CN117817283A - Processing method of electric folding door - Google Patents
Processing method of electric folding door Download PDFInfo
- Publication number
- CN117817283A CN117817283A CN202410072214.3A CN202410072214A CN117817283A CN 117817283 A CN117817283 A CN 117817283A CN 202410072214 A CN202410072214 A CN 202410072214A CN 117817283 A CN117817283 A CN 117817283A
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- Prior art keywords
- folding door
- gear
- rectangular
- side wall
- fixedly connected
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- 238000003672 processing method Methods 0.000 title abstract description 6
- 230000007246 mechanism Effects 0.000 claims abstract description 71
- 230000007306 turnover Effects 0.000 claims abstract description 39
- 238000005553 drilling Methods 0.000 claims abstract description 29
- 238000012545 processing Methods 0.000 claims abstract description 26
- 230000000670 limiting effect Effects 0.000 claims description 38
- 229910000838 Al alloy Inorganic materials 0.000 claims description 13
- 239000011521 glass Substances 0.000 claims description 13
- 238000004519 manufacturing process Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 10
- 238000013461 design Methods 0.000 claims description 9
- 230000009471 action Effects 0.000 claims description 7
- 230000002457 bidirectional effect Effects 0.000 claims description 6
- 238000005520 cutting process Methods 0.000 claims description 6
- 238000004080 punching Methods 0.000 claims description 6
- 238000004381 surface treatment Methods 0.000 claims description 6
- 238000012360 testing method Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000005260 corrosion Methods 0.000 claims description 3
- 230000007797 corrosion Effects 0.000 claims description 3
- 230000003647 oxidation Effects 0.000 claims description 3
- 238000007254 oxidation reaction Methods 0.000 claims description 3
- 238000005498 polishing Methods 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 3
- 238000003466 welding Methods 0.000 abstract description 14
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B47/00—Constructional features of components specially designed for boring or drilling machines; Accessories therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Power-Operated Mechanisms For Wings (AREA)
Abstract
The invention discloses a processing method of an electric folding door, and relates to the technical field of electric folding door processing. The processing method of the electric folding door is completed through a processing device, the processing device comprises a bottom plate, a turnover mechanism, a splicing mechanism and a drilling mechanism, wherein an opening is fixedly connected to the upper surface of the bottom plate and is downwards arranged on a -shaped frame, a rectangular through groove is formed in the top of the -shaped frame, the drilling mechanism is in sliding connection with the inner wall of the rectangular through groove, the turnover mechanism and the splicing mechanism are respectively arranged between the left side wall and the right side wall of the -shaped frame, the left end and the right end of the turnover mechanism are respectively in rotary connection with the left side wall and the right side wall of the -shaped frame, the splicing mechanism is arranged on the upper surface of the turnover mechanism, the door frames of the folding door are assembled together through the splicing mechanism, then the door frames are preliminarily welded through welding equipment, the folding door frames can be preliminarily fixed together, ninety degrees can be turned through the turnover mechanism, and equidistant drilling operation is carried out on the side walls of the door frames through the drilling mechanism.
Description
Technical Field
The invention belongs to the technical field of electric folding door processing, and particularly relates to a processing method of an electric folding door.
Background
The electric folding door is a generic name which is automatically opened and closed under the control of various signals and is provided with an operation device, an induction device and a door body part, wherein the household electric folding door is formed by assembling an aluminum alloy section, glass, a hardware fitting and an electric device, a plurality of hole grooves are required to be formed in the side edge of the door frame before the electric folding door is assembled, a hinge is used for installing, the mutual connection positions of the four frames are required to be aligned during the assembly, and then the welding operation is performed.
The door frame punching of electronic folding door is usually by manual operation, needs to make hole groove and door frame keep perpendicular when punching, and workman's long-time work can produce tired, then hardly guarantees the straightness that hangs down of hole groove and door frame, and the alignment operation when the door frame equipment is comparatively loaded down with trivial details, and needs to ensure the stability of door frame after the alignment, prevents that the frame from taking place the displacement in the welding process, influences door frame welded yield, and the equipment and the processing of door frame are usually carried out separately, will influence the machining efficiency of door frame.
Disclosure of Invention
The invention provides a processing method of an electric folding door aiming at the problems in the related art, which aims at overcoming the problems in the related art and comprises the following steps:
s1, preparing materials, wherein the main materials of the electric folding door are aluminum alloy sections, glass, hardware fittings and the like, and the materials need to be prepared before manufacturing;
s2, processing the section bar, namely cutting the aluminum alloy section bar according to a design drawing, and processing the cut aluminum alloy section bar, wherein the processing comprises slotting, punching, riveting and the like;
s3, glass processing, namely cutting, polishing, drilling and the like on the glass to adapt to the shape and the size of the electric folding door;
s4, assembling the folding door, namely assembling the processed aluminum alloy section, glass, hardware fittings and the like to form a basic structure of the folding door;
s5, surface treatment, namely performing surface treatment on the assembled folding door, including spraying, anodic oxidation and the like, so as to increase the corrosion resistance and the attractiveness of the folding door;
s6, installing an electric device, wherein the arrangement of a motor and a transmission device is considered in the design of a door, and the electric device is installed and connected with an electric power source;
s7, testing and debugging, namely ensuring that the folding and unfolding actions of the door meet design requirements and simultaneously testing safety and stability;
the step S2 is completed by adopting a processing device in a matched manner, the processing device comprises a bottom plate, a splicing mechanism, a turnover mechanism and a drilling mechanism, the upper surface of the bottom plate is fixedly connected with a -shaped frame with an opening arranged downwards, a rectangular through groove is formed in the top of the -shaped frame, the drilling mechanism is in sliding connection with the inner wall of the rectangular through groove, the turnover mechanism and the splicing mechanism are arranged between the left side wall and the right side wall of the -shaped frame, the left end and the right end of the turnover mechanism are respectively in rotary connection with the left side wall and the right side wall of the -shaped frame, and the splicing mechanism is arranged on the upper surface of the turnover mechanism;
the splicing mechanism comprises a left hinge seat and a right hinge seat, a bidirectional air cylinder is arranged between the two hinge seats, the telescopic ends at the left side and the right side of the bidirectional air cylinder are fixedly connected with the opposite surfaces of the two hinge seats respectively, the two hinge seats are hinged with two connecting rods which are arranged in a front-back symmetrical mode, a second spring is arranged between the two connecting rods, two ends of the second spring are fixedly connected with the opposite surfaces of the two connecting rods respectively, and the other ends of the connecting rods are hinged with an alignment assembly through connecting shafts;
the alignment assembly comprises an L-shaped plate, two limiting rods are fixedly connected to the upper surface of the L-shaped plate, rectangular blocks are arranged on the surfaces of the limiting rods in a sliding mode, limiting plates are connected to the upper surfaces of the rectangular blocks in a rotating mode through round shafts, rubber pads are arranged at the bottoms of the limiting plates, and a plurality of equally-spaced holes are formed in the rubber pads.
Further, tilting mechanism includes turns over the board, the spout has been seted up to the upper surface of turning over the board, turns over the left end fixedly connected with first gear of board, the surface of first gear rotates with shape frame's left side wall through first pivot and is connected, shape frame left side wall's surface fixed mounting has first motor, the output shaft of first motor rotates and runs through shape frame's left side wall and fixedly connected with second gear, the tooth face of second gear meshes with the tooth face of first gear.
Further, the right-hand member fixedly connected with sheave turns over the board, the surface of sheave rotates with shape frame's right side wall through first pivot to be connected, and the top of sheave is provided with spacing subassembly, spacing subassembly's surface and shape frame's right side wall fixed connection.
Further, the spacing subassembly includes the rectangular shell that the opening set up downwards, rectangular channel has been seted up to rectangular shell's surface and shape frame's right side wall fixed connection, and sliding connection has the stopper about rectangular shell's the inner wall, the first spring of top fixedly connected with of stopper, the other end and the interior roof fixed connection of rectangular shell of first spring, the front surface fixedly connected with shifting block of stopper, the surface of shifting block slides from top to bottom and runs through rectangular channel inner wall of rectangular shell.
Further, drilling mechanism includes the slide, slide and rectangle logical inslot wall sliding connection, both ends all are connected with the fourth gear through the rotation of second pivot about the rectangle logical inslot wall, two the tooth flank of fourth gear meshes jointly has the toothed belt, the toothed belt is annular, and one side and slide fixed connection of toothed belt, the another side of toothed belt runs through the slide.
Further, the bottom of the horizontal section of the -shaped frame is rotationally connected with a third gear, the third gear is connected with a fourth gear through a second rotating shaft, a second motor is fixedly arranged at the top of the -shaped frame, an output shaft of the second motor rotationally penetrates through the top of the -shaped frame and is fixedly connected with an incomplete gear, and tooth surfaces of the incomplete gear are meshed with tooth surfaces of the third gear.
Further, the top fixed mounting of slide has the cylinder, and the flexible end of cylinder runs through the top of slide, the recess has been seted up to the bottom of slide, the inside of recess is provided with the electric drill, the top of electric drill and the flexible end fixed connection of cylinder.
The invention has the following beneficial effects: 1. according to the invention, through the arrangement of the splicing mechanism, the positions of the four frames of the folding door, which are connected with each other, can be aligned, and the aligned folding door frames are limited under the action of the limiting plates and the rectangular blocks, so that the problem that the welding yield is affected due to displacement of the folding door frames in the welding process is prevented.
2. According to the invention, through the arrangement of the turnover mechanism, the turnover angles of the splicing mechanism and the folding door frame can be ensured, the overlarge or the overlarge turnover angle of the folding door frame can be avoided, the perpendicularity between an electric drill in the drilling mechanism and the folding door frame is ensured, the assembly welding of the door frame and the punching processing of the side edge can be simultaneously carried out, and the processing efficiency of the door frame can be increased.
The drilling mechanism can enable the sliding seat to intermittently move, the electric drill can be pushed to move downwards through the air cylinder under the state that the sliding seat stops moving, the side edge of the folding door frame is drilled, and the equidistant drilling effect of the folding door frame can be achieved through the intermittent movement of the sliding seat.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the invention, the drawings that are needed for the description of the embodiments will be briefly introduced below, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic diagram of the overall structure of the present invention.
Fig. 2 is a schematic structural view of the turnover mechanism of the present invention.
Fig. 3 is a partial cross-sectional view of a spacing assembly of the present invention.
Fig. 4 is a schematic structural view of the splicing mechanism of the present invention.
Fig. 5 is a longitudinal cross-sectional view of the limiting plate of the present invention.
Fig. 6 is a schematic structural view of the drilling mechanism of the present invention.
In the drawings, the list of components represented by the various numbers is as follows: 1. a bottom plate; 11. shaped shelves; 111. rectangular through grooves; 2. a turnover mechanism; 21. turning plate; 22. a chute; 23. a first gear; 24. a first motor; 25. a second gear; 26. a sheave; 27. a limit component; 271. a rectangular shell; 272. a limiting block; 273. a first spring; 274. a shifting block; 3. a splicing mechanism; 31. a hinged support; 32. a bidirectional cylinder; 33. a connecting rod; 34. a second spring; 35. an alignment assembly; 351. an L-shaped plate; 352. rectangular blocks; 353. a limit rod; 354. a limiting plate; 3541. a rubber pad; 3542. a hole groove; 4. a drilling mechanism; 41. a second motor; 42. an incomplete gear; 43. a third gear; 44. a fourth gear; 45. a toothed belt; 46. a slide; 47. a groove; 48. a cylinder; 49. an electric drill.
Detailed Description
The following description of the technical solutions in the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, based on the embodiments in the invention, which a person of ordinary skill in the art would obtain without inventive faculty, are within the scope of the invention.
Referring to fig. 1, the invention relates to a method for processing an electric folding door, which comprises the following steps:
s1, preparing materials, wherein the main materials of the electric folding door are aluminum alloy sections, glass, hardware fittings and the like, and the materials need to be prepared before manufacturing;
s2, processing the section bar, namely cutting the aluminum alloy section bar according to a design drawing, and processing the cut aluminum alloy section bar, wherein the processing comprises slotting, punching, riveting and the like;
s3, glass processing, namely cutting, polishing, drilling and the like on the glass to adapt to the shape and the size of the electric folding door;
s4, assembling the folding door, namely assembling the processed aluminum alloy section, glass, hardware fittings and the like to form a basic structure of the folding door;
s5, surface treatment, namely performing surface treatment on the assembled folding door, including spraying, anodic oxidation and the like, so as to increase the corrosion resistance and the attractiveness of the folding door;
s6, installing an electric device, wherein the arrangement of a motor and a transmission device is considered in the design of a door, and the electric device is installed and connected with an electric power source;
s7, testing and debugging, ensuring that the folding and unfolding actions of the door meet the design requirements, and simultaneously testing safety and stability.
Above-mentioned step S2 adopts a processingequipment cooperation to accomplish, processingequipment includes bottom plate 1, tilting mechanism 2, concatenation mechanism 3 and drilling mechanism 4, shape frame 11 that the upper surface fixedly connected with opening of bottom plate 1 set up downwards, shape frame 11 ' S top has been seted up rectangle through groove 111, drilling mechanism 4 and rectangle through groove 111 inner wall sliding connection, tilting mechanism 2 and concatenation mechanism 3 all set up between shape frame 11 ' S two lateral walls about, and tilting mechanism 2 ' S both ends are connected with shape frame 11 ' S two lateral walls rotation respectively about, concatenation mechanism 3 sets up the upper surface at tilting mechanism 2, can be in the same place folding door ' S frame group through concatenation mechanism 3, and the folding door frame that has assembled will be fixed at the upper surface of concatenation mechanism 3, afterwards, can weld folding door frame ' S upper surface through welding equipment, inboard surface and outside surface, make folding door frame can be together through tilting mechanism 2 after the preliminary welding completion and make folding door upset ninety degrees, the folding door frame is carried out the folding door frame by tilting mechanism 4 again, can make the folding door frame ' S bottom that is folded door is folded upwards again, can finish the processing operation after the folding door frame.
Referring to fig. 4 and 5, the splicing mechanism 3 includes left and right hinge holders 31, a bi-directional cylinder 32 is disposed between the two hinge holders 31, telescopic ends at left and right sides of the bi-directional cylinder 32 are fixedly connected with opposite surfaces of the two hinge holders 31, the two hinge holders 31 are hinged with two connecting rods 33 symmetrically disposed in front and back directions, a second spring 34 is disposed between the two connecting rods 33, two ends of the second spring 34 are fixedly connected with opposite surfaces of the two connecting rods 33, an alignment assembly 35 is hinged at the other end of the connecting rod 33 through a connecting shaft, the alignment assembly 35 includes an L-shaped plate 351, two limit rods 353 are fixedly connected with an upper surface of the L-shaped plate 351, the limit rods 353 are rectangular, surfaces of the two limit rods 353 are provided with rectangular blocks 352 in a vertically sliding manner, upper surfaces of the rectangular blocks 352 are rotatably connected with limit plates 354 through round shafts, rubber pads 3541 are disposed at bottoms of the limit plates 354, a plurality of equally distributed hole grooves 3542 are formed in the rubber pad 3541, two ends of four folding door frames are respectively placed on the upper surfaces of corresponding L-shaped plates 351, then telescopic ends on two sides of the two-way air cylinder 32 are contracted, two hinged supports 31 are pulled to be close to each other, then the four L-shaped plates 351 are driven to be close to each other through connecting rods 33, the frames of the folding door are attached to the surfaces of corresponding rectangular blocks 352, the four frames of the folding door are aligned and fixed in the horizontal direction, then the limiting plates 354 are turned to the upper surface of the folding door, the folding door frames are subjected to the limiting effect in the vertical direction, after the door frames are aligned and fixed, the joints of the upper surfaces, the inner side surfaces and the outer side surfaces of the four frames can be welded through welding equipment, after the folding door frames are processed, the two hinged supports 31 are respectively pushed to the left side and the right side through the two-way air cylinder 32, the folding jamb can be removed and the four alignment assemblies 35 can be returned to position by the action of the second springs 34.
Referring to fig. 2, the turnover mechanism 2 includes a turnover plate 21, a chute 22 is formed on the upper surface of the turnover plate 21, a first gear 23 is fixedly connected to the left end of the turnover plate 21, the outer surface of the first gear 23 is rotatably connected with the left side wall of the -shaped frame 11 through a first rotating shaft, a first motor 24 is fixedly mounted on the outer surface of the left side wall of the -shaped frame 11, an output shaft of the first motor 24 rotates to penetrate through the left side wall of the -shaped frame 11 and is fixedly connected with a second gear 25, the tooth surface of the second gear 25 is meshed with the tooth surface of the first gear 23, a sheave 26 is fixedly connected to the right end of the turnover plate 21, the outer surface of the sheave 26 is rotatably connected with the right side wall of the -shaped frame 11 through a first rotating shaft, a limit component 27 is arranged above the sheave 26, the outer surface of the limit component 27 is fixedly connected with the right side wall of the -shaped frame 11, the door frame is started after the door frame is initially welded, the second gear 25 drives the first gear 23 to rotate, the turnover plate 21 and the sheave 26 can rotate together, the turnover plate 21 is limited to ninety degrees, the rotation of the sheave 26 is stopped, the turnover plate 21 is stopped, and the turnover mechanism is rotated upwards by the door frame 21 is rotated together, and the drilling mechanism is rotated by the ninety degrees, and the drilling mechanism is operated by the drilling mechanism 4.
Referring to fig. 3, the limiting component 27 includes a rectangular housing 271 with a downward opening, the outer surface of the rectangular housing 271 is fixedly connected with the right side wall of the -shaped frame 11, a rectangular slot is formed in the front side wall of the rectangular housing 271, a limiting block 272 is slidingly connected to the inner wall of the rectangular housing 271 up and down, a first spring 273 is fixedly connected to the top of the limiting block 272, the other end of the first spring 273 is fixedly connected with the inner top wall of the rectangular housing 271, a shifting block 274 is fixedly connected to the front surface of the limiting block 272, the outer surface of the shifting block 274 slides up and down and penetrates through the inner wall of the rectangular slot of the rectangular housing 271, four limiting slots of the grooved pulley 26 are circumferentially arrayed, the initial state of the turning plate 21 is horizontally placed, the limiting block 272 is located in the limiting slots of the grooved pulley 26, when the turning plate 21 needs to rotate, the shifting block 274 is shifted up, the limiting block 272 can move out of the limiting slots of the grooved pulley 26, the turning plate 21 drives the grooved pulley 26 to rotate ninety degrees, the other limiting slots of the grooved pulley 26 rotate to the lower side of the limiting block 273, the limiting block 272 stretches into the limiting slots of the grooved pulley 26 again through the action of the first spring 273, and the limiting block 272 rotates ninety degrees, and the turning plate 21 is enabled to rotate by ninety degrees.
Referring to fig. 6, the drilling mechanism 4 includes a slide 46, the slide 46 is slidingly connected with the inner wall of a rectangular through groove 111, the left and right ends of the inner wall of the rectangular through groove 111 are both rotationally connected with a fourth gear 44 through a second rotating shaft, tooth surfaces of the two fourth gears 44 are meshed with a toothed belt 45, the toothed belt 45 is ring-shaped, one side of the toothed belt 45 is fixedly connected with the slide 46, the other side of the toothed belt 45 penetrates through the slide 46, the bottom of the horizontal section of the -shaped frame 11 and is rotationally connected with a third gear 43, the third gear 43 is connected with the fourth gear 44 through the second rotating shaft, the top of the -shaped frame 11 is fixedly provided with a second motor 41, an output shaft of the second motor 41 rotationally penetrates through the top of the -shaped frame 11 and is fixedly connected with an incomplete gear 42, the tooth surface of the incomplete gear 42 is meshed with the tooth surface of the third gear 43, the top of the slide 46 is fixedly provided with a cylinder 48, and a telescopic end of the cylinder 48 penetrates through the top of the slide 46, the bottom of the sliding seat 46 is provided with a groove 47, the inside of the groove 47 is provided with an electric drill 49, the top of the electric drill 49 is fixedly connected with the telescopic end of the air cylinder 48, the incomplete gear 42 is driven to rotate by the second motor 41, the incomplete gear 42 drives the third gear 43 to intermittently rotate, meanwhile, the fourth gear 44 also intermittently rotates, the sliding seat 46 can intermittently move along with the toothed belt 45, after the sliding seat 46 stops moving, the electric drill 49 is pushed by the air cylinder 48 to move downwards, so that the side edge of the door frame is drilled by the electric drill 49, after the drilling is finished, the electric drill 49 is pulled upwards again by the air cylinder 48, at the moment, the tooth surface of the incomplete gear 42 is meshed with the third gear 43 again, the sliding seat 46 can continuously move rightwards for a certain distance, so that the air cylinder 48 pushes the electric drill 49 to drill another position of the door frame, after the same edge of the door frame is drilled, the splicing mechanism 3 and the door frame are driven by the turnover mechanism 2 to turn over one hundred eighty degrees, the second motor 41 is reversed in the turnover process, the sliding seat 46 and the electric drill 49 are driven to move to the initial positions, and then the second motor 41 is rotated forward again, so that the sliding seat 46 continues to repeat the drilling operation, and the door type drilling operation can be completed.
When in operation, four door frames of the electric folding door are respectively placed on the upper surfaces of the corresponding L-shaped plates 351, the telescopic ends on two sides are contracted through the bidirectional air cylinders 32, the two hinged supports 31 are pulled to be close to each other, meanwhile, the four L-shaped plates 351 are driven to be close to each other through the four connecting rods 33, so that the surfaces of the four door frames are respectively attached to the surfaces of the corresponding rectangular blocks 352, the ends of the four door frames are aligned through the rectangular blocks 352 on the upper surfaces of the four L-shaped plates 351, so that the welding operation of the door frames is carried out, after the door frames are aligned and assembled, the plurality of limiting plates 354 are turned over to the upper surfaces of the door frames, friction force can be increased through rubber materials at the bottoms of the limiting plates 354, the bottoms of the limiting plates 354 are attached to the upper surfaces of the door frames through the weight of the rectangular blocks 352, the stability of the door frame assembly is ensured, the door frames cannot be displaced in the welding process, and after the preliminary welding of the door frames is finished, the first motor 24 is started, the shifting block 274 is shifted upwards, the limiting block 272 moves out of the limiting groove of the grooved pulley 26, then the turning plate 21 and the grooved pulley 26 can rotate, after ninety degrees of rotation, the limiting block 272 stretches into the other limiting groove of the grooved pulley 26 again under the action of the spring, so that the turning plate 21 is limited again, the turning plate 21 is in a vertical state, the splicing mechanism 3 and the door frame are also in a vertical state, the side edge of the door frame is upward, the second motor 41 is started, the sliding seat 46 is intermittently moved, when the sliding seat 46 stops moving, the electric drill 49 is pushed to move downwards by the air cylinder 48, the side edge of the door frame is drilled, the equidistant drilling operation is performed on the side edge of the door frame through the intermittent movement of the sliding seat 46, after the hole is drilled on the same side of the door frame, the shifting block 274 is shifted upwards again, the first motor 24 turns the turnover plate 21 again, and after ninety degrees of turnover, the limiting component 27 limits the turnover plate 21 again, so that the bottom of the turnover plate 21 faces upwards, the splicing mechanism 3 and the bottom of the door frame face upwards, the door frame presses down the rectangular block 352 until the limiting rod 353 limits the rectangular block 352, at the moment, the unwelded joint of the bottom of the door frame can be leaked out, and the door frame can be welded through welding equipment, so that the door frame is firmly fixed together, after welding is finished, the turnover plate 21 is driven to turn ninety degrees again through the first motor 24, the other side of the door frame faces upwards, and then equidistant drilling operation is carried out again by the electric drill 49, so that the processing purpose of the folding door frame can be achieved.
In the description of the present invention, it should be understood that the terms "open," "upper," "lower," "top," "middle," "inner," and the like indicate an orientation or positional relationship, merely for convenience of description and to simplify the description, and do not indicate or imply that the components or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the invention.
The above disclosed preferred embodiments of the invention are merely intended to help illustrate the invention. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand and utilize the invention. The invention is limited only by the claims and the full scope and equivalents thereof.
Claims (7)
1. A method of manufacturing an electrically operated folding door, comprising the steps of:
s1, preparing materials, wherein the main materials of the electric folding door are aluminum alloy sections, glass, hardware fittings and the like, and the materials need to be prepared before manufacturing;
s2, processing the section bar, namely cutting the aluminum alloy section bar according to a design drawing, and processing the cut aluminum alloy section bar, wherein the processing comprises slotting, punching, riveting and the like;
s3, glass processing, namely cutting, polishing, drilling and the like on the glass to adapt to the shape and the size of the electric folding door;
s4, assembling the folding door, namely assembling the processed aluminum alloy section, glass, hardware fittings and the like to form a basic structure of the folding door;
s5, surface treatment, namely performing surface treatment on the assembled folding door, including spraying, anodic oxidation and the like, so as to increase the corrosion resistance and the attractiveness of the folding door;
s6, installing an electric device, wherein the arrangement of a motor and a transmission device is considered in the design of a door, and the electric device is installed and connected with an electric power source;
s7, testing and debugging, namely ensuring that the folding and unfolding actions of the door meet design requirements and simultaneously testing safety and stability;
the step S2 is completed by adopting a processing device in a matched mode, the processing device comprises a bottom plate (1), a turnover mechanism (2), a splicing mechanism (3) and a drilling mechanism (4), a -shaped frame (11) with a downward opening is fixedly connected to the upper surface of the bottom plate (1), a rectangular through groove (111) is formed in the top of the -shaped frame (11), the drilling mechanism (4) is slidably connected with the inner wall of the rectangular through groove (111), the turnover mechanism (2) and the splicing mechanism (3) are arranged between the left side wall and the right side wall of the -shaped frame (11), the left end and the right end of the turnover mechanism (2) are respectively connected with the left side wall and the right side wall of the -shaped frame (11) in a rotating mode, and the splicing mechanism (3) is arranged on the upper surface of the turnover mechanism (2);
the splicing mechanism (3) comprises a left hinge seat (31) and a right hinge seat (31), a bidirectional air cylinder (32) is arranged between the two hinge seats (31), telescopic ends at the left side and the right side of the bidirectional air cylinder (32) are fixedly connected with opposite surfaces of the two hinge seats (31) respectively, two hinge seats (31) are hinged with two connecting rods (33) which are symmetrically arranged front and back, a second spring (34) is arranged between the two connecting rods (33), two ends of the second spring (34) are fixedly connected with opposite surfaces of the two connecting rods (33) respectively, and an alignment assembly (35) is hinged to the other end of each connecting rod (33) through a connecting shaft;
the alignment assembly (35) comprises an L-shaped plate (351), two limiting rods (353) are fixedly connected to the upper surface of the L-shaped plate (351), rectangular blocks (352) are arranged on the surfaces of the limiting rods (353) in a sliding mode, limiting plates (354) are connected to the upper surfaces of the rectangular blocks (352) in a rotating mode through circular shafts, rubber pads (3541) are arranged at the bottoms of the limiting plates (354), and a plurality of equally-distributed hole grooves (3542) are formed in the rubber pads (3541).
2. The method of manufacturing an electrically operated folding door according to claim 1, wherein: the turnover mechanism (2) comprises a turnover plate (21), a sliding groove (22) is formed in the upper surface of the turnover plate (21), a first gear (23) is fixedly connected to the left end of the turnover plate (21), the outer surface of the first gear (23) is rotationally connected with the left side wall of the -shaped frame (11) through a first rotating shaft, a first motor (24) is fixedly arranged on the outer surface of the left side wall of the -shaped frame (11), an output shaft of the first motor (24) rotates to penetrate through the left side wall of the -shaped frame (11) and is fixedly connected with a second gear (25), and the tooth surface of the second gear (25) is meshed with the tooth surface of the first gear (23).
3. The method of manufacturing an electrically operated folding door according to claim 2, wherein: the right-hand member fixedly connected with sheave (26) of turning over board (21), the surface of sheave (26) is rotated through the right side wall of second pivot and shape frame (11) and is connected, and the top of sheave (26) is provided with spacing subassembly (27), the surface of spacing subassembly (27) is with the right side wall fixed connection of shape frame (11).
4. A method of manufacturing an electrically powered folding door according to claim 3, wherein: spacing subassembly (27) are including rectangular shell (271) that the opening set up downwards, rectangular shell (271)'s surface and shape frame (11) right side wall fixed connection, rectangular channel has been seted up to rectangular shell's (271) preceding lateral wall, and sliding connection has stopper (272) about rectangular shell's (271) inner wall, the top fixedly connected with first spring (273) of stopper (272), the other end of first spring (273) and rectangular shell's (271) interior roof fixed connection, the preceding surface fixedly connected with plectrum (274) of stopper (272), the surface of plectrum (274) slides from top to bottom and runs through rectangular channel inner wall of rectangular shell (271).
5. The method of manufacturing an electrically operated folding door according to claim 1, wherein: the drilling mechanism (4) comprises a sliding seat (46), the sliding seat (46) is in sliding connection with the inner wall of a rectangular through groove (111), the left end and the right end of the inner wall of the rectangular through groove (111) are respectively connected with a fourth gear (44) through a second rotating shaft in a rotating mode, tooth surfaces of the two fourth gears (44) are meshed with a toothed belt (45) jointly, the toothed belt (45) is annular, one side of the toothed belt (45) is fixedly connected with the sliding seat (46), and the other side of the toothed belt (45) penetrates through the sliding seat (46).
6. The method of manufacturing a power folding door according to claim 5, wherein: the utility model discloses a motor, including shape frame (11), first gear (43), second motor (41) are fixed mounting on the top of shape frame (11), the output shaft of second motor (41) rotates the top that runs through shape frame (11) and fixedly connected with incomplete gear (42), the tooth face of incomplete gear (42) meshes with the tooth face of third gear (43) with third gear (43) bottom rotating and being connected with third gear (43), third gear (43) and fourth gear (44) are connected through the second pivot.
7. The method of manufacturing a power folding door according to claim 5, wherein: the top fixed mounting of slide (46) has cylinder (48), and the flexible end of cylinder (48) runs through the top of slide (46), recess (47) have been seted up to the bottom of slide (46), the inside of recess (47) is provided with electric drill (49), the top of electric drill (49) is fixed connection with the flexible end of cylinder (48).
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| CN202410072214.3A CN117817283B (en) | 2024-01-18 | 2024-01-18 | Processing method of electric folding door |
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| CN202410072214.3A CN117817283B (en) | 2024-01-18 | 2024-01-18 | Processing method of electric folding door |
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| CN117817283B (en) | 2024-06-21 |
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