CN117735211A - Novel plate high-efficiency automatic positioning feeding equipment - Google Patents
Novel plate high-efficiency automatic positioning feeding equipment Download PDFInfo
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- CN117735211A CN117735211A CN202410190577.7A CN202410190577A CN117735211A CN 117735211 A CN117735211 A CN 117735211A CN 202410190577 A CN202410190577 A CN 202410190577A CN 117735211 A CN117735211 A CN 117735211A
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- 238000012545 processing Methods 0.000 abstract description 15
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- 238000005553 drilling Methods 0.000 abstract description 8
- 238000012216 screening Methods 0.000 abstract description 2
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- 238000012360 testing method Methods 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 241000252254 Catostomidae Species 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000003028 elevating effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
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- 230000003044 adaptive effect Effects 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
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- 239000004579 marble Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The invention discloses novel high-efficiency automatic positioning feeding equipment based on a plate, and belongs to the technical field of plate processing equipment; the invention is used for solving the technical problems that the manual work cannot independently finish the positioning operation, and the plate surface of the plate is easy to scrape when the positioning operation is carried out, so that the production efficiency of six-face drilling equipment of the plate is reduced; the invention comprises a bottom frame, wherein a conveying mechanism is arranged at the center of the top of the bottom frame, and a plate detection mechanism is arranged at the top of one end of the conveying mechanism; the invention realizes fine screening before processing the whole quality of the new plate, combines the adjustment linkage of the initial position of the feeding of the new plate to form comprehensive supervision of high-efficiency automatic feeding of the new plate, and a plurality of mechanisms are mutually matched to realize close positioning operation.
Description
Technical Field
The invention relates to the technical field of plate processing equipment, in particular to high-efficiency automatic positioning and feeding equipment based on novel plates.
Background
Furniture is an indispensable article in our life, has a practical function and can also play a role in beautifying the home environment; furniture boards come in three types: solid wood boards, artificial boards and decorative boards. The solid wood board is processed by natural wood, has good stability, keeps the smell of the wood, but has higher price and is easily influenced by the environment. The artificial board takes wood as raw material, has uniform quality, is not easy to deform, has relatively low price, and is easy to be influenced by humidity and temperature. The decorative plate is manufactured by surface treatment, simulates the effects of materials such as solid wood, marble and the like, has the characteristics of water resistance, wear resistance and the like, and has good appearance effect and moderate price;
with the rapid development of the furniture industry, the six-face drilling equipment for the plate is widely applied, and generally, when the six-face drilling equipment for the plate is used for production and processing, a positioning mechanism is needed to be manually matched for carrying out close positioning operation, but when the production and processing are carried out on some relatively large plates, the positioning operation cannot be independently finished manually, and the plate face of the plate is easily scraped when the positioning operation is carried out, so that the production efficiency of the six-face drilling equipment for the plate is reduced; the method is influenced by factors such as production process, transfer and the like, so that the appearance of the new plate to be processed by the six-face drilling equipment of the plate is damaged and different, and the unqualified new plate is easily subjected to deep processing without external over-detection interference, thereby not only influencing the overall processing efficiency, but also increasing the processing cost of the plate;
in view of the above technical drawbacks, it is highly desirable to propose a novel high-efficiency automatic positioning feeding device based on a sheet material.
Disclosure of Invention
The invention aims to provide novel high-efficiency automatic positioning feeding equipment based on a plate, which aims to solve the problems that when the six-face drilling equipment for the plate is generally used for production and processing, a positioning mechanism is needed to be manually matched for carrying out close positioning operation, but when some relatively large plates are used for production and processing, the positioning operation cannot be independently finished manually, and the plate surface of the plate is easily scraped when the positioning operation is carried out, so that the production efficiency of the six-face drilling equipment for the plate is reduced; the method is influenced by factors such as production process and transportation, so that the novel plate to be processed by the six-face drilling equipment of the plate has the defect of overall plate shape damage difference, and the unqualified novel plate is easy to carry out deep processing under the condition of no external over-detection interference, thereby not only influencing the overall processing efficiency, but also increasing the plate processing cost.
The aim of the invention can be achieved by the following technical scheme: the novel high-efficiency automatic plate positioning feeding equipment comprises an underframe, a conveying mechanism is arranged at the center of the top of the underframe, a plate detection mechanism is arranged at the top of one end of the conveying mechanism, a control panel is arranged on the outer wall of the bottom of the plate detection mechanism, a differential adjusting mechanism which is installed side by side with the plate detection mechanism is arranged at the top of one end of the conveying mechanism, a side leaning mechanism far away from the plate detection mechanism is arranged at the top of one end of the conveying mechanism, the plate detection mechanism comprises a laser thickness sensor close to one side of the differential adjusting mechanism, an object recognition sensor and a deviation correcting sensor which extend to the upper side of the conveying mechanism are arranged at the top of the laser thickness sensor, the differential adjusting mechanism comprises a plurality of groups of adjusting rollers which slide along the inner part of the conveying mechanism, and a belt is sleeved on the surface of each adjusting roller;
the side leaning mechanism comprises a fixed supporting plate, a plurality of groups of rubber coating bearings are arranged above the fixed supporting plate, traction pushing mechanisms are arranged on the end faces of the fixed supporting plate side by side, each traction pushing mechanism comprises a limiting sliding frame, a pushing plate is slidably arranged on the inner wall of each limiting sliding frame, and a lifting mechanism located at the bottom of each conveying mechanism is arranged below each pushing plate.
Preferably, the edge of the bottom of the underframe is provided with a plurality of groups of supporting legs, the middle part of the underframe is connected with an electric push rod through bolts, the two ends of the electric push rod are symmetrically provided with a plurality of groups of guide frames, the conveying mechanism comprises a plurality of groups of transmission frames, and the top of the transmission frames are rotationally connected with rollers.
Preferably, the dancer roll bottom is provided with the spacing cylinder fixed with chassis joint, and spacing cylinder one side top sets up the area storehouse with the outer wall joint of drive frame, area storehouse top is provided with the multiunit deflector roll that extends to the drive frame top, the inside center rotation in area storehouse is connected with multiunit fixed roller, and fixed roller one side bottom is provided with multiunit pushing cylinder, pushing cylinder top is provided with the tension roller, the belt twines on dancer roll, deflector roll, fixed roller and tension roller surface, multiunit the dancer roll is located between the multiunit cylinder gap.
Preferably, the fixed layer board joint is on chassis one end top side, fixed layer board top slidable mounting has the slip grillage, slip grillage top fixed mounting has multiunit adjusting cylinder, and multiunit rubber coating bearing is the upper and lower symmetry and arranges and install on adjusting cylinder is close to one side inner wall of cylinder, the slip grillage is provided with the tow chain one near traction pushing mechanism's one end.
Preferably, the one end bottom that spacing balladeur train kept away from rubber coating bearing is provided with the chain storehouse, and the inside tow chain second that extends to spacing balladeur train inside that is provided with of chain storehouse, the stripper plate top be provided with tow chain second joint's jacking cylinder one, spacing balladeur train one end is provided with the support frame with fixed layer board joint.
Preferably, the pushing plate comprises an upper clamping plate, an air valve is arranged at the top of the upper clamping plate, a sucker extending to the bottom of the upper clamping plate is arranged at the bottom of the air valve, an upper overturning plate rotationally connected with the bottom of the upper clamping plate is arranged between the suckers, a traction rope is arranged at one end of the upper overturning plate, and a rope winding drum connected with the traction rope is arranged at the top of the other end of the upper overturning plate.
Preferably, a horizontal lower clamping plate is arranged below the upper clamping plate, a jacking air cylinder II connected with the lower clamping plate is arranged at one end of the upper clamping plate, guide wheels connected with the traction ropes are arranged at the top and the bottom of the jacking air cylinder II, a push rod connected with the traction ropes is slidably mounted inside one end, close to the guide wheels, of the lower clamping plate, a plurality of groups of fixing wheels are arranged at the bottom of the push rod, a folding plate is hinged to the other end of the push rod, and a lower overturning plate hinged to the lower clamping plate is arranged above the other end of the folding plate.
Preferably, the lifting mechanism bottom is provided with the lift cylinder with electric putter slip joint, the support aluminium alloy has been cup jointed at lift cylinder top, support aluminium alloy top joint has the hair to wipe.
Preferably, a processor, a data acquisition module, a data analysis module and a signal execution module are arranged in the control panel;
the data acquisition module is used for acquiring the shape appearance value Q and the thickness uniformity appearance value W of the new plate, sending the shape appearance value Q and the thickness uniformity appearance value W to the data analysis module through the processor, and setting a period of time in the equipment overstock period as a time threshold;
the data analysis module immediately analyzes the over-inspection efficiency of the equipment after receiving the shape representation value Q and the average thickness representation value W, and the specific analysis steps are as follows; acquiring a physical expression value Q and a uniform thickness expression value W of a new plate in a time threshold, acquiring an over-test coefficient Xo through a formula, immediately calling a preset over-test coefficient Co which is input and stored from a processor, and comparing and analyzing the over-test coefficient Xo;
if the over-detection coefficient Xo is not in the range of the preset over-detection coefficient Co, judging that the new plate on the roller is unqualified, generating an adjusting signal, and sending the adjusting signal to a signal executing module, wherein the signal executing module immediately controls the first drag chain to work after receiving the adjusting signal;
if the over-detection coefficient Xo is within the range of the preset over-detection coefficient Co, generating any signal;
the data acquisition module further acquires a transverse deviation value E and a longitudinal deviation value T of the new plate entering equipment, and sends the transverse deviation value E and the longitudinal deviation value T to the data analysis module through the processor, and the data analysis module immediately analyzes the deviation correcting efficiency of the equipment after receiving the transverse deviation value E and the longitudinal deviation value T, wherein the specific analysis steps are as follows: acquiring a transverse deviation value E and a longitudinal deviation value T of a new plate entering equipment within a time threshold, acquiring a deviation correcting coefficient Vo through a formula, immediately calling a preset deviation correcting coefficient Bo recorded and stored in a processor, and comparing the deviation correcting coefficient Bo with the deviation correcting coefficient Vo for analysis;
if the deviation correction coefficient Vo is more than or equal to the preset deviation correction coefficient Bo, judging that the deviation exists in the initial position of the new plate on the roller, generating a deviation correction signal, and sending the signal to a signal execution module, wherein the signal execution module immediately controls the limiting cylinder to work after receiving the signal adjustment module;
if the deviation correction coefficient Vo is smaller than the preset deviation correction coefficient Bo, no signal is produced.
The invention has the beneficial effects that:
(1) According to the invention, the deviation correction analysis is carried out on the initial position of the new plate entering equipment by collecting the transverse deviation value and the longitudinal deviation value of the new plate entering equipment, so that the subsequent adaptive positioning transportation of the new plate is facilitated; the method has the advantages that the appearance value and the average thickness appearance value of the new plate are collected, fine screening before processing is carried out on the whole quality of the new plate, and the overall supervision on the efficient and automatic feeding of the new plate is formed by combining the adjustment linkage of the initial position of the feeding of the new plate, so that the calibration type automatic positioning feeding of the new plate is facilitated, the idle work treatment of the unqualified plate is avoided, and the secondary planning treatment of the unqualified plate is facilitated;
(2) The deviation correcting and adjusting mechanism is matched with the side leaning mechanism to correct and adjust the new plate at the feeding end, the limiting cylinder is used for driving the adjusting roller to push the new plate along the gap between the rollers, and the adjusting roller is used for driving the belt to rotate, so that friction pushing of the contact surface of the new plate is formed, position adjustment of the new plate is promoted, the new plate is offset to be close to the rubber coating bearing, the rubber coating bearing is used for clamping and pushing the new plate, and balanced and stable upward displacement along the conveying framework is promoted;
(3) Through traction pushing mechanism and side lean on mechanism structure linkage interwork to use, utilize side lean on the preliminary spacing of mechanism to new panel, and push the structure linkage centre gripping propelling movement of flitch inner structure to new panel, make new panel inject the displacement to six drill equipment access ports below, use through elevating system and electric putter structure linkage, the new panel of spacing position lifts and changes in the material loading to six drills, constitute the high-efficient automatic feeding process to new panel, the location operation is drawn close in the realization of mutually supporting between a plurality of mechanisms, when producing processing to some relative big panels simultaneously, help improving the machining efficiency of six drill equipment of panel, also can avoid the panel of panel to take place in the wearing and tearing circumstances of removal in-process effectively.
Drawings
The invention is further described below with reference to the accompanying drawings;
FIG. 1 is a perspective view of the overall structure of the present invention;
FIG. 2 is a schematic view of the connection structure of the chassis and the side rest mechanism of the present invention;
FIG. 3 is a schematic view of the connection structure of the underframe with the conveying framework and the plate detection mechanism of the present invention;
FIG. 4 is a schematic view of the differential adjusting mechanism of the present invention;
FIG. 5 is a schematic view of the connection structure of the side leaning mechanism and the traction pushing mechanism of the present invention;
FIG. 6 is a schematic view of the structure of the pusher plate of the present invention;
FIG. 7 is an enlarged view of area A of FIG. 6 in accordance with the present invention;
FIG. 8 is an enlarged view of region B of FIG. 7 in accordance with the present invention;
FIG. 9 is a schematic view of the elevating mechanism of the present invention;
fig. 10 is a flow chart of the system of the present invention.
Legend description: 1. a chassis; 101. support legs; 102. a guide frame; 103. an electric push rod; 2. a conveying mechanism; 201. a transmission frame; 202. a roller; 3. a plate detection mechanism; 301. an object recognition sensor; 302. a laser thickness sensor; 4. a control panel; 5. a differential adjustment mechanism; 501. a limit cylinder; 502. an adjusting roller; 503. a belt; 504. a guide roller; 505. a belt cabin; 506. a pushing cylinder; 507. a fixed roller; 508. a tension roller; 6. a side rest mechanism; 601. fixing the supporting plate; 602. sliding plate rack; 603. adjusting a cylinder; 604. an encapsulated bearing; 605. a drag chain I; 7. traction pushing mechanism; 702. a drag chain II; 703. limiting sliding frame; 704. lifting the first air cylinder; 705. a pushing plate; 706. a chain bin; 707. a support frame; 708. an air valve; 709. an upper clamping plate; 710. an upper turnover plate; 711. a suction cup; 712. a traction rope; 713. jacking a second air cylinder; 714. a folding plate; 715. a push rod; 716. a guide wheel; 717. a fixed wheel; 718. a lower turnover plate; 719. a lower clamping plate; 8. a lifting mechanism; 801. a lifting cylinder; 802. mao Ca; 803. and supporting the aluminum profile.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Embodiment one:
referring to fig. 1-10, the embodiment is a novel efficient automatic positioning feeding device based on a plate, and the novel efficient automatic positioning feeding device comprises a chassis 1, wherein a conveying mechanism 2 is arranged at the center of the top of the chassis 1, a plate detection mechanism 3 is arranged at the top of one end of the conveying mechanism 2, a control panel 4 is arranged on the outer wall of the bottom of the plate detection mechanism 3, a differential adjusting mechanism 5 which is arranged side by side with the plate detection mechanism 3 is arranged at the top of one end of the conveying mechanism 2, a side leaning mechanism 6 which is far away from the plate detection mechanism 3 is arranged at the top of one end of the conveying mechanism 2, the plate detection mechanism 3 comprises a laser thickness sensor 302 which is close to one side of the differential adjusting mechanism 5, an object recognition sensor 301 and a deviation correcting sensor which extend to the upper side of the conveying mechanism 2 are arranged at the top of the laser thickness sensor 302, the differential adjusting mechanism 5 comprises a plurality of groups of adjusting rollers 502 which slide along the inside of the conveying mechanism 2, and the surfaces of the adjusting rollers 502 are sleeved with a belt 503; the side leaning mechanism 6 comprises a fixed supporting plate 601, a plurality of groups of rubber coating bearings 604 are arranged above the fixed supporting plate 601, a traction pushing mechanism 7 is arranged on the end face of the fixed supporting plate 601 side by side, the traction pushing mechanism 7 comprises a limiting sliding frame 703, a pushing plate 705 is slidably arranged on the inner wall of the limiting sliding frame 703, and a lifting mechanism 8 positioned at the bottom of the conveying mechanism 2 is arranged below the pushing plate 705;
the edge of the bottom of the underframe 1 is provided with a plurality of groups of supporting legs 101, the middle part of the underframe 1 is connected with an electric push rod 103 through bolts, the two ends of the electric push rod 103 are symmetrically provided with a plurality of groups of guide frames 102, the conveying mechanism 2 comprises a plurality of groups of transmission frames 201, the top of the transmission frames 201 is rotationally connected with a roller 202, and a processor, a data acquisition module, a data analysis module and a signal execution module are arranged inside the control panel 4; the data acquisition module is used for acquiring the shape appearance value Q and the thickness uniformity appearance value W of the new plate, sending the shape appearance value Q and the thickness uniformity appearance value W to the data analysis module through the processor, and setting 30min in the equipment overstock time period as a time threshold;
it should be noted that: the appearance value Q is expressed as a new sheet appearance defect maximum value and an appearance defect minimum value obtained in a time threshold, the value of the appearance value Q reflects the qualified property of the new sheet, the larger the value is, the more unqualified the new sheet is, the larger the value is, the average thickness expression value W is expressed as the new sheet average thickness obtained in the time threshold, the more unqualified the new sheet is, the appearance value is detected by an object identification sensor 301 in a sheet detection mechanism, and the average thickness expression value is regarded as being detected by a laser thickness sensor 302 in the sheet detection mechanism;
the data analysis module immediately analyzes the over-inspection efficiency of the equipment after receiving the shape representation value Q and the average thickness representation value W, and the specific analysis steps are as follows;
obtaining the physical expression value Q and the average thickness expression value W of the new plate within the time threshold value, and carrying out a formulaObtaining a checking coefficient Xo, wherein a and b are proportional coefficients of a body expression value Q and a thickness uniformity expression value W respectively, a is more than b is more than 0, xo is expressed as the checking coefficient, and a preset checking coefficient Co which is input and stored is immediately called from a processor and is compared with the checking coefficient Xo;
if the over-detection coefficient Xo is not within the range of the preset over-detection coefficient Co, judging that a new plate on the roller 202 is unqualified, generating an adjusting signal, and sending the adjusting signal to a signal execution module, wherein the signal execution module immediately controls a first drag chain 605 to work after receiving the adjusting signal, the new plate is pushed to be close to a rubber-covered bearing 604 after a feeding end is rectified, the rubber-covered bearings 604 are driven by an adjusting cylinder 603 to be close to each other until the rubber-covered bearing 604 is abutted to the surface on the same side of the new plate, the new plate is initially limited, and a second drag chain 702 drives a first jacking cylinder 704 to move along a limiting sliding frame 703 to be close to the initially limited new plate; the first jacking air cylinder 704 drives the pushing plate 705 to slide downwards to be close to one end of a new plate and clamp and fix the new plate, the first drag chain 605 and the second drag chain 702 are synchronously driven by an external motor, the first drag chain 605 drives the rubber coating bearing 604 to slide on the fixed supporting plate 601 to face the discharge end through the sliding plate frame 602, the second drag chain 702 drives the first jacking air cylinder 704 to synchronously move towards the discharge end along the limiting sliding frame 703, when the pushing plate is close to the discharge end, the adjusting air cylinder 603 drives the rubber coating bearing 604 to be separated from the new plate, and the pushing plate 705 further drives the new plate to move towards the discharge end through the second drag chain 702 until the new plate is pushed to pass through the discharge end;
if the over-detection coefficient Xo is within the range of the preset over-detection coefficient Co, generating any signal;
embodiment two:
referring to fig. 1 to 10, in combination with the first embodiment, the following will be described:
the data acquisition module further acquires a transverse deviation value E and a longitudinal deviation value T of a new plate entering the equipment, wherein the transverse deviation value E is expressed as a transverse position deviation angle of the new plate at the feeding end of the equipment, the larger the value is, the more the position of the new plate needs to be corrected, the longitudinal deviation value T is expressed as a longitudinal position deviation angle of the new plate at the feeding end of the equipment, the larger the value is, the more the longitudinal deviation angle of the new plate at the feeding end of the equipment is, in addition, the transverse deviation value E and the longitudinal deviation value T are acquired by a correction sensor on a plate detection mechanism, the transverse deviation value E and the longitudinal deviation value T are sent to the data analysis module through a processor, and the data analysis module immediately analyzes the correction efficiency of the equipment after receiving the transverse deviation value E and the longitudinal deviation value T, and the specific analysis steps are as follows:
acquiring a transverse deviation value E and a longitudinal deviation value T of a new plate entering equipment within a time threshold value, and performing a formulaObtaining a correction coefficient Vo, wherein a and b are proportional coefficients of a horizontal deviation value E and a vertical deviation value T respectively, a is more than b is more than 0, vo is expressed as the correction coefficient, and a preset correction coefficient Bo stored in a recording mode is immediately called from a processor and is compared with the correction coefficient Vo for analysis;
if the deviation correction coefficient Vo is greater than or equal to the preset deviation correction coefficient Bo, determining that the deviation exists at the initial position of the new plate on the roller 202, generating a deviation correction signal, sending the deviation correction signal to a signal execution module, immediately controlling a limiting cylinder 501 to work after the signal execution module receives a signal adjustment module, driving an adjusting roller 502 to move between the rollers 202 to be close to a rubber coating bearing 604 by the limiting cylinder 501, driving the adjusting roller 502 to rotate by an external motor, driving the belt 503 to synchronously sleeve and rotate along the surfaces of a fixed roller 507, a guide roller 504 and a tension roller 508 by the adjusting roller, enabling the belt 503 to contact with the same side surface of the contacted new plate, and enabling the new plate to move to one side of the rubber coating bearing 604 under the pushing and pulling pushing actions of the adjusting roller.
If the deviation correction coefficient Vo is smaller than the preset deviation correction coefficient Bo, no signal is produced.
Embodiment III:
referring to fig. 1-9, the novel efficient automatic positioning feeding device based on a plate in this embodiment includes a limiting cylinder 501 clamped and fixed with a chassis 1 at the bottom of a regulating roller 502, a belt cabin 505 clamped and connected with the outer wall of a transmission frame 201 at the top of one side of the limiting cylinder 501, a plurality of groups of guide rollers 504 extending above the transmission frame 201 at the top of the belt cabin 505, a plurality of groups of fixed rollers 507 rotatably connected at the center inside the belt cabin 505, a plurality of groups of pushing cylinders 506 at the bottom of one side of the fixed rollers 507, a tension roller 508 at the top of the pushing cylinders 506, and a belt 503 wound on the surfaces of the regulating roller 502, the guide rollers 504, the fixed rollers 507 and the tension roller 508, wherein the plurality of groups of regulating rollers 502 are positioned between the plurality of groups of gaps of rollers 202; the fixed supporting plate 601 is clamped on the side edge of the top of one end of the underframe 1, a sliding plate frame 602 is slidably arranged at the top of the fixed supporting plate 601, a plurality of groups of adjusting cylinders 603 are fixedly arranged at the top of the sliding plate frame 602, a plurality of groups of rubber coating bearings 604 are symmetrically arranged on the inner wall of one side of the adjusting cylinders 603, which is close to the roller 202, and a drag chain one 605 is arranged at one end of the sliding plate frame 602, which is close to the traction pushing mechanism 7;
a chain bin 706 is arranged at the bottom of one end of the limiting sliding frame 703 far away from the rubber coating bearing 604, a second drag chain 702 extending into the limiting sliding frame 703 is arranged in the chain bin 706, a first jacking cylinder 704 which is clamped with the second drag chain 702 is arranged at the top of the pushing plate 705, and a supporting frame 707 which is clamped with the fixed supporting plate 601 is arranged at one end of the limiting sliding frame 703; the pushing plate 705 comprises an upper clamping plate 709, an air valve 708 is arranged at the top of the upper clamping plate 709, a sucker 711 extending to the bottom of the upper clamping plate 709 is arranged at the bottom of the air valve 708, an upper turnover plate 710 rotationally connected with the bottom of the upper clamping plate 709 is arranged between the suckers 711, a traction rope 712 is arranged at one end of the upper turnover plate 710, and a rope winding drum connected with the traction rope 712 is arranged at the top of the other end of the upper turnover plate 710; a horizontal lower clamping plate 719 is arranged below the upper clamping plate 709, a jacking air cylinder II 713 connected with the lower clamping plate 719 is arranged at one end of the upper clamping plate 709, guide wheels 716 connected with the traction ropes 712 are arranged at the top and bottom of the jacking air cylinder II 713, a push rod 715 connected with the traction ropes 712 is slidably arranged inside one end, close to the guide wheels 716, of the lower clamping plate 719, a plurality of groups of fixed wheels 717 are arranged at the bottom of the push rod 715, a folding plate 714 is hinged to the other end of the push rod 715, and a lower overturning plate 718 hinged to the lower clamping plate 719 is arranged above the other end of the folding plate 714;
after a qualified new plate is subjected to correction, the new plate is clamped and initially limited by the rubber coating bearing 604, after the new plate is moved to be close to the new plate along the limiting sliding frame 703 through the first drag chain 605, the first jacking cylinder 704 drives the material pushing plate 705 to slide downwards until the upper clamping plate 709 is positioned above the new plate, in addition, the second jacking cylinder 713 drives the lower clamping plate 719 to finely adjust and slide downwards, the lower clamping plate 719 moves along with the upper clamping plate 709 to be positioned below the new plate, the second drag chain 702 drives the material pushing plate 705 to be close to the new plate, the new plate is immersed between the upper clamping plate 709 and the lower clamping plate 719, in the process, the new plate firstly pushes the lower overturning plate 718, the lower overturning plate 718 is stressed and is folded by the folding plate 714, the pushing plate 714 is stressed and pushes the push rod, the push rod slides and drags the traction rope 712, the upper overturning plate 710 is dragged after the traction rope 712 is linked through the guide wheel 716, at the moment, the second jacking cylinder 713 finely adjusts and contracts, the new plate is clamped by the lower clamping plate 719 along the upper clamping plate 709, the air valve 708 provides air power through an external air pump, the new plate 705 is adsorbed and fixed between the new plate 705 and the new plate is positioned between the upper clamping plate 709 and the new plate, and the new plate is positioned on the lifting mechanism, and is positioned between the new plate and the material lifting mechanism, and is positioned on the lifting cylinder 8, and is positioned between the material pressing plate and is positioned between the new plate and is positioned between the material and near the lifting mechanism and is positioned between the upper plate and is positioned between the lifting plate and near the lifting plate and 18;
the lifting cylinder 801 in sliding clamping connection with the electric push rod 103 is arranged at the bottom of the lifting mechanism 8, the supporting aluminum section 803 is sleeved at the top of the lifting cylinder 801, the burr 802 is clamped at the top of the supporting aluminum section 803, the lifting cylinder 801 drives the supporting aluminum section 803 to slide upwards until the burr 802 lifts a new plate and is separated from the roller 202, and the electric push rod 103 drives the lifting mechanism 8 to slide to one side along the guide frame 102 until the lifting of the new plate is transferred into the six-sided drill.
The foregoing is merely illustrative of the structures of this invention and various modifications, additions and substitutions for those skilled in the art can be made to the described embodiments without departing from the scope of the invention or from the scope of the invention as defined in the accompanying claims.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended only to assist in the explanation of the invention. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand and utilize the invention. The invention is limited only by the claims and the full scope and equivalents thereof.
Claims (9)
1. The novel high-efficiency automatic positioning feeding equipment comprises an underframe (1), and is characterized in that a conveying mechanism (2) is arranged at the center of the top of the underframe (1), a plate detection mechanism (3) is arranged at the top of one end of the conveying mechanism (2), a control panel (4) is arranged on the outer wall of the bottom of the plate detection mechanism (3), a differential regulating mechanism (5) which is arranged side by side with the plate detection mechanism (3) is arranged at the top of one end of the conveying mechanism (2), a side leaning mechanism (6) which is far away from the plate detection mechanism (3) is arranged at the top of one end of the conveying mechanism (2), the plate detection mechanism (3) comprises a laser thickness sensor (302) which is close to one side of the differential regulating mechanism (5), an object identification sensor (301) and a deviation correction sensor which extend to the upper side of the conveying mechanism (2) are arranged at the top, the differential regulating mechanism (5) comprises a plurality of groups of regulating rollers (502) which slide along the inside of the conveying mechanism (2), and the surfaces of the regulating rollers (502) are sheathed with a belt (503);
the side leaning mechanism (6) comprises a fixed supporting plate (601), a plurality of groups of rubber coating bearings (604) are arranged above the fixed supporting plate (601), a traction pushing mechanism (7) is arranged on the end face of the fixed supporting plate (601) side by side, the traction pushing mechanism (7) comprises a limit sliding frame (703), a pushing plate (705) is slidably arranged on the inner wall of the limit sliding frame (703), and a lifting mechanism (8) arranged at the bottom of the conveying mechanism (2) is arranged below the pushing plate (705).
2. The novel plate-based high-efficiency automatic positioning and feeding equipment according to claim 1, wherein a plurality of groups of supporting legs (101) are arranged at the bottom edge of the bottom frame (1), electric push rods (103) are connected to the middle of the bottom frame (1) through bolts, a plurality of groups of guide frames (102) are symmetrically arranged at two ends of each electric push rod (103), the conveying mechanism (2) comprises a plurality of groups of transmission frames (201), and the tops of the transmission frames (201) are rotationally connected with rollers (202).
3. The novel plate high-efficiency automatic positioning feeding equipment according to claim 2, wherein a limiting cylinder (501) which is fixedly clamped with a bottom frame (1) is arranged at the bottom of the regulating roller (502), a belt bin (505) which is fixedly clamped with the outer wall of the transmission frame (201) is arranged at the top of one side of the limiting cylinder (501), a plurality of groups of guide rollers (504) which extend to the upper part of the transmission frame (201) are arranged at the top of the belt bin (505), a plurality of groups of fixed rollers (507) are rotatably connected at the center inside the belt bin (505), a plurality of groups of pushing cylinders (506) are arranged at the bottom of one side of the fixed rollers (507), tension rollers (508) are arranged at the top of the pushing cylinders (506), and a plurality of groups of regulating rollers (502) are positioned between gaps of the plurality of groups of rollers (202).
4. The novel plate-based high-efficiency automatic positioning and feeding equipment according to claim 3, wherein the fixed supporting plate (601) is clamped on the side edge of one end top of the underframe (1), a sliding plate frame (602) is slidably installed on the top of the fixed supporting plate (601), a plurality of groups of adjusting cylinders (603) are fixedly installed on the top of the sliding plate frame (602), a plurality of groups of rubber coating bearings (604) are arranged and installed on the inner wall of one side, close to the roller (202), of the adjusting cylinders (603) in an up-down symmetrical mode, and a drag chain I (605) is arranged at one end, close to the traction pushing mechanism (7), of the sliding plate frame (602).
5. The novel plate-based high-efficiency automatic positioning and feeding equipment according to claim 4, wherein a chain bin (706) is arranged at the bottom of one end of the limiting sliding frame (703) far away from the rubber coating bearing (604), a tow chain II (702) extending to the inside of the limiting sliding frame (703) is arranged in the chain bin (706), a jacking cylinder I (704) clamped with the tow chain II (702) is arranged at the top of the pushing plate (705), and a supporting frame (707) clamped with the fixed supporting plate (601) is arranged at one end of the limiting sliding frame (703).
6. The novel plate-based high-efficiency automatic positioning feeding equipment according to claim 5, wherein the pushing plate (705) comprises an upper clamping plate (709), an air valve (708) is arranged at the top of the upper clamping plate (709), suction cups (711) extending to the bottom of the upper clamping plate (709) are arranged at the bottoms of the air valve (708), an upper turnover plate (710) rotationally connected with the bottom of the upper clamping plate (709) is arranged between the suction cups (711), a traction rope (712) is arranged at one end of the upper turnover plate (710), and a rope winding drum connected with the traction rope (712) is arranged at the top of the other end of the upper turnover plate (710).
7. The novel plate-based high-efficiency automatic positioning and feeding equipment according to claim 6, wherein a horizontal lower clamping plate (719) is arranged below the upper clamping plate (709), a jacking cylinder II (713) connected with the lower clamping plate (719) is arranged at one end of the upper clamping plate (709), guide wheels (716) connected with the traction ropes (712) are arranged at the top and the bottom of the jacking cylinder II (713), a push rod (715) connected with the traction ropes (712) is slidably arranged inside one end, close to the guide wheels (716), of the lower clamping plate (719), a plurality of groups of fixed wheels (717) are arranged at the bottom of the push rod (715), a folding plate (714) is hinged to the other end of the push rod (715), and a lower turnover plate (718) hinged to the lower clamping plate (719) is arranged above the other end of the folding plate (714).
8. The novel plate-based high-efficiency automatic positioning and feeding equipment according to claim 7, wherein a lifting cylinder (801) in sliding clamping connection with an electric push rod (103) is arranged at the bottom of the lifting mechanism (8), a supporting aluminum profile (803) is sleeved at the top of the lifting cylinder (801), and a hairbrush (802) is clamped at the top of the supporting aluminum profile (803).
9. The novel plate-based high-efficiency automatic positioning and feeding equipment according to claim 8 is characterized in that a processor, a data acquisition module, a data analysis module and a signal execution module are arranged in the control panel (4);
the data acquisition module is used for acquiring the shape appearance value Q and the thickness uniformity appearance value W of the new plate, sending the shape appearance value Q and the thickness uniformity appearance value W to the data analysis module through the processor, and setting a period of time in the equipment overstock period as a time threshold;
after receiving the shape representation value Q and the average thickness representation value W, the data analysis module analyzes the over-inspection efficiency of the equipment, and the specific analysis steps are as follows; obtaining the physical expression value Q and the average thickness expression value W of the new plate within the time threshold value, and carrying out a formulaObtaining a checking coefficient Xo, wherein a and b are proportional coefficients of a body expression value Q and a uniform thickness expression value W respectively, a is more than b and is more than 0, and a preset checking coefficient Co which is input and stored is called from a processor to be compared with the checking coefficient Xo;
if the over-detection coefficient Xo is not within the range of the preset over-detection coefficient Co, judging that the new plate on the roller (202) is unqualified, generating an adjusting signal, and sending the adjusting signal to a signal executing module, wherein the signal executing module controls the first drag chain (605) to work after receiving the adjusting signal;
if the over-detection coefficient Xo is within the range of the preset over-detection coefficient Co, generating any signal;
the data acquisition module further acquires a transverse deviation value E and a longitudinal deviation value T of the new plate entering equipment, and sends the transverse deviation value E and the longitudinal deviation value T to the data analysis module through the processor, and the data analysis module analyzes the deviation correcting efficiency of the equipment after receiving the transverse deviation value E and the longitudinal deviation value T, wherein the specific analysis steps are as follows: acquiring a transverse deviation value E and a longitudinal deviation value T of a new plate entering equipment within a time threshold value, and performing a formulaObtaining a correction coefficient Vo, wherein a and b are proportional coefficients of a horizontal deviation value E and a vertical deviation value T respectively, a is more than b and is more than 0, and a preset correction coefficient Bo and a correction coefficient Vo which are input and stored are called from a processor for comparison and analysis;
if the deviation correction coefficient Vo is more than or equal to a preset deviation correction coefficient Bo, judging that the initial position of a new plate on the roller (202) is deviated, generating a deviation correction signal, and sending the signal to a signal execution module, wherein the signal execution module controls the limiting cylinder (501) to work after receiving the signal adjustment module;
if the deviation correction coefficient Vo is smaller than the preset deviation correction coefficient Bo, no signal is produced.
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| CN202410190577.7A CN117735211B (en) | 2024-02-21 | 2024-02-21 | Novel plate high-efficiency automatic positioning feeding equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410190577.7A CN117735211B (en) | 2024-02-21 | 2024-02-21 | Novel plate high-efficiency automatic positioning feeding equipment |
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| CN117735211A true CN117735211A (en) | 2024-03-22 |
| CN117735211B CN117735211B (en) | 2024-05-03 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118153237A (en) * | 2024-05-09 | 2024-06-07 | 广州三拓智能装备有限公司 | All-dimensional numerical control six-sided drill precision machining system |
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| CN117735211B (en) | 2024-05-03 |
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