CN117740066A - Cable assembly detection system and detection method - Google Patents
Cable assembly detection system and detection method Download PDFInfo
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- CN117740066A CN117740066A CN202311591113.9A CN202311591113A CN117740066A CN 117740066 A CN117740066 A CN 117740066A CN 202311591113 A CN202311591113 A CN 202311591113A CN 117740066 A CN117740066 A CN 117740066A
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- 238000012360 testing method Methods 0.000 claims abstract description 37
- 238000012545 processing Methods 0.000 claims description 27
- 230000003993 interaction Effects 0.000 claims description 12
- 230000006698 induction Effects 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 4
- 238000007689 inspection Methods 0.000 claims 6
- 238000010998 test method Methods 0.000 claims 2
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Abstract
A cable assembly detection system and a detection method thereof comprise: the device comprises a workbench, an interface adaptation module, visual sensing equipment and a cable detector, wherein the interface adaptation module is matched in pairs according to a source end and a destination end of a cable to be tested and is detachably arranged on the workbench, and a label is arranged on the interface adaptation module and carries the corresponding relation between pins of the source end and the destination end of the cable to be tested and corresponding test points; the visual sensing equipment is arranged on the workbench and reads the label on the interface adaptation module connected with the tested cable; the cable detector acquires the corresponding relation between the pins of the source end and the destination end of the tested cable and the corresponding test points according to the labels read by the visual sensing equipment, and performs automatic programming according to the corresponding relation so as to automatically detect the tested cable. The cable assembly detection system avoids manual input, omits complicated manual programming through automatic programming, improves the automation degree of cable detection, and improves the efficiency of cable detection.
Description
Technical Field
The invention relates to the technical field of cable detection, in particular to a cable assembly detection system and a detection method.
Background
In the prior art, the detection of the cable assembly requires a user to manually connect the source end and the destination end of the cable to corresponding interfaces, manually input corresponding interface information of the cable connection and program the interface information, and finally, the cable detector completes the cable detection. The existing cable detection system needs to manually input the corresponding relation between the source end and the destination end of the tested cable and the test point of the cable detector, so that a great amount of time is needed, the automation degree of manual input is low, the problems of input errors, missing input, incorrect input format and the like are easy to occur, the detection accuracy is low, the detection efficiency is low, and the labor cost and the time cost are high.
Disclosure of Invention
In order to solve the problem that the corresponding relation between the source end and the destination end of the tested cable and the test point of the cable detector needs to be manually input in the existing cable assembly detection, the application provides a cable assembly detection system and a detection method.
The technical scheme provided by the invention is as follows:
the invention provides a cable assembly detection system, comprising:
a work table;
the interface adaptation module is matched in pairs according to the source end and the destination end of the tested cable and is detachably arranged on the workbench, and a label is arranged on the interface adaptation module and carries the corresponding relation between pins of the source end and the destination end of the tested cable and corresponding test points;
the visual sensing equipment is arranged on the workbench, acquires a label on the interface adaptation module connected with the tested cable based on visual identification and reads the label;
the cable detector is in signal connection with the visual induction equipment, acquires the corresponding relation between pins of a source end and a destination end of the tested cable and corresponding test points according to the labels read by the visual induction equipment, and performs automatic programming according to the corresponding relation to generate an automatic detection program so as to automatically detect the tested cable.
Further preferably, the workbench is respectively configured with signal sockets for plugging the interface adaptation modules relative to the interface adaptation modules, and the signal sockets are in signal connection with the cable detector, so that the cable detector automatically detects the cable to be tested through the signal sockets.
Further preferably, the cable detector comprises a processing module and a detection module;
the processing module is in signal connection with the visual induction equipment, and is configured to receive the corresponding relation between the pins of the source end and the destination end of the tested cable and the corresponding test points, which are sent by the visual induction equipment, and perform automatic programming according to the corresponding relation, generate an automatic detection program, and send the automatic detection program to the detection module;
the detection module is in signal connection with the signal jack and is configured to generate a detection signal by running the automatic detection program, the detection signal automatically detects the tested cable through the signal jack, and the detection module is further configured to feed back a detection result to the processing module.
Further preferably, the system further comprises a man-machine interaction device, wherein the man-machine interaction device is in signal connection with the processing module, and the man-machine interaction device is configured to display a detection result of the tested cable and send instruction information generated by man-machine interaction to the processing module.
Further preferably, the visual sensing device comprises a visual identification module configured to obtain an interface adaptation module connected with the cable under test by visual identification.
Further preferably, the tag is a two-dimensional code, and the visual identification module is further configured to identify the two-dimensional code on the interface adaptation module connected with the tested cable, so as to obtain the corresponding relationship between the pins of the source end and the destination end of the tested cable carried by the tag and the corresponding test points.
Further preferably, the tag is an RFID tag, and the visual sensing device further includes an RFID reader, where the RFID reader is configured to read the RFID tag on the interface adapter module connected to the cable to be tested.
The invention also provides a detection method of the cable assembly detection system, which comprises the following steps:
identifying a tag on an interface adaptation module connected with the cable to be tested;
reading the corresponding relation between the pins of the source end and the destination end of the tested cable carried by the tag and the corresponding test points;
performing automatic programming according to the corresponding relation to generate an automatic detection program;
and automatically detecting the cable to be tested through the automatic detection program.
Further preferably, the method further comprises the step of displaying the detection result of the cable to be tested.
Further preferably, the detection result includes at least one of short circuit, open circuit, resistance, inductance, and length parameter.
According to the cable assembly detection system provided by the invention, the corresponding relation between the pins of the source end and the destination end of the cable to be tested and the corresponding test points can be obtained by setting the label carrying the corresponding relation between the pins of the source end and the destination end of the cable to be tested and the corresponding test points and reading the label, so that manual input is avoided; meanwhile, automatic programming is performed based on the corresponding relation, an automatic detection program is generated, complicated manual programming is omitted, the automation degree of cable detection is improved, and further the efficiency of cable detection is improved.
Drawings
FIG. 1 is a schematic diagram of a cable assembly detection system;
fig. 2 is a schematic diagram of a cable assembly detection system.
Detailed Description
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following description will explain the specific embodiments of the present invention with reference to the accompanying drawings. It is evident that the drawings in the following description are only examples of the invention, from which other drawings and other embodiments can be obtained by a person skilled in the art without inventive effort.
The invention provides a cable component detection system, which can realize automatic input of the corresponding relation between pins of a source end and a destination end of a tested cable and corresponding test points and automatic programming of cable detection, and aims to solve the problems that the corresponding relation between the source end and the destination end of the tested cable and the test points of a cable detector needs to be manually input in the existing cable component detection and the degree of automation is low.
The schematic diagram of the cable assembly detection system is shown in fig. 1, the structure diagram is shown in fig. 2, the cable assembly detection system comprises a workbench 100, an interface adaptation module 200, a visual sensing device 300 and a cable detector 400, wherein the interface adaptation module 200 is matched in pairs according to a source end and a destination end of a cable to be tested and is detachably arranged on the workbench 100, a label 500 is arranged on the interface adaptation module 200, and the label 500 carries the corresponding relation between pins of the source end and the destination end of the cable to be tested and corresponding test points; the visual sensing device 300 is arranged on the workbench 100, the visual sensing device 300 obtains a label 500 on the interface adaptation module 200 connected with the cable to be tested based on visual identification, reads the label 500, the cable detector 400 is in signal connection with the visual sensing device 300, obtains the corresponding relation between pins of a source end and a destination end of the cable to be tested and corresponding test points according to the label 500 read by the visual sensing device 300, performs automatic programming according to the corresponding relation, and generates an automatic detection program so as to automatically detect the cable to be tested.
According to the invention, through setting the tag 500 carrying the corresponding relation between the pins of the source end and the destination end of the tested cable and the corresponding test points, the corresponding relation between the pins of the source end and the destination end of the tested cable and the corresponding test points can be automatically obtained by reading the tag 500, and automatic programming is performed according to the corresponding relation; therefore, the cable assembly detection system provided by the invention can avoid manual input of the corresponding relation between the pins of the source end and the destination end of the tested cable and the corresponding test points, and can realize automatic programming, thereby greatly improving the automation degree of cable assembly detection.
The workbench 100 is a support body of the whole detection system, the interface adaptation module 200 and the visual sensing device 300 are respectively installed on the workbench 100, and the outside is visible, and the cable detector 400 is installed inside the workbench 100, and the outside is not visible.
Further, the workbench 100 is respectively configured with signal sockets for plugging in the interface adaptation modules with respect to the interface adaptation modules 200, and the signal sockets are in signal connection with the cable detector 400, so that the cable detector 400 automatically detects the cable to be tested through the signal sockets. That is, the cable detector 400 and the cable to be tested perform related detection signal transmission through the signal jack.
The cable detector 400 of the present invention includes a processing module 401 and a detecting module 402, where the cable detector 400 is disposed inside the workbench 100, and the processing module 401 and the detecting module 402 may be two independent individuals or integrated devices in space structure, for example, the processing module 401 may be a PC independent of the detecting module 402, the detecting module 402 may be a cable detecting device independent of the processing module 401, for example, the processing module 401 and the detecting module 402 may be integrated on the same chip in space structure, or the functions of the processing module 401 and the functions of the detecting module 402 may be integrated on one module, and in particular, the implementation manners of the processing module 401 and the detecting module 402 may be designed according to practical applications.
The processing module 401 is an operation center of the cable detector 400, specifically, the processing module 401 is mainly used for automatically programming the detection of the cable assembly, generating an automatic detection program, and the main functions of the detection module 402 are as follows:
the processing module 401 is in signal connection with the visual sensing device 300, and is configured to receive the corresponding relation between the pins of the source end and the destination end of the tested cable and the corresponding test points sent by the visual sensing device 300, perform automatic programming according to the corresponding relation, generate an automatic detection program, and send the automatic detection program to the detection module 402;
the detection module 402 is in signal connection with the signal jack and is configured to generate a detection signal by running the automated detection program, the detection signal automatically detects the cable to be tested through the signal jack, and the detection module 402 is further configured to feed back a detection result to the processing module 401.
Further, the system further comprises a man-machine interaction device 600, wherein the man-machine interaction device 600 is in signal connection with the processing module 401, and the man-machine interaction device 600 is configured to display a detection result of the tested cable and send instruction information generated by man-machine interaction to the processing module 401.
Specifically, the human-computer interaction device 600 includes a display device 601 and an operation device 602, for example, the display device 601 may be a display screen, the operation device 602 may be a keyboard, the display device 601 and the operation device 602 are respectively connected with the processing module 401 in a signal manner, and the processing module 401 displays a detection result fed back by the detection module 402 on the display device 601, where the detection result includes at least one of a short circuit, a circuit break, a resistance, an inductance, and a length parameter.
The operator performs related operations of automatically detecting the cable assembly through the operation device 602, for example, the operator inputs instruction information for automatically detecting the cable assembly through the operation device 602, and sends the instruction information to the processing module 401, and the processing module 401 performs corresponding automatic programming according to the received instruction information to generate an automatic detection program for detecting the cable assembly.
The present invention is to identify a cable to be tested based on visual identification to obtain an interface adaptation module 200 connected with the cable to be tested, and further, the visual sensing device 300 of the present invention includes a visual identification module 301, and the visual identification module 301 is configured to obtain the interface adaptation module 200 connected with the cable to be tested through visual identification. For example, the visual recognition module 301 may be a camera with visual recognition function, the camera is mounted on the workbench 100, the camera of the camera faces the interface adaptation module 200, based on the picture shot by the camera, the cable to be detected in the picture is recognized, and the interface adaptation module 200 connected with the cable to be detected is further acquired.
In the present invention, the tag 500 may be a two-dimensional code, and the visual identification module 301 is further configured to identify the two-dimensional code on the interface adaptation module 200 connected with the tested cable, so as to obtain the correspondence between the pins of the source end and the destination end of the tested cable carried by the tag 500 and the corresponding test points.
In other embodiments, the tag 500 is an RFID tag, and further, the visual sensing device 300 further includes an RFID reader for reading the RFID tag on the interface adaptation module 200 connected to the cable under test.
Based on the above description, the cable assembly detection system provided by the invention can realize automatic input of the corresponding relation between the pins of the source end and the destination end of the cable to be detected and the corresponding test points and automatic programming of cable detection, thereby improving the automation degree of cable assembly detection.
When detecting the cable assembly, the tested cable needs to be plugged into the interface adapting module 200, and one specific implementation manner is as follows: the cable 700 to be tested is manually plugged into the interface adaptation module 200.
Besides manual plugging of the tested cable, the tested cable can be automatically grabbed by a manipulator and plugged into the corresponding interface adaptation module 200, and specifically, a manipulator (not shown) for grabbing the tested cable and plugging the tested cable into the interface adaptation module 200 can be further included, and the manipulator is in communication connection with the visual sensing device 300. The cable is directly inserted and connected by the manipulator instead of manual operation, so that full-automatic cable detection is realized, and the cable is only required to be placed at the position which can be contacted by the manipulator.
Based on the cable assembly detection system provided by the invention, the invention also provides a detection method of the cable assembly detection system, which comprises the following steps:
s100: a tag on an interface adaptation module connected to the cable under test is identified.
And acquiring an interface adaptation module connected with the tested cable based on visual identification, and further acquiring a label on the interface adaptation module connected with the tested cable.
The label is configured with the corresponding relation between the pins of the source end and the destination end of the tested cable and the corresponding test points.
S200: and reading the corresponding relation between the pins of the source end and the destination end of the tested cable carried by the tag and the corresponding test points.
When the tag is a two-dimensional code, the two-dimensional code is identified to acquire the corresponding relation between the pins of the source end and the destination end of the tested cable carried by the tag and the corresponding test points;
the labels are RFID labels, and the RFID labels on the interface adaptation modules connected with the tested cables are read through the corresponding RFID readers so as to obtain the corresponding relation between the pins of the source end and the destination end of the tested cables carried by the labels and the corresponding test points.
S300: and carrying out automatic programming according to the corresponding relation to generate an automatic detection program.
S400: and automatically detecting the tested cable through an automatic detection program.
Through the steps S100-S400, the automatic input of the corresponding relation between the pins of the source end and the destination end of the tested cable and the corresponding test points and the automatic programming of the cable detection can be realized, and the automation degree of the cable assembly detection is improved; further, the method may further display a detection result, specifically, the method further includes a step of displaying a detection result of the tested cable, where the detection result includes at least one of a short circuit, a circuit break, a resistance, an inductance, and a length parameter.
In addition, through the cable assembly detection system and the cable detected by the detection method of the system, a label unique to the cable can be arranged on the cable, the label carries information related to the cable, the cable assembly detection system can read the label arranged on the cable, and the cable assembly detection system is communicated to an ERP system (enterprise resource planning (E nterprise Resource Planning)), so that a user can directly enter the ERP system and read real-time information of the cable at any time, including the life cycle of the cable, the addition information of the cable and other related information.
The foregoing description of the invention has been presented for purposes of illustration and description, and is not intended to be limiting. Several simple deductions, modifications or substitutions may also be made by a person skilled in the art to which the invention pertains, based on the idea of the invention.
Claims (10)
1. A cable assembly detection system, comprising:
a work table;
the interface adaptation module is matched in pairs according to the source end and the destination end of the tested cable and is detachably arranged on the workbench, and a label is arranged on the interface adaptation module and carries the corresponding relation between pins of the source end and the destination end of the tested cable and corresponding test points;
the visual sensing equipment is arranged on the workbench, acquires a label on the interface adaptation module connected with the tested cable based on visual identification and reads the label;
the cable detector is in signal connection with the visual induction equipment, acquires the corresponding relation between pins of a source end and a destination end of the tested cable and corresponding test points according to the labels read by the visual induction equipment, and performs automatic programming according to the corresponding relation to generate an automatic detection program so as to automatically detect the tested cable.
2. The cable assembly inspection system of claim 1, wherein the workstation is configured with signal sockets for the interface adapter modules to plug in, respectively, with respect to the interface adapter modules, the signal sockets being in signal connection with the cable inspection device so that the cable inspection device can automatically inspect the cables under inspection through the signal sockets.
3. The cable assembly detection system of claim 2, wherein the cable detector comprises a processing module and a detection module;
the processing module is in signal connection with the visual induction equipment, and is configured to receive the corresponding relation between the pins of the source end and the destination end of the tested cable and the corresponding test points, which are sent by the visual induction equipment, and perform automatic programming according to the corresponding relation, generate an automatic detection program, and send the automatic detection program to the detection module;
the detection module is in signal connection with the signal jack and is configured to generate a detection signal by running the automatic detection program, the detection signal automatically detects the tested cable through the signal jack, and the detection module is further configured to feed back a detection result to the processing module.
4. The cable assembly inspection system of claim 3, further comprising a human-machine interaction device in signal connection with the processing module, the human-machine interaction device configured to display the inspection result of the inspected cable and send instruction information generated by human-machine interaction to the processing module.
5. The cable assembly detection system of claim 4, wherein the visual sensing device includes a visual identification module configured to obtain an interface adaptation module connected to the cable under test via visual identification.
6. The cable assembly detection system of claim 5, wherein the tag is a two-dimensional code, and the visual identification module is further configured to identify the two-dimensional code on the interface adaptation module connected with the tested cable, so as to obtain the correspondence between the pins of the source end and the destination end of the tested cable carried by the tag and the corresponding test points.
7. The cable assembly detection system of claim 5, wherein the tag is an RFID tag, and wherein the visual sensing device further comprises an RFID reader for reading the RFID tag on the interface adapter module to which the cable is connected.
8. A method of testing a cable assembly testing system as recited in any one of claims 1-7, comprising the steps of:
identifying a tag on an interface adaptation module connected with the cable to be tested;
reading the corresponding relation between the pins of the source end and the destination end of the tested cable carried by the tag and the corresponding test points;
performing automatic programming according to the corresponding relation to generate an automatic detection program;
and automatically detecting the cable to be tested through the automatic detection program.
9. The method of testing as recited in claim 8, further comprising the step of displaying the test results of the tested cable.
10. The method of claim 9, wherein the detection result includes at least one of a short circuit, a circuit break, a resistance, an inductance, and a length parameter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311591113.9A CN117740066A (en) | 2023-11-24 | 2023-11-24 | Cable assembly detection system and detection method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311591113.9A CN117740066A (en) | 2023-11-24 | 2023-11-24 | Cable assembly detection system and detection method |
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| Publication Number | Publication Date |
|---|---|
| CN117740066A true CN117740066A (en) | 2024-03-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311591113.9A Pending CN117740066A (en) | 2023-11-24 | 2023-11-24 | Cable assembly detection system and detection method |
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| Country | Link |
|---|---|
| CN (1) | CN117740066A (en) |
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- 2023-11-24 CN CN202311591113.9A patent/CN117740066A/en active Pending
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