CN117844362A - Preparation method of super-adhesion and puncture-resistant polyurethane waterproof paint - Google Patents

Preparation method of super-adhesion and puncture-resistant polyurethane waterproof paint Download PDF

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Publication number
CN117844362A
CN117844362A CN202311597627.5A CN202311597627A CN117844362A CN 117844362 A CN117844362 A CN 117844362A CN 202311597627 A CN202311597627 A CN 202311597627A CN 117844362 A CN117844362 A CN 117844362A
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China
Prior art keywords
parts
puncture
polyol
resistant polyurethane
polyurethane waterproof
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CN202311597627.5A
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Chinese (zh)
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夏伟伟
辛伟
马晨
关敏杰
王晋斌
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Henan Golden Thumb Waterproof Technology Co ltd
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Henan Golden Thumb Waterproof Technology Co ltd
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Priority to CN202311597627.5A priority Critical patent/CN117844362A/en
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Abstract

The invention relates to the field of building waterproof materials, in particular to a preparation method of super-adhesive penetration-resistant polyurethane waterproof paint, which comprises the following raw materials of polytetrahydrofuran polyol, castor oil polyether polyol, aliphatic isocyanate and the like according to the following steps: s1, firstly, pumping polytetrahydrofuran polyol, castor oil polyether polyol, natural plant ester plasticizer, nano silica fume powder, hydrophobic nano fumed silica and antioxidant into a reaction kettle, and continuously stirring for 3 hours at 100-120 ℃ under the vacuum of-0.09-0.1 MPa in the reaction kettle; s2, cooling to 70 ℃, adding aliphatic isocyanate, and continuously stirring and reacting for 3 hours at 85-95 ℃ under the protection of nitrogen. The waterproof coating obtained by the preparation method of the waterproof coating has the advantages of high peel strength of a base layer, puncture resistance and no bulge of a coating film in a high-temperature and high-humidity environment.

Description

Preparation method of super-adhesion and puncture-resistant polyurethane waterproof paint
Technical Field
The invention relates to the field of building waterproof materials, in particular to polyurethane waterproof paint and a preparation method thereof.
Background
With the development of society, the building grade is continuously improved, the quality requirements of various building materials are continuously increased, wherein waterproof materials are paid attention to as important components for building waterproofing, and the general Specification for building and municipal engineering waterproof GB55030-2022 is formally implemented in 2023, 4 months and 1 day. The implementation of the new waterproof standard further improves the working life requirements of engineering waterproof design, divides the importance degree of waterproof functions and the use environment of engineering waterproof at different levels, and further strictly requires the waterproof construction and the quality of materials. In building waterproof materials, waterproof coatings are more and more widely applied, but at present, the most waterproof coatings in the market are polymer cement waterproof coatings, water-based acrylic ester waterproof coatings and oily polyurethane waterproof coatings which are three main streams. The oily polyurethane waterproof paint has relatively good technical indexes, but the paint has low peeling strength, is easy to separate from a base layer, is easy to puncture by some sundries on site, is easy to bulge and foam in a high-humidity environment, and is more and more favored along with the implementation of new waterproof standards.
From the perspective of waterproof construction, many domestic building foundation waterproof materials mainly comprise asphalt coiled materials and polymer coiled materials, the construction process is complex, and the continuous development of a waterproof coating capable of being tested in a complex environment is imperative.
Disclosure of Invention
The invention aims to solve the problems of low stripping strength of a base layer, puncture resistance and film swelling in a high-temperature and high-humidity environment of the existing waterproof coating, and provides a preparation method of the waterproof coating, namely a preparation method of super-adhesive puncture-resistant polyurethane waterproof coating, which has high stripping strength of the base layer and is puncture-resistant and film-swelling-free in the high-temperature and high-humidity environment.
In order to achieve the purpose of the invention, the technical scheme of the invention is as follows:
a preparation method of an ultra-adhesion and puncture-resistant polyurethane waterproof coating is characterized by comprising the following steps of:
the composition comprises the following components in parts by weight:
10-20 parts of polytetrahydrofuran polyol,
15-25 parts of castor oil polyether polyol,
10-20 parts of aliphatic isocyanate,
0.1 to 0.8 part of targeted catalyst,
2-7 parts of modified silane coupling agent,
15-30 parts of nano silica fume powder,
2-10 parts of hydrophobic nanometer fumed silica,
5-15 parts of natural plant ester plasticizer,
0.5-3 parts of antioxidant;
the puncture-resistant polyurethane waterproof paint is prepared by adopting a one-pot stepped preparation process, and the specific preparation process is as follows:
s1, firstly, pumping polytetrahydrofuran polyol, castor oil polyether polyol, natural plant ester plasticizer, nano silica fume powder, hydrophobic nano fumed silica and antioxidant into a reaction kettle, heating to 100-120 ℃, and keeping the reaction kettle under vacuum of-0.09-0.1 MPa for continuous stirring for 3 hours;
s2, cooling to 70 ℃, adding aliphatic isocyanate, heating to 85-95 ℃ under the protection of nitrogen, and continuously stirring for reacting for 3 hours;
s3, then cooling to 75 ℃, dropwise adding a modified silane coupling agent, and keeping the temperature of 75 ℃ for continuous stirring reaction for 1 hour;
s4, finally cooling to below 60 ℃, adding a targeting catalyst, stirring and reacting for 1 hour, and discharging to prepare the super-adhesive puncture-resistant polyurethane waterproof coating.
In one embodiment, the castor oil polyol is castor oil and an aliphatic derived special polyol having a functionality of 2 to 2.2.
In one embodiment, the targeting catalyst is one or two components with different proportions, such as fatty amine+carboxyl bismuth, alicyclic amine+carboxyl bismuth, aromatic amine+carboxyl bismuth, alcohol amine+carboxyl bismuth, ammonium salt compound+carboxyl bismuth, and the like.
In one embodiment, the modified silane coupling agent is a coupling agent that KH550 modifies KH 560.
In one embodiment, the aliphatic isocyanate is one or a mixture of two of hexamethylene diisocyanate and isophorone diisocyanate according to different proportions.
The beneficial effects of the invention are as follows: the waterproof coating prepared by the preparation method of the waterproof coating has the advantages of high peel strength of a base layer, puncture resistance and no bulge of a coating film in a high-temperature and high-humidity environment.
And has the following outstanding characteristics:
(1) The castor oil polyether polyol is selected, so that the unit material is characterized in that the stripping performance of the polyurethane waterproof coating to the base layer can be greatly enhanced after the unit material participates in the reaction in the system;
(2) The targeting catalyst has the targeting characteristic of not catalyzing the reaction of micro-moisture in air and-NCO, and a plurality of latent curing agents are not needed to be added to eliminate bubbles, so that the economy of materials is improved, the preparation process is more convenient, the adverse phenomena of bubbles, bulges and the like of a coating in a high-humidity environment are effectively avoided by adding the targeting catalyst, and the waterproof coating is more compact and has strong adhesive force;
(3) The modified silane coupling agent is a coupling agent which carries out chemical modification on KH560 through KH550, reduces the activity of functional groups on a molecular main chain through the change of a chemical structure, participates in a reaction in a polyurethane system after being added, and can not only endow a material with good weather resistance and adhesive force, but also relatively promote the curing of a coating in the film-forming curing process;
(4) By adding the natural plant ester plasticizer, the natural plant ester molecules are inserted into the resin molecular chains, on one hand, the polar ester groups of the plant ester and the polar groups of the resin are mutually well mutually soluble and are not mutually repelled, so that the action force between the macromolecules of the resin is weakened, the plasticity is increased, the material is endowed with better flexibility, the waterproof coating can resist severe cold at the temperature of minus 57 ℃, the natural grease does not contain harmful metal and o-benzene substances, the compatibility with the resin is good, the plasticizing effect is excellent, the flame retardant and the electric insulation effect of the product is excellent, and the flame retardant and the electric insulation effect of the product are realized. Replaces some common plasticizers at present, such as DOP, DBP, DOTP, DIDP, chlorinated paraffin and the like.
Detailed Description
For ease of understanding, the invention is further described below in connection with examples;
the raw materials used are as follows:
polytetrahydrofuran polyol, the molecular structure of which consists of tetrahydrofuran ring and polyol containing hydroxyl group, is commercially available;
castor oil polyether polyol, which is a polymer obtained by the condensation reaction of ricinoleic acid and ethylene glycol. The polyurethane foam has good solubility and lower viscosity, so that the polyurethane foam can be widely applied to polyurethane soft foam and is commercially available;
aliphatic isocyanates, commercially available;
the natural plant ester plasticizer is a green nontoxic environment-friendly plasticizer which is produced by taking imported high-quality grease as a raw material and performing a series of chemical reactions, and the raw material of the plant ester plasticizer product is derived from the natural grease and does not contain harmful metals and o-benzene substances, so that the plant ester plasticizer product is commercially available;
nano silica fume powder, which is a nano powder material produced by high-temperature carbonization reaction of calcium limestone and silicon dioxide, and is commercially available;
hydrophobic nano fumed silica, which is typically a post-treated product. Different types of gas phase method or precipitation method silicon dioxide can be selected as raw materials, and the silicon hydroxyl group reacts with a proper compound; this product is hydrophobic due to the surface attachment of non-hydrolytic methyl groups. Unlike the original hydrophilic silica, the hydrophobic fumed silica is not wettable by water. Although the hydrophobic fumed silica has a density greater than that of water, they can float on the water surface. After hydrophobization, the amount of absorbed moisture is greatly reduced compared with the original hydrophilic fumed silica.
Antioxidants, for example, the coating antioxidant 168 may be used, or phenolic antioxidants such as antioxidants 1010 and 1076 may be used in combination, and these antioxidants are commercially available;
a modified silane coupling agent; commercially available coupling agents are used here, preferably KH550 modified KH 560;
targeting the catalyst; is one or two components with different proportions of fatty amine+carboxyl bismuth, alicyclic amine+carboxyl bismuth, aromatic amine+carboxyl bismuth, alcohol amine+carboxyl bismuth, ammonium salt compound+carboxyl bismuth and the like.
The various raw material components selected are the following components (mass, kg):
the following production process is adopted:
s1, firstly, pumping polytetrahydrofuran polyol, castor oil polyether polyol, natural plant ester plasticizer, nano silica fume powder, hydrophobic nano fumed silica and antioxidant into a reaction kettle, heating to 100-120 ℃, and keeping the reaction kettle under vacuum of-0.09-0.1 MPa for continuous stirring for 3 hours;
s2, cooling to 70 ℃, adding aliphatic isocyanate, heating to 85-95 ℃ under the protection of nitrogen, and continuously stirring for reacting for 3 hours;
s3, then cooling to 75 ℃, dropwise adding a modified silane coupling agent, and keeping the temperature of 75 ℃ for continuous stirring reaction for 1 hour;
s4, finally cooling to below 60 ℃, adding a targeting catalyst, stirring and reacting for 1 hour, and discharging to prepare the super-adhesive puncture-resistant polyurethane waterproof coating.
And respectively obtaining a first waterproof coating, a second waterproof coating, a third waterproof coating and a fourth waterproof coating.
The following table is a table of various index conditions for the above various waterproof coatings as compared to various existing waterproof materials;
in the above examples, it was confirmed that 10 to 20 parts of polytetrahydrofuran polyol, 15 to 25 parts of castor oil polyether polyol, 10 to 20 parts of aliphatic isocyanate, 0.1 to 0.8 part of targeting catalyst, 2 to 7 parts of modified silane coupling agent, 15 to 30 parts of nano silica fume powder, 2 to 10 parts of hydrophobic nano fumed silica, 5 to 15 parts of natural plant ester plasticizer and 0.5 to 3 parts of antioxidant were used; the waterproof coating which can be obtained according to the production process has the advantages of high base layer peeling strength, puncture resistance and no bulge of a coating film under the high-temperature and high-humidity environment;
and proved to be 15 parts of polytetrahydrofuran polyol, 20 parts of castor oil polyether polyol, 15 parts of aliphatic isocyanate, 0.65 part of targeting catalyst, 5 parts of modified silane coupling agent, 22 parts of nano silica fume powder, 5.5 parts of hydrophobic nano fumed silica, 10 parts of natural plant ester plasticizer and 1.7 parts of antioxidant; the waterproof coating obtained by the production process has more excellent properties in breaking elongation performance, concrete peeling strength, puncture resistance and tearing strength.
In one embodiment, embodiment 1A.
Repeating the production process, wherein the castor oil polyol is castor oil and special polyol with the functionality of 2-2.2 obtained by aliphatic derivatization, and obtaining the fifth waterproof coating.
In one embodiment, embodiment 2A.
Repeating the production process, wherein the targeting catalyst is one or two components of aliphatic amine, carboxyl bismuth, alicyclic amine, carboxyl bismuth, aromatic amine, carboxyl bismuth, alcohol amine, carboxyl bismuth, ammonium salt compound, carboxyl bismuth and the like in different proportions, so as to obtain the sixth waterproof coating.
In one embodiment, embodiment 3A.
Repeating the production process, wherein the aliphatic isocyanate is one or a mixture of two of hexamethylene diisocyanate and isophorone diisocyanate according to different proportions, and obtaining the seventh waterproof coating.
The following table is a table of various index cases of the waterproof coating performance;
in conclusion, in the case of the above-described raw material replacement, that is, in the case of using the replacement raw materials in the above-described examples 1A, 2A, 3A, the waterproof coating material obtained in the present invention has more excellent properties.
In some embodiments, for example; the castor oil polyol used is other castor oil polyol than the specific polyol of functionality of 2 to 2.2 in the present invention, and the above-described effect cannot be obtained.
In some embodiments, for example; the target catalyst is other catalysts, but the invention is not one or two components with different proportions in fatty amine+carboxyl bismuth, alicyclic amine+carboxyl bismuth, aromatic amine+carboxyl bismuth, alcohol amine+carboxyl bismuth, ammonium salt compound+carboxyl bismuth, and the like, so that the performance of the produced waterproof coating cannot obtain the effect of the invention.
In some embodiments, for example; the aliphatic isocyanate is other aliphatic isocyanate, but not one or a mixture of two of hexamethylene diisocyanate and isophorone diisocyanate according to different proportions in the invention, so that the produced waterproof coating has poor performance.
In conclusion, in the case of the above-described raw material substitution, the waterproof coating material obtained by the present invention has more excellent properties.
In one embodiment, embodiment 4A.
The weight portions of the used targeting catalyst are that alicyclic amine, aromatic amine, alcohol amine, ammonium salt compound and bismuth carboxylate=2:2:3:3:2:6, namely the targeting catalyst contains alicyclic amine, aromatic amine, alcohol amine, ammonium salt compound and bismuth carboxylate, and the produced waterproof coating has the advantage of stronger peeling resistance.
In one embodiment, embodiment 5A.
The mass parts of the used targeting catalyst are fatty amine: alicyclic amines: aromatic amines: alcohol amine: ammonium salt compound: bismuth carboxylate=2:2:3:3:2:10, namely the targeting catalyst contains alicyclic amine, aromatic amine, alcohol amine, ammonium salt compound and bismuth carboxylate, the produced waterproof coating has the advantages of stronger puncture resistance and tear strength.

Claims (6)

1. A preparation method of an ultra-adhesion and puncture-resistant polyurethane waterproof coating is characterized by comprising the following steps of:
the raw materials used comprise the following components in parts by weight:
10-20 parts of polytetrahydrofuran polyol,
15-25 parts of castor oil polyether polyol,
10-20 parts of aliphatic isocyanate,
0.1 to 0.8 part of targeted catalyst,
2-7 parts of modified silane coupling agent,
15-30 parts of nano silica fume powder,
2-10 parts of hydrophobic nanometer fumed silica,
5-15 parts of natural plant ester plasticizer,
0.5-3 parts of antioxidant;
the puncture-resistant polyurethane waterproof paint is prepared by adopting a one-pot stepped preparation process, and the specific preparation process is as follows:
s1, firstly, pumping polytetrahydrofuran polyol, castor oil polyether polyol, natural plant ester plasticizer, nano silica fume powder, hydrophobic nano fumed silica and antioxidant into a reaction kettle, heating to 100-120 ℃, and keeping the reaction kettle under vacuum of-0.09-0.1 MPa for continuous stirring for 3 hours;
s2, cooling to 70 ℃, adding aliphatic isocyanate, heating to 85-95 ℃ under the protection of nitrogen, and continuously stirring for reaction for 3 hours;
s3, then cooling to 75 ℃, dropwise adding a modified silane coupling agent, and keeping the temperature of 75 ℃ for continuous stirring reaction for 1 hour;
s4, finally cooling to below 60 ℃, adding a targeting catalyst, stirring and reacting for 1 hour, and discharging to prepare the super-adhesive puncture-resistant polyurethane waterproof coating.
2. The method for preparing the ultra-adhesive and puncture-resistant polyurethane waterproof paint according to claim 1, which is characterized in that: the castor oil polyol is castor oil and aliphatic derivative special polyol with the functionality of 2-2.2.
3. The method for preparing the ultra-adhesive and puncture-resistant polyurethane waterproof paint according to claim 1, which is characterized in that: the targeted catalyst is one or two components with different proportions, such as fatty amine+carboxyl bismuth, alicyclic amine+carboxyl bismuth, aromatic amine+carboxyl bismuth, alcohol amine+carboxyl bismuth, ammonium salt compound+carboxyl bismuth, and the like.
4. The method for preparing the ultra-adhesive and puncture-resistant polyurethane waterproof paint according to claim 1, which is characterized in that: the modified silane coupling agent is KH550 modified KH560 coupling agent.
5. The method for preparing the ultra-adhesive and puncture-resistant polyurethane waterproof paint according to claim 1, which is characterized in that: the aliphatic isocyanate is one or a mixture of two of hexamethylene diisocyanate and isophorone diisocyanate according to different proportions.
6. The method for preparing the ultra-adhesive and puncture-resistant polyurethane waterproof paint according to claim 1, which is characterized in that: the raw materials used comprise the following components in parts by weight:
15 parts of polytetrahydrofuran polyol,
20 parts of castor oil polyether polyol,
15 parts of aliphatic isocyanate,
0.65 part of targeted catalyst,
5 parts of modified silane coupling agent,
22 parts of nano silica fume powder,
5.5 parts of hydrophobic nanometer fumed silica,
10 parts of natural plant ester plasticizer,
1.7 parts of antioxidant.
CN202311597627.5A 2023-11-28 2023-11-28 Preparation method of super-adhesion and puncture-resistant polyurethane waterproof paint Pending CN117844362A (en)

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CN202311597627.5A CN117844362A (en) 2023-11-28 2023-11-28 Preparation method of super-adhesion and puncture-resistant polyurethane waterproof paint

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Application Number Priority Date Filing Date Title
CN202311597627.5A CN117844362A (en) 2023-11-28 2023-11-28 Preparation method of super-adhesion and puncture-resistant polyurethane waterproof paint

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CN117844362A true CN117844362A (en) 2024-04-09

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