CN117772808A - Gear device for calibrating different speed ratio and asynchronous rolling mill - Google Patents

Gear device for calibrating different speed ratio and asynchronous rolling mill Download PDF

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Publication number
CN117772808A
CN117772808A CN202410199882.2A CN202410199882A CN117772808A CN 117772808 A CN117772808 A CN 117772808A CN 202410199882 A CN202410199882 A CN 202410199882A CN 117772808 A CN117772808 A CN 117772808A
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gear
gears
upper roller
speed ratio
lower roller
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CN202410199882.2A
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CN117772808B (en
Inventor
王志勇
覃志伟
王涛
孙其美
和东平
韩建超
李志强
王志华
黄庆学
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Taiyuan University of Technology
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Taiyuan University of Technology
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Abstract

The invention discloses a gear device for calibrating a different speed ratio and an asynchronous rolling mill, relates to the field of plate processing equipment, and aims to solve the problem that the different speed ratio is unstable when the asynchronous rolling mill works. The gear device includes: the first gear is used for being coaxially connected with the upper roller; the second gear is used for being coaxially connected with the lower roller; the two third gears are rotationally arranged on the supporting seat and are meshed with the second gear, and the two third gears are symmetrically arranged on two sides of the second gear relative to the central axis connecting line direction of the first gear and the second gear; the two fourth gears are symmetrically arranged on two sides of the first gear relative to the central axis connecting line direction of the first gear and the second gear, and the fourth gears are respectively meshed with the first gear and the adjacent third gears; the flexible adjustment assembly provides a force to the two fourth gears toward the first gear. Through the gear meshed structure and the acting force provided by the flexible adjusting component to the gear, the speed difference ratio between the upper roller and the lower roller during the working of the rolling mill is calibrated, and the stability of the speed difference ratio is improved.

Description

Gear device for calibrating different speed ratio and asynchronous rolling mill
Technical Field
The invention relates to the field of plate processing equipment, in particular to a gear device for calibrating a different speed ratio and an asynchronous rolling mill.
Background
The rolling mill deforms the metal material by strong pressure to obtain the machine with the shape of the required material, and can be used for manufacturing various sectional materials and blanks. Most of the traditional rolling mills are provided with two working rolls and a plurality of supporting rolls, the plate enters a rolling area under the friction force of the two working rolls, the two working rolls apply rolling force to a rolled piece, and the rolled piece is deformed in the rolling area to obtain a shape required by production.
The shear stress of the plate during deformation is increased by utilizing the difference of linear speeds when the upper surface and the lower surface of the plate are in contact with the roller during asynchronous rolling, so that the rolling of difficult-deformation metals and thin strips is facilitated; meanwhile, the asynchronous rolling can obviously reduce rolling pressure and rolling torque; in addition, in clad plate rolling, asynchronous rolling can greatly improve the degree of warping of the clad plate by "rubbing rolling". Therefore, the accuracy of the speed ratio of the upper roller and the lower roller in the asynchronous rolling process directly determines the accuracy and the shape quality of the product.
Currently, an asynchronous rolling mill generally directly controls two three-phase motors by a controller to achieve a target speed ratio. From the mechanical characteristic of the motor, it can be seen that the rotational speed changes when the load changes. When the asynchronous rolling mill works, the friction force between the upper roller and the lower roller is inconsistent with the friction force between the upper surface and the lower surface of the plate, so that the load of the upper roller and the lower roller is different, the rotating speed is changed, and the whole asynchronous rolling process cannot be completed under a constant different speed ratio.
Disclosure of Invention
The invention aims to provide a gear device for calibrating an abnormal speed ratio and an asynchronous rolling mill, which are used for improving the stability of the abnormal speed ratio when the asynchronous rolling mill works.
In order to achieve the above object, the present invention provides the following technical solutions:
in a first aspect, the present invention provides a gear apparatus for calibrating a differential speed ratio comprising:
a support base;
the first gear is used for being coaxially connected with the upper roller;
the second gear is used for being coaxially connected with the lower roller;
the two third gears are rotationally arranged on the supporting seat, are meshed with the second gear, and are symmetrically arranged on two sides of the second gear relative to the central axis line direction of the first gear and the second gear;
the two fourth gears are symmetrically arranged on two sides of the first gear relative to the central axis connecting line direction of the first gear and the second gear, and the fourth gears are respectively meshed with the first gear and the adjacent third gears;
and the flexible adjusting assembly is used for providing a force for approaching the two fourth gears towards the first gear.
Optionally, the gear device for calibrating the differential speed ratio further includes: and the two ends of the connecting piece are respectively and rotatably connected with the rotating shafts of the third gear and the fourth gear which are meshed with each other, so that the center distance between the third gear and the fourth gear is unchanged.
Optionally, in the gear device for calibrating the differential speed ratio, the connecting piece is a connecting piece or a connecting rod.
Optionally, in the gear device for calibrating the different speed ratio, two groups of flexible adjusting assemblies are provided, and the two groups of flexible adjusting assemblies respectively and correspondingly act on the two fourth gears.
Optionally, in the gear device for calibrating different speed ratios, each group of flexible adjusting components includes:
the support plate is arranged on the support seat;
one end of the connecting rod is fixedly connected with the supporting plate;
one end of the connector is rotationally connected with the rotating shaft of one of the fourth gears, and the other end of the connector is fixedly connected with one end of the connecting rod, which is far away from the supporting plate;
the first elastic reset piece is sleeved on the connecting rod, two ends of the first elastic reset piece respectively elastically act on the supporting plate and the joint, and the first elastic reset piece is used for pushing the fourth gear to approach the first gear along the axial direction of the connecting rod through the joint.
Optionally, in the gear device for calibrating a different speed ratio, each group of flexible adjusting components further includes an adjusting nut, the adjusting nut is disposed at two ends of the first elastic restoring member, and the adjusting nut is used for adjusting the telescopic length of the first elastic restoring member.
Optionally, in the gear device for calibrating the different speed ratio, two fourth gears are all provided with arc grooves, the flexible adjusting assembly comprises a second elastic resetting piece, two ends of the second elastic resetting piece are slidably connected with the two fourth gears through the arc grooves, and the second elastic resetting piece is used for pulling the two fourth gears to approach the first gear.
Optionally, in the gear device for calibrating the different speed ratio, the gear teeth of the first gear, the second gear, the third gear and the fourth gear are straight teeth, helical teeth or herringbone teeth;
or the modulus of the first gear, the second gear, the third gear and the fourth gear is 1-3;
or, the number of teeth of the first gear, the second gear, the third gear and the fourth gear is greater than 50 teeth.
Optionally, in the gear device for calibrating the different speed ratio, the transmission ratio of the first gear and the second gear is the same as the different speed ratio of the upper roller and the lower roller, and the transmission ratio is 0.5-1.5.
In a second aspect, the present invention also provides an asynchronous rolling mill comprising: the device comprises a frame, an upper roller, a lower roller, a hydraulic device, two driving devices and a gear device for calibrating different speed ratios according to any one of the above, wherein the upper roller and the lower roller are both rotatably arranged on the frame, the upper roller and the lower roller are sequentially arranged at intervals from top to bottom, the axial direction of the upper roller is parallel to the axial direction of the lower roller, the upper roller is slidably connected to the frame along the connecting line direction of the rotation centers of the upper roller and the lower roller, the hydraulic device is used for driving the upper roller to approach or separate from the lower roller, the driving end of one driving device is connected with the upper roller, the driving end of the other driving device is connected with the lower roller, the two driving devices are respectively used for driving the rotation of the upper roller and the rotation of the lower roller, a supporting seat is arranged at the bottom of the frame, and the frame is used for supporting the supporting seat.
Compared with the prior art, when adopting above-mentioned technical scheme, start asynchronous rolling mill, upper roller and lower roller begin relative rotation, upper roller rotates and drives first gear and synchronous rotation together, lower roller rotates and drives second gear and rotate together synchronous, the clearance department between upper roller and lower roller puts into panel, produce rolling force to panel in upper roller and lower roller constantly pivoted in-process, because introduce the load between upper and lower roller, the rotational speed that asynchronous rolling mill provided is unstable, the transmission ratio of first gear and second gear is unstable, at first, third gear and fourth gear as driven gear meshes with first gear and the second gear as the driving gear, thereby the rotation of first gear and second gear as the driving gear is restricted, realize adjusting the rotational speed of calibration first gear and second gear, secondly, constantly adjust the effort size that produces to fourth gear through flexible adjusting component in the in-process that transmission ratio takes place undulant, when guaranteeing intermeshing between the gears, make two fourth gears along with the position change of first gear and self-adaptation adjustment position, realize the calibration to different gear, improved the speed ratio, the speed ratio is different in the speed change is compared with the asynchronous rolling mill, the speed ratio is introduced to the asynchronous rolling mill, the speed ratio is different in the speed change mode of the speed change, the speed change is realized through the asynchronous rolling mill, the speed ratio is adjusted in the mode of the different speed ratio is different, the speed-change is realized, the speed-change is adjusted and the speed is adjusted and is adjusted by the speed of speed ratio is adjusted to the speed of speed that is different than the speed ratio is adjusted.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and do not constitute a limitation on the invention. In the drawings:
FIG. 1 is a schematic diagram of a gear device for calibrating different speed ratios according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of the structure of FIG. 1;
FIG. 3 is a partial connection structure diagram of a gear and a roller of a gear device for calibrating a different speed ratio according to an embodiment of the present invention;
FIG. 4 is a partial connection block diagram of a gear and flexible adjustment assembly of a gear device for calibrating different speed ratios according to an embodiment of the present invention;
FIG. 5 is an exploded view of FIG. 4;
FIG. 6 is a comparison of front and rear different speed ratios of a gear device for calibrating different speed ratios according to an embodiment of the present invention;
FIG. 7 is a schematic diagram of another gear device for calibrating different speed ratios according to an embodiment of the present invention;
fig. 8 is a schematic diagram of the structure of fig. 7.
Reference numerals:
1-a supporting seat; 2-a first gear; 3-a second gear; 4-a third gear; 41-a first mandrel; 5-fourth tooth
A wheel; 51-a second mandrel; 6-a flexible adjustment assembly; 611-a support plate; 612—a connecting rod; 613-linker;
614-a first resilient return member; 615-adjusting the nut; 621-a second elastic restoring member; 7-connecting piece; 8-
An arc-shaped groove; 91-a frame; 911 rolling mill stand; 912-motor bracket; 92-upper rollers; 93-lower rolls;
94-hydraulic means; 941-a hydraulic cylinder; 942-hydraulic link; 95-driving means; 951-a first motor;
952-a second motor; 953-reduction gearbox; 954 a coupling; 955-universal joint; 956-a drive shaft; 96-feeding
A material plate; 97-roller support; 98-pretensioning device.
Detailed Description
In order to make the technical problems, technical schemes and beneficial effects to be solved more clear, the invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
It will be understood that when an element is referred to as being "mounted" or "disposed" on another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present invention, the meaning of "a plurality" is two or more, unless explicitly defined otherwise. The meaning of "a number" is one or more than one unless specifically defined otherwise.
In the description of the present invention, it should be understood that the directions or positional relationships indicated by the terms "upper", "lower", "front", "rear", "left", "right", etc., are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
As shown in fig. 1 to 8, the gear device for calibrating the different speed ratio according to the embodiment of the present invention is hereinafter referred to as a gear device. It comprises the following steps: a support base 1, a first gear 2, a second gear 3, two third gears 4, two fourth gears 5 and a flexible adjusting assembly 6.
Wherein the first gear 2 is used for being coaxially connected with the upper roller 92; the second gear 3 is used for coaxially connecting with the lower roller 93; the two third gears 4 are rotatably arranged on the supporting seat 1, the two third gears 4 are meshed with the second gear 3, and the two third gears 4 are symmetrically arranged on two sides of the second gear 3 relative to the central axis line direction of the first gear 2 and the second gear 3; the two fourth gears 5 are symmetrically arranged at two sides of the first gear 2 relative to the central axis connecting line direction of the first gear 2 and the second gear 3, and the fourth gears 5 are respectively meshed with the first gear 2 and the adjacent third gears 4; the flexible adjustment assembly 6 is used to provide a force to the two fourth gears 5 towards the first gear 2.
In particular, as shown in fig. 1, according to the different speed ratios of the upper roller 92 and the lower roller 93, the first gear 2, the second gear 3, the third gear 4 and the fourth gear 5 are selected, the modulus, the tooth number, the reference circle diameter and other parameters of the gears are calculated, the calculated corresponding first gear 2 and the upper roller 92 are coaxially and fixedly installed, the second gear 3 and the lower roller 93 are coaxially and fixedly installed, the two third gears 4 rotatably arranged on the supporting seat 1 are meshed with the second gear 3, the two third gears 4 are symmetrically arranged on two sides of the second gear 3, the two fourth gears 5 are symmetrically arranged on two sides of the first gear 2, each fourth gear 5 is meshed with the adjacent first gear 2 and third gear 4, the flexible adjusting component 6 is finally arranged on each fourth gear 5, and the size of the acting force generated by self-adaptive adjustment of the fourth gears 5 is realized during working, at this time, the asynchronous rolling mill is started, the upper roller 92 and the lower roller 93 start to rotate relatively, the upper roller 92 rotates to drive the first gear 2 to rotate synchronously, the lower roller 93 rotates to drive the second gear 3 to rotate synchronously, a plate is put in a gap between the upper roller 92 and the lower roller 93, rolling force is generated on the plate in the process of continuously rotating the upper roller 92 and the lower roller 93, because load is introduced between the upper roller 93 and the lower roller 93, the rotation speed provided by the asynchronous rolling mill is unstable, namely the transmission ratio of the first gear 2 and the second gear 3 is unstable, the third gear 4 and the fourth gear 5 which are driven gears are meshed with the first gear 2 and the second gear 3 which are driving gears firstly, thereby limiting the rotation of the first gear 2 and the second gear 3 which are driving gears, realizing the adjustment of the rotation speed of the first gear 2 and the rotation speed of the second gear 3, secondly, the magnitude of acting force generated on the fourth gears 5 is continuously adjusted through the flexible adjusting component 6 in the process of fluctuation of the transmission ratio, so that the two fourth gears 5 are adaptively adjusted in position along with the position change of the first gear 2 while the gears are mutually meshed in operation, the calibration of the different speed ratio is realized, and the stability of the different speed ratio of the asynchronous rolling mill after the load is introduced is improved; when the plate to be rolled is replaced and the speed ratio of the asynchronous rolling mill needs to be adjusted, repeating the operation, selecting the first gear 2, the second gear 3, the third gear 4 and the fourth gear 5 again according to the adjusted speed ratio, replacing the corresponding first gear 2, adjusting the acting force of the flexible adjusting component 6 on the fourth gear 5, ensuring the meshing between the two fourth gears 5 and the first gear 2, namely, adjusting the speed ratio of the asynchronous rolling mill under different working conditions by replacing the first gears 2 with different numbers of teeth. Compared with the traditional mode of driving the upper roller 93 and the lower roller 93 to rotate only through alternating current variable frequency speed regulation of two motors and controlling the speed ratio of the rolling mill, the speed ratio control device realizes the calibration of the speed ratio of the gear device after the asynchronous rolling mill introduces a load through the mechanical control mode of the mutual meshing between gears and the self-adaptive regulation function of the flexible regulating component 6, and ensures the stability of the speed ratio of the asynchronous rolling mill during working.
Specifically, in this embodiment, the gear device for calibrating the differential speed ratio further includes a connecting member 7, two ends of the connecting member 7 are respectively connected to the third gear 4 and the fourth gear 5 that are meshed with each other, and the connecting member 7 is used for connecting the center of the rotation axis of the third gear 4 and the center of the rotation axis of the fourth gear 5, so that the center distance between the third gear 4 and the fourth gear 5 is unchanged. The two ends of the connecting piece 7 are connected with the center of the rotating shaft of the third gear 4 and the center of the rotating shaft of the fourth gear 5, so that the center distance between the third gear 4 and the fourth gear 5 is kept unchanged when the gear device works, and the stability and the transmission effect of gear transmission during meshing are improved.
Specifically, in the present embodiment, the connecting member 7 is a connecting piece or rod 612. The connecting rod 612 and the connecting sheet can provide good connection effect for the third gear 4 and the fourth gear 5, and ensure quick linkage between two adjacent gears in the rolling process.
As shown in fig. 1-5, as a possible implementation, the flexible adjustment assembly 6 is provided with two sets, the two sets of flexible adjustment assemblies 6 respectively acting on the two fourth gears 5. The two sets of flexible adjusting components 6 respectively apply acting forces towards the meshing trend of the first gear 2 to the two fourth gears 5, wherein the two sets of flexible adjusting components 6 can respectively provide pushing forces towards the first gear 2 for each fourth gear 5, or the two sets of flexible adjusting components 6 can also respectively provide pulling forces towards the first gear 2 for each fourth gear 5 between the two fourth gears 5, so that the stability and the transmission effect of gear transmission during meshing are improved. Illustratively, the force of the flexible adjustment assembly 6 may be a spring pressure, a hydraulic pressure, a pneumatic pressure, and the flexible adjustment assembly 6 is not specifically limited herein, as long as the flexible adjustment assembly 6 has a force that tends to mesh the two fourth gears 5 toward the first gear 2.
As shown in fig. 4 and 5, in particular, in the present embodiment, each set of flexible adjustment assemblies 6 comprises: the supporting plate 611, the connecting rod 612, the joint 613 and the first elastic restoring piece 614, wherein the supporting plate 611 is arranged on the supporting seat 1; one end of the connecting rod 612 is fixedly connected with the supporting plate 611; one end of the joint 613 is rotatably connected with a rotation shaft of which one fourth gear 5 is positioned at the center, and the other end of the joint 613 is fixedly connected with one end of the connecting rod 612 far away from the supporting plate 611; the first elastic restoring element 614 is sleeved on the connecting rod 612, two ends of the first elastic restoring element 614 respectively elastically act on the supporting plate 611 and the joint 613, and the first elastic restoring element 614 is used for pushing the fourth gear 5 to approach the first gear 2 along the axial direction of the connecting rod 612 through the joint 613.
During operation, an operator rotationally supports and installs the third gear 4 on the supporting seat 1 through the first mandrel 41, and enables the third gear 4 to be meshed with the second gear 3, the third gear 4 serving as a driven gear is matched with a deep groove ball bearing, the shake of the third gear 4 is limited by using a retainer ring axially, the bearing is rotationally connected with one end of the connecting piece 7, the first mandrel 41 sequentially penetrates through the supporting seat 1, the connecting piece 7, the bearing and the third gear 4, end covers are arranged at two ends of the first mandrel 41, after the end covers are fixed through screws, the other end of the connecting piece 7 is rotationally supported and connected with the fourth gear 5 through the second mandrel 51, the axial direction of the second mandrel 51 is collinear with the center of the rotation shaft of the fourth gear 5, one end of the connector 613 is rotationally connected with the second mandrel 51, the other end of the connector 613 is connected with the connecting rod 612, the operator only needs to adjust the expansion length of the first elastic reset piece 614, and the two ends of the first elastic reset piece 614 respectively have elastic acting forces on the supporting plate 611 and the connector 613, and when adjusting, the first elastic reset piece 614 is guaranteed to have acting forces towards the first gear 2 along the axial direction of the connecting rod 612.
As shown in fig. 4, specifically, in this embodiment, each set of flexible adjustment assemblies 6 further includes an adjustment nut 615, the adjustment nuts 615 are disposed at two ends of the first elastic restoring element 614, and the adjustment nuts 615 are used to adjust the telescopic length of the first elastic restoring element 614. Wherein, connecting rod 612 adopts the screw rod of 10mm, connects 613 and adopts the fisheye to connect, and operating personnel installs adjusting nut 615 and gasket in the both ends of screw rod and carries out spacingly, only needs rotatory adjusting nut 615, adjusts adjusting nut 615's position, makes the fourth gear 5 that is located both sides all be close to and mesh towards first gear 2, simultaneously, first elasticity restoring element 614 has the flexible scope about 5mm between backup pad 611 and gasket, conveniently adjusts.
As shown in fig. 7 and 8, as another possible implementation manner, the two fourth gears 5 are provided with arc grooves 8, the flexible adjusting assembly 6 includes a second elastic restoring element 621, two ends of the second elastic restoring element 621 are slidably connected with the two fourth gears 5 through the arc grooves 8, and the second elastic restoring element 621 is used for pulling the two fourth gears 5 to approach toward the first gear 2. Wherein the third gear 4 and the fourth gear 5 as driven gears are symmetrically distributed on both sides of the first gear 2 and the second gear 3 as driving gears, so that the risk of unbalanced load of the gear device is reduced. When the roll gap is required to be adjusted or the speed ratio is required to be changed, an operator only needs to take down the second elastic resetting piece 621 and adjust the setting positions of the two ends of the second elastic resetting piece 621 in the arc-shaped groove 8 of the fourth gear 5, so that the two ends of the second elastic resetting piece 621 have acting forces which slide along the arc-shaped groove 8 and pull the two fourth gears 5 to approach the first gear 2, and the adjustment is convenient.
Specifically, in the present embodiment, the second elastic restoring member 621 includes a nylon rope, a pneumatic telescopic rod, a hydraulic telescopic rod, or a spring. The nylon rope, the pneumatic telescopic rod, the hydraulic telescopic rod and the spring all have elastic force which enables the two fourth gears 5 to face the meshing trend of the first gears 2, the second elastic restoring piece 621 is not particularly limited, and the meshing of the fourth gears 5 and the first gears 2 can be kept through the second elastic restoring piece 621 when the phenomenon that the upper roller 92 is rebounded during rolling occurs.
Specifically, in the present embodiment, the tooth shapes of the first gear 2, the second gear 3, the third gear 4, and the fourth gear 5 are straight teeth, helical teeth, or herringbone teeth. The straight teeth are easy to process, so that the use cost of the gear device is reduced; the helical gear is stable in transmission, high in transmission power and long in service life, and the reliability and stability of a connecting structure of the gear device during working are ensured; the herringbone teeth have higher bearing capacity, high precision and stable work, can reduce noise when the gear device works, improve the transmission stability of the connecting structure, do not limit the gear tooth shapes of the four gears, and only meet the transmission requirement among the first gear 2, the second gear 3, the third gear 4 and the fourth gear 5. When the asynchronous rolling mill needs to control the speed ratio of the upper roller 92 to the lower roller 93 to be 1.1, four gears are required to be selected, and six gears are primarily selectedThe gears are straight gears, and the modulus of the gears is setThe number of teeth of the first gear 2 is Z 1 The number of teeth of the second gear 3 is Z 2 The number of teeth of the third gear 4 is Z 3 The number of teeth of the fourth gear 5 is Z 4 Wherein the number of teeth of the first gear wheel 2 is +.>Reference circle diameter>The number of teeth of the second gear 34Reference circle diameter>The number of teeth of both third gears 4 is +.>0, diameter of reference circleThe number of teeth of both fourth gears 5 is +.>Reference circle diameter>According to the meshing relationship, the first gear 2 and the second gear 3 are driving gears, and the transmission ratio between the two driving gears is thatAfter the first gear 2, the second gear 3, the third gear 4 and the fourth gear 5 which correspond to each other after calculation are installed, an asynchronous rolling mill is started to enable the upper roller 92 and the lower roller 93 to start rotating, a plate is placed between the upper roller 92 and the lower roller 93 to start rolling, and the connecting piece 7 pulls the fourth gear 5 and the third gear 4 to ensure that the third gear 4 serving as a driven gear is positioned between the third gear 4 and the fourth gear 5The flexible adjusting component 6 applies acting force to the fourth gear 5 at the same time, so that the fourth gear 5 is meshed towards the first gear 2, the limit and calibration of the rotation of the driven gear to the driving gear in the rolling process are realized, in the process, the rotation speeds of the upper roller 9311 and the lower roller 9311 are collected to determine the differential speed ratio, as shown in fig. 6, (an area A is in an empty state, an area B is in a load state, the curve (1) is a differential speed ratio change curve of the existing asynchronous rolling mill under different working conditions, the curve (2) is a differential speed ratio change curve of the asynchronous rolling mill under different working conditions, in the present application, in the diagram, the upper roller 92 and the lower roller 93 of the asynchronous rolling mill are subjected to load, namely, the curve (1) in the area B is kept at 1.1, the differential speed ratio is changed greatly with the curve (2) in the area A, the differential speed ratio change in the area A is gradually, the differential speed ratio change in the area is controlled gradually and the differential speed ratio change in the area 1 is gradually and is stable after the differential speed ratio change in the area 1 is introduced into the asynchronous rolling mill under different working conditions; in production, when the asynchronous rolling mill needs to control the differential speed ratio of the upper roller 92 and the lower roller 93 to be 0.9, the four gears need to be selected again, six gears are primarily selected to be the herringbone gears, and the gear module is set>Wherein the number of teeth of the first gear wheel 2 is +.>Reference circle diameter>The number of teeth of the second gear 34 +.>Diameter of reference circleThe number of teeth of the two third gears 4 is/>0, diameter of reference circle>The number of teeth of both fourth gears 5 is +.>Reference circle diameter>The transmission ratio between the two driving gears isThe connecting piece 7 pulls the fourth gear 5 and the third gear 4, so that the center distance between the third gear 4 serving as a driven gear and the fourth gear 5 is unchanged, meanwhile, the flexible adjusting component 6 applies acting force to the fourth gear 5, so that the fourth gear 5 is meshed towards the first gear 2, the limitation and the calibration of the driven gear on the rotation of the driving gear in the rolling process are realized, and the stability of the speed ratio of the asynchronous rolling mill in the working process is improved.
Specifically, in the present embodiment, the moduli of the first gear 2, the second gear 3, the third gear 4, and the fourth gear 5 are 1 to 3. The modulus of the gear can be 1, 1.25, 1.3, 1.5, 2, 3 and the like, the modulus of the gear is not particularly limited, the modulus of the gear is selected only to meet the meshing requirement, and the proper modulus is selected to ensure the stability and the transmission effect of gear transmission during meshing.
Specifically, in the present embodiment, the number of teeth of the first gear 2, the second gear 3, the third gear 4, and the fourth gear 5 is greater than 50 teeth. For example, the numbers of teeth of the first gear 2, the second gear 3, the third gear 4 and the fourth gear 5 may be 60 teeth, 90 teeth, 125 teeth, 128 teeth, 140 teeth, etc., and the numbers of teeth of the gears are not specifically limited herein, and the number of teeth of the gears selected may meet the meshing requirement, and the appropriate number of teeth may be selected to ensure stability and transmission effect of the gear transmission during meshing.
Specifically, in the present embodiment, the transmission ratio of the first gear 2 and the second gear 3 is the same as the differential speed ratio of the upper roller 92 and the lower roller 93, and the transmission ratio is 0.5 to 1.5. Illustratively, when the gear ratio is 0.5, the speed ratio is also 0.5; when the transmission ratio is 1.2, the differential speed ratio is also 1.2; when the gear ratio is 1.5, the differential speed ratio is also 1.5, and the gear ratio of the first gear 2 and the second gear 3 is not particularly limited, as long as the differential speed ratio of the upper and lower rolls 93 is the same as the gear ratio of the first gear 2 and the second gear 3 when the rolling mill works.
Meanwhile, the invention also provides an asynchronous rolling mill, which comprises: the device comprises a frame 91, an upper roller 92, a lower roller 93, a pre-tightening device 98, a hydraulic device 94, two driving devices 95 and a gear device for calibrating different speed ratios according to any one of the above, wherein the upper roller 92 and the lower roller 93 are fixedly arranged on the frame 91 through roller supports 97, the upper roller 92 and the lower roller 93 are sequentially arranged at intervals from top to bottom, the axial direction of the upper roller 92 is parallel to the axial direction of the lower roller 93, the upper roller 92 is slidably connected with the frame 91 along the connecting line direction of the rotation centers of the upper roller 92 and the lower roller 93, the frame 91 is provided with a guide groove, the guide of the guide groove is parallel to the connecting line direction of the rotation centers of the upper roller 92 and the lower roller 93, the hydraulic device 94 is used for driving the upper roller 92 to slide in the guide groove, the pre-tightening device 98 is arranged on the frame 91, the driving end of the pre-tightening device 98 is connected with the upper roller 92, the driving end of one driving device 95 is coaxially connected with the upper roller 92, the driving end of the other driving device 95 is coaxially connected with the lower roller 93, the two driving devices 95 are respectively used for driving the rotation of the upper roller 92 and the rotation of the lower roller 93, the supporting seat 1 is arranged at the bottom of the frame 91, and the supporting seat 1 is used for supporting the frame 1.
When the device is in operation, the driving device 95 is started, the driving device 95 comprises a first motor 951 and a second motor 952, after the driving end of the first motor 951 is decelerated through a reduction box 953, the driving end of the first motor 951 is transmitted to a transmission shaft 956 through a coupler 954 and a universal joint 955, the driving end of the second motor 952 is coaxially connected with a transmission shaft 956 through the reduction box 953 after being decelerated through the reduction box 953, the driving end of the lower motor 952 is transmitted to the transmission shaft 956 through the universal joint 955, the transmission shaft 956 is coaxially connected with a lower roller 93, the lower roller 93 is driven to rotate, in the continuous rolling process, an operator places a plate on a feeding plate 96, the hydraulic device 94 drives a hydraulic connecting rod 942 to move through a hydraulic connecting rod 942 in a hydraulic cylinder 941, so that the upper roller 92 slides along a guide groove and approaches or is far away from the lower roller 93, in the rolling process, the phenomenon that the upper roller 92 is easy to rebound occurs, the upper roller 92 drives a first gear 2 to vibrate up and down along the connecting line direction of the rotation center of the upper roller 92 and the lower roller 93, the fourth gear 5 can be kept by a flexible adjusting component 6, if the fourth gear 5 is kept in the flexible gear 5 and the first gear 5 is in a tight fit or the situation of the flexible gear is broken, or if the flexible gear is in a large-down situation, and the flexible gear is prevented from being in a fault arrangement, or a fault situation is caused by the flexible fault is caused. The pre-tightening device 98 is arranged on the stand 91, at this time, the pre-tightening device 98 provides an upward acting force for the roller support 97 away from the upper roller 92, so that tiny gaps and deformation in assembly caused by the dead weight of the upper roller 92 and the roller support 97 are reduced, the hydraulic device 94 is more timely when the roller support 97 is driven, namely, the pre-tightening device 98 acts on the upper roller 92, the rebound of the upper roller 92 with the roller support 97 is reduced, the upper roller 92 and the lower roller 93 continuously rotate to generate rolling force on a plate, a gear device for calibrating a different speed ratio is arranged at one end of the upper roller 92 away from the transmission shaft 956 and one end of the lower roller 93 away from the transmission shaft 956, and in the continuous rolling process, the different speed ratio is calibrated after the asynchronous rolling is introduced into the load by the self-adaptive adjustment of the flexible adjusting component 6, so that the stability of the different speed ratio is ensured when the asynchronous rolling mill works.
Specifically, in the present embodiment, the rack 91 includes: the rolling mill comprises a rolling mill support 911 and a motor support 912, wherein the rolling mill support 911 is provided with a base, the upper roller 92, the lower roller 93, the hydraulic device 94 and the pre-tightening device 98 are arranged on the rolling mill support 911, the driving device 95 is arranged on the motor support 912, and the motor support 912 is used for supporting and fixing the driving device 95, so that the stability of the whole asynchronous rolling mill structure is ensured.
In the description of the above embodiments, particular features, structures, materials, or characteristics may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing is merely illustrative of the present invention, and the present invention is not limited thereto, and any person skilled in the art will readily recognize that variations or substitutions are within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (10)

1. A gear device for calibrating a differential speed ratio, comprising:
a support base;
the first gear is used for being coaxially connected with the upper roller;
the second gear is used for being coaxially connected with the lower roller;
the two third gears are rotationally arranged on the supporting seat, the two third gears are meshed with the second gear, and the two third gears are symmetrically arranged on two sides of the second gear relative to the central axis connecting line direction of the first gear and the second gear;
the two fourth gears are symmetrically arranged at two sides of the first gear relative to the central axis connecting direction of the first gear and the second gear, and the fourth gears are respectively meshed with the first gear and the adjacent third gears;
and the flexible adjusting assembly is used for providing a force for approaching the two fourth gears towards the first gear.
2. The calibrated differential gear ratio gear device according to claim 1, further comprising: the two ends of the connecting piece are respectively and rotatably connected with the rotating shafts of the third gear and the fourth gear which are meshed with each other, so that the center distance between the third gear and the fourth gear is unchanged.
3. The calibrated differential gear ratio gear arrangement according to claim 2, wherein the connecting member is a connecting web or a connecting rod.
4. The gear device for calibrating a differential speed ratio according to claim 2, wherein two groups of flexible adjusting assemblies are provided, and the two groups of flexible adjusting assemblies respectively act on the two fourth gears.
5. The calibrated differential speed ratio gear device according to claim 4, wherein each set of flexible adjustment assemblies comprises:
the support plate is arranged on the support seat;
one end of the connecting rod is fixedly connected with the supporting plate;
one end of the connector is rotationally connected with the rotating shaft of one of the fourth gears, and the other end of the connector is fixedly connected with one end of the connecting rod, which is far away from the supporting plate;
the first elastic reset piece is sleeved on the connecting rod, two ends of the first elastic reset piece respectively elastically act on the supporting plate and the joint, and the first elastic reset piece is used for pushing the fourth gear to approach the first gear along the axial direction of the connecting rod through the joint.
6. The gear assembly of claim 5, wherein each set of flexible adjustment assemblies further comprises an adjustment nut disposed at each end of the first elastic restoring member, the adjustment nut being configured to adjust the telescoping length of the first elastic restoring member.
7. The gear device for calibrating a differential speed ratio according to claim 2, wherein two fourth gears are each provided with an arc-shaped groove, the flexible adjusting assembly comprises a second elastic restoring member, two ends of the second elastic restoring member are slidably connected with the two fourth gears through the arc-shaped grooves, and the second elastic restoring member is used for pulling the two fourth gears to approach the first gears.
8. The gear device for calibrating a differential speed ratio according to claim 1, wherein the gear teeth of the first gear, the second gear, the third gear, and the fourth gear are straight teeth, helical teeth, or herringbone teeth in shape;
or the modulus of the first gear, the second gear, the third gear and the fourth gear is 1-3;
or, the number of teeth of the first gear, the second gear, the third gear and the fourth gear is greater than 50 teeth.
9. The gear device for calibrating a different speed ratio according to claim 1, wherein the transmission ratio of the first gear and the second gear is the same as the different speed ratio of the upper roller and the lower roller, and the transmission ratio is 0.5-1.5.
10. An asynchronous rolling mill, comprising: the device comprises a frame, an upper roller, a lower roller, a hydraulic device, two driving devices and a gear device for calibrating different speed ratios, wherein the gear device is used for calibrating different speed ratios, the upper roller and the lower roller are rotatably arranged on the frame, the upper roller and the lower roller are sequentially arranged at intervals from top to bottom, the axial direction of the upper roller is parallel to the axial direction of the lower roller, the upper roller is slidably connected to the frame along the connecting line direction of the rotation centers of the upper roller and the lower roller, the hydraulic device is used for driving the upper roller to approach or separate from the lower roller, one driving device is connected with the upper roller, the other driving device is connected with the lower roller, the two driving devices are respectively used for driving the rotation of the upper roller and the rotation of the lower roller, the supporting seat is arranged at the bottom of the frame, and the frame is used for supporting the supporting seat.
CN202410199882.2A 2024-02-23 2024-02-23 Gear device for calibrating different speed ratio and asynchronous rolling mill Active CN117772808B (en)

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Publication number Priority date Publication date Assignee Title
CN117772796A (en) * 2024-02-23 2024-03-29 太原理工大学 Gear connecting rod type asynchronous rolling mill
CN117772796B (en) * 2024-02-23 2024-05-10 太原理工大学 Gear connecting rod type asynchronous rolling mill

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