CN117777696A - Preparation process of hardened PC panel - Google Patents
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- CN117777696A CN117777696A CN202311602833.0A CN202311602833A CN117777696A CN 117777696 A CN117777696 A CN 117777696A CN 202311602833 A CN202311602833 A CN 202311602833A CN 117777696 A CN117777696 A CN 117777696A
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- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 claims description 4
- SSDSCDGVMJFTEQ-UHFFFAOYSA-N octadecyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 SSDSCDGVMJFTEQ-UHFFFAOYSA-N 0.000 claims description 4
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Landscapes
- Heterocyclic Carbon Compounds Containing A Hetero Ring Having Nitrogen And Oxygen As The Only Ring Hetero Atoms (AREA)
Abstract
The invention relates to a preparation process of a hardened PC panel, which comprises the following steps: (1) Dissolving polycarbonate resin in an organic solvent, adding modified polybenzoxazine, fully stirring and uniformly mixing, and then removing the organic solvent under reduced pressure to obtain a composite resin; (2) Mixing the composite resin, the antioxidant, the ultraviolet absorbent and the lubricant into a double-screw extruder, and obtaining modified polycarbonate master batch through melting, extrusion and granulation; (3) And (3) placing the modified polycarbonate master batch in an injection molding machine, and performing injection molding to obtain the hardened PC panel. Compared with the PC panel in the prior art, the hardened PC panel prepared by the method does not need to be coated with a coating on the surface, and has the advantages of high strength, high hardness, aging resistance and corrosion resistance.
Description
Technical Field
The invention relates to the field of PC panels, in particular to a preparation process of a hardened PC panel.
Background
With the improvement of living standard, the appearance requirements of household appliances are higher and higher, the highlight panels on various product devices are more and more valued by consumers, and naturally, the development of manufacturers is driven to develop the highlight panels more suitable for the consumption requirements of people so as to facilitate the improvement of the added value of the products, and meanwhile, the highlight panels of the equipment made of PC materials are widely developed and applied with the light advantages. The current global PC board use is developed in the high-utility and specialized directions, in view of the fact that the production capacity and market demand of PC boards in China are rapidly developed, particularly the establishment of a domestic multi-set planning device is combined with the rapid development and pulling of the automobile industry, the PC industry in China enters a new development stage in the coming years, and the PC boards are spread throughout life and production, wherein the most widely applied fields are as follows: building, health care, electronics and electricity, automobiles, and sports equipment.
The PC board is a plastic board made of polycarbonate and has the characteristics of high strength, high transparency, heat resistance, impact resistance, ultraviolet resistance and the like. The PC board has the main component of polycarbonate resin, and the chemical structure of the PC board contains ester groups and benzene rings, so the PC board has higher stability and durability. The most common production process at present of PC boards is an extrusion molding process, and the manufacturing process mainly comprises the steps of raw material proportioning, mixing, extrusion, cooling, cutting and the like. Firstly, mixing polycarbonate resin with other additives according to a certain proportion, extruding the mixture into a plate shape through an extruder, and then processing the plate shape into the required size and shape through processes such as cooling and cutting.
However, the existing polycarbonate resin has low surface hardness and poor impact resistance, and is easy to scratch; and also has the disadvantage of being not corrosion resistant and being prone to ageing, which results in a great limitation in its use as a protective panel material. In order to solve the problems, a high-hardness corrosion-resistant coating is generally required to be coated on the surface of a polycarbonate product to improve the impact resistance and corrosion resistance of the polycarbonate product, however, the method has complex procedures and troublesome operation, and the polycarbonate material is sensitive to chemical solvents, so that the problems of poor processing, cracks and the like easily occur in the post-processing process.
Disclosure of Invention
Aiming at the problems in the prior art, the invention aims to provide a preparation process of a hardened PC panel.
The aim of the invention is realized by adopting the following technical scheme:
a process for preparing a hardened PC panel comprising the steps of:
(1) Dissolving polycarbonate resin in an organic solvent, adding modified polybenzoxazine, fully stirring and uniformly mixing, and then removing the organic solvent under reduced pressure to obtain a composite resin;
(2) Mixing the composite resin, the antioxidant, the ultraviolet absorbent and the lubricant into a double-screw extruder, and obtaining modified polycarbonate master batch through melting, extrusion and granulation;
(3) And (3) placing the modified polycarbonate master batch in an injection molding machine, and performing injection molding to obtain the hardened PC panel.
Preferably, in the step (1), the polycarbonate resin is bisphenol A type polycarbonate, trade name is Mitsubishi PC7025, japan, and Melt Index (MI) is 20g/10min at 300℃under 1.2 kg.
Preferably, in the step (1), the mass-to-volume ratio of the polycarbonate resin, the modified benzoxazine and the organic solvent is 100g: (10-20) g: (100-200) mL.
Preferably, in the step (1), the organic solvent is one of tetrahydrofuran, chloroform and trichloroethane. More preferably tetrahydrofuran.
Preferably, in the step (2), the antioxidant is a hindered phenol antioxidant, including one of an antioxidant-1010, an antioxidant-1076 and an antioxidant-3114.
Preferably, in the step (2), the ultraviolet absorber is a triazine ultraviolet absorber, including one of UV-1577, UV-627 and UV-1164.
Preferably, in step (2), the lubricant is sodium dodecyl sulfate or sodium hexadecyl sulfonate.
Preferably, in the step (2), the mass ratio of the composite resin, the antioxidant, the ultraviolet absorber and the lubricant is 100:0.5-1:0.6-1.2:1-2.
Preferably, in the step (2), the screw speed of the twin-screw extruder is 250-350r/min, the length-diameter ratio of the twin-screw is 35-45:1, and the interval temperature is 260-330 ℃.
Preferably, in the step (3), the temperature of injection molding is 320-350 ℃, the pressure of injection molding is 80-120MPa, and the temperature of demoulding after cooling is 50-60 ℃.
Preferably, the preparation method of the modified polybenzoxazine comprises the following steps:
s1, stirring diallyl bisphenol A, aniline and paraformaldehyde to react under the condition of protective gas, and washing and drying to prepare allyl benzoxazine;
s2, carrying out hydroxylation treatment on the tantalum diboride micropowder by hydrogen peroxide to obtain hydroxylated tantalum diboride; then treating with aqueous solution of silane coupling agent KH-580 to prepare the thiolated tantalum diboride;
s3, dispersing allyl benzoxazine and thiolated tantalum diboride in a solvent, and stirring for reaction under ultraviolet irradiation to obtain modified benzoxazine;
s4, carrying out step-by-step heating treatment on the modified benzoxazine in a vacuum box to obtain the modified benzoxazine.
Preferably, in step S1, the mass ratio of diallyl bisphenol a, aniline and paraformaldehyde is 0.93-1.86:1.54-3.08:0.6-2.
Preferably, in step S1, the reaction conditions are: stirring for 0.4-1h in ice-water bath, heating to 75-80 ℃ for reaction for 1-2h, and heating to 110-130 ℃ for reaction for 2-4h.
Preferably, in the step S1, the liquid after the reaction is poured into ether with the same volume, then 3-5 times of washing is carried out by using 3mol/L sodium hydroxide solution, the addition amount of the sodium hydroxide solution is 2 times of the volume of the reaction liquid each time, and then the washing is carried out to be neutral by using distilled water; drying is performed under vacuum at 80-100deg.C.
Preferably, in the step S2, the granularity of the tantalum diboride micro powder is 10+/-1 mu m, and the purity is higher than 99 percent; the mass concentration of the hydrogen peroxide is 20% -30%.
Preferably, in the step S2, when the hydroxylated tantalum diboride is prepared, the mass volume ratio of the tantalum diboride micro powder to the hydrogen peroxide is 1g (10-20) mL; the reaction temperature is 45-55 ℃ and the reaction time is 4-6h.
Preferably, in the step S2, when preparing the thiolated tantalum diboride, the mass volume ratio of the hydroxylated tantalum diboride, the silane coupling agent KH-580 and the deionized water is 1g (0.1-0.4 g) (10-20) mL; the reaction temperature is 60-80 ℃ and the reaction time is 6-10h.
Preferably, in the step S3, the solvent is acetone, and the mass volume ratio of the tantalum mercapto diboride, the allylbenzoxazine and the acetone is 1g (3.2-6.4 g) (30-50 mL).
Preferably, in the step S3, the reaction temperature is room temperature, the reaction time is 1-2h, and the ultraviolet wavelength is 365nm; the photoinitiator 651 is added in the reaction process, and the addition amount is 1-5% of the mass of the allyl benzoxazine.
Preferably, in step S4, the step-wise temperature increase includes: firstly, heating to 150 ℃ and preserving heat for 1h; then the temperature is raised to 200 ℃, 220 ℃ and 240 ℃ in turn, and heat preservation is needed for 2 hours after each temperature rise.
The beneficial effects of the invention are as follows:
1. the invention prepares a novel PC panel by improving the material of the PC panel in the prior art, and the panel material not only has higher hardness and excellent impact resistance, but also has great improvement on the aspects of strength, aging resistance and corrosion resistance. Compared with the PC panel in the prior art, the hardened PC panel prepared by the method does not need to be coated with a coating on the surface, and has the advantages of high strength, high hardness, aging resistance and corrosion resistance.
2. Compared with the conventional direct melt mixing method, the PC panel material prepared by the invention adopts a mode of dispersing and mixing a solution and then decompressing and removing a solvent, wherein the mode can ensure that the modified polybenzoxazine is dispersed in the polycarbonate resin more uniformly.
3. The modified polybenzoxazine prepared by the method comprises the steps of preparing allyl benzoxazine through bisphenol A containing olefin, then carrying out Click chemistry (Click chemistry) crosslinking reaction on tantalum diboride micropowder containing sulfhydryl groups, so as to prepare modified benzoxazine, and then treating the modified benzoxazine in a stepwise heating mode to prepare the modified polybenzoxazine. Compared with the conventional polybenzoxazine, the modified polybenzoxazine prepared by the invention contains a large amount of tantalum diboride micropowder and thioether bonds in the structure. Tantalum diboride has high hardness and excellent corrosion resistance and oxidation resistance; the thioether bond is obtained by crosslinking sulfhydryl and double bond, and has excellent crosslinking property, so that tantalum diboride and polybenzoxazine have better compatibility, and also have better corrosion resistance and ultraviolet aging resistance. Therefore, when the modified polybenzoxazine is compounded with the polycarbonate, the strength, the hardness, the aging resistance and the corrosion resistance of the polycarbonate are enhanced to a great extent.
Detailed Description
The technical scheme of the invention is described below through specific examples. It is to be understood that the mention of one or more method steps of the present invention does not exclude the presence of other method steps before and after the combination step or that other method steps may be interposed between these explicitly mentioned steps; it should also be understood that these examples are illustrative of the present invention and are not intended to limit the scope of the present invention. Moreover, unless otherwise indicated, the numbering of the method steps is merely a convenient tool for identifying the method steps and is not intended to limit the order of arrangement of the method steps or to limit the scope of the invention in which the invention may be practiced, as such changes or modifications in their relative relationships may be regarded as within the scope of the invention without substantial modification to the technical matter.
In order to better understand the above technical solution, exemplary embodiments of the present invention are described in more detail below. While exemplary embodiments of the invention are shown, it should be understood that the invention may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
The invention is further described with reference to the following examples.
Example 1
A process for preparing a hardened PC panel comprising the steps of:
(1) Dissolving bisphenol A polycarbonate (Mitsubishi PC7025 of Japan) in tetrahydrofuran, adding modified polybenzoxazine, stirring at room temperature until the mixture is uniform, and then heating and decompressing to remove the tetrahydrofuran to obtain composite resin; wherein the mass volume ratio of the polycarbonate resin to the modified benzoxazine to the tetrahydrofuran is 100g:15g:150mL.
(2) Mixing the composite resin, the antioxidant-1010, the UV-1577 and the sodium dodecyl sulfate into a double-screw extruder, wherein the mass ratio of the composite resin to the antioxidant-1010 to the UV-1577 to the sodium dodecyl sulfate is 100:0.75:0.9:1.5; obtaining modified polycarbonate master batch through melting, extruding and granulating; wherein, the screw rotating speed of the double screw extruder is 300r/min, the length-diameter ratio of the double screw is 40:1, and the interval temperature is 260-330 ℃.
(3) Placing the modified polycarbonate master batch into an injection molding machine, wherein the injection molding temperature is 320-350 ℃, the injection molding pressure is 100MPa, cooling and demolding at 55 ℃ to obtain the hardened PC panel.
The preparation method of the modified polybenzoxazine comprises the following steps:
s1, preparing allyl benzoxazine:
weighing 2,2' -diallyl bisphenol A and aniline, mixing in a flask, introducing nitrogen as a shielding gas, fully and uniformly stirring in an ice water bath, and gradually adding paraformaldehyde ((CH) 2 O) n ) Wherein the mass ratio of the 2,2' -diallyl bisphenol A to the aniline to the paraformaldehyde is 1.4:2.31:1.2, after the addition, removing the ice water bath, stirring for 0.6h, heating to 80 ℃, carrying out heat preservation reaction for 1.5h, heating to 120 ℃ again, carrying out heat preservation reaction for 3h, naturally cooling to room temperature after the reaction is finished, pouring the reaction solution into ether with the same volume, washing 5 times by using alkali liquor, wherein the addition amount of the alkali liquor (3 mol/L sodium hydroxide solution) is 2 times of the volume of the reaction solution each time, separating and collecting an organic phase after the washing is finished, washing to be neutral by using distilled water, and then carrying out vacuum drying at 90 ℃ to obtain allyl benzoxazine;
s2, preparing the tantalum mercapto diboride:
weighing tantalum diboride micropowder with the mass-volume ratio of 1g to 15mL in an aqueous solution (mass concentration of 25%) of hydrogen peroxide, stirring for 5 hours at 50 ℃, centrifuging to collect precipitate after stirring, washing with distilled water for three times, and vacuum drying at 90 ℃ to obtain hydroxylated tantalum diboride;
uniformly dispersing hydroxylated tantalum diboride in deionized water by ultrasonic, then adding a silane coupling agent KH-580 (gamma-mercaptopropyl triethoxysilane), wherein the mass volume ratio of the hydroxylated tantalum diboride to the silane coupling agent KH-580 to the deionized water is 1g:0.3g:15mL, stirring for 8 hours at 70 ℃, centrifugally collecting precipitate, washing with distilled water for three times, and vacuum drying at 90 ℃ to obtain the thiolated tantalum diboride;
s3, preparing modified benzoxazine:
dispersing tantalum mercapto diboride in acetone under the protection of nitrogen, adding allyl benzoxazine, wherein the mass volume ratio of the tantalum mercapto diboride to the allyl benzoxazine to the acetone is 1g to 4.8g to 40mL, stirring and dispersing uniformly at room temperature, adding a photoinitiator 651 (DMPA), wherein the addition amount is 3% of the mass of the allyl benzoxazine, stirring the reaction solution under the irradiation of ultraviolet light for 1.5h, and removing the solvent acetone by rotary evaporation after the reaction is finished to obtain modified benzoxazine;
s4, preparing modified polybenzoxazine:
placing the modified benzoxazine in a vacuum box, firstly heating to 150 ℃ and preserving heat for 1h, then heating to 200 ℃, 220 ℃ and 240 ℃ in sequence, preserving heat for 2h after each heating, cooling to room temperature, crushing and screening by a 300-mesh sieve to obtain the modified benzoxazine.
Example 2
A process for preparing a hardened PC panel comprising the steps of:
(1) Bisphenol A polycarbonate (Mitsubishi PC7025, japan) is dissolved in chloroform, modified polybenzoxazine is added (the preparation method is the same as that of example 1), stirred at room temperature until the mixture is uniform, and tetrahydrofuran is removed by heating and decompressing to obtain composite resin; wherein the mass volume ratio of the polycarbonate resin to the modified benzoxazine to the trichloromethane is 100g:10g:100mL.
(2) Mixing the composite resin, an antioxidant-1076, UV-627 and sodium hexadecyl sulfonate into a double-screw extruder, wherein the mass ratio of the composite resin to the antioxidant-1076 to the UV-627 to the sodium hexadecyl sulfonate is 100:0.5:0.6:1; obtaining modified polycarbonate master batch through melting, extruding and granulating; wherein, the screw rotating speed of the double screw extruder is 250r/min, the length-diameter ratio of the double screw is 35:1, and the interval temperature is 260-330 ℃.
(3) Placing the modified polycarbonate master batch into an injection molding machine, wherein the injection molding temperature is 320-350 ℃, the injection molding pressure is 80MPa, cooling and demolding at 50 ℃, and demolding to obtain the hardened PC panel.
Example 3
A process for preparing a hardened PC panel comprising the steps of:
(1) Bisphenol A polycarbonate (Mitsubishi PC7025, japan) is dissolved in trichloroethane, modified polybenzoxazine is added (the preparation method is the same as that of example 1), stirred at room temperature until the mixture is uniform, and tetrahydrofuran is removed by heating and decompressing to obtain composite resin; wherein the mass volume ratio of the polycarbonate resin to the modified benzoxazine to the trichloroethane is 100g:10g:200mL.
(2) Mixing the composite resin, an antioxidant-3114, UV-1164 and sodium dodecyl sulfate into a double-screw extruder, wherein the mass ratio of the composite resin to the antioxidant-3114 to the UV-1164 to the sodium dodecyl sulfate is 100:1:1.2:2; obtaining modified polycarbonate master batch through melting, extruding and granulating; wherein, the screw rotating speed of the double screw extruder is 350r/min, the length-diameter ratio of the double screw is 45:1, and the interval temperature is 260-330 ℃.
(3) Placing the modified polycarbonate master batch into an injection molding machine, wherein the injection molding temperature is 320-350 ℃, the injection molding pressure is 120MPa, cooling and demolding at 60 ℃, and demolding to obtain the hardened PC panel.
Example 4
A process for preparing a hardened PC panel differs from example 1 in that the method for preparing the modified polybenzoxazine is different.
The preparation method of the modified polybenzoxazine comprises the following steps:
s1, preparing allyl benzoxazine:
weighing diallyl bisphenol A and aniline, mixing in a flask, introducing nitrogen as a shielding gas, fully and uniformly stirring in an ice water bath, and gradually adding paraformaldehyde, wherein the mass ratio of the diallyl bisphenol A to the aniline to the paraformaldehyde is 0.93:1.54:0.6, after the addition, removing the ice water bath, stirring for 0.4h, heating to 75 ℃, carrying out heat preservation reaction for 1h, heating to 110 ℃ again, carrying out heat preservation reaction for 2h, naturally cooling to room temperature after the reaction is finished, pouring the reaction solution into ether with the same volume, washing 3-5 times by using alkali liquor, wherein the addition amount of the alkali liquor (3 mol/L sodium hydroxide solution) is 2 times of the volume of the reaction solution each time, separating and collecting an organic phase after the washing is finished, washing to be neutral by using distilled water, and then carrying out vacuum drying at 80 ℃ to obtain allyl benzoxazine;
s2, preparing the tantalum mercapto diboride:
weighing tantalum diboride micropowder with the mass/volume ratio of 1g to 10mL in an aqueous solution (the mass concentration is 20%) of hydrogen peroxide, stirring for 4 hours at 45 ℃, centrifuging to collect precipitate after stirring, washing with distilled water for three times, and vacuum drying at 80 ℃ to obtain hydroxylated tantalum diboride;
uniformly dispersing hydroxylated tantalum diboride in deionized water by ultrasonic, then adding a silane coupling agent KH-580 (gamma-mercaptopropyl triethoxysilane), wherein the mass volume ratio of the hydroxylated tantalum diboride to the silane coupling agent KH-580 to the deionized water is 1g:0.1g:10mL, stirring for 6 hours at 60 ℃, centrifugally collecting precipitate, washing with distilled water for three times, and vacuum drying at 80 ℃ to obtain the thiolated tantalum diboride;
s3, preparing modified benzoxazine:
dispersing tantalum mercapto diboride in acetone under the protection of nitrogen, adding allyl benzoxazine, wherein the mass volume ratio of the tantalum mercapto diboride to the allyl benzoxazine to the acetone is 1g to 3.2g to 30mL, stirring and dispersing uniformly at room temperature, adding a photoinitiator 651 (DMPA) with the addition amount of 1% of the mass of the allyl benzoxazine, stirring the reaction solution under the irradiation of ultraviolet light for 1-2h, and removing the solvent acetone by rotary evaporation after the reaction is finished to obtain modified benzoxazine;
s4, preparing modified polybenzoxazine:
placing the modified benzoxazine in a vacuum box, firstly heating to 150 ℃ and preserving heat for 1h, then heating to 200 ℃, 220 ℃ and 240 ℃ in sequence, preserving heat for 2h after each heating, cooling to room temperature, crushing and screening by a 300-mesh sieve to obtain the modified benzoxazine.
Example 5
A process for preparing a hardened PC panel differs from example 1 in that the method for preparing the modified polybenzoxazine is different.
The preparation method of the modified polybenzoxazine comprises the following steps:
s1, preparing allyl benzoxazine:
weighing diallyl bisphenol A and aniline, mixing in a flask, introducing nitrogen as a shielding gas, fully and uniformly stirring in an ice water bath, and gradually adding paraformaldehyde, wherein the mass ratio of the diallyl bisphenol A to the aniline to the paraformaldehyde is 1.86:3.08:2, removing the ice water bath after the addition is finished, stirring for 1h, heating to 80 ℃, carrying out heat preservation reaction for 2h, heating to 130 ℃ again, carrying out heat preservation reaction for 4h, naturally cooling to room temperature after the reaction is finished, pouring the reaction liquid into ether with equal volume, washing 3-5 times by using alkali liquor, wherein the addition amount of the alkali liquor (3 mol/L sodium hydroxide solution) is 2 times of the volume of the reaction liquid each time, separating and collecting an organic phase after the washing is finished, washing to be neutral by using distilled water, and then carrying out vacuum drying at 100 ℃ to obtain allyl benzoxazine;
s2, preparing the tantalum mercapto diboride:
weighing tantalum diboride micropowder with the mass-volume ratio of 1g to 20mL in aqueous solution (mass concentration of 30%) of hydrogen peroxide, stirring for 6 hours at 55 ℃, centrifuging to collect precipitate after stirring, washing with distilled water for three times, and vacuum drying at 100 ℃ to obtain hydroxylated tantalum diboride;
uniformly dispersing hydroxylated tantalum diboride in deionized water by ultrasonic, then adding a silane coupling agent KH-580 (gamma-mercaptopropyl triethoxysilane), wherein the mass volume ratio of the hydroxylated tantalum diboride to the silane coupling agent KH-580 to the deionized water is 1g to 0.4g to 20mL, stirring for 10 hours at 80 ℃, centrifugally collecting precipitate, washing with distilled water for three times, and vacuum drying at 100 ℃ to obtain the thiolated tantalum diboride;
s3, preparing modified benzoxazine:
dispersing tantalum mercapto diboride in acetone under the protection of nitrogen, adding allyl benzoxazine, wherein the mass volume ratio of the tantalum mercapto diboride to the allyl benzoxazine to the acetone is 1g to 6.4g to 50mL, stirring and dispersing uniformly at room temperature, adding a photoinitiator 651 (DMPA) with the addition amount of 5% of the mass of the allyl benzoxazine, stirring the reaction solution under the irradiation of ultraviolet light for 2 hours, and removing the solvent acetone by rotary evaporation after the reaction is finished to obtain modified benzoxazine;
s4, preparing modified polybenzoxazine:
placing the modified benzoxazine in a vacuum box, firstly heating to 150 ℃ and preserving heat for 1h, then heating to 200 ℃, 220 ℃ and 240 ℃ in sequence, preserving heat for 2h after each heating, cooling to room temperature, crushing and screening by a 300-mesh sieve to obtain the modified benzoxazine.
Comparative example 1
The process for preparing a PC panel differs from example 1 in that the preparation method of the modified polybenzoxazine is different.
In this comparative example, the modified polybenzoxazine was replaced with a conventional polybenzoxazine, and the preparation method includes:
s1, preparing allyl benzoxazine (the preparation mode is the same as that of the example 1);
s2, preparing polybenzoxazine:
and (3) placing the allyl benzoxazine in a vacuum box, heating to 150 ℃ and preserving heat for 1h, then heating to 200 ℃, 220 ℃ and 240 ℃ in sequence, preserving heat for 2h after each heating, cooling to room temperature, crushing and sieving with a 300-mesh sieve to obtain the modified benzoxazine.
Comparative example 2
The process for preparing a PC panel differs from example 1 in that the preparation method of the modified polybenzoxazine is different.
The modified polybenzoxazine was replaced with a conventional blend of polybenzoxazine and tantalum diboride in this comparative example, which was prepared by the following steps:
s1, preparing allyl benzoxazine (the preparation mode is the same as that of the example 1);
s2, preparing hydroxylated tantalum diboride (the preparation mode is the same as that of the example 1);
s3, mixing allyl benzoxazine and hydroxylated tantalum diboride:
weighing 10+/-1 mu m of hydroxylated tantalum diboride to be dispersed in acetone, adding allyl benzoxazine, stirring and dispersing uniformly at room temperature, then removing solvent acetone by rotary evaporation, placing in a vacuum box, firstly heating to 150 ℃ for 1h, then heating to 200 ℃, 220 ℃ and 240 ℃ in sequence, and cooling to obtain a conventional blend of the polybenzoxazine and the tantalum diboride; wherein the mass-volume ratio of the hydroxylated tantalum diboride to the allylbenzoxazine to the acetone is 1g to 3.2g to 30mL.
And (3) result detection:
corresponding performance tests were performed on the performance of the PC panels obtained in example 1 and comparative examples 1 to 2, and included: tensile strength (GB/T1040 2-2006, 23 ℃), flexural strength (GB/T9341-2008), notched impact strength (GB/T1843-2008), heat distortion temperature (GB/T1634.2-2019), surface hardness (GB/T6739-2006). Since the impact strength of the PC material is more obviously affected by the outside, the aging resistance and corrosion resistance are judged by the change maintenance rate of the impact strength, the heat aging (100 ℃,168 hours), pickling (10 wt% sulfuric acid soaking for 6 hours), pickling (10 wt% sodium hydroxide solution soaking for 6 hours) are carried out, and the final detection result is shown in the form of a table, and the following table 1:
TABLE 1 Performance test results for different PC Panel materials
Example 1 | Comparative example 1 | Comparative example 2 | |
Tensile Strength (MPa) | 67.8 | 63.4 | 64.2 |
Flexural Strength (MPa) | 85.3 | 80.7 | 81.9 |
Notched Izod impact Strength (kJ/m) 2 ) | 43.7 | 39.8 | 40.6 |
Heat distortion temperature (DEG C) | 135 | 130 | 132 |
Surface hardness | 3H | 2H | 3H |
Impact Strength after agingMaintenance rate (%) | 95.7 | 91.0 | 91.3 |
Impact strength maintenance after pickling (%) | 92.1 | 87.4 | 87.8 |
Impact strength maintenance after alkali impregnation (%) | 94.3 | 90.5 | 90.4 |
As can be seen from table 1 above, the PC panel material of example 1 exhibits excellent overall properties, not only maintains good hardness and high temperature resistance, but also has very good aging resistance and acid and alkali resistance. Comparative example 1 shows weaker strength and hardness than comparative example 2, indicating that the addition of tantalum diboride hydroxide provides some improvement in strength, but does not provide a significant improvement in aging and corrosion resistance; while comparative example 2 has weaker overall performance surface than example 1, indicating that the modified polybenzoxazine of example 1 performs better in PC materials than the conventional blend of polybenzoxazine and tantalum diboride of comparative example 2. In summary, compared with the prior art, the PC panel prepared in the embodiment 1 of the invention has higher hardness, excellent impact resistance and higher improvement in strength, aging resistance and corrosion resistance.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms should not be understood as necessarily being directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Further, one skilled in the art can engage and combine the different embodiments or examples described in this specification.
While embodiments of the present invention have been shown and described above, it will be understood that the above embodiments are illustrative and not to be construed as limiting the invention, and that variations, modifications, alternatives and variations may be made to the above embodiments by one of ordinary skill in the art within the scope of the invention.
Claims (10)
1. A process for preparing a hardened PC panel comprising the steps of:
(1) Dissolving polycarbonate resin in an organic solvent, adding modified polybenzoxazine, fully stirring and uniformly mixing, and then removing the organic solvent under reduced pressure to obtain a composite resin;
(2) Mixing the composite resin, the antioxidant, the ultraviolet absorbent and the lubricant into a double-screw extruder, and obtaining modified polycarbonate master batch through melting, extrusion and granulation;
(3) Placing the modified polycarbonate master batch into an injection molding machine, and performing injection molding to obtain a hardened PC panel;
wherein in the step (1), the mass-volume ratio of the polycarbonate resin, the modified benzoxazine and the organic solvent is 100g: (10-20) g: (100-200) mL;
in the step (2), the mass ratio of the composite resin to the antioxidant to the ultraviolet absorber to the lubricant is 100:0.5-1:0.6-1.2:1-2.
2. The process for producing a hardened PC panel according to claim 1, wherein in step (1), the polycarbonate resin is bisphenol a type polycarbonate, and the Melt Index (MI) is 20g/10min at 300 ℃ and 1.2 kg.
3. The process for preparing a hardened PC panel according to claim 1, wherein in step (2), the antioxidant is a hindered phenol antioxidant, including one of antioxidant-1010, antioxidant-1076, and antioxidant-3114; the ultraviolet absorbent is triazine ultraviolet absorbent, including one of UV-1577, UV-627 and UV-1164; the lubricant is sodium dodecyl sulfate or sodium hexadecyl sulfonate.
4. The process for producing a hardened PC panel as claimed in claim 1, wherein in step (2), the twin screw extruder has a screw speed of 250-350r/min, a twin screw aspect ratio of 35-45:1, and a block temperature of 260-330 ℃.
5. The process for producing a hardened PC panel according to claim 1, wherein in step (3), the injection molding temperature is 320-350 ℃, the injection molding pressure is 80-120MPa, and the temperature for demolding after cooling is 50-60 ℃.
6. The process for preparing a hardened PC panel according to claim 1, wherein the modified polybenzoxazine preparation method comprises:
s1, stirring diallyl bisphenol A, aniline and paraformaldehyde to react under the condition of protective gas, and washing and drying to prepare allyl benzoxazine;
s2, carrying out hydroxylation treatment on the tantalum diboride micropowder by hydrogen peroxide to obtain hydroxylated tantalum diboride; then treating with aqueous solution of silane coupling agent KH-580 to prepare the thiolated tantalum diboride;
s3, dispersing allyl benzoxazine and thiolated tantalum diboride in a solvent, and stirring for reaction under ultraviolet irradiation to obtain modified benzoxazine;
s4, carrying out step-by-step heating treatment on the modified benzoxazine in a vacuum box to obtain the modified benzoxazine.
7. The process for preparing a hardened PC panel as claimed in claim 6, wherein in step S1, the reaction conditions are: stirring for 0.4-1h in an ice-water bath, heating to 75-80 ℃ for reaction for 1-2h, and heating to 110-130 ℃ for reaction for 2-4h; the mass ratio of diallyl bisphenol A to aniline to paraformaldehyde is 0.93-1.86:1.54-3.08:0.6-2.
8. The process for preparing a hardened PC panel according to claim 6, wherein in step S2, the particle size of the tantalum diboride micro powder is 10±1 μm, the purity is higher than 99%; the mass concentration of the hydrogen peroxide is 20% -30%; when the tantalum diboride hydroxylate is prepared, the mass volume ratio of the tantalum diboride micro powder to the hydrogen peroxide is 1g (10-20) mL, the reaction temperature is 45-55 ℃ and the reaction time is 4-6h; when preparing the tantalum mercapto diboride, the mass volume ratio of the tantalum hydroxy diboride, the silane coupling agent KH-580 and the deionized water is 1g (0.1-0.4 g) (10-20) mL; the reaction temperature is 60-80 ℃ and the reaction time is 6-10h.
9. The process for preparing a cured PC panel according to claim 6, wherein in the step S3, the reaction temperature is room temperature, the reaction time is 1-2 hours, and the ultraviolet wavelength is 365nm; the photoinitiator 651 is added in the reaction process, and the addition amount is 1% -5% of the mass of the allyl benzoxazine; the solvent is acetone, and the mass volume ratio of the thiolated tantalum diboride, the allylbenzoxazine and the solvent is 1g (3.2-6.4 g) (30-50) mL.
10. The process for preparing a hardened PC panel as claimed in claim 6, wherein in step S4, the step-wise heating comprises: firstly, heating to 150 ℃ and preserving heat for 1h; then the temperature is raised to 200 ℃, 220 ℃ and 240 ℃ in turn, and heat preservation is needed for 2 hours after each temperature rise.
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CN103709114A (en) * | 2014-01-13 | 2014-04-09 | 上海交通大学 | Benzoxazine compound containing double bonds as well as preparation method and application thereof |
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JP2020158705A (en) * | 2019-03-27 | 2020-10-01 | 味の素株式会社 | Resin composition, cured product of resin composition, resin sheet, printed wiring board and semiconductor device |
CN116936174A (en) * | 2023-09-15 | 2023-10-24 | 南方珠江科技有限公司 | Low-voltage cable for smart power grid and preparation method thereof |
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CN103709114A (en) * | 2014-01-13 | 2014-04-09 | 上海交通大学 | Benzoxazine compound containing double bonds as well as preparation method and application thereof |
CN106995603A (en) * | 2017-05-02 | 2017-08-01 | 湖南峰业光电有限公司 | A kind of transparent flame-retarding glass fiber reinforcement PC materials and preparation method thereof and the application in liquid crystal material preparation |
JP2020158705A (en) * | 2019-03-27 | 2020-10-01 | 味の素株式会社 | Resin composition, cured product of resin composition, resin sheet, printed wiring board and semiconductor device |
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