CN117798153A - Automatic cleaning device for integrated prefabricated pump station - Google Patents
Automatic cleaning device for integrated prefabricated pump station Download PDFInfo
- Publication number
- CN117798153A CN117798153A CN202410234621.XA CN202410234621A CN117798153A CN 117798153 A CN117798153 A CN 117798153A CN 202410234621 A CN202410234621 A CN 202410234621A CN 117798153 A CN117798153 A CN 117798153A
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- China
- Prior art keywords
- shell
- wall
- seat
- mounting
- mounting frame
- Prior art date
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- 238000004140 cleaning Methods 0.000 title claims abstract description 41
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 55
- 230000007246 mechanism Effects 0.000 claims abstract description 25
- 239000007921 spray Substances 0.000 claims description 15
- 230000009471 action Effects 0.000 claims description 10
- 230000008859 change Effects 0.000 claims description 6
- 238000007790 scraping Methods 0.000 claims description 4
- 238000005406 washing Methods 0.000 claims description 4
- 238000009825 accumulation Methods 0.000 abstract description 3
- 239000003344 environmental pollutant Substances 0.000 abstract description 3
- 231100000719 pollutant Toxicity 0.000 abstract description 3
- 230000002035 prolonged effect Effects 0.000 abstract description 2
- 230000010405 clearance mechanism Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 239000008235 industrial water Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Abstract
The invention relates to the technical field of prefabricated pump stations, and particularly discloses an integrated automatic cleaning device for a prefabricated pump station, which comprises the following components: the device comprises a base, a shell, a controller, a mounting rack, a cleaning mechanism, a water pump, a water outlet pipe, a connecting pipeline, an electric control valve and a filter; the shell is arranged at the top of the base; the mounting frame is arranged in the middle of the inner cavity of the shell; the cleaning mechanism is arranged at the rear side of the top of the opening of the mounting frame; the water suction pump is arranged at the bottom of the inner cavity of the base; the water outlet pipe is arranged at the top opening of the outer wall of the shell; the electric control valve is arranged at the top of the mounting frame; the filter is arranged outside the filter. According to the invention, the automatic cleaning device is used, so that the internal equipment is cleaned regularly under the condition that the normal operation of the pump station is not affected, the cleaning efficiency is improved, and the prefabricated pump station pipeline and the dead angle area of the inner wall can be cleaned to prevent pollutant accumulation, so that the equipment can be ensured to stably operate for a long time, and the service life is prolonged.
Description
Technical Field
The invention relates to the technical field of prefabricated pump stations, in particular to an integrated automatic cleaning device for a prefabricated pump station.
Background
The integrated prefabricated pump station is a pump station device integrating a pump, a pipeline, power distribution control and related equipment into one integral structure, is assembled and manufactured in a factory, is transported to the site as a whole, can be put into use only by simple connecting pipelines and electric wiring, has the characteristics of firm structure, simple and convenient operation, quick installation and the like, can effectively improve engineering construction efficiency and quality, is widely applied to the fields of urban water supply, drainage, sewage treatment, industrial water and the like, and has the advantages of reducing the processing of equipment in a construction site, reducing environmental pollution and noise, reducing the construction period and improving the integral efficiency of engineering.
In the prior art, the inside pollutant of prefabricated pump station accumulates for a long time and piles up, increases the degree of difficulty of clearance, leads to equipment operation trouble or environmental pollution easily, because prefabricated pump station inner structure is complicated, leads to outside cleaning equipment to be difficult to get into or operate, needs the manual work to get into and carries out the clearance operation, and this kind of clearance mode needs to carry out the operation under the pump station shut down condition, influences the normal work of the prefabricated pump station of integration.
Disclosure of Invention
The invention aims to provide an integrated automatic cleaning device for a prefabricated pump station, which aims to solve the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: an integrated prefabricated pump station self-cleaning device, comprising: the device comprises a base, a shell, a controller, a mounting rack, a cleaning mechanism, a water pump, a water outlet pipe, a connecting pipeline, an electric control valve, a filter and an outer wall cleaning mechanism; the shell is arranged at the top of the base; the controller is arranged on the top of the shell; the mounting frame is arranged in the middle of the inner cavity of the shell; the cleaning mechanism is arranged at the rear side of the top of the opening of the mounting frame; the water pump is arranged at the bottom of the inner cavity of the base and is electrically connected with the controller; the water outlet pipe is arranged at the top opening of the outer wall of the shell, and the water outlet of the water outlet pipe extends out of the outer wall of the shell; one end of the connecting pipeline is connected with the water inlet of the water outlet pipe in a threaded manner, and the other end of the connecting pipeline is connected with the water outlet of the water suction pump; the electric control valve is arranged at the top of the mounting frame; the filter is arranged on the outer side of the mounting frame, the electric control valve is connected with the filter, and the filter is electrically connected with the controller; the inner wall of shell and connecting line's outer wall bottom water line position department is provided with a plurality of outer wall clearance mechanism along circumference interval.
Preferably, the first motor drives the gear to rotate, so that the gear ring can drive the fixing seat to rotate under the action of the rotation force of the gear and the limit action of the roller seat.
Preferably, the cleaning mechanism includes: the device comprises a guide rail frame, a movable seat, a first electric push rod, a connecting frame, a mounting frame, an annular guide rail, a roller seat, a gear ring, a first motor, a gear and a fixed seat; the guide rail frame is arranged at the top of the mounting frame along the up-down direction; the movable seat is sleeved outside the guide rail frame along the left-right direction; the first electric push rod is arranged on the inner side of the guide rail frame along the up-down direction and is electrically connected with the controller; the connecting frame is arranged at the top of the movable seat; the mounting frame is arranged on the front side of the connecting frame; the annular guide rail is arranged at the front side of the bottom end of the mounting frame; the number of the roller seats is two, and the two roller seats are respectively clamped at the front side and the rear side of the outer part of the gear ring; the gear ring is connected with the bottoms of the front roller seat and the rear roller seat through screws; the first motor is connected to the top of the mounting frame through a screw, the rotating end of the first motor extends out of the lower surface of the mounting frame, and the first motor is electrically connected with the controller; the gear screw is connected to the bottom of the rotating end of the first motor, and the gear is meshed with the gear ring; the number of the fixing seats is two, and the two fixing seats are respectively connected with the left side and the right side of the bottom of the gear ring through screws.
Preferably, the cleaning mechanism further comprises: the device comprises a mounting seat, a second electric push rod, a limiting pin, a sleeve, a first connecting rod and a connecting seat; the mounting seat is fixedly connected to the inner sides of the left fixing seat and the right fixing seat; the second electric push rod is arranged at the top of the inner side of the mounting seat along the up-down direction, and is electrically connected with the controller; the limiting pin is arranged at the bottom of the inner side of the mounting seat along the up-down direction; the sleeve is sleeved outside the limiting pin; the number of the first connecting rods is three, and one ends of the three first connecting rods are circumferentially spaced by one hundred twenty degrees and are rotationally connected to the outer wall of the sleeve through pin shaft seats; the connecting seat is arranged at the top of the sleeve.
Preferably, the cleaning mechanism further comprises: the spray head comprises a driving rod, a supporting seat, a second motor, a mounting rod and a spray head pipe; the number of the driving rods is three, one ends of the three driving rods are circumferentially spaced one hundred twenty degrees and are rotationally connected to the outer side of the middle of the mounting seat through pin shaft seats, and the other ends of the three first connecting rods are rotationally connected with the bottoms of the three driving rods through pin shaft seats; the number of the supporting seats is three, and the three supporting seats are respectively arranged at the other ends of the three driving rods; the number of the second motors is three, the three second motors are respectively arranged on the outer sides of the three supporting seats, the rotating ends of the three second motors extend into the inner sides of the supporting seats, and the second motors are electrically connected with the controller; the number of the mounting rods is three, and the three mounting rods are respectively connected with the rotating ends of the three second motors through screws; the number of the spray head pipes is three, the three spray head pipes are respectively arranged on the outer sides of the three mounting rods, and the spray head pipes are connected with the filters through connecting pipes.
Preferably, the second motor drives the mounting rod to rotate, so that the mounting rod drives the spray head pipe to rotate, and the angle position of the spray head pipe is changed.
Preferably, the outer wall cleaning mechanism includes: the device comprises a fixed sucker, a shell, a connecting cable, a scraping plate, a rotating screw, a nut and a second connecting rod; the fixed sucker is adsorbed on the inner wall of the shell or the outer wall of the connecting pipeline; the shell is arranged at the outer side of the fixed sucker; one end of the connecting rope is connected to the outside of the fixed sucker, and the other end of the connecting rope is fixedly connected with the outer wall of the shell; the number of the scrapers is three, and the three scrapers are respectively connected to the outer side of the shell in a rotating way at intervals of one hundred twenty degrees along the circumferential direction through bearings; the rotating screw is rotationally connected to the top of the shell through a bearing; the nut is in threaded connection with the outer wall of the rotating screw; the number of the second connecting rods is three, one ends of the three second connecting rods are rotationally connected to the outer end of the inner side of the scraping plate through pin shafts, and the other ends of the three second connecting rods are respectively rotationally connected to the outer side of the nut through pin shaft seats at intervals of one hundred twenty degrees along the circumferential direction.
Preferably, the rotating screw is rotated to drive the nut to move under the action of the rotating force of the rotating screw, and the scraper is driven to rotate at the three-side position under the cooperation of the three-side second connecting rod so as to adjust the angle position of the scraper.
Compared with the prior art, the invention has the beneficial effects that:
1. through adsorbing fixed sucking disc and the inner wall of shell or connecting tube's outer wall fixed, rotatory rotation screw rod, the nut upwards or the downward movement under the rotatory screw rod rotatory power, nut upwards or the downward movement is simultaneously driven second connecting rod one end synchronous motion, and then drive scraper blade clockwise or anticlockwise rotation on the three side position under the cooperation of three side second connecting rods to adjust scraper blade angular position, the casing floats at shell inner chamber surface of water under self buoyancy effect, floats from top to bottom simultaneously at base inner chamber water level variation, makes scraper blade and the inner wall or the outer wall clearance mechanism outer wall contact of shell, in order to clear up the dirt that outer wall surface of shell inner wall or connecting tube adheres to.
2. Through first motor drive gear rotation, the gear ring passes through fixing base drive mount pad rotation under the gear effect, change the direction of three side shower nozzle pipe, second electric putter drive connecting seat reciprocates, make sleeve drive head rod one end reciprocate, the actuating lever drives the supporting seat and moves to the outside under the cooperation of head rod, and then change three side supporting seat interval, second motor drive mount lever rotates, the shower nozzle pipe of mounting rod drive rotates, with change shower nozzle pipe angular position, first electric putter drive removes the seat and reciprocates in the guide rail frame outside, remove the seat and drive the installation frame up-and-down motion under the cooperation of link, change shower nozzle pipe place high position, the inside water of connecting tube is got into inside the filter by the automatically controlled valve, spout by the shower nozzle pipe under the filtration of filter, in order to realize the washing clearance to the shell inner wall.
In summary, the automatic cleaning device is used, and under the condition that the normal operation of the pump station is not affected, the internal equipment is cleaned regularly, so that the cleaning efficiency is improved, and the prefabricated pump station pipeline and the dead angle area of the inner wall can be cleaned to prevent pollutant accumulation and accumulation, so that the equipment can be ensured to stably operate for a long time, and the service life is prolonged.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is an exploded view of fig. 1.
Fig. 3 is an enlarged view at a of fig. 2.
Fig. 4 is an exploded view of the cleaning mechanism of fig. 2.
Fig. 5 is an enlarged view at B of fig. 4.
Fig. 6 is an exploded view of the outer wall cleaning mechanism of fig. 2.
In the figure: 1. a base; 2. a housing; 3. a controller; 4. a mounting frame; 5. a cleaning mechanism; 51. a guide rail frame; 52. a movable seat; 53. a first electrical push rod; 54. a connecting frame; 55. a mounting frame; 56. an annular guide rail; 57. a roller seat; 58. a gear ring; 59. a first motor; 510. a gear; 511. a fixing seat; 512. a mounting base; 513. a second electric push rod; 514. a limiting pin; 515. a sleeve; 516. a first connecting rod; 517. a connecting seat; 518. a driving rod; 519. a support base; 520. a second motor; 521. a mounting rod; 522. a shower nozzle pipe; 6. a water pump; 7. a water outlet pipe; 8. a connecting pipeline; 9. an outer wall cleaning mechanism; 91. fixing a sucker; 92. a housing; 93. a connecting cable; 94. a scraper; 95. rotating the screw; 96. a nut; 97. a second connecting rod; 10. an electric control valve; 11. and (3) a filter.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-6, the present invention provides a technical solution: an integrated prefabricated pump station self-cleaning device, comprising: the device comprises a base 1, a shell 2, a controller 3, a mounting frame 4, a cleaning mechanism 5, a water pump 6, a water outlet pipe 7, a connecting pipeline 8, an electric control valve 10 and a filter 11; the shell 2 is arranged on the top of the base 1; the controller 3 is arranged at the top of the shell 2, and the controller 3 is controlled manually or automatically according to actual needs; the mounting frame 4 is arranged in the middle of the inner cavity of the shell 2; the cleaning mechanism 5 is arranged at the rear side of the top of the opening of the mounting frame 4; the water pump 6 is arranged at the bottom of the inner cavity of the base 1, and the water pump 6 is electrically connected with the controller 3; the water outlet pipe 7 is arranged at the top opening of the outer wall of the shell 2, and the water outlet of the water outlet pipe 7 extends out of the outer wall of the shell 2; one end of a connecting pipeline 8 is connected with the water inlet of the water outlet pipe 7 in a threaded manner, and the other end of the connecting pipeline 8 is connected with the water outlet of the water pump 6; the electric control valve 10 is arranged at the top of the mounting frame 4, the electric control valve 10 is electrically connected with the controller 3, and the electric control valve 10 is controlled by the controller 3 to be opened and closed so as to realize the communication between the filter 11 and the connecting pipeline; the filter 11 sets up in the outside of mounting bracket 4, and automatically controlled valve 10 is connected with filter 11, and filter 11 and controller 3 electric connection, filter 11 are controlled by controller 3, can filter inside water after to pressurize it, and the inner wall of shell 2 and connecting line 8's outer wall bottom water line position department is provided with a plurality of outer wall clearance mechanism 9 along circumference interval.
As a preferred embodiment, as shown in fig. 4 and 5, the cleaning mechanism 5 includes: the guide rail frame 51, the moving seat 52, the first electric push rod 53, the connecting frame 54, the mounting frame 55, the ring guide rail 56, the roller seat 57, the gear ring 58, the first motor 59, the gear 510, the fixing seat 511, the mounting seat 512, the second electric push rod 513, the limiting pin 514, the sleeve 515, the first connecting rod 516, the connecting seat 517, the driving rod 518, the supporting seat 519, the second motor 520, the mounting rod 521, and the head pipe 522; the rail frame 51 is provided on the top of the mounting frame 4 in the up-down direction; the movable seat 52 is sleeved outside the guide rail frame 51 along the left-right direction, and the movable seat 52 can move up and down outside the guide rail frame 51; the first electric push rod 53 is arranged on the inner side of the guide rail frame 51 along the up-down direction, the first electric push rod 53 is electrically connected with the controller 3, the first electric push rod 53 is controlled by the controller 3, and the first electric push rod 53 can drive the movable seat 52 to move up and down through self-extension and shortening; the connection frame 54 is installed on the top of the moving seat 52; the mounting frame 55 is provided at the front side of the connection frame 54; the annular guide rail 56 is provided at the bottom end front side of the mounting frame 55; the number of the roller seats 57 is two, the two roller seats 57 are respectively clamped on the front side and the rear side of the outer part of the gear ring 58, and the roller seats 57 can move along the circumferential direction of the outer side of the annular guide rail 56; the gear ring 58 is connected with the bottoms of the front roller seat 57 and the rear roller seat 57 by screws; the first motor 59 is connected to the top of the mounting frame 55 by a screw, the rotating end of the first motor 59 extends out of the lower surface of the mounting frame 55, the first motor 59 is electrically connected with the controller 3, the first motor 59 is controlled by the controller 3, and the first motor 59 can drive the gear 510 to rotate clockwise or anticlockwise; the gear 510 is connected to the bottom of the rotating end of the first motor 59 by screws, the gear 510 is meshed with the gear ring 58, and the gear ring 58 rotates under the action of the rotating force of the gear 510; the number of the fixing seats 511 is two, and the two fixing seats 511 are respectively connected to the left side and the right side of the bottom of the gear ring 58 through screws; the mounting seat 512 is fixedly connected to the inner sides of the left and right fixing seats 511; the second electric push rod 513 is arranged at the top of the inner side of the mounting seat 512 along the up-down direction, the second electric push rod 513 is electrically connected with the controller 3, the second electric push rod 513 is controlled by the controller 3, and the second electric push rod 513 can vertically move through the self-lengthening and shortening driving connecting seat 517; the limiting pin 514 is disposed at the bottom of the inner side of the mounting seat 512 along the up-down direction; the sleeve 515 is sleeved outside the limiting pin 514, and the sleeve 515 moves up and down outside the limiting pin 514; the number of the first connecting rods 516 is three, one ends of the three first connecting rods 516 are circumferentially spaced one hundred twenty degrees and are rotationally connected to the outer wall of the sleeve 515 through pin shaft seats, and the first connecting rods 516 can rotate clockwise or anticlockwise by taking the pin shaft rotation connection part with the outer wall of the sleeve 515 as an axis; the connecting seat 517 is disposed on top of the sleeve 515; the number of the driving rods 518 is three, one end of each driving rod 518 is circumferentially spaced one hundred twenty degrees and is rotationally connected to the outer side of the middle of the mounting seat 512 through a pin shaft seat, the other end of each first connecting rod 516 is rotationally connected with the bottom of each driving rod 518 through a pin shaft seat, and each driving rod 518 can rotate clockwise or anticlockwise by taking the pin shaft rotation connection part of each driving rod 518 with the mounting seat 512 as an axis; the number of the supporting seats 519 is three, and the three supporting seats 519 are respectively arranged at the other ends of the three driving rods 518; the number of the second motors 520 is three, the three second motors 520 are respectively arranged on the outer sides of the three supporting seats 519, the rotating ends of the three second motors 520 extend into the inner sides of the supporting seats 519, the second motors 520 are electrically connected with the controller 3, the second motors 520 are controlled by the controller 3, and the second motors 520 can drive the mounting rods 521 to rotate clockwise or anticlockwise; the number of the mounting rods 521 is three, and the three mounting rods 521 are respectively connected with the rotating ends of the three second motors 520 by screws; the number of the head pipes 522 is three, and the three head pipes 522 are respectively provided at the outer sides of the three mounting bars 521, and the head pipes 522 and the filters 11 are connected by connection pipes.
As a preferred embodiment, as shown in fig. 6, the outer wall cleaning mechanism 9 includes: the fixed suction cup 91, the shell 92, the connecting rope 93, the scraping plate 94, the rotating screw 95, the nut 96 and the second connecting rod 97; the fixed sucker 91 is adsorbed on the inner wall of the shell 2 or the outer wall of the connecting pipeline 8; the housing 92 is provided outside the fixed suction cup 91; one end of a connecting rope 93 is connected to the outside of the fixed sucker 91, and the other end of the connecting rope 93 is fixedly connected with the outer wall of the shell 92; the number of the scrapers 94 is three, and the three scrapers 94 are respectively connected to the outer side of the shell 92 in a rotating way through bearings at intervals of one hundred twenty degrees along the circumferential direction; the rotary screw 95 is rotatably connected to the top of the housing 92 through a bearing; the nut 96 is screwed on the outer wall of the rotating screw 95, and the nut 96 can move up and down on the outer wall of the rotating screw 95; the number of the second connecting rods 97 is three, one ends of the three second connecting rods 97 are rotationally connected to the outer end of the inner side of the scraper 94 through pin shafts, the other ends of the three second connecting rods 97 are respectively rotationally connected to the outer side of the nut 96 through pin shaft seats at intervals of one hundred twenty degrees along the circumferential direction, and the second connecting rods 97 can rotate by taking the joint with the pin shaft rotation of the nut 96 as a shaft.
The working principle is as follows:
step 1: the staff places the outer wall cleaning mechanism 9 above the water line in advance, and adsorbs and fixes the fixed sucker 91 and the inner wall of the shell 2 or the outer wall of the connecting pipeline 8, the staff rotates the rotating screw 95, the nut 96 moves upwards or downwards under the action of the rotating force of the rotating screw 95, the nut 96 moves upwards or downwards and simultaneously drives one end of the second connecting rod 97 to synchronously move, further, the scraper 94 is driven to rotate clockwise or anticlockwise at the three-side position under the cooperation of the three-side second connecting rod 97, so as to adjust the angle position of the scraper 94, when in operation, external water enters the shell 2 and the inside of the base 1 through the water inlet at the bottom of the outer wall of the shell 2, the staff controls the controller 3 to start the water pump 6, the water pump 6 pumps out the inner water of the shell 2 and the base 1 and lifts and discharges the water along the connecting pipeline 8 through the water outlet pipe 7, the shell 92 floats on the inner cavity water surface of the shell 2 under the self buoyancy, and floats up and down at the inner cavity water level of the base 1, so that the scraper 94 contacts the inner wall of the shell 2 or the outer wall cleaning mechanism 9 to clean dirt adhered to the surface of the inner wall of the shell 2 or the connecting pipeline 8;
step 2: the operator controls the controller 3 to start the first motor 59, the second electric push rod 513, the second motor 520 and the first electric push rod 53, the first motor 59 drives the gear 510 to rotate clockwise or anticlockwise, so that the gear ring 58 drives the mounting seat 512 to rotate clockwise or anticlockwise under the action of the rotation force of the gear 510 and the limit action of the roller seat 57 through the fixing seat 511, the mounting seat 512 changes the direction of the three-side spray head pipe 522 under the cooperation of the driving rod 518, the supporting seat 519, the second motor 520 and the mounting rod 521, the second electric push rod 513 shortens the driving connecting seat 517 to move up and down by self-extension, the sleeve 515 moves up and down outside the limit pin 514, the sleeve 515 drives one end of the first connecting rod 516 to move up and down, the driving rod 518 drives the supporting seat 519 to move outwards under the cooperation of the first connecting rod 516, and further changes the distance of the three-side supporting seat 519, the second motor 520 drives the mounting rod 521 to rotate clockwise or anticlockwise, so that the mounting rod 521 drives the spray head pipe 522 to rotate clockwise or anticlockwise to change the angle position of the spray head pipe 522, the first electric push rod 53 stretches and shortens to drive the movable seat 52 to move up and down outside the guide rail frame 51, the movable seat 52 drives the mounting frame 55 to move up and down under the cooperation of the connecting frame 54, the mounting frame 55 changes the height position of the spray head pipe 522 under the cooperation of the annular guide rail 56, the roller seat 57, the fixed seat 511, the mounting seat 512, the driving rod 518, the supporting seat 519 and the mounting rod 521, and in the working process, the worker controls the controller 3 to open the electric control valve 10, water in the connecting pipeline 8 enters the filter 11 from the electric control valve 10, and is sprayed out from the spray head pipe 522 under the filtration of the filter 11, so that the flushing cleaning of the inner wall of the shell 2 is realized.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. An integrated prefabricated pump station automatic cleaning device, which is characterized by comprising:
a base (1);
the shell (2) is arranged at the top of the base (1);
a controller (3) mounted on top of the housing (2);
the mounting frame (4) is arranged in the middle of the inner cavity of the shell (2);
the cleaning mechanism (5) is arranged at the rear side of the top of the opening of the mounting frame (4);
the water pump (6) is arranged at the bottom of the inner cavity of the base (1), and the water pump (6) is electrically connected with the controller (3);
the water outlet pipe (7) is arranged at the top opening of the outer wall of the shell (2), and a water outlet of the water outlet pipe (7) extends out of the outer wall of the shell (2);
one end of the connecting pipeline (8) is in threaded connection with the water inlet of the water outlet pipe (7), and the other end of the connecting pipeline (8) is connected with the water outlet of the water suction pump (6);
the electric control valve (10) is arranged at the top of the mounting frame (4);
the filter (11) is arranged on the outer side of the mounting frame (4), the electric control valve (10) is connected with the filter (11), and the filter (11) is electrically connected with the controller (3);
the inner wall of the shell (2) and the water level line position at the bottom of the outer wall of the connecting pipeline (8) are provided with a plurality of outer wall cleaning mechanisms (9) at intervals along the circumferential direction.
2. An integrated prefabricated pump station automatic cleaning device according to claim 1, characterized in that the washing mechanism (5) comprises:
the guide rail frame (51) is arranged at the top of the mounting frame (4) along the up-down direction;
a movable seat (52) which is sleeved outside the guide rail frame (51) along the left-right direction;
the first electric push rod (53) is arranged on the inner side of the guide rail frame (51) along the up-down direction, and the first electric push rod (53) is electrically connected with the controller (3);
a connecting frame (54) mounted on the top of the movable seat (52);
a mounting frame (55) provided on the front side of the connection frame (54);
an annular guide rail (56) provided on the front side of the bottom end of the mounting frame (55);
the number of the roller seats (57) is two, and the two roller seats (57) are respectively clamped at the front side and the rear side of the outer part of the gear ring (58);
the gear ring (58) is connected with the bottoms of the front roller seat (57) and the rear roller seat by screws;
the first motor (59) is connected to the top of the mounting frame (55) through screws, the rotating end of the first motor (59) extends out of the lower surface of the mounting frame (55), and the first motor (59) is electrically connected with the controller (3);
a gear (510) connected to the bottom of the rotating end of the first motor (59) by a screw, the gear (510) being engaged with the gear ring (58);
the number of the fixing seats (511) is two, and the two fixing seats (511) are respectively connected to the left side and the right side of the bottom of the gear ring (58) through screws.
3. An integrated automatic cleaning device for prefabricated pump station according to claim 2, characterized in that the first motor (59) drives the gear (510) to rotate, so that the gear ring (58) can drive the fixing seat (511) to rotate under the action of the rotation force of the gear (510) and the limit action of the roller seat (57).
4. An integrated prefabricated pump station automatic cleaning device according to claim 3, characterized in that the washing mechanism (5) further comprises:
the mounting seat (512) is fixedly connected to the inner sides of the left fixing seat (511) and the right fixing seat (511);
the second electric push rod (513) is arranged at the top of the inner side of the mounting seat (512) along the up-down direction, and the second electric push rod (513) is electrically connected with the controller (3);
a stopper pin (514) provided at the bottom of the inner side of the mount (512) in the vertical direction;
a sleeve (515) sleeved outside the limiting pin (514);
the number of the first connecting rods (516) is three, and one ends of the three first connecting rods (516) are circumferentially spaced by one hundred twenty degrees and are rotationally connected to the outer wall of the sleeve (515) through pin shaft seats;
and the connecting seat (517) is arranged at the top of the sleeve (515).
5. An integrated prefabricated pump station automatic cleaning device according to claim 4, characterized in that the washing mechanism (5) further comprises:
the driving rods (518), wherein the number of the driving rods (518) is three, one ends of the three driving rods (518) are circumferentially spaced one hundred twenty degrees and are rotationally connected to the outer side of the middle of the mounting seat (512) through pin shaft seats, and the other ends of the three first connecting rods (516) are rotationally connected with the bottoms of the three driving rods (518) through pin shaft seats;
the number of the supporting seats (519) is three, and the three supporting seats (519) are respectively arranged at the other ends of the three driving rods (518);
the number of the second motors (520) is three, the three second motors (520) are respectively arranged on the outer sides of the three supporting seats (519), the rotating ends of the three second motors (520) extend into the inner sides of the supporting seats (519), and the second motors (520) are electrically connected with the controller (3);
the number of the mounting rods (521) is three, and the three mounting rods (521) are respectively connected with the rotating ends of the three second motors (520) through screws;
the number of the spray head pipes (522) is three, the three spray head pipes (522) are respectively arranged on the outer sides of the three mounting rods (521), and the spray head pipes (522) are connected with the filters (11) through connecting pipes.
6. An integrated station auto-cleaner according to claim 5 characterised in that the second motor (520) drives the mounting bar (521) in rotation such that the mounting bar (521) drives the shower head pipe (522) in rotation to change the angular position of the shower head pipe (522).
7. An integrated prefabricated pump station automatic cleaning device according to claim 6, characterized in that the outer wall cleaning mechanism (9) comprises:
the fixed sucker (91) is adsorbed on the inner wall of the shell (2) or the outer wall of the connecting pipeline (8);
a housing (92) provided outside the fixed suction cup (91);
one end of the connecting rope (93) is connected to the outside of the fixed sucker (91), and the other end of the connecting rope (93) is fixedly connected with the outer wall of the shell (92);
the number of the scrapers (94) is three, and the three scrapers (94) are respectively connected to the outer side of the shell (92) in a rotating way at intervals of one hundred twenty degrees along the circumferential direction through bearings;
a rotating screw (95) rotatably connected to the top of the housing (92) through a bearing;
the nut (96) is in threaded connection with the outer wall of the rotary screw (95);
the number of the second connecting rods (97) is three, one ends of the three second connecting rods (97) are rotationally connected to the inner outer ends of the scraping plates (94) through pin shafts, and the other ends of the three second connecting rods (97) are respectively rotationally connected to the outer sides of the nuts (96) through pin shaft seats at intervals of one hundred twenty degrees along the circumferential direction.
8. An integrated station auto-cleaner according to claim 7 characterised in that the rotation of the screw (95) causes the nut (96) to move under the action of the rotation of the screw (95) to drive the rotation of the scraper (94) in a three-sided position in cooperation with the three-sided second connecting rod (97) to adjust the angular position of the scraper (94).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410234621.XA CN117798153B (en) | 2024-03-01 | Automatic cleaning device for integrated prefabricated pump station |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410234621.XA CN117798153B (en) | 2024-03-01 | Automatic cleaning device for integrated prefabricated pump station |
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| CN117798153A true CN117798153A (en) | 2024-04-02 |
| CN117798153B CN117798153B (en) | 2024-05-10 |
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