CN117790173B - Automatic processing equipment for inductor - Google Patents
Automatic processing equipment for inductor Download PDFInfo
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- CN117790173B CN117790173B CN202311808177.XA CN202311808177A CN117790173B CN 117790173 B CN117790173 B CN 117790173B CN 202311808177 A CN202311808177 A CN 202311808177A CN 117790173 B CN117790173 B CN 117790173B
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- 238000004804 winding Methods 0.000 claims abstract description 85
- 230000007246 mechanism Effects 0.000 claims abstract description 14
- 230000000712 assembly Effects 0.000 claims abstract description 7
- 238000000429 assembly Methods 0.000 claims abstract description 7
- 238000004140 cleaning Methods 0.000 claims description 39
- 238000003825 pressing Methods 0.000 claims description 37
- 238000002347 injection Methods 0.000 claims description 15
- 239000007924 injection Substances 0.000 claims description 15
- 238000009434 installation Methods 0.000 claims description 5
- 238000003754 machining Methods 0.000 claims description 4
- 238000003756 stirring Methods 0.000 claims 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 21
- 229910052802 copper Inorganic materials 0.000 description 11
- 239000010949 copper Substances 0.000 description 11
- 238000000034 method Methods 0.000 description 6
- 230000000295 complement effect Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000005507 spraying Methods 0.000 description 4
- 230000006872 improvement Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
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Abstract
The invention relates to the technical field of inductor processing, in particular to automatic processing equipment for inductors, which comprises a processing table, a moving rail, a winding shaft, winding rolls, a driving assembly, a moving assembly, an auxiliary mechanism, a blanking assembly, two moving frames and two rotating plug-in assemblies.
Description
Technical Field
The invention relates to the technical field of inductor processing, in particular to automatic inductor processing equipment.
Background
An inductor is a component capable of converting electric energy into magnetic energy and storing the magnetic energy, and generally consists of a framework, windings, a shielding cover, an encapsulating material, a magnetic core and the like, wherein the windings are a group of coils with a specified function, and common windings are winding wires with spiral winding on the outer wall of an iron core.
The invention discloses an automatic processing device for an inductor, which belongs to the field of inductor processing and comprises a copper wire and a winding roller, wherein the copper wire is wound on the winding roller, the automatic processing device further comprises a bottom plate, the winding roller and the bottom plate rotate relatively, an auxiliary ring is arranged on the winding roller, the inner wall of the auxiliary ring is in contact with the roller surface of the winding roller, the auxiliary ring slides relatively with the winding roller, an auxiliary assembly is arranged on the bottom plate, and the auxiliary assembly is used for controlling the sliding of the auxiliary ring. The application can enable the copper wire on the winding roller to be close to the adjacent coils, improves the contact area of the two adjacent coils, and is convenient for the use of the inductor.
However, the above patent has the following disadvantages in the actual use process: this patent wire winding roller needs manual operation just can take out the wire winding roller after the wire winding is finished, because wire winding roller is twined and is had a large amount of coils its weight to be heavier, is inconvenient for the manual work to take out, wastes time and energy.
Disclosure of Invention
The invention aims to provide an automatic processing device for an inductor, which solves the problems that in the prior art, manual operation is needed to take out a winding roller, and the winding roller is heavy due to the fact that a large number of coils are wound on the winding roller, so that the winding roller is inconvenient to take out manually and takes time and labor.
The technical scheme of the invention is as follows:
The utility model provides an automatic processing equipment of inductor, includes processing platform, movable rail, spool, wire winding roller, actuating assembly, movable assembly, complementary unit, unloading subassembly, two movable racks and two rotation grafting subassemblies, the movable rail level sets up at the top of processing platform, two movable racks is the symmetry and sets up on the movable rail to the bottom of two movable racks all with movable rail sliding fit, two rotate grafting subassembly and set up respectively at the top of two movable racks, the tip of spool is equipped with two inserts, two all be equipped with the slot on the inserts, two rotate the one end of grafting subassembly respectively with the slot grafting on two inserts, the wire winding roller is installed on the spool, actuating assembly installs on the outer wall of one of them movable rack, movable assembly installs on the processing platform to movable assembly's both ends are connected with two movable racks respectively, complementary unit installs at the top of processing platform to complementary unit is located the right side of wire winding roller, unloading subassembly installs at the top of processing platform, and the left side that the unloading subassembly is located the wire winding roller.
Further, each rotary plug-in assembly comprises a rotary shaft and a rotary block, the rotary shaft is rotatably arranged on the top end of the movable frame, the rotary block is arranged at one end, close to the winding roller, of the rotary shaft, and the rotary block is in plug-in fit with the slot.
Further, the drive assembly comprises a drive frame, a drive motor, a driving gear and a driven gear, wherein the drive frame is arranged on the outer wall of the movable frame, the drive motor is horizontally arranged at the top of the drive frame, the driving gear is arranged on an output shaft of the drive motor, the driven gear is arranged at the end part of the rotating shaft, and the driven gear is meshed with the driving gear.
Further, the movable assembly comprises a movable motor, a movable gear, two movable bars and two movable racks, wherein the movable motor is vertically arranged at the top end of the processing table, the movable gear is arranged on an output shaft of the movable motor, the two movable bars are oppositely arranged on the outer walls of the bottom ends of the two movable frames, the two movable racks are symmetrically arranged on the two movable bars, and two sides of the movable gear are respectively meshed with the two movable racks.
Further, the unloading subassembly includes support frame, rail, unloading frame, diaphragm, unloading board, first lead screw slip table, connecting plate, two pneumatic cylinders and two stopper, the top at the processing platform is installed to the support frame, the rail level sets up the top at the support frame, unloading frame slidable mounting is on the rail, the diaphragm level sets up the bottom at the unloading frame, two the pneumatic cylinder symmetry sets up the top at the diaphragm, the unloading board is installed on the output of two pneumatic cylinders, two the stopper symmetry sets up the top at the unloading board, two the top of stopper all is equipped with spacing recess, first lead screw slip table level sets up the top at the support frame, the connecting plate is installed on the mobile terminal of first lead screw slip table to the connecting plate is connected with the outer wall of unloading frame.
Further, the auxiliary mechanism comprises a second screw rod sliding table, a fixed block, a wire pressing assembly, a cleaning assembly and an auxiliary assembly, wherein the second screw rod sliding table is horizontally arranged at the top of the processing table, the fixed block is arranged at the moving end of the second screw rod sliding table, the wire pressing assembly is arranged at the top of the fixed block, the cleaning assembly is arranged on the outer wall of the right side of the fixed block, the auxiliary assembly is arranged on the outer wall of the left side of the fixed block, and one end of the auxiliary assembly extends to the lower side of the winding roller.
Further, the line ball subassembly includes U type seat, gyro wheel, pushes down frame, hydraulic putter, pushes down seat and pinch roller down, the top at the fixed block is installed to the U type seat, the gyro wheel is rotated and is installed in the U type seat, it erects on the top outer wall of U type seat to push down the frame, the vertical top that sets up at pushing down the frame of hydraulic putter, push down the seat and install on hydraulic putter's output, the pinch roller is rotated down and is installed in pushing down the seat.
Further, the clearance subassembly includes clearance frame, clearance cover, jet-propelled part, two rotation axis and two swiveling wheels, the clearance frame is installed on the right side outer wall of fixed block, the clearance cover is installed at the top of clearance frame, two the rotation axis symmetry sets up in the clearance cover, two the swiveling wheel is installed respectively on two rotation axes, jet-propelled part installs on the top outer wall of clearance cover to jet-propelled part's bottom extends to in the clearance cover.
Further, the jet-propelled part includes slide bar, square, installation wheel, spring, fumarole, nozzle, hose, drive shaft, drive cam, rotation motor and two extension boards, two the extension board symmetry sets up the top at the clearance cover, slide bar slidable mounting is at the top of clearance cover to the bottom of slide bar extends to in the clearance cover, the top at the slide bar is installed to the square, installation wheel rotation is installed in the square, the spring housing is established in the outside of slide bar to the both ends of spring are connected with clearance cover and square respectively, the bottom at the slide bar is installed to the fumarole, the nozzle sets up the bottom at the fumarole, the one end of hose is linked together with the inside of fumarole, the other end of hose extends to the outside of clearance cover, be equipped with the control valve on the hose, the drive shaft rotates the top of installing at two extension boards, the drive cam is installed in the drive shaft to the bottom of drive cam is contradicted with the top of installation wheel, rotate the motor level setting is on the outer wall of one of extension board to the output shaft and drive shaft connection of rotation motor.
Further, the auxiliary assembly comprises an electric push rod, a linkage block, a lifting cylinder and a poking piece, wherein the electric push rod is arranged on the outer wall of the left side of the fixed block, the linkage block is arranged on the output end of the electric push rod, the lifting cylinder is vertically arranged at the top of the linkage block, the poking piece is arranged on the output end of the lifting cylinder, and the poking piece is positioned below the winding roller.
The invention provides an inductor automatic processing device through improvement, which has the following improvements and advantages compared with the prior art:
The method comprises the following steps: according to the invention, a copper wire passes through the auxiliary mechanism and then is connected with the winding roller, the driving assembly works to drive the winding shaft and the winding roller to rotate, the winding roller rotates to wind the copper wire, meanwhile, the auxiliary mechanism works to compress adjacent coils, so that the adjacent coils are tightly attached, after the coils on the winding roller are wound, one end of the coil is moved to the bottom end of the winding roller to support the coil, then the moving assembly works to drive the two moving frames to move away from each other, the two moving frames drive one ends of the two rotary plug-in assemblies to be in plug-in connection with slots on the two plug-in blocks, the winding roller is separated from the two rotary plug-in assemblies, and then the blanking assembly horizontally moves and transports the winding roller without manually taking out the winding roller, so that the working efficiency and time are improved, and the processing is convenient.
And two,: according to the invention, the lower pressing seat is driven to move downwards through the operation of the hydraulic push rod, the lower pressing seat drives the lower pressing wheel to move downwards, and the lower pressing wheel carries out interference limit on copper wires on the rollers, so that the copper wires are prevented from shaking in the conveying process.
And thirdly,: according to the invention, the hose is communicated with external gas transmission equipment, then high-pressure gas enters the gas spraying box through the hose, the nozzle sprays the high-pressure gas in the gas spraying box onto the surface of the copper wire, meanwhile, the rotating motor works to drive the driving shaft and the driving cam to rotate, the driving cam drives the sliding rod to reciprocate by utilizing the mounting wheel, and the nozzle and the gas spraying box realize reciprocating elevating movement, so that the gas spraying range of the nozzle is conveniently enlarged.
Drawings
The invention is further explained below with reference to the drawings and examples:
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic perspective view of a second embodiment of the present invention;
FIG. 3 is a partial perspective view of the present invention;
FIG. 4 is a partial exploded view of the present invention;
FIG. 5 is a schematic perspective view of the blanking assembly of the present invention;
FIG. 6 is a schematic perspective view of an assist mechanism of the present invention;
FIG. 7 is a schematic perspective view of a wire pressing assembly according to the present invention;
FIG. 8 is a schematic perspective view of a cleaning assembly of the present invention;
FIG. 9 is a schematic partial perspective view of a cleaning assembly of the present invention;
Fig. 10 is a schematic perspective view of an auxiliary assembly of the present invention.
Reference numerals illustrate:
The machining table 1, the moving rail 11, the spool 2, the insert block 21, the slot 22, the winding roller 3, the driving assembly 4, the driving frame 41, the driving motor 42, the driving gear 43, the driven gear 44, the moving assembly 5, the moving motor 51, the moving gear 52, the moving bar 53, the moving rack 54, the auxiliary mechanism 6, the second screw slide 61, the fixed block 62, the pressing assembly 63, the u-shaped seat 631, the roller 632, the lower pressing frame 633, the hydraulic push rod 634, the lower pressing seat 635, the lower pressing wheel 636, the cleaning assembly 64, the cleaning frame 641, the cleaning cover 642, the air jetting part 643, the rotating shaft 644, the rotating wheel 645, the sliding rod 646, the block 647, the mounting wheel 648, the spring 649, the air jetting box 6491, the nozzle 6492, the hose 6493, the driving shaft 6494, the driving cam 6495, the rotating motor 6496, the support plate 6497, the auxiliary assembly 65, the electric push rod 651, the block 652, the lifting cylinder 653, the toggle piece 654, the lower material assembly 7, the support frame 71, the rail 72, the lower material frame 73, the screw rod 74, the lower material jetting plate 75, the first slide 76, the first slide block 77, the rotating block 77, the limiting block 79, the rotating the limiting block 1, the rotating frame 9, the rotating.
Detailed Description
The following detailed description of the present invention clearly and fully describes the technical solutions of the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention provides an inductor automatic processing device through improvement, as shown in fig. 1-10, which comprises a processing table 1, a moving rail 11, a winding shaft 2, a winding roller 3, a driving component 4, a moving component 5, an auxiliary mechanism 6, a blanking component 7, two moving frames 8 and two rotary plug-in components 9, wherein the moving rail 11 is horizontally arranged at the top of the processing table 1, the two moving frames 8 are symmetrically arranged on the moving rail 11, the bottom ends of the two moving frames 8 are in sliding fit with the moving rail 11, the two rotary plug-in components 9 are respectively arranged at the top ends of the two moving frames 8, two plug-in blocks 21 are arranged at the end parts of the winding shaft 2, slots 22 are respectively arranged on the two plug-in blocks 21, one end of each of the two rotary plug-in components 9 is respectively plugged in with the slots 22 on the two plug-in blocks 21, the winding roller 3 is arranged on the winding shaft 2, the driving component 4 is arranged on the outer wall of one of the moving frames 8, the moving component 5 is arranged on the processing table 1, the two ends of the moving component 5 are respectively connected with the two moving frames 8, the auxiliary mechanism 6 is arranged at the top of the processing table 1, the top of the auxiliary mechanism 6 is arranged on the left side of the winding roller 7 and the auxiliary mechanism 7 is arranged at the lower side of the top of the winding roller 3, which is arranged at the left side of the winding roller 3 and is arranged at the lower side of the processing component 3; through passing copper line behind the complementary unit 6 with wire winding roller 3 be connected, then drive assembly 4 work drives spool 2 and wire winding roller 3 and rotates, wire winding roller 3 rotates and winds the book to the copper line, complementary unit 6 work compresses tightly adjacent coil simultaneously, make adjacent coil closely laminate more, after the winding of coil on wire winding roller 3 is accomplished, unloading subassembly 7 work is moved its one end to the bottom to wire winding roller 3 support, then remove subassembly 5 work and drive two removal frames 8 and keep away from each other and remove, and then two removal frames 8 drive two one ends of rotating grafting subassembly 9 and slot 22 on two inserts 21 cancel the grafting, and then wire winding roller 3 and two rotation grafting subassembly 9 separation, then unloading subassembly 7 carries out horizontal migration to wire winding roller 3, need not the manual work and take out wire winding roller 3, work efficiency and time have been improved, convenient processing.
Specifically, each rotary plug-in assembly 9 includes a rotary shaft 91 and a rotary block 92, the rotary shaft 91 is rotatably mounted on the top end of the movable frame 8, the rotary block 92 is mounted on one end of the rotary shaft 91 near the winding roller 3, and the rotary block 92 is in plug-in fit with the slot 22; the rotating shaft 91 in one of the rotary plug-in components 9 is driven to rotate by the driving component 4, the plug-in block 21 is driven to rotate by the rotating shaft 91 through the rotating block 92, the purpose of driving the winding shaft 2 and the winding roller 3 to rotate is achieved, and when the winding roller 3 needs to be taken out and transported, the moving component 5 works to drive the rotating block 92 to be in plug-in connection with the slot 22.
Specifically, the driving assembly 4 includes a driving frame 41, a driving motor 42, a driving gear 43 and a driven gear 44, the driving frame 41 is mounted on the outer wall of the moving frame 8, the driving motor 42 is horizontally disposed at the top of the driving frame 41, the driving gear 43 is mounted on the output shaft of the driving motor 42, the driven gear 44 is mounted at the end of the rotating shaft 91, and the driven gear 44 is meshed with the driving gear 43; the driving gear 43 is driven to rotate by the driving motor 42, and the driving gear 43 drives the rotating shaft 91 in one of the rotating plug-in components 9 to rotate by the driven gear 44.
Specifically, the moving assembly 5 includes a moving motor 51, a moving gear 52, two moving bars 53 and two moving racks 54, the moving motor 51 is vertically arranged at the top end of the processing table 1, the moving gear 52 is installed on an output shaft of the moving motor 51, the two moving bars 53 are oppositely arranged on the outer walls of the bottom ends of the two moving frames 8, the two moving racks 54 are symmetrically arranged on the two moving bars 53, and two sides of the moving gear 52 are respectively meshed with the two moving racks 54; the movable gear 52 is driven to rotate through the operation of the movable motor 51, the movable gear 52 drives the two movable racks 54 to move away from each other, the two movable racks 54 drive the two movable frames 8 to move away from each other through the two movable racks 53, and then the two movable frames 8 drive the rotating blocks 92 in the two rotary plug-in components 9 to be in non-plug connection with the slots 22, so that the blanking components 7 can conveniently horizontally move and transport the winding rollers 3.
Specifically, the blanking assembly 7 includes a supporting frame 71, a transverse rail 72, a blanking frame 73, a transverse plate 74, a blanking plate 75, a first screw rod sliding table 76, a connecting plate 77, two hydraulic cylinders 78 and two limiting blocks 79, wherein the supporting frame 71 is installed at the top of the processing table 1, the transverse rail 72 is horizontally arranged at the top of the supporting frame 71, the blanking frame 73 is slidably installed on the transverse rail 72, the transverse plate 74 is horizontally arranged at the bottom end of the blanking frame 73, the two hydraulic cylinders 78 are symmetrically arranged at the top of the transverse plate 74, the blanking plate 75 is installed at the output end of the two hydraulic cylinders 78, the two limiting blocks 79 are symmetrically arranged at the top of the blanking plate 75, limiting grooves 791 are respectively arranged at the top ends of the two limiting blocks 79, the first screw rod sliding table 76 is horizontally arranged at the top of the supporting frame 71, the connecting plate 77 is installed at the moving end of the first screw rod sliding table 76, and the connecting plate 77 is connected with the outer wall of the blanking frame 73; the first screw rod sliding table 76 is used for working, the connecting plate 77 is used for driving the blanking frame 73 to move on the transverse rail 72, the blanking frame 73 is used for driving the blanking plate 75 to move to the lower side of the winding roller 3 through the transverse plate 74, at the moment, the limiting grooves 791 on the two limiting blocks 79 correspond to the protruding portions on the two sides of the winding roller 3, then the two hydraulic cylinders 78 are used for driving the blanking plate 75 and the two limiting blocks 79 to move upwards, the limiting grooves 791 on the two limiting blocks 79 move upwards to contact and support the protruding portions on the two sides of the winding roller 3, and after the movable frame 8 drives the rotating blocks 92 in the two rotating plug-in components 9 to be in non-plug-in connection with the slots 22, the first screw rod sliding table 76 continues to work to drive the winding roller 3 to move close to the supporting frame 71, so that the winding roller 3 is horizontally moved and transported.
Specifically, the auxiliary mechanism 6 includes a second screw sliding table 61, a fixed block 62, a wire pressing assembly 63, a cleaning assembly 64 and an auxiliary assembly 65, the second screw sliding table 61 is horizontally arranged at the top of the processing table 1, the fixed block 62 is mounted on the moving end of the second screw sliding table 61, the wire pressing assembly 63 is mounted at the top of the fixed block 62, the cleaning assembly 64 is mounted on the right outer wall of the fixed block 62, the auxiliary assembly 65 is mounted on the left outer wall of the fixed block 62, and one end of the auxiliary assembly 65 extends below the winding roller 3; through passing the copper line behind clearance subassembly 64 and the line ball subassembly 63 with wire winding roller 3, line ball subassembly 63 carries out certain spacing of pushing down to the copper line of process, avoids the copper line to rock at the in-process of carrying, clearance subassembly 64 work to the copper line surface of passing through wherein carry out jet-propelled deashing, ensures the quality of coil, auxiliary assembly 65 compress tightly adjacent coil on the wire winding roller 3, makes adjacent coil closely laminate more, and the even winding to wire winding roller 3 surface of assurance copper line is moved to second lead screw slip table 61 work drive copper line.
Specifically, the wire pressing assembly 63 includes a U-shaped seat 631, a roller 632, a pressing frame 633, a hydraulic push rod 634, a pressing seat 635 and a pressing wheel 636, the U-shaped seat 631 is installed at the top of the fixed block 62, the roller 632 is rotatably installed in the U-shaped seat 631, the pressing frame 633 is erected on the outer wall of the top end of the U-shaped seat 631, the hydraulic push rod 634 is vertically arranged at the top of the pressing frame 633, the pressing seat 635 is installed at the output end of the hydraulic push rod 634, and the pressing wheel 636 is rotatably installed in the pressing seat 635; the pressing seat 635 is driven to move downwards by the hydraulic push rod 634, the pressing seat 635 drives the pressing wheel 636 to move downwards, the pressing wheel 636 abuts against and limits the copper wire on the roller 632, and the copper wire is prevented from shaking in the conveying process.
Specifically, the cleaning assembly 64 includes a cleaning frame 641, a cleaning cap 642, an air injection part 643, two rotating shafts 644 and two rotating wheels 645, the cleaning frame 641 is mounted on the right outer wall of the fixed block 62, the cleaning cap 642 is mounted on the top of the cleaning frame 641, the two rotating shafts 644 are symmetrically disposed in the cleaning cap 642, the two rotating wheels 645 are respectively mounted on the two rotating shafts 644, the air injection part 643 is mounted on the top outer wall of the cleaning cap 642, and the bottom end of the air injection part 643 extends into the cleaning cap 642; when the copper wire passes through the two rotating wheels 645, the air injection part 643 operates to perform an air injection dust removal operation on the surface of the copper wire.
Specifically, the air injection part 643 includes a slide bar 646, a block 647, a mounting wheel 648, a spring 649, an air injection box 6491, a nozzle 6492, a hose 6493, a driving shaft 6494, a driving cam 6495, a rotating motor 6496 and two support plates 6497, wherein the two support plates 6497 are symmetrically arranged at the top of the cleaning cover 642, the slide bar 646 is slidably mounted at the top end of the cleaning cover 642, the bottom of the slide bar 646 extends into the cleaning cover 642, the block 647 is mounted at the top of the slide bar 646, the mounting wheel 648 is rotatably mounted in the block 647, the spring 649 is sleeved outside the slide bar 646, two ends of the spring 649 are respectively connected with the cleaning cover 642 and the block 647, the driving box 6491 is mounted at the bottom of the slide bar 646, the nozzle 6492 is arranged at the bottom of the air injection box 6491, one end of the hose 6493 is communicated with the inside of the air injection box 6491, the other end of the hose 6493 extends to the outside the cleaning cover 642, a control valve is arranged on the hose 6493, the driving shaft 6494 is rotatably mounted at the top end of the two support plates 6497, the driving cam 6495 is mounted at the top of the driving shaft 6495, the driving motor 6494 is mounted at the top end of the slide bar 646, and the bottom end of the driving motor 6495 is rotatably mounted at the top end of the driving shaft 6496 is horizontally abutted against the driving shaft 6496 and is rotatably connected with the driving shaft 6496 and horizontally arranged at the driving shaft 6496 and is connected with the driving shaft 6496; through with hose 6493 and external gas transmission equipment intercommunication, then in high-pressure gas gets into fumarole 6491 through hose 6493, nozzle 6492 spouts the high-pressure gas in the fumarole 6491 to copper line surface, and rotation motor 6496 work drives drive shaft 6494 and drive cam 6495 rotation simultaneously, and drive cam 6495 utilizes the installation wheel 648 to drive slide bar 646 reciprocating lift and remove, and then nozzle 6492 and fumarole 6491 realize reciprocating lift and remove, conveniently increases nozzle 6492's jet-propelled scope.
Specifically, the auxiliary assembly 65 includes an electric push rod 651, a linkage block 652, a lifting cylinder 653 and a poking plate 654, the electric push rod 651 is mounted on the left outer wall of the fixed block 62, the linkage block 652 is mounted on the output end of the electric push rod 651, the lifting cylinder 653 is vertically arranged at the top of the linkage block 652, the poking plate 654 is mounted on the output end of the lifting cylinder 653, and the poking plate 654 is located below the winding roller 3; the linkage block 652 and the lifting cylinder 653 are driven to horizontally move to the lower side of the winding roller 3 through the operation of the electric push rod 651, then the lifting cylinder 653 is driven to move the poking plate 654 upwards, and the poking plate 654 upwards moves to compress adjacent coils on the winding roller 3.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (5)
1. An inductor automated processing equipment, its characterized in that: the automatic wire winding machine comprises a machining table (1), a moving rail (11), a wire winding shaft (2), wire winding rollers (3), a driving assembly (4), a moving assembly (5), an auxiliary mechanism (6), a blanking assembly (7), two moving frames (8) and two rotary plug-in assemblies (9), wherein the moving rail (11) is horizontally arranged at the top of the machining table (1), the two moving frames (8) are symmetrically arranged on the moving rail (11), the bottom ends of the two moving frames (8) are in sliding fit with the moving rail (11), the two rotary plug-in assemblies (9) are respectively arranged at the top ends of the two moving frames (8), the end parts of the wire winding shaft (2) are provided with two plug-in blocks (21), one ends of the two rotary plug-in assemblies (9) are respectively plugged in the plug-in grooves (22) on the two plug-in blocks (21), the wire winding rollers (3) are arranged on the wire winding shaft (2), the driving assembly (4) is arranged on the outer wall of one moving frame (8), the two rotary plug-in assemblies (5) are respectively arranged at the two ends of the two moving frames (1) and are respectively connected with the two ends of the machining table (6), the auxiliary mechanism (6) is positioned on the right side of the winding roller (3), the blanking component (7) is arranged on the top of the processing table (1), and the blanking component (7) is positioned on the left side of the winding roller (3);
Each rotary plug-in assembly (9) comprises a rotary shaft (91) and a rotary block (92), the rotary shafts (91) are rotatably arranged on the top ends of the movable frames (8), the rotary blocks (92) are arranged at one ends of the rotary shafts (91) close to the winding rollers (3), and the rotary blocks (92) are in plug-in fit with the slots (22);
The driving assembly (4) comprises a driving frame (41), a driving motor (42), a driving gear (43) and a driven gear (44), wherein the driving frame (41) is installed on the outer wall of the moving frame (8), the driving motor (42) is horizontally arranged at the top of the driving frame (41), the driving gear (43) is installed on the output shaft of the driving motor (42), the driven gear (44) is installed at the end part of the rotating shaft (91), and the driven gear (44) is meshed with the driving gear (43);
The movable assembly (5) comprises a movable motor (51), a movable gear (52), two movable bars (53) and two movable racks (54), the movable motor (51) is vertically arranged at the top end of the processing table (1), the movable gear (52) is arranged on an output shaft of the movable motor (51), the two movable bars (53) are oppositely arranged on the outer walls of the bottom ends of the two movable frames (8), the two movable racks (54) are symmetrically arranged on the two movable bars (53), and two sides of the movable gear (52) are respectively meshed with the two movable racks (54);
The blanking assembly (7) comprises a supporting frame (71), a transverse rail (72), a blanking frame (73), transverse plates (74), blanking plates (75), a first screw rod sliding table (76), a connecting plate (77), two hydraulic cylinders (78) and two limiting blocks (79), wherein the supporting frame (71) is arranged at the top of a processing table (1), the transverse rail (72) is horizontally arranged at the top of the supporting frame (71), the blanking frame (73) is slidably arranged on the transverse rail (72), the transverse plates (74) are horizontally arranged at the bottom end of the blanking frame (73), the two hydraulic cylinders (78) are symmetrically arranged at the top of the transverse plates (74), the blanking plates (75) are arranged at the output ends of the two hydraulic cylinders (78), the limiting blocks (79) are symmetrically arranged at the top of the blanking plates (75), limiting grooves (791) are respectively arranged at the top ends of the two limiting blocks (79), the first screw rod sliding table (76) is horizontally arranged at the top of the supporting frame (71), and the two sliding tables (77) are arranged at the output ends of the connecting plate (77) and are connected with the outer wall of the connecting plate (77);
The auxiliary mechanism (6) comprises a second screw rod sliding table (61), a fixed block (62), a wire pressing assembly (63), a cleaning assembly (64) and an auxiliary assembly (65), wherein the second screw rod sliding table (61) is horizontally arranged at the top of the processing table (1), the fixed block (62) is arranged at the moving end of the second screw rod sliding table (61), the wire pressing assembly (63) is arranged at the top of the fixed block (62), the cleaning assembly (64) is arranged on the outer wall of the right side of the fixed block (62), the auxiliary assembly (65) is arranged on the outer wall of the left side of the fixed block (62), and one end of the auxiliary assembly (65) extends to the lower side of the winding roller (3).
2. The automated inductor processing equipment of claim 1, wherein: the wire pressing assembly (63) comprises a U-shaped seat (631), a roller (632), a lower pressing frame (633), a hydraulic push rod (634), a lower pressing seat (635) and a lower pressing wheel (636), wherein the U-shaped seat (631) is installed at the top of the fixed block (62), the roller (632) is rotatably installed in the U-shaped seat (631), the lower pressing frame (633) is erected on the outer wall of the top end of the U-shaped seat (631), the hydraulic push rod (634) is vertically arranged at the top of the lower pressing frame (633), the lower pressing seat (635) is installed at the output end of the hydraulic push rod (634), and the lower pressing wheel (636) is rotatably installed in the lower pressing seat (635).
3. The automated inductor processing equipment of claim 1, wherein: the cleaning assembly (64) comprises a cleaning frame (641), a cleaning cover (642), an air injection component (643), two rotating shafts (644) and two rotating wheels (645), wherein the cleaning frame (641) is installed on the outer wall of the right side of the fixed block (62), the cleaning cover (642) is installed at the top of the cleaning frame (641), the two rotating shafts (644) are symmetrically arranged in the cleaning cover (642), the two rotating wheels (645) are respectively installed on the two rotating shafts (644), the air injection component (643) is installed on the outer wall of the top end of the cleaning cover (642), and the bottom end of the air injection component (643) extends into the cleaning cover (642).
4. An inductor automation processing apparatus as claimed in claim 3, wherein: the air injection component (643) comprises a sliding rod (646), a square block (647), a mounting wheel (648), a spring (649), an air injection box (6491), a nozzle (6492), a hose (6493), a driving shaft (6494), a driving cam (6495), a rotating motor (6496) and two support plates (6497), wherein the two support plates (6497) are symmetrically arranged at the top of a cleaning cover (642), the sliding rod (646) is slidably arranged at the top of the cleaning cover (642), the bottom of the sliding rod (646) extends into the cleaning cover (642), the square block (647) is arranged at the top of the sliding rod (646), the mounting wheel (648) is rotatably arranged in the square block (647), the spring (649) is sleeved outside the sliding rod (646), two ends of the spring (649) are respectively connected with the cleaning cover (642) and the square block (647), the two support plates (6491) are arranged at the bottom of the cleaning cover (642), the nozzle (646) is arranged at the bottom of the box (6491), the other end of the air injection box (646491) is connected with the hose (6493) which is rotatably arranged at one end of the hose (93) of the hose (6493) and is connected with the other end of the hose (6493) which is arranged at the outside the hose (6493), the driving cam (6495) is installed on the driving shaft (6494), the bottom end of the driving cam (6495) is abutted against the top end of the installation wheel (648), the rotating motor (6496) is horizontally arranged on the outer wall of one of the support plates (6497), and the output shaft of the rotating motor (6496) is connected with the driving shaft (6494).
5. The automated inductor processing equipment of claim 1, wherein: auxiliary assembly (65) are including electric putter (651), linkage piece (652), lift cylinder (653) and stirring piece (654), electric putter (651) are installed on the left side outer wall of fixed block (62), linkage piece (652) are installed on the output of electric putter (651), the vertical top that sets up at linkage piece (652) of lift cylinder (653), stirring piece (654) are installed on the output of lift cylinder (653) to stirring piece (654) are located the below of winding roller (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311808177.XA CN117790173B (en) | 2023-12-26 | 2023-12-26 | Automatic processing equipment for inductor |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311808177.XA CN117790173B (en) | 2023-12-26 | 2023-12-26 | Automatic processing equipment for inductor |
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| CN117790173A CN117790173A (en) | 2024-03-29 |
| CN117790173B true CN117790173B (en) | 2024-07-12 |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114620526A (en) * | 2022-04-18 | 2022-06-14 | 周四妮 | Winding process and equipment for adhesive tape processing |
| CN217498237U (en) * | 2022-06-07 | 2022-09-27 | 江苏兄弟合金有限公司 | Winding device for iron-chromium wire production |
| CN115497742A (en) * | 2022-11-02 | 2022-12-20 | 惠州市英达特电子技术有限公司 | Automatic processing equipment for integrally formed inductor |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN213011214U (en) * | 2020-09-21 | 2021-04-20 | 东莞市翔宏精密机械制造有限公司 | Automatic winding machine |
| CN112909838B (en) * | 2021-01-22 | 2022-09-16 | 张四民 | Cable rack for electromechanical installation |
| CN116453852A (en) * | 2023-03-29 | 2023-07-18 | 广东万磁科技有限公司 | Automatic coiling machine of integrated into one piece inductance location T post |
| CN116682666A (en) * | 2023-06-30 | 2023-09-01 | 深圳市艺感科技有限公司 | Automatic processing equipment for inductor |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114620526A (en) * | 2022-04-18 | 2022-06-14 | 周四妮 | Winding process and equipment for adhesive tape processing |
| CN217498237U (en) * | 2022-06-07 | 2022-09-27 | 江苏兄弟合金有限公司 | Winding device for iron-chromium wire production |
| CN115497742A (en) * | 2022-11-02 | 2022-12-20 | 惠州市英达特电子技术有限公司 | Automatic processing equipment for integrally formed inductor |
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