CN117774464A - Polar fleece fabric with conductive wires - Google Patents
Polar fleece fabric with conductive wires Download PDFInfo
- Publication number
- CN117774464A CN117774464A CN202410134856.1A CN202410134856A CN117774464A CN 117774464 A CN117774464 A CN 117774464A CN 202410134856 A CN202410134856 A CN 202410134856A CN 117774464 A CN117774464 A CN 117774464A
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- China
- Prior art keywords
- fabric
- polar fleece
- layer
- conductive
- fibers
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- 239000004744 fabric Substances 0.000 title claims abstract description 91
- 239000000835 fiber Substances 0.000 claims abstract description 57
- 239000011810 insulating material Substances 0.000 claims abstract description 31
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims abstract description 17
- 239000004952 Polyamide Substances 0.000 claims abstract description 11
- 229920002647 polyamide Polymers 0.000 claims abstract description 11
- 239000002184 metal Substances 0.000 claims abstract description 10
- 229910052751 metal Inorganic materials 0.000 claims abstract description 10
- 229910052709 silver Inorganic materials 0.000 claims abstract description 9
- 239000004332 silver Substances 0.000 claims abstract description 9
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229920000728 polyester Polymers 0.000 claims abstract description 8
- -1 polypropylene Polymers 0.000 claims abstract description 8
- 239000004743 Polypropylene Substances 0.000 claims abstract description 4
- 229910052802 copper Inorganic materials 0.000 claims abstract description 4
- 239000010949 copper Substances 0.000 claims abstract description 4
- 229920001155 polypropylene Polymers 0.000 claims abstract description 4
- 239000000853 adhesive Substances 0.000 claims description 25
- 230000001070 adhesive effect Effects 0.000 claims description 25
- 238000009941 weaving Methods 0.000 claims description 22
- 238000000576 coating method Methods 0.000 claims description 20
- 238000009987 spinning Methods 0.000 claims description 19
- 239000011248 coating agent Substances 0.000 claims description 13
- 238000011282 treatment Methods 0.000 claims description 13
- 239000004831 Hot glue Substances 0.000 claims description 5
- 230000000844 anti-bacterial effect Effects 0.000 claims description 5
- 239000000758 substrate Substances 0.000 claims description 5
- 239000004753 textile Substances 0.000 claims description 5
- 238000004043 dyeing Methods 0.000 claims description 4
- 238000009998 heat setting Methods 0.000 claims description 4
- 238000007731 hot pressing Methods 0.000 claims description 4
- 239000004698 Polyethylene Substances 0.000 claims description 3
- 239000004642 Polyimide Substances 0.000 claims description 3
- 239000003822 epoxy resin Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 229920000647 polyepoxide Polymers 0.000 claims description 3
- 229920006267 polyester film Polymers 0.000 claims description 3
- 229920000573 polyethylene Polymers 0.000 claims description 3
- 229920001721 polyimide Polymers 0.000 claims description 3
- 229920002635 polyurethane Polymers 0.000 claims description 3
- 239000004814 polyurethane Substances 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 2
- 230000005611 electricity Effects 0.000 abstract description 6
- 230000003068 static effect Effects 0.000 abstract description 6
- 239000000428 dust Substances 0.000 abstract description 3
- 238000001723 curing Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 239000004020 conductor Substances 0.000 description 6
- 238000009960 carding Methods 0.000 description 3
- 239000002657 fibrous material Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 229920001187 thermosetting polymer Polymers 0.000 description 3
- 230000001680 brushing effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000004745 nonwoven fabric Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000001029 thermal curing Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 239000003242 anti bacterial agent Substances 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010073 coating (rubber) Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
Landscapes
- Woven Fabrics (AREA)
Abstract
The invention discloses a polar fleece fabric with conductive wires, which comprises a polar fleece fiber layer, wherein the bottom end of the polar fleece fiber layer is provided with a conductive layer, the bottom end of the conductive layer is provided with an insulating material layer, the bottom end of the insulating material layer is provided with a supporting layer, the conductive layer is woven by metal wires, the metal wires can be any one of silver wires, copper wires and silver plated wires, the polar fleece fiber layer is woven by polar fleece fibers, and the polar fleece fibers can be any one of polyester fibers, polyamide fibers and polypropylene fibers. According to the invention, the conductive layer is manufactured by the conductive wires and coated in the polar fleece fabric, so that the polar fleece fabric has conductive performance, and the polar fleece fabric can be scattered through the conduction of the conductive layer after static electricity is generated, so that the polar fleece fabric can not adsorb dust due to the static electricity, and the using aesthetic property of the polar fleece fabric is improved.
Description
Technical Field
The invention relates to the technical field of polar fleece fabrics, in particular to a polar fleece fabric with conductive wires.
Background
The polar fleece fabric is one of knitted fabrics, is woven through a circular knitting machine, and is manufactured through a series of complex procedures of napping, carding, shearing, polar fleece and the like, but the existing polar fleece fabric is easy to generate static electricity, so that the polar fleece fabric can absorb dust for static electricity, the surface of the polar fleece fabric cannot be kept clean, and the attractiveness of the polar fleece fabric is reduced.
Disclosure of Invention
The invention aims to provide a polar fleece fabric with conductive wires, which solves the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a take conductive yarn's polar fleece surface fabric, includes polar fleece fibrous layer, polar fleece fibrous layer's bottom is provided with the conducting layer, the bottom of conducting layer is provided with insulating material layer, insulating material layer's bottom is provided with the supporting layer.
Preferably, the conductive layer is woven by metal wires, and the metal wires can be any one of silver wires, copper wires and silver plated wires.
Preferably, the polar fleece fiber layer is woven by polar fleece fibers, and the polar fleece fibers can be any one of polyester fibers, polyamide fibers and polypropylene fibers.
Preferably, the insulating material layer is arranged in a film shape, and the insulating material layer can be any one of a polyester film, a polyamide film and a polyethylene film.
Preferably, the support layer is a textile substrate, and the textile substrate may be any one of a polyester fabric, a polyamide fabric and a polyimide fabric.
Preferably, the manufacturing process of the polar fleece fabric comprises the following steps:
spinning, namely mixing the polar fleece fibers with other needed fibers, and spinning the mixed fibers into yarns;
weaving, namely weaving yarns through a weaving machine to form a fabric;
adding a conductive layer on the surface of the fabric, and adding the conductive layer by a coating method;
coating an insulating material layer, namely adding the insulating material layer above the conductive layer in a coating mode;
bonding, adding an adhesive between the bottom layer of the fabric and the insulating material layer;
and (3) after-finishing, namely finishing the adhered fabric.
Preferably, the yarns are interwoven together by a loom in accordance with a specific weave density to form a planar structure of the fabric.
Preferably, the adhesive may be any one of a hot melt adhesive, an epoxy resin and polyurethane, and the adhesive may be bonded by hot pressing.
Preferably, the finishing mode of the fabric comprises shrinkage, heat setting, dyeing, antibacterial treatment and waterproof treatment.
The invention has the technical effects and advantages that:
according to the invention, the conductive layer is manufactured by the conductive wires and coated in the polar fleece fabric, so that the polar fleece fabric has conductive performance, and the polar fleece fabric can be scattered through the conduction of the conductive layer after static electricity is generated, so that the polar fleece fabric can not adsorb dust due to the static electricity, and the using aesthetic property of the polar fleece fabric is improved.
Drawings
Fig. 1 is a schematic diagram of the front structure of the present invention.
In the figure: 101. a polar fleece fiber layer; 102. a conductive layer; 103. an insulating material layer; 104. and a support layer.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention provides a polar fleece fabric with conductive wires as shown in fig. 1, which comprises a polar fleece fiber layer 101, wherein a conductive layer 102 is arranged at the bottom end of the polar fleece fiber layer 101, an insulating material layer 103 is arranged at the bottom end of the conductive layer 102, and a supporting layer 104 is arranged at the bottom end of the insulating material layer 103;
preferably, the conductive layer 102 is woven by metal wires, and the metal wires can be any one of silver wires, copper wires and silver plated wires;
the silver wire has excellent conductivity, very high conductivity and good conductivity stability, can effectively conduct current, and has good conductivity stability in the polar fleece fabric, so that long-term stable conductivity can be provided, and meanwhile, the silver wire has good corrosion resistance, is not easy to oxidize and can keep good conductivity;
the copper wire has good conductivity, the copper wire has lower cost compared with the silver wire, meanwhile, the use cost of the pure silver wire is far lower than that of the silver wire, in general, the silver wire has the most excellent conductivity and conductivity stability, but the cost is higher, the copper wire is an economical choice, has better conductivity, and the silver plating wire is close to the silver wire in conductivity and is relatively lower in cost;
preferably, the polar fleece fiber layer 101 is woven by polar fleece fibers, and the polar fleece fibers can be any one of polyester fibers, polyamide fibers and polypropylene fibers;
preferably, the insulating material layer 103 is provided in a film shape, and the insulating material layer 103 may be any one of a polyester film, a polyamide film and a polyethylene film;
preferably, the support layer 104 is a textile substrate, and the textile substrate may be any one of a polyester fabric, a polyamide fabric, and a polyimide fabric;
preferentially, the manufacturing process of the polar fleece fabric comprises the following steps:
spinning, the polar fleece fiber is mixed with other needed fibers, the mixed fibers are spun into yarns, the polar fleece fiber is mixed with other needed fibers according to the proportioning requirement, the fibers can be polyester fibers, polyamide fibers and the like, proper fiber materials are selected according to the product requirement, the mixed fibers are processed through a carding machine, the fibers are opened and arranged into a single state by the carding machine, interweaving among impurities and the fibers is removed, the fibers are easier to stretch and refine in the spinning process, the carded fibers enter a stretcher, the stretched fibers are processed to be finer and uniform, the strength and extensibility of the fibers are improved, the fibers are easier to spin, the stretched fibers enter a fine spinning machine, the fine spinning machine is used for further stretching and refining the fibers to form roving before spinning, the roving is subjected to a final spinning process by the spinning machine, the spinning machine winds the fibers together by the rotating and stretching force to form continuous yarns, the types of the spinning machine can be different according to the properties of the fibers and the product requirement, the common spinning machine comprises a spinning spindle, a jet spinning machine, a non-woven fabric and a winding machine, and a non-woven fabric are convenient to store and transport the yarns after the spinning machine is completed;
weaving, namely weaving yarns through a weaving machine to form a fabric, firstly, finishing and screening the yarns obtained by spinning to ensure the quality and uniformity of the yarns, selecting different spinning fineness, colors and fiber materials according to design requirements, adjusting parameters and settings of the weaving machine according to required fabric structures and specifications, wherein the parameters and settings comprise the speed, weaving density, fabric width and the like of the weaving machine, enabling the prepared yarns to pass through weft yarns and warp yarns of the weaving machine, wherein the weft yarns are transverse yarns, the warp yarns are longitudinal yarns, starting the weaving machine to work, interweaving the weft yarns and the warp yarns together according to the set weaving scheme and the weaving density, and controlling the tension and compactness of the fabric according to the action of a weaving shaft and a weaving shuttle to form a weaving structure, wherein the quality and consistency of the fabric can be ensured by adjusting a tension device and the weaving machine of the weaving machine, and after the weaving is finished, the fabric is wound through a winding machine to form a fabric roll, and simultaneously, according to the requirements, the fabric can be cut into a required length by using a cutting machine;
adding a conductive layer 102 on the surface of a fabric, adding the conductive layer 102 by a coating method, selecting a proper conductive material, such as a metal wire, wherein the metal wire can be silver wire, copper wire or other metal materials with good conductive performance, the selection of the conductive material is generally based on conductive performance, cost and application requirements, in order to ensure that the conductive layer 102 can be firmly adhered on the surface of the fabric, surface treatment is required for the fabric, the method comprises cleaning the surface of the fabric, removing impurities and grease, and possibly performing surface activation treatment to increase the adhesive force of the conductive layer 102, the conductive material is coated on the surface of the fabric by a proper method, the common coating method comprises spraying, rolling coating, brushing and the like, the conductive material needs to be uniformly distributed on the surface of the fabric in the coating process, and a continuous conductive layer 102 is formed, after the conductive material is coated, the curing treatment is required to improve the stability and adhesive force of the conductive layer 102, the curing method can be selected according to the characteristics of the conductive material, for example, the method such as thermal curing, ultraviolet curing or chemical curing can be used, after the addition of the conductive layer 102 is completed, the conductive performance test is performed to ensure the quality and the performance of the conductive layer 102, the performance can comprise measuring the resistance, the performance and the performance requirements can be met, and the stability requirements are verified;
the insulating material layer 103 is coated, the insulating material layer 103 is added above the conductive layer 102 in a coating manner, a proper insulating material such as a polymer coating, a rubber coating or other materials with good insulating property is selected, the insulating material is generally selected based on insulating property, wear resistance, flexibility and application requirements, the surface of the conductive layer is ensured to be clean and smooth, so that the insulating material can be firmly adhered to the conductive layer, if necessary, the conductive layer can be cleaned, polished or subjected to other surface treatments, the insulating material is coated above the conductive layer by using a proper method, common coating methods comprise spraying, rolling coating, brushing or dipping, the insulating material needs to be uniformly distributed on the conductive layer in the coating process, and a continuous insulating layer is formed, after the insulating material is coated, curing treatment is needed to improve the stability and adhesive force of the insulating layer, the curing method can be selected according to the characteristics of the insulating material, for example, a method such as thermal curing, ultraviolet curing or chemical curing can be used, after the insulating layer coating is finished, the insulating property test can be performed to verify the quality and the performance of the insulating layer, which can comprise a voltage resistance test, a sufficient insulation performance can be ensured, and the insulating layer can be effectively isolated by measuring the insulating layer;
bonding, adding an adhesive between the bottom layer of the fabric and the insulating material layer 103, selecting a suitable adhesive, typically a hot melt adhesive, an adhesive coating or a thermosetting resin, the choice of adhesive depending on the material of the facing, the application requirements and the nature of the bond, applying the adhesive to the bottom layer or insulating layer of the fabric, common application methods including coating, roll coating, spraying or hot pressing, etc., before applying the adhesive, it is necessary to ensure that the fabric surface is clean and in place and alignment, for hot melt adhesive or thermosetting resin adhesives, it is often necessary to perform hot press bonding, heating and pressing the bottom layer of the fabric and insulating layer together using a hot press or a hot roller at a suitable temperature and pressure, during which the adhesive melts and penetrates into the fibers of the fabric to form a strong bond, for thermosetting resin adhesives, the adhesive will cure during the hot press, depending on the nature of the adhesive, it may be necessary to remain at a suitable temperature for a period of time to ensure that the adhesive is fully cured and hardened, after the bonding is completed, it is necessary to cool and cure the fabric, which it is often necessary to place the bonded fabric at a desired temperature to ensure that the adhesive is fully cured and stable to achieve the final structure and stability of the adhesive;
after finishing, finishing the bonded fabric, which may have a problem of shrinkage, particularly when containing a fiber material, in which the fabric may be exposed to a certain temperature and humidity condition to promote shrinkage of the fiber and reduce the size of the fabric, some of the fabric may be subjected to a heat setting treatment to maintain a specific shape and texture, by exposure to a proper temperature and pressure condition, the fabric may be fixed on a desired shape and size, if the color of the fabric needs to be changed or a pattern is added, dyeing is a common post finishing step, the fabric may be dyed by immersing in a dye or using a dye spray method to achieve a desired color effect, in some applications such as medical and health fields, the fabric may need to have an antibacterial property, the antibacterial treatment may be achieved by using an antibacterial agent or performing a special coating treatment to inhibit bacterial growth and improve sanitary performance, and if it is required to increase the waterproof property of the fabric, the waterproof treatment may be achieved by coating a waterproofing agent or using a special material having a waterproof property to prevent moisture from penetrating into the fabric;
preferentially, the yarns are interwoven together through a loom according to a specific weave density to form a planar structure of the fabric;
preferably, the adhesive can be any one of hot melt adhesive, epoxy resin and polyurethane, and the adhesive can be bonded by a hot pressing mode;
preferably, the finishing modes of the fabric comprise shrinkage, heat setting, dyeing, antibacterial treatment and waterproof treatment.
Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present invention, and although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present invention.
Claims (9)
1. The utility model provides a take conductive filament's polar fleece surface fabric, includes polar fleece fibrous layer (101), its characterized in that, the bottom of polar fleece fibrous layer (101) is provided with conducting layer (102), the bottom of conducting layer (102) is provided with insulating material layer (103), the bottom of insulating material layer (103) is provided with supporting layer (104).
2. The polar fleece fabric with the conductive wires according to claim 1, wherein the conductive layer (102) is woven by metal wires, and the metal wires can be any one of silver wires, copper wires and silver plated wires.
3. The polar fleece fabric with the conductive wires according to claim 1, wherein the polar fleece fiber layer (101) is woven by polar fleece fibers, and the polar fleece fibers can be any one of polyester fibers, polyamide fibers and polypropylene fibers.
4. The polar fleece fabric with the conductive wires according to claim 1, wherein the insulating material layer (103) is arranged in a film shape, and the insulating material layer (103) can be any one of a polyester film, a polyamide film and a polyethylene film.
5. The polar fleece fabric with conductive filaments according to claim 1, wherein the support layer (104) is a textile substrate, which may be any one of polyester fabric, polyamide fabric and polyimide fabric.
6. The polar fleece fabric with conductive wires according to claim 1, wherein the manufacturing process of the polar fleece fabric comprises the following steps:
spinning, namely mixing the polar fleece fibers with other needed fibers, and spinning the mixed fibers into yarns;
weaving, namely weaving yarns through a weaving machine to form a fabric;
adding a conductive layer (102), and adding the conductive layer (102) on the surface of the fabric by a coating method;
an insulating material layer (103) is coated, and the insulating material layer (103) is added above the conductive layer (102) in a coating mode;
bonding, adding an adhesive between the bottom layer of the fabric and the insulating material layer (103);
and (3) after-finishing, namely finishing the adhered fabric.
7. The polar fleece fabric with conductive threads according to claim 6, wherein the yarns are interwoven together by a loom according to a specific weave density to form a planar structure of the fabric.
8. The polar fleece fabric with conductive wires according to claim 6, wherein the adhesive is any one of hot melt adhesive, epoxy resin and polyurethane, and the adhesive can be bonded by hot pressing.
9. The polar fleece fabric with conductive wires according to claim 6, wherein the finishing mode of the fabric comprises shrinkage, heat setting, dyeing, antibacterial treatment and waterproof treatment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410134856.1A CN117774464A (en) | 2024-01-31 | 2024-01-31 | Polar fleece fabric with conductive wires |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410134856.1A CN117774464A (en) | 2024-01-31 | 2024-01-31 | Polar fleece fabric with conductive wires |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117774464A true CN117774464A (en) | 2024-03-29 |
Family
ID=90390996
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202410134856.1A Pending CN117774464A (en) | 2024-01-31 | 2024-01-31 | Polar fleece fabric with conductive wires |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117774464A (en) |
-
2024
- 2024-01-31 CN CN202410134856.1A patent/CN117774464A/en active Pending
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