CN1177642C - Semi-synthesized olefins conversion catalyst containing modified nano aluminium oxide - Google Patents

Semi-synthesized olefins conversion catalyst containing modified nano aluminium oxide Download PDF

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CN1177642C
CN1177642C CNB031020453A CN03102045A CN1177642C CN 1177642 C CN1177642 C CN 1177642C CN B031020453 A CNB031020453 A CN B031020453A CN 03102045 A CN03102045 A CN 03102045A CN 1177642 C CN1177642 C CN 1177642C
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catalyst
molecular sieve
alumina
semi
modification
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CN1438297A (en
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张汉倬
王军
关穆容
侯晓曦
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Jilin province Fu Formosan Union Chemical Corporation
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JINGTAI CHEMICAL CO Ltd JILIN CITY
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Abstract

The present invention relates to a semi-synthesized hydrocarbon conversion catalyst containing modified nanometer level alumina, which is characterized in that artificially synthesized molecular sieves and modified nanometer level alumina containing the elements of cerium, zirconium and magnesium are dispersed in inorganic oxide clay and natural aluminium silicate clay to form into slurry by mix, and the semi-synthesized hydrocarbon conversion catalyst is manufactured after the operation of spray-drying forming, washing and drying. Because the modified nanometer level alumina is added in the catalyst of the present invention, the heavy oil cracking activity and the abrasion resistance of the catalyst are improved, and the selectivity of cracking reaction is simultaneously improved; the present invention is particularly suitable for processing heavy feed stock containing Ni and V.

Description

A kind of semi-synthetic Hydrocarban coversion catalysts that contains the modified Nano grade aluminum oxide
Technical field
The present invention relates to the petroleum hydrocarbon reforming catalyst, more particularly catalyst is a kind of semisynthetic hydrocarbon cracking catalyzer that contains the modified Nano grade aluminum oxide.
Background technology
The development heavy oil degree of depth transforms, and increases light-end products, produces clean fuel, and is all closely related with the performance of catalytic cracking (FCC) catalyst.
Catalytically cracked material contains heavy metal Ni, V, and they pollute catalyst.In regenerator, the V-arrangement on the catalyst becomes vanadic anhydride, can cause the irreversible destruction of zeolite crystal structure under steam atmosphere, causes catalyst surface area and active decline, and gasoline selective descends.Ni on the catalyst, as the deoxidation constituent element, it can make catalytic cracking reaction increase H 2And coke, the productive rate of costly products such as reduction gasoline, the working ability of restriction catalytic cracking unit.
A large amount of reports are arranged in the recent period: add aluminium oxide in the FCC catalyst, anti-Ni, V ability are greatly improved.
USP, 5173,174 reports and in the FCC catalyst formed by molecular sieve, macropore boehmite and aluminium oxide and rare earth, reduced the Ni that deposits and V to catalyst activity and adverse effect optionally.
Day, patent 84/1088 of the present disclosure was introduced a kind of adding gibbsite, δ-Al 2O 3With the FCC catalyst of bayerite, when the vacuum gas oil (VGO) of processing branch Witter oxygenation desulfurization, to reducing coke and hydrogen, effect is obvious especially.
EP0385246A1 introduces and contains the plan boehmite in the molecular sieve catalyst, bayerite, three water aluminium and η-Al 2O 3Be used for processing the raw material that contains Ni.
Summary of the invention
The purpose of this invention is to provide a kind of semi-synthetic Hydrocarban coversion catalysts that contains useful cerium, zirconium, magnesium-modified alumina in Nano level, to improve FCC catalyst heavy oil cracking activity and wearability.
The modified Nano aluminium oxide that contains of the present invention is (hereinafter to be referred as modification n-mAl 2O 3) the composition and the weight percentage of semi-synthetic Hydrocarban coversion catalysts:
Contain 1-40% by cerium, zirconium, magnesium-modified n-mAl 2O 3, 10-30% inorganic oxide binder, the artificial synthesis of molecular sieve of 5-50% and 10-60% natural aluminium silicate clay.
The preparation of the nano aluminium oxide of the present invention method that patent application provides with reference to CN1342609A.
Modification n-mAl of the present invention 2O 3Be with a kind of, two or three inorganic salt solution dipping n-mAl in cerium, zirconium, the magnesium 2O 3, filter then, oven dry, roasting make.Inorganic salts are nitrate, sulfate or chloride.Described modification n-mAl 2O 3In cerium content be 0.1-15%, zirconium content 0.1-20% content of magnesium 0.1-10%.
Inorganic oxide binder of the present invention is a silicate gel, alumina silicate colloidal sol, silica sol, one or more in the colloidal sol of aluminium.
Artificial synthesis of molecular sieve of the present invention comprises one or more mixtures of the molecular sieve that molecular sieve, β and L with faujasite structure zeolite structured molecular sieve, ZSM-5 are zeolite structured.
Natural aluminium silicate clay of the present invention comprises the artifactitious a kind of of the natural aluminium silicate clay of kaolin galapectite, bentonite, illiteracy bentonite, sepiolite or them, two or more mixture.
Preparation of catalysts method of the present invention comprises following process:
Earlier molecular sieve and modified Nano aluminium oxide are dispersed in the binding agent, the natural aluminium silicate clay with dilute with water is mixed into slurries then, spray-dried moulding, washs, is drying to obtain catalyst prod.
Advantage of the present invention and effect:
Key of the present invention is the n-mAl that adds modification in the FCC catalyst 2O 3, improve activity of such catalysts and wearability, and improve the anti-Ni of catalyst, V pollution capacity.
N-mAl 2O 3Have big outer surface and spacious duct, can pounce on and catch vanadium compounds and nickel compound in the feedstock oil, aluminium oxide and V, Ni can form the mineralising structure, thereby suppress the illeffects of V, Ni.Cerium, zirconium, the magnesium that adds all helps stablizing the microcellular structure of aluminium oxide, helps aluminium and plays a role, and simultaneously, cerium, zirconium, magnesium itself also have the effect that forms the mineralising structure with V, Ni.Therefore, catalyst of the present invention can improve stability, wearability and the preventing from heavy metal ability of its activity effectively.See by table 3, added the n-mAl of modification in the catalyst 2O 3After, its specific area has improved 10-20%, and pore volume increases 10%, and abrasion index has reduced 2-3 unit.The preventing from heavy metal evaluation result, during product distributed, coke reduced 17-18%.(0.5-0.7 percentage point), and the conversion ratio of heavy oil has improved 0.9 percentage point.
The specific embodiment
Further specify characteristics of the present invention below by concrete enforcement:
Example 1
To 23529g, the mixed solution that adds 65L cerium chloride, zirconium chloride, magnesium chloride in the n-m aluminium oxide, cerium chloride content is 21.5g/l in the solution, zirconium chloride is 12g/l, and density of magnesium chloride 142g/l soaked 1.5 hours, filters then, oven dry obtains modified Nano grade aluminum oxide A, wherein containing Ce is 4.0%, Zr2.0%, Mg1%.
Example 2
To 23529g n-mAl 2O 3The middle solution 65L that contains cerium chloride 42.5g/L that adds soaked 1.5 hours, and filtration, flood are done, and 400 ℃ of following roastings 2 hours, add the solution 65L of sulfur acid magnesium 12.8g/l again, soaked filtration, oven dry 1.5 hours.The modification n-mAl that obtains 2O 3Ce content is 8.0% among the B, and Mg content is 3.5%.
Example 3
To 23529g n-mAl 2O 3The middle solution 80L that adds sulfur acid zirconium solution 42.5g/L soaked 1.5 hours, filtered, dried, and among the modified Nano grade aluminum oxide C that obtains, Zr content is 12%.
Example 4
Add 3087g with the 5716gNay molecular sieve, the kaolin 8712g of ρ-aluminium oxide and dilute with water and 8800g Ludox mix or slurries are spray dried to catalyst.The composition of catalyst: Ny:20%, Al 2O 3: 20%, SiO 2: 20% and kaolin 40%.This catalyst is carried out ion-exchange, remove sodium ion, flood is done, and in 540 ℃ of following roastings 2 hours, obtains reference catalyst D again, and its composition sees Table 3.
Example 5
Add 3087g modification n-mAl with the 5716gNay molecular sieve 2O 3Be dispersed in the lump in the 8800g Ludox, the kaolin with the 8712g dilute with water is mixed into slurries again, carries out spray-drying, ion-exchange, and oven dry, under 540 ℃, roasting 2 hours obtains containing modified Nano level catalyst E again, and its composition sees Table 3.Described modification n-mAl 2O 3Middle Ce contains 3%, and Zr contains 4%, Mg1.5%.
Example 6
The super steady y type molecular sieve USY of 11990g, the 630gZSM-5 molecular sieve, composite soil (the kaolin: 60% that adds 4569g three hydroxyl aluminium faces and dilute with water, refining showplace emperor's soil 20%, 20% refining sepiolite) 5445g and 6400g aluminium colloidal sol are mixed into slurries, spray-drying makes reference catalyst F, and its composition sees Table 3.
Example 7
The super steady y molecular sieve of 11990g, 630gZSM-5 molecular sieve and 4569g modification n-mAl 2O 3Aluminium oxide A is distributed in the 6400g aluminium colloidal sol in the lump, composite soil (kaolin 60%, refining bentonite 20%, the 20% refining sepiolite that covers) 5445g with dilute with water is mixed into slurries again, spray-drying obtains containing modified Nano grade aluminum oxide catalyst G, and its composition sees Table 3.
Example 8
The catalyst of above-mentioned examples preparation and reference agent deposit the Ni of 3000ppm and the V of 4000ppm, pass through the gas of 90% steam and 10% air again under 813 ℃ of normal pressures, and hydrothermal aging 5 hours makes final catalyst and carries out catalytic cracking reaction.The cracking activity of catalyst carries out reaction evaluating on small fixed flowing bed.Reaction condition: 512 ℃ of weight space velocities 20, oil ratio 3, reaction temperature.Raw materials used oil nature sees Table 2.The physico-chemical property of catalyst and reaction result are all listed table 3 in.
Catalyst abrasion index CCAI in the table 3 measures:
Catalyst and reference catalyst claim sample 45 grams to put into developmental tube 600 ℃ of following roastings 2 hours.The developmental tube diameter is 38mm, and three diameters are arranged at the bottom is the nozzle of 0.1mm, is blown into air, and air mass flow is 0.425m 3/ hr blew mill through 42 hours.Get and blow the fine powder collected in 12 hours of mill and be weighed as W1, get that to blow the fine powder total amount of collecting in 42 hours be W2, definition CCAI is an abrasion index, concrete calculating:
Figure C0310204500061
Table 1 modified Nano grade aluminum oxide performance
Modified aluminas A B C
Ce,wt% 3.9 7.8 0
Zr,wt% 1.9 0 12
MgO,wt% 1.6 5.7 0
SiO 2,wt% ≤0.013 ≤0.013 ≤0.013
Fe 2O 3,wt% ≤0.02 ≤0.02 ≤0.02
Na 2O,wt% 0.33 0.28 0.29
Average grain diameter, nm ≤80 ≤80 ≤80
Pore structure Specific surface (BET) m2/g 250 240 260
Pore volume (N 2) ml/g 0.68 0.69 0.70
Average pore size A 54 58 54
Table 2 feedstock oil performance
Density (20 ℃), g/cm 2 0.9221
Viscosity (80 ℃), mm 2/s 36.74
Carbon residue, m% 5.1
Table 3 catalyst physical and chemical performance and evaluation result
Catalyst D E F G N
Chemical composition (m%):
Al 2O 3 41.3 41.2 51.0 50.8 44.5
Na 2O 0.18 0.17 0.12 0.13 0.18
Re 2O 3 1.3 2.0 0 0.9 1.4
MgO 0 0.5 0 0.3 0.2
ZrO 0 0.9 0 0.5 0.4
Physical and chemical performance:
SA,m 2/g 170 210 290 320 181
PV,ml/g 0.31 0.34 0.36 0.40 0.32
CCAI 7 5 9 6 5
MTA 68 71 70 75 67
Pollution metal (ppm):
Ni 3010 2990 2970 3020 2980
V 4030 4020 3990 3980 4010
The preventing from heavy metal reaction evaluating:
Conversion ratio, % 52.3 53.2 67.4 68.3 52.2
Gasoline, % 35.8 37.4 45.4 48.7 37.1
Diesel oil, % 25.8 25.9 17.0 15.2 26.8
Liquefied gas, % 9.9 10.8 14.2 15.1 10.1
Coke, % 3.9 3.2 2.9 2.5 3.2
<C 2,% 2.0 1.8 2.1 2.0 1.8
Heavy oil, % 21.9 20.9 17.4 16.5 21.0

Claims (4)

1. semi-synthetic Hydrocarban coversion catalysts that contains the modified Nano grade aluminum oxide, it is characterized in that dividing the material of content: artificial synthesis of molecular sieve 5-50% by following weight, the alumina in Nano level 1-40% of modification, inorganic oxide binder 10-30%, natural aluminium silicate clay 10-60%, make by following process: the alumina in Nano level with artificial synthesis of molecular sieve and modification is dispersed in the inorganic oxide bonding agent earlier, natural aluminium silicate clay with dilute with water is mixed into slurries then, spray-dried moulding, washing, be drying to obtain the product of required catalyst, the alumina in Nano level of described modification is to use cerium, zirconium, a kind of in the magnesium, two or three inorganic salt mixt dipping alumina in Nano level, oven dry then, roasting makes, cerium in the alumina in Nano level of described modification, zirconium, the weight percentage of magnesium is respectively 0.1-15%, 0.1-20%, 0.1-10%, described inorganic salts comprise nitrate, sulfate or chloride.
2. according to the described catalyst of claim 1, it is characterized in that described natural aluminium silicate clay comprises the natural aluminium silicate clay of kaolin, galapectite, bentonite, smectite, sepiolite or a kind of, two or more mixture of their artificial highly finished product.
3. according to the described catalyst of claim 1, it is characterized in that described artificial synthesis of molecular sieve comprises a kind of, two or more the mixture of the molecular sieve that molecular sieve, β and L with faujasite structure zeolite structured molecular sieve, ZSM-5 are zeolite structured.
4. according to the described catalyst of claim 1, it is characterized in that described inorganic oxide bonding agent is selected from one or both in the colloidal sol of silicate gel, alumina silicate colloidal sol, silica sol, aluminium.
CNB031020453A 2003-01-29 2003-01-29 Semi-synthesized olefins conversion catalyst containing modified nano aluminium oxide Expired - Fee Related CN1177642C (en)

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