolysis inhibitor is carbodiimide; high-temperature antioxidant: 0.5-3 parts; mildew preventive: 0.01 to 3 parts; anti-foaming agent: 0.01 to 1.0 part. The flame-retardant hydraulic oil has excellent hydrolysis resistance, oxidation stability and oxidation life, and simultaneously has lower acid value, excellent mildew resistance, oil cleanliness, air release, wear resistance and rubber compatibility. Can meet the lubrication requirement of high temperature flame resistance in coastal, rainy and other wet areas for a long time.

Description

Waterproof type flame-retardant hydraulic oil and preparation method thereof
Technical Field
The invention relates to the technical field of hydraulic oil, in particular to water-resistant flame-retardant hydraulic oil and a preparation method thereof.
Background
The flame-retardant hydraulic oil is hydraulic fluid which is difficult to ignite flame and has small flame spreading tendency, and is mainly applied to high-temperature, near-fire or fire-dangerous working environments in the industries of metallurgy, coal, electric power and the like, and is used as a hydraulic transmission medium of a hydraulic system. Widely used are water glycol type flame-retardant hydraulic fluid and unsaturated polyol oleate type flame-retardant hydraulic oil. Compared with the water glycol type, the unsaturated polyol oleate type flame-retardant hydraulic oil has outstanding flame-retardant property, excellent lubricity, protection and environmental protection and is degradable. However, it has disadvantages in that it is sensitive to water and moisture, the ester type is easily hydrolyzed and oxidized, and the service life is reduced.
In particular, the oil is used in coastal areas, south rainy seasons and other humid environments, and under the influence of trace moisture, unsaturated polyol oleate type flame-retardant hydraulic oil is easier to hydrolyze and oxidize, so that the acid value is rapidly increased, and the oil corrodes equipment. The valve body is seriously stuck, blocked and the system is unstable. Meanwhile, long-term water, dust and other pollutants promote the breeding and reproduction of microorganisms, so that the performance of oil products is deteriorated, and metal material microorganisms are corroded to form sedimentary substances such as oil sludge, paint films and the like. The normal operation of the equipment is affected, even risks such as shutdown are caused, and unnecessary economic losses are brought.
Disclosure of Invention
The invention aims to solve the technical problem of providing a waterproof flame-retardant hydraulic oil and a preparation method thereof, wherein base oil is introduced with oil-soluble polyether, so that the proportion of ester oil is reduced, the hydrolysis tendency of the ester oil is improved, and an anti-hydrolysis multi-effect additive, a hydrolysis inhibitor, a mildew inhibitor and a high-temperature antioxidant are introduced. Inhibit the hydrolysis tendency of the flame-retardant hydraulic oil, control the acid value increase of the oil product, and solve the problem of high-temperature oxidation and mildew deterioration of the oil product.
In order to achieve the above purpose, the invention adopts the following technical scheme:
the waterproof flame-retardant hydraulic oil comprises the following components in parts by weight:
base oil: unsaturated polyol oleate: 50-80 parts; oil-soluble polyether: 20-50 parts;
hydrolysis-resistant multi-effect additive: 0.5 to 2.5 parts;
hydrolysis inhibitor: 0.1-5 parts; the hydrolysis inhibitor is carbodiimide;
high-temperature antioxidant: 0.5-3 parts;
mildew preventive: 0.01 to 3 parts;
anti-foaming agent: 0.01 to 1.0 part.
The unsaturated polyol oleate comprises one or two of neopentyl glycol ester, trimethylolpropane ester, pentaerythritol ester and dipentaerythritol ester.
The oil-soluble polyether is a high molecular polymer taking alkylene oxide with carbon number more than or equal to 4 and derivatives thereof as a molecular main chain.
The hydrolysis-resistant multi-effect additive comprises an antirust component, an antiwear component and an antioxidant component, wherein the three components are proportioned according to the weight ratio of (1-1.5) to (0.5-1).
The rust-proof component is organic carboxylic acid amide or imidazoline alkenyl succinate. The antiwear component is triphenyl phosphate or triphenyl thiophosphate. The antirust, antiwear and antioxidant multi-effect component is alkyl phosphate imidazoline salt.
The carbodiimide is one or two of bis (2, 6-diisopropylphenyl) carbodiimide, bis [4- (1-methyl-1-phenylethyl) -2, 6-diisopropylphenyl ] carbodiimide, bis (4-phenoxy-2, 6-diisopropylphenyl) carbodiimide and bis (4-tert-butyl-2, 6-diisopropylphenyl) carbodiimide.
The high-temperature antioxidant is a mixture of N-phenyl-a naphthylamine and 1, 2-dihydro-2, 4-trimethylquinoline polymer.
The mildew preventive is an aniline derivative, a p-benzoquinone compound, a pyridine compound or a pyrrolidine compound.
The aniline derivative comprises p-nitroso-dimethylaniline or p-nitroso-diethylaniline; the p-benzoquinone compound comprises 9, 10-naphthoquinone or 9, 10-phenanthrenequinone; the pyridine compound comprises one or more of 4-nitropyridine-N-oxide, 4-nitroquinazoline-N-oxide and octadecyl pyridine oxide.
The anti-foaming agent is a non-silicon type anti-foaming agent.
A water-resistant flame-retardant hydraulic oil index: the hydrolytic stability is less than 0.5mgKOH/g, the rotating oxygen bomb is more than 300min, the oxidation life is 800h, and the acid value of the oil product is less than 0.3 mgKOH.
The preparation method of the water-resistant flame-retardant hydraulic oil comprises the following steps:
1) Adding solid high-temperature antioxidant and hydrolysis inhibitor into 1/2 unsaturated polyol oleate, mixing for 0.5-1 hour by using a high-speed dispersing machine fully device at the temperature of 85-95 ℃, and then introducing the mixture into a reaction kettle after precisely filtering the mixture by using a 3 mu m filter screen until the cleanliness is less than 7 levels;
2) Adding the rest unsaturated polyol oleate into a reaction kettle, and reducing the temperature of the mixture in the reaction kettle to 55-65 ℃;
3) Adding oil-soluble polyether into a reaction kettle, and sequentially adding an anti-hydrolysis multi-effect additive, a mildew inhibitor and an anti-foaming agent;
4) Blending for 1.5-2 hours, and precisely filtering again by a 3 mu m filter screen to obtain a finished product.
The rotating speed of the high-speed dispersing machine in the step 1) is 10000-12000 r/min.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, the oil-soluble polyether is introduced into the ester base oil system, so that the hydrolysis tendency of the flame-retardant hydraulic oil is improved. The ester oil is unsaturated polyol oleate, and the oil-soluble polyether of the alkylene oxide with the carbon number more than or equal to 4 and the derivative thereof is completely compatible with the unsaturated polyol oleate. On one hand, the addition of the oil-soluble polyether reduces the ratio of ester oil; on the other hand, the ether bond in the oil-soluble polyether skeleton bonds with water molecules through hydrogen bond, so that the activity of the water molecules is reduced, the participation in the hydrolysis reaction is inhibited, the hydrolysis speed is slowed down, and the hydrolysis stability of the ester oil is improved.
The oil-soluble polyether has excellent sludge and deposit control ability. The oil-soluble polyether has good detergency, and is firstly degraded into low-molecular-weight oligomers and short-chain molecules after being heated and oxidized, and the low-molecular-weight oligomers and the short-chain molecules can be dissolved in polar base oil. Meanwhile, the oil-soluble polyether can also dissolve polar oil sludge products after oil oxidation, and no sediment is generated. The water-resistant flame-retardant hydraulic oil is applied to the flame-retardant hydraulic oil, so that the detergency of the oil product is obviously improved, no sediment is generated even if the oil product is oxidized at high temperature, and equipment faults such as valve body adhesion and the like are effectively avoided; the oil-soluble polyether has excellent air release performance (less than 1 min), the air release performance of the flame-retardant hydraulic oil is obviously improved within 3min after the oil-soluble polyether is added, the air in the oil is quickly released, the air bubbles in the oil are few, and the cavitation problem is not easy to generate. Reducing air pollution results in hydraulic oil failure.
The hydrolysis-resistant multi-effect additive is an ashless composite additive and has the functions of wear resistance, rust resistance and oxidation resistance. The hydrolysis-resistant multi-effect additive comprises a low acid value (acid value < 20 mgKOH/g) rust-inhibiting component. The high acid value acid rust inhibitor is easy to acidolysis the oil product and promote the hydrolysis process. The anti-hydrolysis multi-effect additive disclosed by the application is low in acid value, low in dosage and good in anti-rust effect of the anti-rust component. The method has small influence on the hydrolytic property of the base oil and good hydrolytic stability. The hydrolysis-resistant multi-effect additive comprises an ashless phosphorus-containing organic compound as an antiwear component, does not contain metal ions for accelerating hydrolysis, has small influence on hydrolysis, and is more suitable for the lubricating requirement of precision hydraulic oil elements.
The oil-soluble polyether molecules of the alkylene oxide and the derivatives thereof with the carbon number more than or equal to 4 have polarity, and can fully dissolve the hydrolysis-resistant multi-effect additive. And a lubricating protective layer for weakening chemical adsorption O-Fe bonds is formed on the surface of the metal, so that the friction coefficient is reduced. P-O bonding is formed, and the P-O bonding is used as a carrier to carry antiwear and antirust components to the metal surface, so that a stable antiwear and antirust protective film is formed. The hydrophobicity of the oil-soluble polyether is beneficial to reducing contact between water molecules and the metal surface after film formation, inhibiting water from participating in rust, playing a role in cooperative rust prevention and improving rust prevention. When the antiwear and antirust agents play a role, competitive adsorption can be formed on the metal surface, and the proportion of the components of the anti-hydrolysis multi-effect additive reaches the balance of the antiwear performance and the antirust performance. Not only can ensure good abrasion resistance, but also can obtain good rust-proof effect.
Mechanism of hydrolysis inhibitor carbodiimide to play a role in hydrolysis inhibition: unsaturated polyol oleate is easy to hydrolyze to generate carboxylic acid, the carboxylic acid accelerates the hydrolysis of ester oil, and carbodiimide reacts with carboxylic acid to generate stable ureide, so that the hydrolysis stability of the unsaturated polyol oleate is improved, the acid value is slowed down, and the service life of oil products is prolonged.
N-phenyl-a naphthylamine in the high-temperature antioxidant enables free oxidation free radicals to stop chain lock reaction so as to inhibit the high-temperature oxidation process. The 1, 2-dihydro-2, 4-trimethylquinoline polymer can improve the decomposition temperature of polyether, prevent aging degradation, and is used in combination with an anti-hydrolysis multi-effect additive to obviously improve oxidation stability, thermal stability and oxidation life, and reduce the problems of valve adhesion, equipment corrosion, sludge blockage and other hydraulic system damage caused by viscosity and acid value increase caused by high-temperature excessive oxidation.
The mildew preventive inhibits the mass exchange of microbial cells in the presence of an aqueous environment, thereby causing microbial cell death and reaction chain disruption. Effectively prevent the breeding of microorganisms in water environment and the mildew of oil products, and prolong the service life.
The anti-foaming agent is a non-silicon type anti-foaming agent, has minimal influence on air release property of oil products, and has excellent anti-foaming property.
The water-resistant flame-retardant hydraulic oil has small hydrolysis tendency and hydrolysis stability below 0.5 mgKOH/g. The oxidation stability is excellent, the rotating oxygen bomb is more than 300min, and the oxidation life can reach 800h. The acid value of the oil product is below 0.3 mgKOH. The mildew resistance is excellent, and the microbial growth and propagation can be effectively controlled when the microbial growth and propagation agent is used in an environment with water pollution for a long time, so that the mildew resistance of oil products is prevented from being deteriorated, and the microbial corrosion of metal materials is prevented. Prolonging the service life of the oil product and prolonging the oil change period to 36 months. Is especially suitable for the high-temperature flame-retardant lubrication requirements in coastal wet areas and in rainy seasons in the south.
Detailed Description
It is noted that unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used in the description of the applications herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment of the present application. The appearances of such phrases in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those of skill in the art will explicitly and implicitly appreciate that the embodiments described herein may be combined with other embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present invention without making any inventive effort, are intended to fall within the scope of the present invention.
The waterproof flame-retardant hydraulic oil comprises the following components in parts by weight:
base oil: unsaturated polyol oleate: 50-80 parts; oil-soluble polyether: 20-50 parts;
hydrolysis-resistant multi-effect additive: 0.5 to 2.5 parts;
hydrolysis inhibitor: 0.1-5 parts; the hydrolysis inhibitor is carbodiimide;
high-temperature antioxidant: 0.5-3 parts;
mildew preventive: 0.01 to 3 parts;
anti-foaming agent: 0.01 to 1.0 part.
The unsaturated polyol oleate comprises one or two of neopentyl glycol ester, trimethylolpropane ester, pentaerythritol ester and dipentaerythritol ester.
The oil-soluble polyether is a high molecular polymer taking alkylene oxide with carbon number more than or equal to 4 and derivatives thereof as a molecular main chain.
The hydrolysis-resistant multi-effect additive comprises an antiwear component, an antirust component and an antioxidant component, wherein the weight ratio of the three components is 1 (1-1.5) and 0.5-1.
The antirust component is organic carboxylic acid amide or imidazoline alkenyl succinate, and the acid value of the antirust component is less than 20mgKOH/g; the antiwear component is triphenyl phosphate or triphenyl thiophosphate; the antirust, antiwear and antioxidant multi-effect component is alkyl phosphate imidazoline salt.
The carbodiimide comprises one or two of bis (2, 6-diisopropylphenyl) carbodiimide, bis [4- (1-methyl-1-phenylethyl) -2, 6-diisopropylphenyl ] carbodiimide, bis (4-phenoxy-2, 6-diisopropylphenyl) carbodiimide and bis (4-tert-butyl-2, 6-diisopropylphenyl) carbodiimide.
The high-temperature antioxidant is a mixture of N-phenyl-a naphthylamine and 1, 2-dihydro-2, 4-trimethylquinoline polymer.
The mildew preventive is an aniline derivative, a p-benzoquinone compound, a pyridine compound or a pyrrolidine compound.
The aniline derivative comprises p-nitroso-dimethylaniline or p-nitroso-diethylaniline; the p-benzoquinone compound comprises 9, 10-naphthoquinone or 9, 10-phenanthrenequinone; the pyridine compound comprises one or more of 4-nitropyridine-N-oxide, 4-nitroquinazoline-N-oxide and octadecyl pyridine oxide.
The anti-foaming agent is a non-silicon type anti-foaming agent.
The preparation method of the water-resistant flame-retardant hydraulic oil comprises the following steps:
1) Adding a high-temperature antioxidant and a hydrolysis inhibitor into 1/2 unsaturated polyol oleate, mixing for 0.5-1 hour by using a high-speed dispersing machine fully device at the temperature of 85-95 ℃, and then introducing the mixture into a reaction kettle after precisely filtering the mixture by using a 3 mu m filter screen until the cleanliness is less than 7 levels; the solid high-temperature antioxidant and the hydrolysis inhibitor are pre-dissolved, the polyol ester base oil is utilized to achieve the effect of full dissolution by a high-speed dispersing machine at the temperature of 85-95 ℃, the time is saved for later blending, and the efficiency is improved. The 3 mu m filter screen is used for precisely filtering and removing impurity particle pollutants in the solid additive, so that compared with the method of filtering after blending, the method is more time-saving and higher in efficiency.
2) Adding the rest unsaturated polyol oleate into a reaction kettle of the mixture prepared in the step 1), and reducing the temperature of the mixture in the reaction kettle to 55-65 ℃; the rest base oil is used for cooling, so that the energy is saved.
3) Adding oil-soluble polyether into a reaction kettle, and sequentially adding an anti-hydrolysis multi-effect additive, a mildew inhibitor and an anti-foaming agent; the polyether base oil and other additives are added at a low temperature (55-65 ℃) so as to avoid the problem that the polyether is easy to degrade and age by a high-temperature process and the additives lose efficacy at a high temperature.
4) Blending for 1.5-2 hours, and precisely filtering again by a 3 mu m filter screen to obtain a finished product. And filtering the finished product again to ensure that the finished product has high oil cleanliness and meets the lubrication requirement of a precise hydraulic element.
The performance indexes of the water-resistant flame-retardant hydraulic oil are shown in table 1:
table 1: water-resistant flame-retardant hydraulic oil quality index
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments.
Example 1
The waterproof flame-retardant hydraulic oil is prepared from the following components in parts by weight:
base oil: 80 parts of neopentyl glycol ester; 20 parts of oil-soluble polyether;
2 parts of hydrolysis-resistant multi-effect additive, which comprises the following components in parts by weight: organic carboxylic acid amides: triphenyl phosphate: imidazolinium alkylphosphate = 1:1:0.5;
hydrolysis inhibitor: 1.5 parts of bis (2, 6-diisopropylphenyl) carbodiimide and 1 part of bis (4-phenoxy-2, 6-diisopropylphenyl) carbodiimide;
high-temperature antioxidant: 0.5 part of N-phenyl-a naphthylamine and 0.5 part of 1, 2-dihydro-2, 4-trimethylquinoline polymer;
mildew preventive: 0.2 parts of p-nitroso-dimethylaniline;
anti-foaming agent: 0.02 parts of non-silicon type anti-foaming agent.
A water-resistant flame-retardant hydraulic oil is prepared by the following steps:
1) Adding solid high-temperature antioxidant and hydrolysis inhibitor into 1/2 unsaturated polyol oleate, mixing at 85-95deg.C with 12000 r/min high-speed disperser for 1 hr, fine filtering with 3 μm filter screen until the cleanliness is less than 7, and introducing into a reaction kettle;
2) Adding the rest unsaturated polyol oleate into a reaction kettle of the mixture prepared in the step 1), and reducing the temperature of the mixture in the reaction kettle to 55-65 ℃;
3) Adding oil-soluble polyether into a reaction kettle, and sequentially adding an anti-hydrolysis multi-effect additive, a mildew inhibitor and an anti-foaming agent;
4) Blending for 1.5 hours, and precisely filtering again by a 3 mu m filter screen to obtain a finished product.
Example 2
The waterproof flame-retardant hydraulic oil is prepared from the following components in parts by weight:
base oil: 45 parts of neopentyl glycol ester and 30 parts of trimethylolpropane ester; 25 parts of oil-soluble polyether;
1.8 parts of hydrolysis-resistant multi-effect additive, which comprises the following components in parts by weight: organic carboxylic acid amides: triphenyl phosphorothioate: imidazolinium alkylphosphate = 1:1.3:0.5;
hydrolysis inhibitor: 1 part of bis (2, 6-diisopropylphenyl) carbodiimide and 0.8 part of bis (4-tert-butyl-2, 6-diisopropylphenyl) carbodiimide;
high-temperature antioxidant: 0.8 part of N-phenyl-a naphthylamine and 0.4 part of +1, 2-dihydro-2, 4-trimethylquinoline polymer;
mildew preventive: 0.5 part of 9, 10-naphthoquinone and 0.5 part of octadecyl pyridine oxide;
anti-foaming agent: 0.04 parts of non-silicon type anti-foaming agent.
The preparation method is the same as in example 1.
The specific performance indexes of the water-resistant flame-retardant hydraulic oil which belongs to the 32-level water-resistant type are shown in the table 3.
Table 3 test results of the properties of the water-resistant flame-retardant hydraulic oil of examples 1 and 2
Example 3
The waterproof flame-retardant hydraulic oil is prepared from the following components in parts by weight:
base oil: 70 parts of trimethylolpropane ester; 30 parts of oil-soluble polyether;
1.5 parts of hydrolysis-resistant multi-effect additive, which comprises the following components in parts by weight: organic carboxylic acid amides: triphenyl phosphate: imidazolinium alkylphosphate = 1:1.1:0.5;
hydrolysis inhibitor: 1 part of bis [4- (1-methyl-1-phenylethyl) -2, 6-diisopropylphenyl ] carbodiimide+1 part of bis (4-phenoxy-2, 6-diisopropylphenyl) carbodiimide;
high-temperature antioxidant: 1.2 parts of N-phenyl-a naphthylamine and 0.6 part of +1, 2-dihydro-2, 4-trimethylquinoline polymer;
mildew preventive: 0.5 parts of p-nitroso-diethylaniline;
anti-foaming agent: 0.04 parts of non-silicon type anti-foaming agent.
The preparation method is the same as in example 1.
Example 4
The waterproof flame-retardant hydraulic oil is prepared from the following components in parts by weight:
base oil: 35 parts of neopentyl glycol ester and 30 parts of trimethylolpropane ester; 35 parts of oil-soluble polyether;
1.2 parts of hydrolysis-resistant multi-effect additive, which comprises the following components in parts by weight: organic carboxylic acid amides: triphenyl phosphorothioate: imidazolinium alkylphosphate = 1:1:0.6;
hydrolysis inhibitor: 0.5 parts of bis (2, 6-diisopropylphenyl) carbodiimide;
high-temperature antioxidant: 1 part of N-phenyl-a naphthylamine and 1 part of +1, 2-dihydro-2, 4-trimethylquinoline polymer;
mildew preventive: 1 part of 9, 10-naphthoquinone and 0.8 part of +4-nitropyridine-N-oxide;
anti-foaming agent: 0.06 parts of non-silicon type anti-foaming agent.
The preparation method is the same as in example 1.
The specific performance indexes of the water-resistant flame-retardant hydraulic oil which belongs to the class 46 are shown in the table 4.
Table 4 results of testing the properties of the water-resistant flame-retardant hydraulic oils of examples 3 and 4
Example 5
The waterproof flame-retardant hydraulic oil is prepared from the following components in parts by weight: base oil: 60 parts of pentaerythritol ester; 40 parts of oil-soluble polyether;
0.8 part of hydrolysis-resistant multi-effect additive, which comprises the following components in parts by weight: imidazoline alkenyl succinate salts: triphenyl phosphate: imidazolinium alkylphosphate = 1:1.2:0.5;
hydrolysis inhibitor: 1 part of bis [4- (1-methyl-1-phenylethyl) -2, 6-diisopropylphenyl ] carbodiimide;
high-temperature antioxidant: 1.6 parts of N-phenyl-a naphthylamine and 0.8 part of +1, 2-dihydro-2, 4-trimethylquinoline polymer;
mildew preventive: 0.3 part of p-nitroso-dimethylaniline, 0.5 part of +9, 10-phenanthrenequinone and 0.5 part of +4-nitroquinolin-N-oxide;
anti-foaming agent: 0.06 parts of non-silicon type anti-foaming agent.
The preparation method is the same as in example 1.
Example 6
The waterproof flame-retardant hydraulic oil is prepared from the following components in parts by weight:
base oil: 25 parts of neopentyl glycol ester and 30 parts of dipentaerythritol ester; 45 parts of oil-soluble polyether;
0.5 part of hydrolysis-resistant multi-effect additive, which comprises the following components in parts by weight: organic carboxylic acid amides: triphenyl phosphorothioate: imidazolinium alkylphosphate = 1:1:0.5;
hydrolysis inhibitor: 1.5 parts of bis (4-phenoxy-2, 6-diisopropylphenyl) carbodiimide;
high-temperature antioxidant: 1.5 parts of N-phenyl-a naphthylamine and 1.5 parts of +1, 2-dihydro-2, 4-trimethylquinoline polymer;
mildew preventive: 0.5 part of p-nitroso-diethylaniline and 0.3 part of +4-nitropyridine-N-oxide;
anti-foaming agent: 0.04 parts of non-silicon type anti-foaming agent.
The preparation method is the same as in example 1.
The specific performance indexes of the water-resistant flame-retardant hydraulic oil which belongs to the 68-grade water-resistant type are shown in the table 5.
Table 5: examples 5 and 6 Water-resistant flame-retardant Hydraulic oil Performance test results
The flame-retardant hydraulic oil has excellent hydrolysis resistance, oxidation stability and oxidation life, and simultaneously has lower acid value, excellent mildew resistance, oil cleanliness, air release, wear resistance and rubber compatibility. Can meet the lubrication requirement of high temperature flame resistance in coastal, rainy and other wet areas for a long time.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. The waterproof flame-retardant hydraulic oil is characterized by comprising the following components in parts by weight:
base oil: unsaturated polyol oleate: 50-80 parts; oil-soluble polyether: 20-50 parts;
hydrolysis-resistant multi-effect additive: 0.5 to 2.5 parts; the hydrolysis-resistant multi-effect additive comprises an antirust component, an antiwear component and an antioxidant component, wherein the weight ratio of the three components is 1 (1-1.5) (0.5-1);
hydrolysis inhibitor: 0.1-5 parts; the hydrolysis inhibitor is carbodiimide;
high-temperature antioxidant: 0.5-3 parts;
mildew preventive: 0.01 to 3 parts;
anti-foaming agent: 0.01 to 1.0 part.
2. The water-resistant flame-retardant hydraulic oil according to claim 1, wherein the unsaturated polyol oleate in the base oil comprises one or two of neopentyl glycol ester, trimethylolpropane ester, pentaerythritol ester and dipentaerythritol ester; the oil-soluble polyether is a high molecular polymer with alkylene oxide with carbon number more than or equal to 4 and its derivative as a molecular main chain.
3. The water-resistant flame-retardant hydraulic oil according to claim 1, wherein the rust-preventive component is an organic carboxylic acid amide or an imidazoline alkenyl succinate. The antiwear component is triphenyl phosphate or triphenyl thiophosphate. The antirust, antiwear and antioxidant multi-effect component is alkyl phosphate imidazoline salt.
4. The water-resistant flame-retardant hydraulic oil according to claim 1, wherein the carbodiimide is one or a mixture of two of bis (2, 6-diisopropylphenyl) carbodiimide, bis [4- (1-methyl-1-phenylethyl) -2, 6-diisopropylphenyl ] carbodiimide, bis (4-phenoxy-2, 6-diisopropylphenyl) carbodiimide and bis (4-tert-butyl-2, 6-diisopropylphenyl) carbodiimide.
5. The water-resistant flame-retardant hydraulic oil according to claim 1, wherein the high-temperature antioxidant is a mixture of N-phenyl-a-naphthylamine and 1, 2-dihydro-2, 4-trimethylquinoline polymer.
6. The water-resistant flame-retardant hydraulic oil according to claim 1, wherein the mildew inhibitor is an aniline derivative, a p-benzoquinone compound, a pyridine compound or a pyrrolidine compound.
7. The water-resistant flame-retardant hydraulic oil according to claim 6, wherein the aniline derivative comprises p-nitroso-dimethylaniline or p-nitroso-diethylaniline; the p-benzoquinone compound comprises 9, 10-naphthoquinone or 9, 10-phenanthrenequinone; the pyridine compound comprises one or more of 4-nitropyridine-N-oxide, 4-nitroquinazoline-N-oxide and octadecyl pyridine oxide.
8. The water-resistant fire-resistant hydraulic oil according to claim 1, wherein the antifoaming agent is a non-silicon type antifoaming agent.
9. The water-resistant flame-retardant hydraulic oil according to claim 1, wherein the index is: the hydrolytic stability is less than 0.5mgKOH/g, the rotating oxygen bomb is more than 300min, the oxidation life is 800h, and the acid value of the oil product is less than 0.3 mgKOH.
10. The method for preparing the water-resistant flame-retardant hydraulic oil according to claim 1, which is characterized by comprising the following steps:
1) Adding solid high-temperature antioxidant and hydrolysis inhibitor into 1/2 unsaturated polyol oleate, mixing for 0.5-1 hour by using a high-speed dispersing machine fully device at the temperature of 85-95 ℃, and then introducing the mixture into a reaction kettle after precisely filtering the mixture by using a 3 mu m filter screen until the cleanliness is less than 7 levels;
2) Adding the rest unsaturated polyol oleate into a reaction kettle, and reducing the temperature of the mixture in the reaction kettle to 55-65 ℃;
3) Adding oil-soluble polyether into a reaction kettle, and sequentially adding an anti-hydrolysis multi-effect additive, a mildew inhibitor and an anti-foaming agent;
4) Blending for 1.5-2 hours, and precisely filtering again by a 3 mu m filter screen to obtain a finished product.
CN202311834005.XA 2023-12-28 2023-12-28 Waterproof type flame-retardant hydraulic oil and preparation method thereof Pending CN117844555A (en)

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