CN117840409A - Auto parts production casting equipment - Google Patents

Auto parts production casting equipment Download PDF

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Publication number
CN117840409A
CN117840409A CN202410253706.2A CN202410253706A CN117840409A CN 117840409 A CN117840409 A CN 117840409A CN 202410253706 A CN202410253706 A CN 202410253706A CN 117840409 A CN117840409 A CN 117840409A
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China
Prior art keywords
supporting table
die
annular
lower die
face
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CN202410253706.2A
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CN117840409B (en
Inventor
传海军
张修来
谭广宇
王键
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Changchun Zhongyu Group Co ltd
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Changchun Zhongyu Group Co ltd
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Publication of CN117840409B publication Critical patent/CN117840409B/en
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Abstract

The invention provides automobile part production casting equipment, which relates to the field of part casting and comprises a supporting table (10), a bracket (20), a top plate (30), a connecting plate (40), a lifting mechanism (50), an upper die (60), a vibrating mechanism, a lower die (80) and a clamping mechanism; the two brackets (20) are respectively arranged on the end face of the supporting table (10); the upper ends of the two brackets (20) are connected through a top plate (30), and a connecting plate (40) is arranged at the lower side of the top plate (30) in parallel; the lifting mechanism (50) is arranged between the top plate (30) and the connecting plate (40) and the output end of the lifting mechanism penetrates through the connecting plate (40) and is rotationally connected with the upper die (60); the vibration mechanism is arranged on the end face of the supporting table (10), and a lower die (80) is arranged on the upper side of the vibration mechanism; the clamping mechanisms are in a plurality of groups and are uniformly distributed around the center line of the lower die (80). The casting equipment can prevent casting liquid from splashing and ensure casting liquid to be uniformly filled in the casting process, so that casting precision is ensured.

Description

Auto parts production casting equipment
Technical Field
The invention relates to the technical field of part casting, in particular to an automobile part production casting device.
Background
The automobile parts are a series of products which form the whole units of the automobile and serve the automobile, and at present, the structures of the automobile parts such as an engine base body, a gearbox housing, a cylinder cover, a clutch housing, a driving rear axle and the like are formed by casting. Casting, namely smelting metal into liquid meeting certain requirements, pouring the liquid into a casting mold cavity, filling the molten metal into the mold cavity by using the pressure of the mold cavity, and finally cooling, solidifying and cleaning to obtain the casting with the preset shape, size and performance.
However, due to the space limitation of the whole automobile and the requirements of the parts, the functional modules, the vibration resistance, the ageing resistance and the like, part of automobile parts are complex structures with larger wall thickness differences; in the complex automobile part structure casting process, due to the influences of the irregular shape of the corresponding casting mold cavity, the cooling temperature of the casting solution material and the like, casting solution cannot timely, quickly and uniformly fill the casting mold cavity, so that bubble holes, cracks and the like are formed on the surface of a cast part, the thickness precision of the cast part is low, the mechanical property is reduced (due to the fact that casting solution cannot be uniformly filled in time in the casting process, stress gradient is formed at the obvious part wall thickness difference and the mechanical property of the whole part is reduced), and the like are generated. Meanwhile, in the casting and forming process of automobile parts, high-temperature molten metal is easy to splash or seep out of the mold between two molds (namely an upper mold and a lower mold) of a mold clamping process, firstly, scalding of operators is easy to cause, the potential safety risk of casting is increased, secondly, the splashed or seeped metal is easy to adhere to mechanical equipment, solidification occurs, cleaning is difficult, clamping stagnation of the mechanical equipment is easy to cause, further, the service life of casting and related matched equipment is shortened, equipment maintenance cost is increased, and thirdly, waste of casting raw materials is caused.
Disclosure of Invention
Aiming at the problems existing in the prior art, the invention aims to provide an automobile part production casting device which can assist casting liquid to quickly and uniformly fill a molding die cavity by generating rotation and shaking on a molding die in real time in the casting process, so as to ensure the overall precision and uniformity of cast parts; meanwhile, the casting equipment can effectively seal the upper die and the lower die in the casting process, and personnel or equipment damage caused by splashing of casting liquid in the casting process is avoided.
The aim of the invention is achieved by the following technical scheme:
an automobile part production casting device comprises a supporting table, a bracket, a top plate, a connecting plate, a lifting mechanism, an upper die, a vibrating mechanism, a lower die and a clamping mechanism; the two brackets are respectively and fixedly arranged at the left side and the right side of the end face of the supporting table; one ends of the two brackets, which are far away from the supporting table, are connected through a top plate, a connecting plate is arranged on the lower side of the top plate in parallel, and two ends of the connecting plate are fixedly connected with the corresponding brackets respectively; the lifting mechanism is arranged between the top plate and the connecting plate, and the output end of the lifting mechanism penetrates through the connecting plate and is rotationally connected with the upper die positioned on the lower side of the connecting plate; the vibration mechanism is arranged in the middle of the end face of the supporting table, the lower die is arranged on the upper side of the vibration mechanism, and the lower die is correspondingly arranged with the upper die; the clamping mechanisms are multiple groups and are uniformly distributed on the outer ring of the lower die around the center line of the lower die.
Based on the further optimization of the scheme, the bottom of the supporting table is provided with supporting feet for supporting and placing the whole casting equipment on the ground.
Based on the further optimization of the scheme, the vibration mechanism comprises an annular guide ring, a rotating rod, a lifting sliding block and a reset spring, wherein the annular guide ring is fixedly arranged in the middle of the end face of the supporting table, the annular guide ring and the lower die are coaxially arranged, and the end face of the annular guide ring (namely, the end far away from the supporting table) is of a wavy structure; the bottom surface of the lower die corresponds to the annular guide ring, and a plurality of arc-shaped clamping blocks are uniformly arranged around the central line of the lower die (namely the lower die), and the arc-shaped clamping blocks are slidably clamped on the corresponding sections of the annular guide ring, so that the lower die is supported, positioned and rotated on a supporting table; the rotary rod is coaxially arranged on the lower side of the lower die, the rotary rod penetrates through the supporting table and is rotationally connected with the supporting table, the lifting slide block is correspondingly arranged on the bottom surface of the lower die and is provided with a spring groove at the bottom, the inner wall of the spring groove is slidably connected with the outer wall of the upper side of the end face of the supporting table, and the end part of the top end of the rotary rod is connected with the top surface of the spring groove through a reset spring, so that the lower die is driven to rotate.
Based on the further optimization of above-mentioned scheme, rotary rod is through setting up at the first actuating mechanism control of supporting bench bottom surface downside its rotation, and first actuating mechanism includes motor support, motor jib and rotation motor, and the motor support is fixed to be set up in the supporting bench bottom surface through many motor jibs, and rotation motor is fixed to be set up at the motor support terminal surface and be located between many motor jibs, rotates motor output shaft and rotary rod lower extreme fixed connection.
Based on the further optimization of above-mentioned scheme, the rotary rod is located the outer wall of brace table terminal surface upside and evenly sets up many vertical spouts around its self axis, and lift slider bottom inner wall just corresponds vertical spout and sets up the slip fixture block, and slip fixture block slip joint is in corresponding vertical spout to realize the synchronous rotation of rotary rod and lift slider and the slip of lift slider along rotary rod axis direction.
Based on the further optimization of the scheme, the clamping mechanism comprises a driving rod, a connecting block and a clamping block, wherein the upper end and the lower end of the driving rod respectively penetrate through the connecting plate and the supporting table, the connecting plate and the supporting table are provided with horizontal sliding grooves corresponding to the driving rod, and the driving rod is arranged in the horizontal sliding grooves in a sliding manner; the end face of one side of the driving rod, which is close to the lower die, is provided with a clamping block through a connecting block, and the connecting block is sleeved on the outer wall of the driving rod in a sliding manner; the clamping block is positioned on the end face of the supporting table, the cross section of the clamping block is of an arc structure, a clamping groove is formed in the vertical middle of the clamping block, arc jacking blocks are respectively arranged on the upper end face and the lower end face of the clamping groove, arc tracks are respectively formed on the opposite side faces of the two arc jacking blocks, a plurality of ball grooves are uniformly formed on the outer ring of the bottom surface of the lower die, around the center line of the lower die, the outer ring of the top surface of the upper die and around the center line of the upper die, the ball grooves correspond to the arc tracks on the corresponding side faces, and balls are rotationally arranged in the ball grooves; the middle part of the end face of the lower die is provided with a forming groove, the middle part of the bottom surface of the upper die is correspondingly provided with a forming male die, the end face of the lower die, which is positioned on the outer ring of the forming groove, is fixedly provided with an annular sealing block, the central axis of the annular sealing block is collinear with the central line of the lower die, the middle part of the end face of the annular sealing block is provided with an annular groove, and the upper die is positioned on the bottom surface of the outer ring of the forming male die and is provided with an annular sealing ring corresponding to the annular groove; the lower side of the bottom surface of the supporting table and the upper side of the top surface of the connecting plate are respectively provided with an annular rotating plate coaxial with the die (namely an upper die or a lower die), the annular rotating plates are respectively connected with the corresponding supporting table or connecting plate in a rotating way, the annular rotating plates are correspondingly provided with driving rods, arc-shaped sliding grooves are formed in the corresponding driving rods, and the upper ends and the lower ends of the driving rods are respectively arranged in the arc-shaped sliding grooves in a sliding way, so that the clamping blocks can slide by utilizing the rotation of the annular rotating plates.
Based on the further optimization of above-mentioned scheme, upper and lower both ends tip of actuating lever sets up the stopper respectively for avoid actuating lever and annular rotating plate to take place to break away from.
Based on the further optimization of above-mentioned scheme, the actuating lever is located the outer wall of connecting block upper and lower side and sets up annular lug, and connecting block upper and lower extreme is connected and telescopic spring is located the actuating lever outer lane through telescopic spring and corresponding annular lug respectively, ensures to press from both sides tight piece and go up mould, bed die and vibrate in step, guarantees the clamping force of vibration in-process.
Based on the further optimization of above-mentioned scheme, go up the mould and lie in the bottom surface of ring seal outer lane and evenly set up many locating pins around last mould central line, the guide way is seted up to the bed die terminal surface and correspond the locating pin, through the cooperation of locating pin and guide way, firstly be used for going up the mould down the direction of in-process, avoid going up mould and bed die to take place the skew, secondly ensure to go up mould and bed die synchronous rotation, guarantee the stability of die cavity in the casting process.
Based on the further optimization of the scheme, the annular rotating plate is controlled to rotate by a second driving mechanism arranged on the one-side support, the second driving mechanism comprises a driving shaft, a positioning support and a driving gear, the positioning support is fixedly arranged on the inner wall of the one-side support and is penetrated by the driving shaft, the driving shaft is rotationally connected with the positioning support, the upper end and the lower end of the driving shaft respectively penetrate through the connecting plate and the supporting table, the driving shaft is rotationally connected with the connecting plate and the supporting table, the driving shaft corresponds to the outer wall of the annular rotating plate on the upper side of the connecting plate, and the driving shaft corresponds to the outer wall of the annular rotating plate on the lower side of the supporting table and is fixedly sleeved with the driving gear; the outer walls of the two annular rotating plates are respectively fixedly provided with an outer toothed ring which is meshed with a corresponding driving gear.
The following technical effects are achieved:
the clamping mechanism and the annular rotating plate are matched through the driving rod, the connecting block and the clamping block, so that the upper die moves downwards to be clamped after forming a molding die cavity with the lower die, and the annular sealing block and the annular sealing ring are matched, so that the outer ring of the molding die cavity between the upper die and the lower die is sealed, and personnel or equipment damage caused by overflow and splashing of molten metal in the casting process is effectively avoided. Meanwhile, the vibration mechanism formed by the annular guide ring, the rotating rod, the lifting sliding block and the reset spring is used for realizing the rotation of the lower die and the vibration in the axial direction of the lower die (namely, the lower die), the positioning pin and the guide groove are utilized for driving the upper die to rotate (the dislocation of the upper die and the lower die is avoided in the rotation process, so that the dimensional precision of a molding die cavity is influenced), the synchronous vibration of the upper die and the lower die is ensured through the clamping mechanism (the separation of the upper die and the lower die is avoided in the vibration process), the rapid flow of casting liquid in the molding die cavity is realized, the molding die cavity is filled with the casting liquid rapidly and uniformly, the problems of low dimensional precision, poor mechanical property, easiness in occurrence of air holes or cracks and the like caused by the difference of irregular shapes or wall thicknesses in the molding die cavity are effectively avoided, the casting failure rate is reduced, the casting efficiency is improved, and the casting cost is reduced.
Drawings
FIG. 1 is a schematic view showing the overall structure of a production casting apparatus in an embodiment of the present invention.
Fig. 2 is a cross-sectional view taken along A-A of fig. 1.
Fig. 3 is a B-B cross-sectional view of fig. 1.
Fig. 4 is a cross-sectional view taken along the direction C-C of fig. 1.
Fig. 5 is a partial enlarged view of D in fig. 1.
Fig. 6 is a partial enlarged view of E in fig. 1.
Fig. 7 is a partial enlarged view of F in fig. 1.
Fig. 8 is a partial enlarged view of G in fig. 1.
Fig. 9 is a cross-sectional view in the H-H direction of fig. 8.
Fig. 10 is a perspective view showing a structure of an annular guide ring of a production casting apparatus in the embodiment of the present invention.
Fig. 11 is a view showing a state of use of the production casting apparatus in the embodiment of the present invention.
Fig. 12 is an I-I cross-sectional view of fig. 11.
10, a supporting table; 11. supporting feet; 20. a bracket; 30. a top plate; 40. a connecting plate; 50. a lifting mechanism; 60. an upper die; 600. a ball; 61. an annular seal ring; 62. a positioning pin; 63. a tapered through hole; 630. a connecting nozzle; 71. an annular guide ring; 72. a rotating rod; 720. a vertical chute; 721. a motor support; 722. a motor boom; 723. a rotating motor; 73. a lifting slide block; 730. sliding the clamping block; 74. a return spring; 80. a lower die; 81. an annular sealing block; 810. an annular groove; 82. a guide groove; 83. an arc-shaped clamping block; 91. a driving rod; 911. a limiting block; 912. an annular bump; 92. a connecting block; 920. a telescopic spring; 93. a clamping block; 930. an arc-shaped top block; 94. an annular rotating plate; 940. an arc chute; 941. a drive shaft; 942. positioning a support; 943. and a drive gear.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Example 1:
an automobile part production casting device comprises a supporting table 10, a bracket 20, a top plate 30, a connecting plate 40, a lifting mechanism 50, an upper die 60, a vibrating mechanism, a lower die 80 and a clamping mechanism; the bottom of the supporting stand 10 is provided with supporting feet 11 for supporting and placing the whole casting equipment on the ground (if necessary, the bottom end of the supporting feet 11, that is, the end far away from the supporting stand 10 can be provided with an anti-skid rubber pad). The two brackets 20 are respectively and fixedly arranged on the left side and the right side of the end face of the supporting table 10 (as shown in fig. 1); the two brackets 20 are connected with one end far away from the supporting table 10 through a top plate 30 (referring to fig. 1, the top plate 30 is parallel to the supporting table 10), a connecting plate 40 is arranged in parallel on the lower side of the top plate 30, and two ends of the connecting plate 40 are respectively fixedly connected with the corresponding brackets 20 (namely opposite surfaces of the brackets 20 on the left side and the right side).
The lifting mechanism 50 is arranged between the top plate 30 and the connecting plate 40, and the output end of the lifting mechanism 50 penetrates through the connecting plate 40 and is rotationally connected with the upper die 60 positioned at the lower side of the connecting plate 40; referring to fig. 1, a driving end (e.g., hydraulic cylinder, pneumatic cylinder, etc.) of a lifting mechanism 50 is fixedly disposed between the top plate 30 and the connecting plate 40, an output end (e.g., telescopic rod, etc.) of the lifting mechanism 50 penetrates through the connecting plate 40 and is slidably connected with the connecting plate 40, and a bottom end of the output end of the lifting mechanism 50 is located at a lower side of the connecting plate 40 and is rotatably connected with a middle portion of an end face of the upper mold 60.
The vibration mechanism is arranged in the middle of the end face of the supporting table 10, the lower die 80 is arranged on the upper side of the vibration mechanism, and the lower die 80 is correspondingly arranged with the upper die 60; the method comprises the following steps: the vibration mechanism comprises an annular guide ring 71, a rotating rod 72, a lifting sliding block 73 and a return spring 74, wherein the annular guide ring 71 is fixedly arranged in the middle of the end face of the supporting table 10, the annular guide ring 71 and the lower die 80 are coaxially arranged, the end face of the annular guide ring 71 (namely, the end far away from the supporting table 10) is of a wavy structure (the specific structure of the annular guide ring 71 is shown in fig. 10, and the end face of the annular guide ring is of a wavy structure symmetrical about the central axis of the annular guide ring); the bottom surface of the lower die 80 corresponds to the annular guide ring 71 and a plurality of arc-shaped clamping blocks 83 are uniformly arranged around the center line of the lower die (namely, the lower die 80) (it is to be noted that the number of the arc-shaped clamping blocks 83 is generally 2-8 according to actual conditions, as shown in fig. 3, the number of the arc-shaped clamping blocks 83 in the embodiment is 6), and the arc-shaped clamping blocks 83 are slidably clamped on the corresponding sections of the annular guide ring 71, so that the lower die 80 is supported, positioned and rotated on the supporting table 10. The rotating rod 72 is coaxially arranged at the lower side of the lower die 80, the rotating rod 72 penetrates through the supporting table 10 and is rotationally connected with the supporting table 10, the lifting slide block 73 is arranged at the bottom surface of the lower die 80 corresponding to the rotating rod 72 (the top surface of the lifting slide block 73 is fixedly connected with the bottom surface of the lower die 80), a spring groove is formed in the bottom of the lifting slide block 73, the inner wall of the spring groove is slidably connected with the outer wall of the rotating rod 72, which is positioned at the upper side of the end surface of the supporting table 10, and the top end part of the rotating rod 72 is connected with the top surface of the spring groove through a reset spring 74, so that the lower die 80 is driven to rotate; in order to ensure that only sliding along the axial direction of the rotating rod 72 occurs between the rotating rod 72 and the lifting slide block 73, but no relative rotation occurs between the rotating rod 72 and the lifting slide block 73, the rotating rod 72 is located on the outer wall of the upper side of the end face of the supporting table 10, and a plurality of vertical sliding grooves 720 are uniformly formed around the axis of the rotating rod, sliding clamping blocks 730 are arranged on the inner wall of the bottom end of the lifting slide block 73 and correspond to the vertical sliding grooves 720, and the sliding clamping blocks 730 are in sliding clamping connection with the corresponding vertical sliding grooves 720 (it is to be noted that the number of the vertical sliding grooves 720 or the sliding clamping blocks 730 is generally 3-8 according to actual conditions, as shown in fig. 9, the number of the sliding clamping blocks 730 is 6, and the number of the corresponding vertical sliding grooves 720 is 6 in the embodiment). The rotation rod 72 is controlled to rotate by a first driving mechanism arranged at the lower side of the bottom surface of the supporting table 10, the first driving mechanism comprises a motor support 721, motor suspenders 722 and a rotation motor 723, the motor support 721 is fixedly arranged at the bottom surface of the supporting table 10 through a plurality of motor suspenders 722 (as shown in fig. 4, 6 motor suspenders 722 in the embodiment serve as the purpose of fixedly arranging the motor support 721 at the bottom surface of the supporting table 10, and are used for protecting the rotation motor 723), the rotation motor 723 is fixedly arranged at the end surface of the motor support 721 and is positioned among the plurality of motor suspenders 722, and an output shaft of the rotation motor 723 is fixedly connected with the lower end of the rotation rod 72 through a coupler.
The clamping mechanisms are multiple groups and are uniformly distributed on the outer ring of the lower die 80 around the center line of the lower die 80 (the number of the clamping mechanisms is 3-6 groups according to actual conditions, as shown in fig. 2, and the number of the clamping mechanisms in the embodiment is 4 groups); the method comprises the following steps: the clamping mechanism comprises a driving rod 91, a connecting block 92 and a clamping block 93, wherein the upper end and the lower end of the driving rod 91 respectively penetrate through the connecting plate 40 and the supporting table 10, the connecting plate 40 and the supporting table 10 are provided with horizontal sliding grooves corresponding to the driving rod 91 (as shown in figure 1), and the driving rod 91 is arranged in the horizontal sliding grooves in a sliding manner (namely, the outer wall of the driving rod 91 corresponding to the horizontal sliding groove section is in sliding connection with the inner wall of the horizontal sliding groove); the end face of one side of the driving rod 91, which is close to the lower die 80, is provided with a clamping block 93 through a connecting block 92, and the connecting block 92 is in sliding sleeve joint with the outer wall of the driving rod 91; the clamping block 93 is located on the end face of the supporting table 10, the cross section of the clamping block 93 is in an arc structure (as shown in fig. 2), the clamping groove is formed in the vertical middle of the clamping block 93, the arc top blocks 930 are respectively arranged on the upper end face and the lower end face of the clamping groove (as shown in fig. 1 and fig. 2), the arc tracks are respectively formed on the opposite side faces (namely, the bottom face of the arc top block 930 on the upper side and the end face of the arc top block 930 on the lower side), the outer ring of the bottom face of the lower die 80 is uniformly formed around the center line of the outer ring, the outer ring of the top face of the upper die 60 and around the center line of the outer ring, a plurality of ball grooves are respectively formed on the bottom face of the lower die 80, the ball grooves correspond to the arc tracks on the corresponding side faces, and the balls 600 are rotationally arranged in the ball grooves (as shown in fig. 1, fig. 5 and fig. 7 are combined, the number of the ball grooves on the bottom face of the same upper die 60 or the bottom face of the lower die 80 is generally not less than 6, or a multiple of the number of the clamping block 93, the number of the ball grooves formed on the same plane is 8, and the corresponding ball grooves on the plane is 8. A forming groove is formed in the middle of the end face of the lower die 80, a forming male die is arranged in the middle of the bottom face of the upper die 60 corresponding to the forming groove (as shown in fig. 1), an annular sealing block 81 is fixedly arranged on the end face of the outer ring of the forming groove by the lower die 80, the central axis of the annular sealing block 81 is collinear with the central line of the lower die 80, an annular groove 810 is formed in the middle of the end face of the annular sealing block 81 (shown in fig. 1 and 6), the upper die 60 is arranged on the bottom face of the outer ring of the forming male die and an annular sealing ring 61 is arranged corresponding to the annular groove 810 (shown in fig. 1 and 5, the annular sealing ring 61 is made of a material with certain elastic deformation and high temperature resistance, such as high temperature resistant rubber); the upper mold 60 is located at the bottom surface of the outer ring of the annular sealing ring 61, and a plurality of positioning pins 62 are uniformly arranged around the center line of the upper mold 60 (see fig. 5, the number of the positioning pins 62 is generally 4-8, as shown in fig. 2, 6 positioning pins 62 are adopted in the embodiment), the end surface of the lower mold 80 is provided with guide grooves 82 corresponding to the positioning pins 62 (shown in fig. 1 and 6 in combination), and the positioning pins 62 are matched with the guide grooves 82, so that the upper mold 60 is guided in the downward moving process, the upper mold 60 and the lower mold 80 are prevented from being offset, and the upper mold 60 and the lower mold 80 are ensured to synchronously rotate, and the stability of a mold cavity in the casting process is ensured. The lower side of the bottom surface of the supporting table 10 and the upper side of the top surface of the connecting plate 40 are respectively provided with an annular rotating plate 94 (as shown in fig. 1) coaxial with the die (i.e. the upper die 60 or the lower die 80), the annular rotating plates 94 are respectively connected with the corresponding supporting table 10 or connecting plate 40 in a rotating way (i.e. the annular rotating plate 94 on the lower side is connected with the bottom surface of the supporting table 10 in a rotating way, the annular rotating plate 94 on the upper side is connected with the top surface of the connecting plate 40 in a rotating way), meanwhile, the inner diameter of the annular rotating plate 94 is larger than the outer diameter of the motor support 721 or the lifting mechanism 50, interference is avoided, as shown in fig. 1), and the annular rotating plate 94 is provided with an arc-shaped sliding groove 940 (as shown in fig. 4, the number of clamping mechanisms is 4 in the embodiment, the number of the driving rods 91 is 4), and the upper ends and the lower ends of the driving rods 91 are respectively arranged in the arc-shaped sliding groove 940 in a sliding way, so that the sliding of the clamping blocks 93 is realized by the rotation of the annular rotating plate 94. Referring to fig. 1, limiting blocks 911 are respectively disposed at the upper and lower end portions of the driving rod 91, for preventing the driving rod 91 from being separated from the annular rotating plate 94; the outer wall that actuating lever 91 is located the upper and lower side of connecting block 92 sets up annular bump 912, and connecting block 92 upper and lower extreme is connected and telescopic spring 920 is located the actuating lever 91 outer lane with corresponding annular bump 912 through telescopic spring 920 respectively, ensures that clamping block 93 vibrates with last mould 60, bed die 80 in step, guarantees the clamping force of vibration in-process.
The rotation of the annular rotating plate 94 is controlled by a second driving mechanism arranged on the one-side support 20, the second driving mechanism comprises a driving shaft 941, a positioning support 942 and a driving gear 943, the positioning support 942 is fixedly arranged on the inner wall of the one-side support 20 and is penetrated by one driving shaft 941 (the driving shaft 941 can be controlled to rotate by a driving motor arranged on the support 20), the driving shaft 941 is rotationally connected with the positioning support 942, the upper end and the lower end of the driving shaft 941 respectively penetrate through the connecting plate 40 and the supporting table 10, the driving shaft 941 is rotationally connected with the connecting plate 40 and the supporting table 10, the driving gear 943 is respectively fixedly sleeved on the outer wall of the driving shaft 941 corresponding to the annular rotating plate 94 on the upper side of the connecting plate 40 and the outer wall of the driving shaft 941 corresponding to the annular rotating plate 94 on the lower side of the supporting table 10; the outer walls of the two annular rotating plates 94 are fixedly provided with outer toothed rings respectively, and the outer toothed rings are meshed with corresponding driving gears 943.
Example 2:
as another preferred embodiment of the solution of the present invention, on the basis of the casting apparatus described in embodiment 1, at least two conical through holes 63 (shown in fig. 1 and 5) with a large upper diameter and a small lower diameter are formed between the annular seal ring 61 and the molding punch in the upper die 60 for introducing molten metal and discharging gas; meanwhile, the end face of the tapered through hole 63 is provided with a connection nozzle 630 for communication with a catheter or an exhaust pipe.
Example 3:
as another preferred embodiment of the solution of the present invention, on the basis of the casting apparatus described in embodiment 1, an annular rubber gasket is disposed on the end surface of the support table 10 and corresponding to the lifting slider 73, so as to buffer the downward movement of the lifting slider 73 and avoid the damage to the end surface of the support table 10 caused by repeated impact.
Example 4:
a casting method of an automobile part adopts the casting equipment in any one of the embodiments 1 to 3, and comprises the following specific steps:
step one, as shown in fig. 1, the initial state of the casting equipment is that before casting, a liquid guiding pipe and an exhaust pipe are respectively communicated with ports (specifically, a connecting nozzle 630) arranged on an upper die 60; then, the lifting mechanism 50 is started to drive the upper die 60 to move downwards, so that the upper die 60 and the lower die 80 are matched to form a molding die cavity (in the process of moving downwards the upper die 60, a molding male die and a molding groove are matched with each other, and meanwhile, the positioning pin 62 is inserted into the corresponding guide groove 82, so that the rotation locking between the upper die 60 and the lower die 80, namely the synchronous rotation between the upper die 60 and the lower die 80, is realized); finally, the annular seal 61 is captured within the annular groove 810 and is held against the bottom of the annular groove 810, stopping the elevator mechanism 50.
Step two, the driving shaft 941 is started to rotate forward, the driving shaft 941 drives the annular rotating plate 94 to rotate through the two driving gears 943, the annular rotating plate 94 drives the driving rod 91 to move towards the direction close to the lower die 80 through the arc sliding groove 940, so that the clamping block 93 is pushed to move towards the direction close to the lower die 80 through the connecting block 92, clamping between the upper die 60 and the lower die 80 is achieved (see in particular fig. 11 and 12, a plurality of clamping blocks 93 and four clamping blocks 93 form a complete circular ring shape in the embodiment, arc tracks in the corresponding arc jacking blocks 930 are mutually engaged, in the process, namely, in the process that the clamping blocks 93 move towards the direction close to the lower die 80, the arc jacking blocks 930 clamping the upper end face of the groove push against the balls 600 of the end face of the upper die 60, and the arc jacking blocks 930 clamping the lower end face of the groove push against the balls 600 of the bottom face of the lower die 80, so that the upper die 60 and the lower die 80 move towards each other a small distance, the annular sealing ring 61 is further pressed, further sealing of the annular sealing ring 810 is achieved, and the forming stability of the forming cavity of the annular sealing ring groove 810 is ensured.
Pouring casting liquid into the molding cavity through the liquid guide pipe, and driving the rotating rod 72 to repeatedly rotate forward and backward through the rotating motor 723, so that the lifting slide block 73 is utilized to drive the lower die 80 and the upper die 60 to rotate together around the central line of the lower die 60 (in the rotating process of the upper die 60 and the lower die 80, the balls 600 rotate in the arc-shaped track of the arc-shaped top block 930, and the clamping blocks 93 are mutually limited and do not rotate); in the process of rotating the lower die 80 around the central line of the lower die 80, the arc-shaped clamping blocks 83 are arranged on the annular guide ring 71 and rotate around the central line of the annular guide ring 71 (namely, the central line of the lower die 80), and due to the wavy structure of the end face of the annular guide ring 71 and the elastic action of the reset spring 74, the lower die 80 and the upper die 60 reciprocate up and down in synchronization in the rotating process, so that molten metal in a molding die cavity is uniformly filled, and defects of molded parts are avoided.
Step four, after casting, the driving shaft 941 is started to reversely rotate, so that the clamping block 93 moves in a direction away from the lower die 80, and the limitation of the clamping block 93 on the upper die 60 and the lower die 80 is released; then, the lifting mechanism 50 is started to reset the upper die 60, and the parts are left in the forming grooves of the lower die 80; and then, taking out the part from the forming groove and carrying out the next part casting.

Claims (10)

1. An auto parts production casting equipment, its characterized in that: comprises a supporting table (10), a bracket (20), a top plate (30), a connecting plate (40), a lifting mechanism (50), an upper die (60), a vibrating mechanism, a lower die (80) and a clamping mechanism; the two brackets (20) are respectively and fixedly arranged at the left side and the right side of the end face of the supporting table (10); one ends of the two brackets (20) far away from the supporting table (10) are connected through a top plate (30), a connecting plate (40) is arranged at the lower side of the top plate (30) in parallel, and two ends of the connecting plate (40) are fixedly connected with the corresponding brackets (20) respectively; the lifting mechanism (50) is arranged between the top plate (30) and the connecting plate (40), and the output end of the lifting mechanism (50) penetrates through the connecting plate (40) and is rotationally connected with an upper die (60) positioned on the lower side of the connecting plate (40); the vibration mechanism is arranged in the middle of the end face of the supporting table (10), the lower die (80) is arranged on the upper side of the vibration mechanism, and the lower die (80) is arranged corresponding to the upper die (60); the clamping mechanisms are multiple groups and are uniformly distributed on the outer ring of the lower die (80) around the center line of the lower die (80).
2. An auto parts production casting apparatus according to claim 1, characterized in that: the bottom of the supporting table (10) is provided with supporting feet (11).
3. An auto parts production casting apparatus according to claim 1 or 2, characterized in that: the vibration mechanism comprises an annular guide ring (71), a rotating rod (72), a lifting sliding block (73) and a return spring (74), wherein the annular guide ring (71) is fixedly arranged in the middle of the end face of the supporting table (10), the annular guide ring (71) and the lower die (80) are coaxially arranged, and the end face of the annular guide ring (71) is of a wave-shaped structure; the bottom surface of the lower die (80) corresponds to the annular guide ring (71), a plurality of arc-shaped clamping blocks (83) are uniformly arranged around the central line of the lower die, and the arc-shaped clamping blocks (83) are in sliding clamping connection with corresponding sections of the annular guide ring (71); the rotary rod (72) is coaxially arranged at the lower side of the lower die (80), the rotary rod (72) penetrates through the supporting table (10) and is rotationally connected with the supporting table (10), the lifting slide block (73) is arranged at the bottom surface of the lower die (80) corresponding to the rotary rod (72), a spring groove is formed in the bottom of the lifting slide block (73), the inner wall of the spring groove is slidably connected with the outer wall of the rotary rod (72) located at the upper side of the end surface of the supporting table (10), and the top end part of the top end of the rotary rod (72) is connected with the top surface of the spring groove through a reset spring (74).
4. An auto parts production casting apparatus according to claim 3, characterized in that: the rotary rod (72) is controlled to rotate through a first driving mechanism arranged on the lower side of the bottom surface of the supporting table (10), the first driving mechanism comprises a motor support (721), motor suspenders (722) and a rotary motor (723), the motor support (721) is fixedly arranged on the bottom surface of the supporting table (10) through a plurality of motor suspenders (722), the rotary motor (723) is fixedly arranged on the end surface of the motor support (721) and is positioned among the motor suspenders (722), and an output shaft of the rotary motor (723) is fixedly connected with the lower end of the rotary rod (72).
5. An auto parts production casting apparatus according to claim 3, characterized in that: the rotary rod (72) is located the outer wall of brace table (10) terminal surface upside and evenly sets up many vertical spouts (720) around its self axis, and lifting slider (73) bottom inner wall just corresponds vertical spout (720) and sets up slip fixture block (730), and slip fixture block (730) slip joint is in corresponding vertical spout (720).
6. An auto parts production casting apparatus according to claim 3, characterized in that: the clamping mechanism comprises a driving rod (91), a connecting block (92) and a clamping block (93), wherein the upper end and the lower end of the driving rod (91) respectively penetrate through the connecting plate (40) and the supporting table (10), the connecting plate (40) and the supporting table (10) are provided with horizontal sliding grooves corresponding to the driving rod (91), and the driving rod (91) is arranged in the horizontal sliding grooves in a sliding manner; the end face of one side of the driving rod (91) close to the lower die (80) is provided with a clamping block (93) through a connecting block (92), and the connecting block (92) is sleeved with the outer wall of the driving rod (91) in a sliding manner; the clamping blocks (93) are positioned on the end face of the supporting table (10), the cross section of each clamping block (93) is of an arc structure, clamping grooves are formed in the vertical middle of each clamping block (93), arc jacking blocks (930) are respectively arranged on the upper end face and the lower end face of each clamping groove, arc tracks are respectively formed on the opposite side faces of the two arc jacking blocks (930), a plurality of ball grooves are uniformly formed in the outer ring of the bottom face of the lower die (80) around the center line of the outer ring, the outer ring of the top face of the upper die (60) around the center line of the outer ring, and the ball grooves correspond to the arc tracks on the corresponding side faces and are rotationally provided with balls (600); a forming groove is formed in the middle of the end face of the lower die (80), a forming male die is correspondingly arranged in the middle of the bottom face of the upper die (60), an annular sealing block (81) is fixedly arranged on the end face of the outer ring of the forming groove of the lower die (80), the central axis of the annular sealing block (81) is collinear with the central line of the lower die (80), an annular groove (810) is formed in the middle of the end face of the annular sealing block (81), and the upper die (60) is positioned on the bottom face of the outer ring of the forming male die and is provided with an annular sealing ring (61) corresponding to the annular groove (810); the lower side of the bottom surface of the supporting table (10) and the upper side of the top surface of the connecting plate (40) are respectively provided with an annular rotating plate (94) coaxial with the die, the annular rotating plates (94) are respectively connected with the corresponding supporting table (10) or connecting plate (40) in a rotating way, the annular rotating plates (94) are correspondingly provided with driving rods (91) to form arc-shaped sliding grooves (940), and the upper ends and the lower ends of the driving rods (91) are respectively arranged in the arc-shaped sliding grooves (940) in a sliding way.
7. An automobile part production casting apparatus according to claim 6, wherein: limiting blocks (911) are respectively arranged at the upper end and the lower end of the driving rod (91).
8. An automobile part production casting apparatus according to claim 6, wherein: the outer walls of the driving rod (91) on the upper side and the lower side of the connecting block (92) are provided with annular protruding blocks (912), the upper end and the lower end of the connecting block (92) are respectively connected with the corresponding annular protruding blocks (912) through telescopic springs (920), and the telescopic springs (920) are located on the outer ring of the driving rod (91).
9. An automobile part production casting apparatus according to claim 6, wherein: the upper die (60) is positioned on the bottom surface of the outer ring of the annular sealing ring (61), a plurality of positioning pins (62) are uniformly arranged around the central line of the upper die (60), and guide grooves (82) are formed in the end surface of the lower die (80) and correspond to the positioning pins (62).
10. An automobile part production casting apparatus according to claim 6, wherein: the annular rotating plate (94) is controlled to rotate through a second driving mechanism arranged on the one-side support (20), the second driving mechanism comprises a driving shaft (941), a positioning support (942) and a driving gear (943), the positioning support (942) is fixedly arranged on the inner wall of the one-side support (20) and is penetrated by the driving shaft (941), the driving shaft (941) is rotationally connected with the positioning support (942), the upper end and the lower end of the driving shaft (941) respectively penetrate through the connecting plate (40) and the supporting table (10), the driving shaft (941) is rotationally connected with the connecting plate (40) and corresponds to the outer wall of the annular rotating plate (94) on the upper side of the connecting plate (40), and the driving shaft (941) corresponds to the outer wall of the annular rotating plate (94) on the lower side of the supporting table (10) and is fixedly sleeved with the driving gear (943) respectively; the outer walls of the two annular rotating plates (94) are respectively fixedly provided with an outer gear ring which is meshed with a corresponding driving gear (943).
CN202410253706.2A 2024-03-06 2024-03-06 Auto parts production casting equipment Active CN117840409B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410253706.2A CN117840409B (en) 2024-03-06 2024-03-06 Auto parts production casting equipment

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Application Number Priority Date Filing Date Title
CN202410253706.2A CN117840409B (en) 2024-03-06 2024-03-06 Auto parts production casting equipment

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CN117840409B CN117840409B (en) 2024-05-07

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2020037117A (en) * 2018-09-03 2020-03-12 トヨタ自動車株式会社 Method for casting engine block
CN114082926A (en) * 2021-11-24 2022-02-25 镇江市丹徒区润伟铸件厂 Efficient casting process and equipment for nodular cast iron well lid
CN218611652U (en) * 2022-10-28 2023-03-14 瓦房店金立轴承制造有限公司 Quick forging die for bearing ring
CN117123738A (en) * 2023-10-25 2023-11-28 长春中誉集团有限公司 Casting device for automobile gearbox shell

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2020037117A (en) * 2018-09-03 2020-03-12 トヨタ自動車株式会社 Method for casting engine block
CN114082926A (en) * 2021-11-24 2022-02-25 镇江市丹徒区润伟铸件厂 Efficient casting process and equipment for nodular cast iron well lid
CN218611652U (en) * 2022-10-28 2023-03-14 瓦房店金立轴承制造有限公司 Quick forging die for bearing ring
CN117123738A (en) * 2023-10-25 2023-11-28 长春中誉集团有限公司 Casting device for automobile gearbox shell

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