CN117841476A - Thermal fabric structure, thermal product with thermal fabric structure and preparation method of thermal product - Google Patents

Thermal fabric structure, thermal product with thermal fabric structure and preparation method of thermal product Download PDF

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Publication number
CN117841476A
CN117841476A CN202410155343.9A CN202410155343A CN117841476A CN 117841476 A CN117841476 A CN 117841476A CN 202410155343 A CN202410155343 A CN 202410155343A CN 117841476 A CN117841476 A CN 117841476A
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China
Prior art keywords
fabric layer
fabric
thermal
folding
edge
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Pending
Application number
CN202410155343.9A
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Chinese (zh)
Inventor
蒋加红
杨阳
李辉
张允邦
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361 Degrees China Co Ltd
361 Degrees Fujian Sports Goods Co Ltd
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361 Degrees China Co Ltd
361 Degrees Fujian Sports Goods Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by 361 Degrees China Co Ltd, 361 Degrees Fujian Sports Goods Co Ltd filed Critical 361 Degrees China Co Ltd
Priority to CN202410155343.9A priority Critical patent/CN117841476A/en
Publication of CN117841476A publication Critical patent/CN117841476A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a thermal fabric structure, a thermal product with the thermal fabric structure and a preparation method thereof, wherein a partition belt is arranged between a first fabric layer and a second fabric layer, so that a filling cavity enclosed by the first fabric layer and the second fabric layer is more three-dimensional compared with a filling cavity of a quilting structure in the prior art, a hollow area or a thin velvet area at a quilting position is eliminated, heat is prevented from being quickly dissipated outwards through the area, meanwhile, the filling quantity of the filling cavity is increased, more thermal fillers can be filled, and the thermal property of the product is further improved; in addition, the partition belt and the first fabric layer and/or the second fabric layer are/is arranged to be of a one-piece fabric structure, and the partition belt is formed by folding the one-piece fabric structure, so that the fabric can be used to the maximum degree due to material manufacturing, multiple complex fabrics or other materials are not needed to be spliced, the complex materials are removed, cutting is reduced, and the processing simplicity is greatly improved; but also can maintain high integral uniformity and improve aesthetic feeling.

Description

Thermal fabric structure, thermal product with thermal fabric structure and preparation method of thermal product
Technical Field
The invention belongs to the field of clothing preparation, and particularly relates to a thermal fabric structure, a thermal product with the thermal fabric structure and a preparation method of the thermal product.
Background
Quilting structures are currently the most common type of thermal garment structures that integrate aesthetics and utility by sewing the top and bottom layers of the garment with threads at predetermined quilting lines, both securing the top and bottom layers together, preventing thermal padding (e.g., down, cotton fibers, etc.) within each quilting panel from channeling each other, and forming various panels or lines on the top layer by the stitching lines.
The existing down jacket suture mainly comprises two methods, namely, a thread is turned around the liner, the down is quilted after being uniformly filled in the liner, and the other one is quilted first and then the down is filled in the quilting structure produced by the two methods, but the quilting structure produced by the two methods has narrow inner space in the nearby area of the suture, the down is difficult to stay, a hollowed-out or thin down area (refer to an area A shown in fig. 1) is formed, the heat of a human body is very easy to diffuse outwards from the hollowed-out area or the thin down area, and the warm-keeping effect of the garment is seriously affected, so that the quilting structure needs to be further improved.
Disclosure of Invention
The invention aims to provide a warm-keeping fabric structure, a warm-keeping product with the same and a preparation method thereof, so as to overcome the defects in the prior art.
To achieve the purpose, the invention adopts the following technical scheme:
a thermal fabric structure, comprising:
a first facestock layer;
a second fabric layer arranged on the inner side or the outer side of the first fabric layer,
one or more partition belts are connected between the first fabric layer and the second fabric layer, the partition belts and the second fabric layer and/or the first fabric layer are of a one-piece fabric structure, and the first fabric layer, the second fabric layer and the partition belts are connected in a surrounding mode to form a filling cavity capable of being filled with thermal fillers.
Further, the filling cavity is filled with movable thermal insulation filler.
Further, the thermal insulation filler comprises one or more of down, silk, wool, chemical fiber and foaming particles.
Further, the partition belt is formed by folding the one-piece fabric structure, the partition belt comprises a folding edge and a first folding sheet and a second folding sheet which are overlapped along the folding edge, the folding edge is connected with the first fabric layer, one end, away from the folding edge, of the first folding sheet is connected with one end, away from the folding edge, of the second folding sheet to form a connecting end, and the connecting end is integrally connected with the second fabric layer.
Further, the folded edge is bonded or sewn to the first facestock layer.
Further, an end of the first folded sheet away from the folded edge and an end of the second folded sheet away from the folded edge are bonded or sewn.
Further, the folding edge is sewn with the first fabric layer to form a first connecting seam, one end, away from the folding edge, of the first folding sheet and one end, away from the folding edge, of the second folding sheet are sewn to form a second connecting seam, and the first connecting seam and the second connecting seam penetrate through the first fabric layer and the second fabric layer respectively.
Further, the width of the partition strip is 1.0-2.5cm.
Further, the width of the partition strip is 1.0-1.5cm.
The invention also provides a thermal insulation product which has the thermal insulation fabric structure, wherein the thermal insulation product is a garment, a quilt, a pillow, a cushion or a sleeping bag, and the filling cavity is filled with thermal insulation filler.
The invention also provides a preparation method of the thermal fabric structure, which comprises the following steps:
s1, selecting a whole piece of fabric, and bending or folding to form a first fabric layer and a second fabric layer positioned on the inner side or the outer side of the first fabric layer; or selecting two pieces of fabric as a first fabric layer and a second fabric layer positioned on the inner side or the outer side of the first fabric layer respectively;
s2, folding at a preset position of the second fabric layer according to a preset width to form a partition belt, wherein the partition belt comprises a folding edge, and a first folding sheet and a second folding sheet which are overlapped along the folding edge;
s3, connecting one end of the first folding sheet far away from the folding edge with one end of the second folding sheet far away from the folding edge to form a connecting end, wherein the connecting end is integrally connected with the second fabric layer;
s4, connecting the folding edge with the first fabric layer;
s5, surrounding the partition belt, the first fabric layer and the second fabric layer to form a filling cavity capable of being filled with the thermal insulation filler.
Further, in step S3, a second connecting seam is formed by stitching one end of the first folded sheet away from the folded edge and one end of the second folded sheet away from the folded edge, in step S4, the folded edge and the first fabric layer are stitched to form a first connecting seam, and the first connecting seam and the second connecting seam respectively penetrate through the first fabric layer and the second fabric layer.
The beneficial effects of the invention at least comprise the following:
1. according to the invention, the partition belt is arranged between the first fabric layer and the second fabric layer of the thermal insulation product, so that a filling cavity enclosed by the first fabric layer and the second fabric layer is more stereoscopic than a filling cavity of a quilting structure in the prior art, a hollowed-out area or a velvet area at a quilting position is eliminated, heat is prevented from being quickly dissipated outwards through the area, meanwhile, the filling quantity of the filling cavity is increased, more thermal insulation filler can be filled, and the thermal insulation property of the product can be further improved;
2. in the thermal insulation product provided by the invention, the partition belt and the first fabric layer and/or the second fabric layer are/is arranged into a one-piece fabric structure, and the partition belt is formed by folding the one-piece fabric structure. The fabric can be used to the maximum degree due to the fact that the fabric is made of materials, multiple complex cloths or other materials are not needed to be spliced, the complexity is removed, cutting is reduced, and the processing simplicity is greatly improved; but also can maintain high integral uniformity and improve aesthetic feeling.
Drawings
Fig. 1: quilted structure schematics provided in the prior art;
fig. 2: schematic diagrams of warm-keeping fabric structures are provided in an embodiment of the present invention;
fig. 3: the second fabric layer schematic diagram of the thermal fabric structure provided by the embodiment of the invention;
fig. 4: in the preparation method of the thermal fabric provided by the embodiment of the invention, in the step S1, a whole piece of fabric is bent to form a schematic diagram of a first fabric layer and a second fabric layer;
fig. 5: in the preparation method of the thermal fabric provided by the embodiment of the invention, the schematic diagram of the partition belt is formed by folding in the step S2;
fig. 6: in the preparation method of the thermal fabric provided by the embodiment of the invention, in the step S4, the folding edge is connected with the first fabric layer;
fig. 7: the invention provides a comparison chart of the flattening effect of a warm-keeping fabric product (down jacket) and a traditional quilting type down jacket;
fig. 8: the invention provides a thermal fabric product (down jacket) and a traditional quilting type down jacket surface thermodynamic distribution experiment comparison chart.
The marks in the drawings are:
10. a first material layer, a second material layer and a third material layer,
20. a second material layer, which is arranged on the first material layer,
30. a partition tape 301, a folded edge 302, a first folded sheet 303, a second folded sheet 304, and a connecting end;
40. filling the cavity.
Detailed Description
In the prior art, the inside space of the nearby area of the quilting structure seam line of the down jacket is narrow, the down can not stay, a hollowed-out or thin down area is formed, the heat of a human body is very easy to diffuse outwards from the hollowed-out area or the thin down area, and the thermal insulation effect of the garment is seriously affected.
The invention is therefore proposed with new technical solutions, which are further described below with reference to the accompanying drawings and specific examples.
What is not described in detail in this specification is prior art known to those skilled in the art. In the description of the present invention, it should be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," etc. indicate or refer to the orientation or positional relationship shown in the drawings, merely for convenience of description and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the invention. Furthermore, the terms "first," "second," "third," and the like are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance.
The invention provides a thermal fabric structure, which is shown by referring to fig. 2, and comprises a first fabric layer 10 and a second fabric layer 20, wherein the second fabric layer 20 is arranged on the inner side or the outer side of the first fabric layer 10, one or more partition strips 30 are further connected between the first fabric layer 10 and the second fabric layer 20, and the first fabric layer 10, the second fabric layer 20 and the partition strips 30 are surrounded to form a filling cavity 40 capable of being filled with thermal filler. The partition belt 30 is arranged between the first fabric layer 10 and the second fabric layer 20, so that the filling cavity 40 enclosed by the first fabric layer 10 and the second fabric layer 20 is more three-dimensional compared with the filling cavity (shown by referring to fig. 1) of a quilting structure in the prior art, the hollow area or the thin velvet area at the quilting position is eliminated, heat is prevented from being quickly dissipated outwards through the area, meanwhile, the filling quantity of the filling cavity is increased, more thermal insulation filler can be filled, and the thermal insulation property of the fabric structure can be further improved. The partition strip 30 may further be provided to be flexible so as to be capable of being connected to the first and/or second facer layers 10, 20 at variable angles, and to be correspondingly inclined in response to movement or activity of the first and/or second facer layers 10, 20, maintaining the flatness and comfort of the fabric structure. The partition tape 30 and the second fabric layer 20 and/or the first fabric layer 10 are/is a one-piece fabric structure, which means that all structures are integrally formed by one piece of fabric, and are opposite to another mode of cutting the same kind or various kinds of fabrics/materials to make various pieces of parts in advance and then splicing the pieces of parts. The partition belt 30 and the second fabric layer 20 and/or the first fabric layer 10 are/is arranged to be of a one-piece fabric structure, so that the fabric can be used to the maximum degree due to the material manufacturing, and various complex fabrics or other materials are not needed to be spliced, so that the complexity is removed, and the cutting is reduced; but also can maintain high integral uniformity and improve aesthetic feeling. Specifically, referring to fig. 5, the partition tape 30 is formed by folding the one-piece fabric over a portion of a predetermined area (above it). Thus, the folding partition tape 30 can be formed by a simple stacking operation, and is simple, convenient and easy to operate. Referring to fig. 2, the filling chamber 40 may be further filled with a movable thermal insulation filler. The thermal insulation filler comprises one or more of down, silk, wool, chemical fiber and foaming particles, is filled in the filling cavity 40 and can move in the filling cavity 40, gaps among the filling fillers are provided with a certain amount of air, and due to small gaps, air convection between the filling fillers is poor, so that cold air outside cannot easily reach the inside, and hot air inside cannot easily reach the outside. So that the temperature is maintained. The heat preservation principle of the existing heat preservation products such as down jackets and the like is adopted.
In one embodiment, as described with reference to fig. 3, the partition belt 30 and the second fabric layer 20 are of a one-piece fabric structure, and the second fabric layer 20 is disposed on the inner side of the first fabric layer 10, and in this case, the second fabric layer 20 is an inner layer, the first fabric layer 10 is a surface layer, and the partition belt 30 and the inner layer are of a one-piece fabric structure. In other embodiments, the partition belt 30 may be of a one-piece fabric construction with the facing layer, or the facing layer, the inner layer, and the partition belt may all be of a one-piece fabric construction.
Referring to fig. 2 and 6, the partition tape 30 includes a folded edge 301, and a first folded sheet 302 and a second folded sheet 303 overlapped along the folded edge 301, the folded edge 301 is connected to the first fabric layer 10, one end of the first folded sheet 302 away from the folded edge 301 and one end of the second folded sheet 302 away from the folded edge 301 are connected to form a connection end 304, the connection end 304 is integrally connected to the second fabric layer 20, and the connection end 304 is a common edge of the partition tape 30 and the second fabric layer 20. More specifically, the fold 301 is bonded or sewn to the first facestock layer 10. The end of the first folded sheet 302 remote from the folded edge 301 and the end of the second folded sheet 303 remote from the folded edge 301 are also bonded or sewn to form a connecting end 304 (as shown in fig. 3 and 5, the sides of the ends of the first folded sheet 302 and the second folded sheet 303 remote from the folded edge 301 are connected to form the connecting end 304). The bonding can realize the traceless wireless trace of the exposed surface of the fabric structure, so that the fabric structure has more integrity and is highly concise and uniform.
In a specific embodiment, the folded edge 301 is connected to the first fabric layer 10 by means of a seam, which seam forms a first connecting seam, and the end of the first folded sheet 302 remote from the folded edge 301 and the end of the second folded sheet 303 remote from the folded edge 301 are seam forming a second connecting seam, which first connecting seam and second connecting seam penetrate through the first fabric layer 10 and the second fabric layer 20, respectively. The seam is thus visible on both outer sides of the thermal fabric structure (the sides of the first and second panels 10, 20 facing away from each other), and the quilting visual effect is still visible on the outer sides, as shown in fig. 7.
The invention also provides a thermal insulation product with the thermal insulation fabric structure, wherein the thermal insulation product is a garment, a quilt, a pillow, a cushion or a sleeping bag, and the filling cavity is filled with thermal insulation filler. When the thermal insulation filler is not filled, the thermal insulation filler can also be in the outer cover structures such as a quilt cover, a pillowcase and the like.
In one embodiment, the thermal article is a thermal garment, and the width of the partition tape 30 is 1.0-2.5cm, the width direction being the direction from the first facer layer 10 to the second facer layer 20 or the second facer layer 20 to the first facer layer 10. Such a width facilitates the free tilting of the partition strip 30. Preferably, the width of the partition strip is 1.0-1.5cm, such as 1.0cm,1.2cm,1.25cm,1.3cm or 1.5cm, which is about one third to three-quarters, such as one third, one half, two thirds, three-quarters, etc., of the maximum lint-laden distance between the first and second facer layers 10, 20, so that a better stereoscopic relief is maintained while the hollow-out areas are eliminated. The thickness of the partition belt is preferably 0-3mm, so that the portability of the garment is maintained.
The preparation method of the warm fabric structure provided by the invention can comprise the following steps:
s1, selecting a whole piece of fabric, and bending or folding to form a first fabric layer 10 and a second fabric layer 20 (shown in reference to FIG. 4) positioned on the inner side or the outer side of the first fabric layer 10; alternatively, two pieces of fabric are selected as the first fabric layer 10 and the second fabric layer 20 located inside or outside the first fabric layer 10, respectively;
s2, folding the second fabric layer 20 at a preset position according to a preset width to form a partition belt 30, wherein the partition belt 30 comprises a folding edge 301, and a first folding sheet 302 and a second folding sheet 303 which are overlapped along the folding edge 301 (for the sake of more visual and obvious illustration, as shown in FIG. 5, the folding sections are shown in a state of being biased to be vertical, and in actual operation, the fabric is usually flexible, so that the fabric is in a stacked state);
s3, connecting the end of the first folded sheet 302 away from the folded edge 301 and the end of the second folded sheet 303 away from the folded edge 301 to form a connecting end 304, wherein the connecting end 304 is integrally connected with the second fabric layer 20 (refer to fig. 3);
specifically, in step S3, the end of the first folded sheet 302 away from the folded edge 301 and the end of the second folded sheet 303 away from the folded edge 301 are connected by adhesive or by sewing to form the connection end 304.
S4, connecting the folding edge 301 with the first fabric layer 10 (refer to FIG. 6);
specifically, in step S4, the connection may be performed by stitching or bonding. In a specific embodiment, in step S3, an end of the first folded sheet 302 away from the folded edge 301 and an end of the second folded sheet 303 away from the folded edge 301 are sewn to form a second connecting seam, and in step S4, the folded edge 301 is sewn to the first fabric layer 10 to form a first connecting seam, and the first connecting seam and the second connecting seam respectively penetrate through the first fabric layer 10 and the second fabric layer 20. According to the method, the warm fabric structure can be realized by only stacking one piece of fabric and sewing one end of the fabric with the other material layer, so that the warm fabric structure is simple and easy to operate, is simple and convenient to operate and saves time.
S5, enclosing the partition belt 30, the first fabric layer 10 and the second fabric layer 20 to form a filling cavity 40 which can be filled with thermal insulation filler.
On the basis of the steps, the preparation method can further comprise the following steps:
and S6, filling the filling cavity 40 with a thermal insulation filler, and sealing the filling cavity 40 by means of seam or gluing, hot pressing and the like after filling.
Fig. 7 illustrates a down jacket manufactured by the thermal fabric structure and method provided by the invention, wherein the left side is the down jacket manufactured by the thermal fabric structure and method provided by the invention, and the right side is the conventional quilting type down jacket.
Referring to fig. 8, by comparing the thermal test of the down jacket (new process is shown in the figure) provided by the present invention with the conventional quilted structure down jacket (old process is shown in the figure) mentioned in the background art, it was observed that the surface temperatures of the two garments gradually increased during the test. The temperatures at the armpit and zipper showed a significant change in both garments 10 minutes after the start of the test. At the needle-car position on the front of the garment, the temperature rise of the old art garment (the traditional quilting structure down jacket) begins to appear, while the new art garment (the warm-keeping fabric structure down jacket provided by the invention) shows relatively stability and no obvious change. As the test proceeds, the zipper and underarm temperatures of the new art garment continue to rise for 20 minutes, with some temperature change occurring in the abdomen and underarm needle bed areas. In contrast, older art garments have significantly warmed up the neckline, sleeves, and needle bed areas on the front of the garment 20 minutes after the start of the test. Overall, the new art garment exhibits better warmth retention throughout the test process from the thermodynamic distribution data. The thermal distribution diagram and the garment surface temperature data show that the novel process garment can better prevent heat conduction at the needle car position, thereby having better heat insulation effect and showing better heat insulation performance.
The above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art will understand that; the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (11)

1. A thermal fabric structure, characterized in that: comprising the following steps:
a first facestock layer;
a second fabric layer arranged on the inner side or the outer side of the first fabric layer,
one or more partition belts are connected between the first fabric layer and the second fabric layer, the partition belts and the second fabric layer and/or the first fabric layer are of a one-piece fabric structure, and the first fabric layer, the second fabric layer and the partition belts are connected in a surrounding mode to form a filling cavity capable of being filled with thermal fillers.
2. The thermal fabric structure of claim 1, wherein: the filling cavity is filled with movable thermal insulation filler.
3. The thermal fabric structure of claim 2, wherein: the thermal insulation filler comprises one or more of down, silk, wool, chemical fiber and foaming particles.
4. The thermal fabric structure of claim 1: the partition belt is formed by folding a piece of fabric structure, the partition belt comprises a folding edge and a first folding sheet and a second folding sheet which are overlapped along the folding edge, the folding edge is connected with the first fabric layer, one end of the first folding sheet, which is far away from the folding edge, is connected with one end of the second folding sheet, which is far away from the folding edge, to form a connecting end, and the connecting end is integrally connected with the second fabric layer.
5. The thermal fabric structure of claim 4, wherein: the folding edge is bonded or sewn with the first fabric layer; the first folding piece is far away from one end of the folding edge and the second folding piece is far away from one end of the folding edge to be bonded or sewn.
6. The thermal fabric structure of claim 5, wherein: the folding edge is sewn with the first fabric layer to form a first connecting seam, one end, far away from the folding edge, of the first folding sheet and one end, far away from the folding edge, of the second folding sheet are sewn to form a second connecting seam, and the first connecting seam and the second connecting seam penetrate through the first fabric layer and the second fabric layer respectively.
7. The thermal fabric structure of claim 1, wherein: the width of the partition belt is 1.0-2.5cm.
8. The thermal fabric structure of claim 8, wherein: the width of the partition belt is 1.0-1.5cm.
9. A thermal article characterized in that: a thermal fabric structure according to any one of claims 1 to 8, wherein the thermal article is a garment, a quilt, a pillow, a mat or a sleeping bag, and the filling cavity is filled with thermal padding.
10. A preparation method of a thermal fabric structure is characterized by comprising the following steps: the method comprises the following steps:
s1, selecting a whole piece of fabric, and bending or folding to form a first fabric layer and a second fabric layer positioned on the inner side or the outer side of the first fabric layer; or selecting two pieces of fabric as a first fabric layer and a second fabric layer positioned on the inner side or the outer side of the first fabric layer respectively;
s2, folding at a preset position of the second fabric layer according to a preset width to form a partition belt, wherein the partition belt comprises a folding edge, and a first folding sheet and a second folding sheet which are overlapped along the folding edge;
s3, connecting one end of the first folding sheet far away from the folding edge with one end of the second folding sheet far away from the folding edge to form a connecting end, wherein the connecting end is integrally connected with the second fabric layer;
s4, connecting the folding edge with the first fabric layer;
s5, surrounding the partition belt, the first fabric layer and the second fabric layer to form a filling cavity capable of being filled with the thermal insulation filler.
11. The method of making a thermal fabric structure of claim 10, wherein:
in step S3, the end of the first folded sheet away from the folded edge and the end of the second folded sheet away from the folded edge are sewn to form a second connecting seam, in step S4, the folded edge and the first fabric layer are sewn to form a first connecting seam, and the first connecting seam and the second connecting seam respectively penetrate through the first fabric layer and the second fabric layer.
CN202410155343.9A 2024-02-03 2024-02-03 Thermal fabric structure, thermal product with thermal fabric structure and preparation method of thermal product Pending CN117841476A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410155343.9A CN117841476A (en) 2024-02-03 2024-02-03 Thermal fabric structure, thermal product with thermal fabric structure and preparation method of thermal product

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410155343.9A CN117841476A (en) 2024-02-03 2024-02-03 Thermal fabric structure, thermal product with thermal fabric structure and preparation method of thermal product

Publications (1)

Publication Number Publication Date
CN117841476A true CN117841476A (en) 2024-04-09

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Application Number Title Priority Date Filing Date
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