Background technology
Polyurethane elastomer can be used as water-proof material; Have multiple good performances such as wear-resisting, oil resistant, acid and alkali-resistance, hydrolysis and pharmaceutical chemicals and boundary of works area be wide; Get into China water-proof material market in the seventies in last century, be widely used in roofing, underground works and kitchen and toilet, also be widely used in heavy construction field such as heavily loaded road and bridge, high speed railway track L.C. etc.; Having obtained the excellent waterproof effect, is one of water-proof material product of the present emphasis popularization of China.
Polyurethane waterproof material is called polyurethane water-proof paint or polyurethane film-coated water-proof material again, is a kind of chemical reaction type coating, according to composition of filming and curing mechanism, is divided into two kinds of forms of single component and polycomponent, how to use with the two-pack form.Bicomponent polyurethane coating generally is made up of isocyanate prepolymer and hydroxy-containing resin two portions.
Polyurethane water-proof paint all is a curing molding under the normal temperature generally, and elastomeric mechanical property receives the influence of catalyzer very big after the moulding.At present; The catalyzer that the domestic production polyurethane water-proof paint is selected for use all is the organic tin catalyzer; Disclose a kind of bicomponent high-strength degree polyurethane water-proof paint like CN101100582A, CN101113286A discloses a kind of polyurethane water-proof paint that does not contain coal tar and toluene solvant, and CN101113288 A discloses the working method of polyurethane water-proof paint; The catalyzer that uses in these materials all is dibutyl tin laurate or stannous octoate; The toxicity of such catalyzer is bigger, is unfavorable for environmental protection, and production and workmen's health is brought very big harm.
Summary of the invention
The technical problem that the present invention will solve provides a kind of environment protection type polyurethane elastomer water-proof material, overcomes the harm of using above-mentioned catalyzer that human body is brought.
Another technical problem that the present invention will solve provides a kind of method for preparing this polyurethane elastomer waterproof material.
Polyurethane waterproof material of the present invention is made up of A, B two-pack.By weight percentage, the A component is that isocyano (NCO) content is 4%~15% isocyanate prepolymer; The B component is that 2~3 molecular weight are that 1000~5000 polyether glycol, 0.6%~1.2% organic bismuth catalyst, 20%~27.5% polyamine, 0~1.3% oxidation inhibitor and 12.5%~71.9% softening agent are formed by 0~65% functionality.A, B component are mixed self-vulcanizing gained material mechanical performance: tensile strength 15~35MPa, tear strength 44~62N/mm, elongation at break 405%~840%, hardness (Shao Shi) 75A~90A by weight 100/60~81.
The A component can by tolylene diisocyanate (TDI) and polyether glycol and the small molecules glycol is synthetic makes.Wherein polyether glycol is selected from that functionality is 2~3, molecular weight is in 1000~5000 the polyoxytrimethylene ether one or more; The small molecules glycol is 1, one or more in 4-butyleneglycol (BDO), TriMethylolPropane(TMP) (TMP), dipropylene glycol (DPG), the glycol ether (DEG).
A component compound method is: the polyether glycol and the small molecules glycol of metering are added in the reaction kettle; Be heated to 100~110 ℃, behind the 2~3h that dewaters under the vacuum, will expect temperature drop to 40~60 ℃; The TDI that slowly adds metering; Behind reinforced the end, under nitrogen protection,, be cooled to normal temperature in 80~100 ℃ of reaction 2~3h.
Polyether glycol comprises that molecular weight is one or more in 1000~5000 the polyoxytrimethylene ether glycol in the B component; Organic bismuth catalyst can be the various organic acid salts of bismuth, mainly provides metals ion, and organic acid is not had special qualification, like in isocaprylic acid bismuth, naphthenic acid bismuth, the quinane acid bismuth one or more; Polyamine comprises 3,3 two chloro-, 4,4 diaminodiphenyl-methanes (MOCA), 3; 5-diformazan sulfenyl-2,4-tolylene diamine, 3,5-diformazan sulfenyl-2; 6-tolylene diamine (E-300), 2,4-diamino--5-sulfydryl toluene (TX-1), 2,4-diamino--3; 5-diformazan sulfenyl chlorobenzene (TX-2), 2, one or more in 4-diamino--3-methylthio group-5-propyltoluene (TX-3) etc.; Oxidation inhibitor preferred four [β-(3,5 di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol ester (1010) or 2, one or both in the 6-toluene di-tert-butyl phenol (BHT); Softening agent comprises DOP, dimethyoxethyl ph-, diethyl phthalate, 2,2,4-trimethylammonium-1, one or more in the 3-pentanediol diisobutyrate (TXIB).
The preparation method of B component is that oxidation inhibitor, catalyzer, softening agent etc. stir and promptly get with polyether Glycols, polyamine chainextender.Polyether Glycols need be heated to 100~110 ℃ before adding, and the 2~3h that dewaters under the vacuum carries out preparatory processed.
Polyurethane elastomer waterproof material of the present invention can add some solid packings such as coal ash, lime carbonate, talcum powder etc. to reduce cost in when construction in material; Amount of filler can account for 10~50% weight parts; The tensile strength of material can satisfy the requirement of GB GB/T19250-2003 " polyurethane water-proof paint " still greater than 6Mpa.
Beneficial effect of the present invention has been to adopt nontoxic organo-bismuth class catalyzer to replace deleterious organic tin catalyzer, to producing and workmen safer, helps environmental protection.Simultaneously, such catalyzer can make the mechanical property of polyurethane elastomer improve fast at normal temperatures, can guarantee job schedule and specification of quality.
Another characteristic of the present invention is that constructional method is flexible, adds behind the filler product and still can show characteristics such as HS, hydrolysis, ageing-resistant, long service life.
The prepared polyurethane waterproof material of the present invention has excellent wear-resisting, oil resistant, acid and alkali-resistance, hydrolysis and pharmaceutical chemicals performance, and boundary of works area is extensive, can be used for fields such as roofing, underground works and toilet, heavily loaded road and bridge waterproof.
Embodiment
Below in conjunction with embodiment the present invention is further specified, be not limited to the present invention.
Embodiment 1
A component: be in 1000 64 parts of the polyoxypropyleneglycols and 6.5 parts of adding reaction kettles of dipropylene glycol (DPG) with molecular weight; Be warmed up to 100~110 ℃, cool to 50 ℃ behind the vacuum hydro-extraction 3h, add 29.5 parts of TDI; Between 80~100 ℃, be incubated 2h, obtain NCO content and be 12% performed polymer.
The B component: with 52 parts of molecular weight is that 2000 polyoxypropyleneglycol adds in the reaction kettle, behind 100~110 ℃ of vacuum hydro-extraction 3h, adds 3; 3 '-two chloro-4,4 '-10 parts of ditans (MOCA), treat that it has melted the back fully and has added 2; 4-diamino--3,6 parts of 5-diformazan sulfenyl chlorobenzenes (TX-2), softening agent 2; 2,4-trimethylammonium-1,10 parts of 3-pentanediol diisobutyrates (TXIB); 1 part of antioxidant 1010 (four [β-(3,5 di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol ester), catalyst rings alkanoic acid bismuth stirs for 0.9 part and processes.The AB component is the casting and constructing of A/B=100/81 mixing by weight proportion at normal temperatures.The AB component is the casting and constructing of A/B=100/81 mixing by weight proportion at normal temperatures.
7 days main physicalies of material cured are following:
Tensile strength 35.0MPa
Elongation at break 565%
Tear strength 61.4N/mm
Hardness (Shao Shi) 80A
Embodiment 2
The preparation of A, B component is with embodiment 1.The AB component when mixing cast according to A/B/ coal ash=100/81/120 mixed.7 days physical properties of this material cured can be as follows:
Tensile strength 9.1MPa
Elongation 405%
Tear strength 50.7N/mm
Hardness (Shao Shi) 90A
Embodiment 3
With molecular weight is that 1000 polyoxypropyleneglycol is 50 parts of 2000 polyoxypropyleneglycols with molecular weight for 50 parts; In 8 parts of adding reaction kettles of glycol ether (DEG), be warmed up to 100~110 ℃, cool to 50 ℃ behind the dehydration 3h under the vacuum; Add 28 parts of tolylene diisocyanates; Reaction is 2 hours between 80~100 ℃, obtains NCO content and be 4.5% performed polymer, and this is the A component.The B component is with 3,5-diformazan sulfenyl-2, and 13 parts of 4-tolylene diamine chainextenders, 3,5-diformazan sulfenyl-2,10 parts of 6-tolylene diamines, 60 parts of plasticizer phthalic acid dioctyl esters, stirring after 0.5 part of priority of catalyzer isocaprylic acid bismuth adds in the reaction kettle obtains.With the A/B=100/60 mixed, construction does not have the foaming phenomenon on moist basal plane at normal temperatures.
7 days physical properties of this material cured can be as follows:
Tensile strength 15.1MPa
Elongation 840%
Tear strength 44.5N/mm
Hardness (Shao Shi) 75A