CN117734326A - Code spraying system for electric energy meter in batches - Google Patents
Code spraying system for electric energy meter in batches Download PDFInfo
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- CN117734326A CN117734326A CN202311853708.7A CN202311853708A CN117734326A CN 117734326 A CN117734326 A CN 117734326A CN 202311853708 A CN202311853708 A CN 202311853708A CN 117734326 A CN117734326 A CN 117734326A
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- 238000005507 spraying Methods 0.000 title claims abstract description 123
- 239000007921 spray Substances 0.000 claims description 31
- 239000000523 sample Substances 0.000 claims description 26
- 238000007599 discharging Methods 0.000 abstract description 43
- 238000009434 installation Methods 0.000 description 23
- 238000000034 method Methods 0.000 description 13
- 230000003068 static effect Effects 0.000 description 12
- 230000005611 electricity Effects 0.000 description 9
- 238000007639 printing Methods 0.000 description 7
- 230000008878 coupling Effects 0.000 description 3
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- 230000005540 biological transmission Effects 0.000 description 2
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- 238000002372 labelling Methods 0.000 description 2
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Abstract
The invention provides an electric energy meter batch code spraying system, which comprises a disc, wherein the disc comprises a feeding groove and a discharging groove, an identification groove and a code spraying groove are arranged between the feeding groove and the discharging groove, an identification module is arranged above the identification groove, a code spraying module is arranged above the code spraying groove, the feeding groove is connected to a feeding module, the discharging groove is connected to a discharging module, a carton filled with a plurality of electric energy meters is transported on the feeding module, and the disc is connected with an intermittent motion mechanism; the invention uses the intermittent mechanism to avoid code spraying smear, and uses the disc to position, thereby avoiding the problem of code spraying position drift.
Description
Technical Field
The invention relates to the technical field of electric energy meters, in particular to a batch code spraying system of an electric energy meter.
Background
With the rapid development of the economy and society and the continuous acceleration of urban construction, the number of urban residential communities is increased increasingly, and the number of electric energy meters for new batch installation is also increased synchronously. The service cycle of the electric energy meter is generally 5-8 years, and the task amount of meter cycle rotation is also heavy. According to statistics, the number of new batch packages and periodic rotations in the year 2020 of the south lake company amounts to 5.6 tens of thousands of blocks. According to 2021 work schedule, 2021 of south lake division company is newly installed in batches all year round, and the number of periodical rotations reaches 8 tens of thousands of blocks. The working modes of the current electric energy meter batch new-installation and periodic rotation service are as follows: the method comprises the following steps of list allocation, list printing and installation, list meter installation information label printing, list collar, list meter installation information labeling, field installation and the like; the tag comprises a household number, an electricity consumption address and a meter asset number.
The working modes of the current electric energy meter batch new-installation and periodic rotation service are as follows: the method comprises the processes of list allocation, list printing and attachment, list meter installation information label printing, list collar, list meter installation information labeling, field installation and the like. The bar information code of general ammeter is located the front of ammeter, and the electric energy meter is put in the carton and is normally not right side up, therefore the workman all need take out ammeter one by one from the carton when joining in marriage the table, print the dress and connect the list, print the table meter and install information label, get the table, table meter installation information mark, on-the-spot installation etc. flow, compare information label and information mark on the front of the strapping table and put into the carton after accomplishing relevant operation steps, this kind of operation method consuming time is long inefficiency to this kind of method appears the mistake easily and leads to ammeter delivery mistake, paste the label on the table meter also is unsightly. The electric energy meter information generating device disclosed in the Chinese patent literature has the publication number of CN105184665A and the publication date of 2015-12-23, and comprises an electric energy meter information acquisition device for acquiring initial identification information of an electric energy meter and generating identification information according to the initial identification information; the processing device is used for determining the installation information of the electric energy meter according to the identification information and sending the installation information to the data transmission device; the data transmission device is used for receiving the installation information sent by the processing device and sending the installation information to the printing device; and the printing device is used for printing the installation information so that a user can set the printed installation information on the electric energy meter. However, the information printed in the invention still needs to be manually installed on the electric energy meter, the batch operation cannot be performed, the working efficiency is low, and the mismatching of the information of the electric energy meter is easy to cause due to human errors. In addition, the electric energy meter is identified by reading the bar code, but the front surface of the electric energy meter in the meter box is not directly upward, so that the electric energy meter is required to be taken out for reading and then put back into the meter box when the bar code is read, and a large amount of manpower is still required to be consumed.
Disclosure of Invention
The invention aims to solve the problems that in the prior art, matching new assembly and matching of an electric energy meter still need to be manually participated, so that matching efficiency is low and matching errors are easy to cause due to human errors.
In order to achieve the above purpose, the following technical scheme is provided:
the utility model provides a code spraying system in batches of electric energy meter, includes the disc, the disc includes feed chute and blown down tank, be provided with the discernment groove between feed chute and the blown down tank and spout the code groove, the discernment groove top is provided with identification module, it is provided with spouts the code module to spout the code groove top, the feed chute is connected to feeding module, the blown down tank is connected to discharging module, the transportation has the carton that is equipped with a plurality of electric energy meter on the feeding module, the disc is connected with intermittent type motion mechanism.
The automatic feeding device comprises a frame, wherein the frame is provided with a disc, the center of the disc is provided with a rotating shaft, the rotating shaft is rotationally connected with the frame, the rotating shaft is fixedly provided with an intermittent motion mechanism, the center of the disc is symmetrically provided with a feeding groove, a recognition groove, a code spraying groove and a discharging groove, and the feeding groove, the recognition groove, the code spraying groove and the discharging groove are arranged anticlockwise along the center of the disc; in the frame, be equipped with feeding module corresponding the feed chute, be equipped with identification module corresponding the positive top of identification groove, be equipped with the code spraying module corresponding the positive top of code spraying groove, be equipped with the ejection of compact module corresponding the blown down tank, the carton that is equipped with a plurality of electric energy meters is carried the feeding by feeding module, the code spraying module is connected with identification module electricity.
The identification module is arranged to identify the bar code of the electric energy meter, so that the identity information of the electric energy meter is obtained, the identity information is transmitted to the code spraying module, the code spraying module is used for sending code spraying information corresponding to the identity information to the code spraying device according to the matching of the electric energy meter information database, the code spraying information comprises a household number, an electricity consumption address and a meter asset number, the related information of the electric energy meter is displayed above the electric energy meter, and thus workers can directly see the related information of the electric energy meter in the process of carrying out batch new installation and periodical rotation business of the electric energy meter without taking the electric energy meter out of a paper box one by one, the difficulty of selecting the electric energy meter by the workers is reduced, the selecting efficiency of the workers is improved, in addition, the electric energy meter distribution error caused by the selecting error is effectively avoided by the operation method, and compared with the manual label pasting mode of code spraying, the electric energy meter is more attractive. The invention provides a support frame for a disc, which aims to provide a supporting force for the disc, avoid deformation of the disc when the disc is used for a long time and prolong the service life.
The invention sets the intermittent motion mechanism and the disc to make the electric energy meter have short stay time when identifying and spraying code, to convert dynamic scanning into static scanning, to improve the success rate of infrared scanning gun head scanning identification, and to facilitate the code spraying module to spray code to static electric energy meter, to make the code spraying data clear, to avoid generating smear.
Preferably, the paper box is provided with a paper support with a notch, the electric energy meter is clamped and fixed on the paper support, and the bar code of the electric energy meter is completely exposed at the notch of the paper support.
The paper box is internally provided with a plurality of paper holders for clamping and fixing the electric energy meter, the paper holders are provided with notches, the area of the notches is larger than that of the bar codes of the electric energy meter, and when the electric energy meter is completely clamped on the paper holders, the bar codes are completely exposed at the notches. The invention is provided with the aim of conveniently identifying the bar code by the identification module while being capable of positioning the electric energy meter.
Preferably, the identification module is an infrared identification module, the infrared identification module is provided with infrared identification probes corresponding to the positions and the number of the electric energy positions of the whole box, the infrared identification probes identify the bar codes of the electric energy meter, and ID information of the electric energy meter is obtained and sent to the code spraying module.
The identification module comprises an infrared identification module, a connecting support and an infrared identification probe, wherein the infrared identification module is connected to the rack by the connecting support, and the infrared identification probe is correspondingly arranged with the electric energy meter position and the electric energy meter quantity of the whole box. The infrared identification probe identifies the bar code of the electric energy meter, obtains ID information of the electric energy meter and sends the ID information to the code spraying module.
Preferably, the code spraying module comprises a plurality of spray heads, the spray heads are correspondingly arranged with the electric energy meter positions and the number of the whole box, and the spray heads on the corresponding positions of the electric energy meters are mutually bound with the infrared identification probes.
The code spraying module comprises a control main body fixed on the frame, a plurality of spray heads are arranged on the control main body corresponding to the positions and the number of the electric energy positions of the whole box, the control main body is used for receiving ID information of the electric energy meter identified by the identification module, comparing the ID information with a database to obtain code spraying information corresponding to the ID information, and controlling the spray heads to spray the code spraying information. And the spray heads at the corresponding positions of the electric energy meters are mutually bound with the infrared identification probes through the control main body. The infrared identification probes and the spray heads are in one-to-one correspondence after being bound, the purpose of the invention is to determine the code spraying position information, a plurality of electric energy meters can simultaneously identify the code spraying position, the error code spraying position can not be found, the code spraying efficiency and the precision are improved, in addition, one RFID identification plate corresponds to one spray head and one code spraying position when the code is sprayed, and even if one code spraying device or one infrared scanning gun head fails, the code spraying of other electric energy meters is not affected.
Preferably, the intermittent motion mechanism comprises a driving plate and a driven plate, wherein the driven plate is fixed with the disc, and the driving plate provides power for the driven plate.
The intermittent motion mechanism comprises a driven plate fixed on a rotating shaft and a driving plate for providing power for the driven plate, wherein the driving plate comprises a first cylinder and a second cylinder connected with the first cylinder through a connecting block, the driving plate is further provided with first yielding grooves, 4 second yielding grooves are symmetrically arranged in the center of the driven plate, an arc-shaped surface is arranged between every 2 second yielding grooves, the arc-shaped surface is attached to the outer wall of the first cylinder, and the second cylinder can be connected in the second yielding grooves in a sliding mode.
When the driving plate rotates to drive the second column body to rotate, when the second column body does not move to the second yielding groove, the arc-shaped surface is attached to the outer wall of the first column body, at the moment, the first column body limits the driven plate, the driven plate is static relative to the frame, meanwhile, the disc is static, when the second column body moves to the second yielding groove, the arc-shaped surface is just completely separated from the first column body, the second column body slides into the second yielding groove, the driven plate rotates along with the second column body, the first yielding groove is the rotation yielding groove of the driven plate, until the arc-shaped surface is attached to the first column body again, the second column body slides out from the second yielding groove, intermittent rotation of the disc is realized, feeding, identification, code spraying and discharging integration are realized in intermittent time, and the situation that positioning is inaccurate due to excessive dependence on motor self-locking is avoided.
Preferably, the feeding module comprises a feeding conveyer belt and a cylinder push rod arranged at the tail end of the feeding conveyer belt, and the cylinder push rod pushes the whole electric energy meter into the feeding groove.
The feeding module comprises a feeding conveying belt with a rail on the 3 surface and a cylinder push rod, wherein the rail, close to a notch of the feeding groove, of the feeding conveying belt is provided with an opening, and the cylinder push rod is fixed on the rail on the opposite side of the opening.
Preferably, the discharging module comprises a discharging conveying belt and a pushing-out mechanism, and the pushing-out mechanism pushes the whole electric energy meter from the discharging groove to the discharging conveying belt.
Preferably, the pushing mechanism comprises a pushing frame and a pushing motor, a connecting column is arranged on one side of the pushing frame and is rotationally connected with the frame, and the output end of the pushing motor is fixedly connected with the connecting column through a coupler.
The discharging module comprises a discharging conveying belt which is arranged at an outlet of the discharging chute in parallel and a pushing mechanism which is arranged on the frame and located above the discharging chute, wherein the pushing mechanism comprises a pushing frame and a pushing motor, a connecting column is arranged on one side of the pushing frame and is rotationally connected with the frame, and an output end of the pushing motor is fixedly connected with the connecting column through a coupler. When the motor works, the pushing frame is driven to rotate, the inner side of the pushing frame is contacted with the outer side of the paper box, pushing force is generated to the paper box when the pushing frame rotates, the paper box is pushed onto the discharging conveying belt, and discharging is achieved.
The beneficial effects of the invention are as follows: the information of the electric energy meter is identified by the identification module in the whole meter distribution flow and the meter information mark of the electric energy meter is automatically sprayed on the electric energy meter, so that the labor cost can be greatly saved, the accuracy and the efficiency of the information installation marking of the electric energy meter are improved, the generation of human error factors is reduced, meanwhile, the intermittent mechanism is utilized, the code spraying smear is avoided, and the problem of code spraying position drift is avoided by utilizing the disc positioning.
Drawings
FIG. 1 is a schematic top view of the overall structure of an embodiment;
FIG. 2 is a schematic side cross-sectional view of the overall structure of an embodiment;
FIG. 3 is a schematic view of the intermittent motion mechanism of the embodiment;
FIG. 4 is a side view of an active plate of an embodiment;
FIG. 5 is a side view of an outfeed module of an embodiment;
FIG. 6 is a top view of an outfeed module of an embodiment;
fig. 7 is a cross-sectional view of the carton of an embodiment;
wherein: 1. disc 2, feeding module 3, identification module 4, spout a yard module 5, ejection of compact module 6, electric energy meter 7, carton 8, initiative board 9, slave board 10, frame 11, pivot 21, cylinder push rod 31, identification module 32, linking bridge 33, infrared identification probe 41, control main part 42, shower nozzle 51, ejection of compact conveyer belt 52, push away material frame 53, push away material motor 61, bar code 71, paper support 81, connecting block 82, second post 83, first groove 91 of stepping down, arcwall face 92, second groove of stepping down.
Detailed Description
Example 1:
the embodiment provides an electric energy meter batch code spraying system, referring to fig. 1 and 2, comprising a frame 10, wherein the frame 10 is provided with a disc 1, the center of the disc 1 is provided with a rotating shaft 11, the rotating shaft 11 is rotationally connected with the frame 10, the rotating shaft 11 is fixedly provided with an intermittent motion mechanism, the center of the disc 1 is symmetrically provided with a feeding groove, a recognition groove, a code spraying groove and a discharging groove, and the feeding groove, the recognition groove, the code spraying groove and the discharging groove are arranged anticlockwise along the center of the disc 1; on frame 10, be equipped with feeding module 2 corresponding the feed chute, be equipped with identification module 3 corresponding the positive top of identification groove, be equipped with on the positive top of corresponding the code spraying groove and spout a yard module 4, be equipped with ejection of compact module 5 corresponding the blown down tank, carton 7 that is equipped with a plurality of electric energy meters 6 is carried the feeding by feeding module 2, spouts a yard module 4 and is connected with identification module 3 electricity.
Referring to fig. 7, a plurality of paper holders 71 for clamping and fixing the electric energy meter 6 are arranged in the paper holder 7, a notch is arranged on the paper holder 71, the area of the notch is larger than the area of the bar code 61 of the electric energy meter 6, and when the electric energy meter 6 is completely clamped on the paper holder 71, the bar code 61 is completely exposed at the notch. The purpose of this arrangement of the invention is to facilitate the identification of the bar code 61 by the identification module 3 while enabling the positioning of the electric energy meter 6.
The identification module 3 of the invention comprises an infrared identification module 31, a connecting bracket 32 and an infrared identification probe 33, wherein the infrared identification module 31 is connected to the rack 10 by the connecting bracket 32, and the infrared identification probe 33 is arranged corresponding to the position and the number of the electric energy meters 6 of the whole box. The infrared identification probe 33 identifies the bar code 61 of the electric energy meter 6, obtains the ID information of the electric energy meter 6 and sends the ID information to the code spraying module 4.
The feeding module 2 comprises a feeding conveyer belt with a fence on the 3 faces and a cylinder push rod 21, wherein the fence of the notch of the feeding conveyer belt, which is close to the feeding groove, is provided with an opening, and the cylinder push rod 21 is fixed on the fence on the opposite side of the opening.
Referring to fig. 5 and 6, the discharging module 5 includes a discharging conveyor belt 51 disposed in parallel at an outlet of the discharging chute and a pushing mechanism disposed on the frame 10 and located above the discharging chute, the pushing mechanism includes a pushing frame 52 and a pushing motor 53, a connecting column is disposed on one side of the pushing frame 52, the connecting column is rotationally connected with the frame 10, and an output end of the pushing motor 53 is fixedly connected with the connecting column through a coupling. When the motor works, the pushing frame is driven to rotate, the inner side of the pushing frame is contacted with the outer side of the paper box, pushing force is generated to the paper box when the pushing frame rotates, the paper box is pushed onto the discharging conveying belt, and discharging is achieved.
The invention sets the bar code 61 of the recognition module recognition electric energy meter, thus obtain the identity information of the electric energy meter, and transmit the identity information to the code spraying module, the code spraying module matches the code spraying information of the corresponding identity information to the code spraying device according to the electric energy meter information database, code spraying is carried out on the electric energy meter according to the code spraying information, the code spraying information comprises a household number, an electricity consumption address and a meter asset number, so that the related information of the electric energy meter is displayed above the electric energy meter, workers can directly see the related information of the electric energy meter in the process of carrying out batch new installation and periodical rotation of the electric energy meter, the electric energy meter does not need to be taken out from a paper box one by one, the difficulty of picking the electric energy meter of workers is reduced, the picking efficiency of the workers is improved, in addition, the operation method effectively avoids the electric energy meter distribution error caused by picking, and compared with manual label pasting and the code spraying mode is more attractive. The invention provides a support frame for a disc, which aims to provide a supporting force for the disc, avoid deformation of the disc when the disc is used for a long time and prolong the service life.
The invention sets the intermittent motion mechanism and the disc to make the electric energy meter have short stay time when identifying and spraying code, to convert dynamic scanning into static scanning, to improve the success rate of infrared scanning gun head scanning identification, and to facilitate the code spraying module to spray code to static electric energy meter, to make the code spraying data clear, to avoid generating smear.
Example 2:
the embodiment improves the structure of a code spraying module on the basis of embodiment 1, and provides an electric energy meter batch code spraying system, and referring to fig. 1 and 2, the electric energy meter batch code spraying system comprises a rack 10, wherein the rack 10 is provided with a disc 1, the center of the disc 1 is provided with a rotating shaft 11, the rotating shaft 11 is rotationally connected with the rack 10, the rotating shaft 11 is fixedly provided with an intermittent motion mechanism, the center of the disc 1 is symmetrically provided with a feeding groove, a recognition groove, a code spraying groove and a discharging groove, and the feeding groove, the recognition groove, the code spraying groove and the discharging groove are arranged anticlockwise along the center of the disc 1; on frame 10, be equipped with feeding module 2 corresponding the feed chute, be equipped with identification module 3 corresponding the positive top of identification groove, be equipped with on the positive top of corresponding the code spraying groove and spout a yard module 4, be equipped with ejection of compact module 5 corresponding the blown down tank, carton 7 that is equipped with a plurality of electric energy meters 6 is carried the feeding by feeding module 2, spouts a yard module 4 and is connected with identification module 3 electricity.
The paper box 7 is internally provided with a plurality of paper holders 71 for clamping and fixing the electric energy meter 6, the paper holders 71 are provided with notches, the area of the notches is larger than that of the bar codes 61 of the electric energy meter 6, and when the electric energy meter 6 is completely clamped on the paper holders 71, the bar codes 61 are completely exposed at the notches. The purpose of this arrangement of the invention is to facilitate the identification of the bar code 61 by the identification module 3 while enabling the positioning of the electric energy meter 6.
The identification module 3 of the invention comprises an infrared identification module 31, a connecting bracket 32 and an infrared identification probe 33, wherein the infrared identification module 31 is connected to the rack 10 by the connecting bracket 32, and the infrared identification probe 33 is arranged corresponding to the position and the number of the electric energy meters 6 of the whole box. The infrared identification probe 33 identifies the bar code 61 of the electric energy meter 6, obtains the ID information of the electric energy meter 6 and sends the ID information to the code spraying module 4. The code spraying module 4 comprises a plurality of spray heads 42, the spray heads 42 are correspondingly arranged with the positions and the number of the electric energy meters 6 of the whole box, and the spray heads 42 at the corresponding positions of the electric energy meters 6 are mutually bound with the infrared identification probes 33.
The code spraying module 4 comprises a control main body 41 fixed on the frame 10, wherein the control main body 41 is provided with a plurality of spray heads 42 corresponding to the positions and the number of the electric energy meters 6 of the whole box, the control main body 41 is used for receiving the ID information of the electric energy meters 6 identified by the identification module 3, comparing the ID information with a database to obtain code spraying information corresponding to the ID information, and controlling the spray heads 42 to spray the code spraying information. And the spray heads 42 at the corresponding positions of the electric energy meters 6 and the infrared identification probes 33 are mutually bound through the control main body 41. The infrared identification probes 33 and the spray heads are bound in one-to-one correspondence, so that the purpose of the invention is to determine the code spraying position information, a plurality of electric energy meters can simultaneously identify the code spraying position, the error code spraying position is not caused, the code spraying efficiency and the precision are improved, in addition, one RFID identification plate corresponds to one spray head and one code spraying position when the code is sprayed, and even if one code spraying device or one infrared scanning gun head fails, the code spraying of other electric energy meters is not influenced.
The feeding module 2 comprises a feeding conveyer belt with a fence on the 3 faces and a cylinder push rod 21, wherein the fence of the notch of the feeding conveyer belt, which is close to the feeding groove, is provided with an opening, and the cylinder push rod 21 is fixed on the fence on the opposite side of the opening.
Referring to fig. 5 and 6, the discharging module 5 includes a discharging conveyor belt 51 disposed in parallel at an outlet of the discharging chute and a pushing mechanism disposed on the frame 10 and located above the discharging chute, the pushing mechanism includes a pushing frame 52 and a pushing motor 53, a connecting column is disposed on one side of the pushing frame 52, the connecting column is rotationally connected with the frame 10, and an output end of the pushing motor 53 is fixedly connected with the connecting column through a coupling. When the motor works, the pushing frame is driven to rotate, the inner side of the pushing frame is contacted with the outer side of the paper box, pushing force is generated to the paper box when the pushing frame rotates, the paper box is pushed onto the discharging conveying belt, and discharging is achieved.
The invention sets the bar code 61 of the recognition module recognition electric energy meter, thus obtain the identity information of the electric energy meter, and transmit the identity information to the code spraying module, the code spraying module matches the code spraying information of the corresponding identity information to the code spraying device according to the electric energy meter information database, code spraying is carried out on the electric energy meter according to the code spraying information, the code spraying information comprises a household number, an electricity consumption address and a meter asset number, so that the related information of the electric energy meter is displayed above the electric energy meter, workers can directly see the related information of the electric energy meter in the process of carrying out batch new installation and periodical rotation of the electric energy meter, the electric energy meter does not need to be taken out from a paper box one by one, the difficulty of picking the electric energy meter of workers is reduced, the picking efficiency of the workers is improved, in addition, the operation method effectively avoids the electric energy meter distribution error caused by picking, and compared with manual label pasting and the code spraying mode is more attractive. The invention provides a support frame for a disc, which aims to provide a supporting force for the disc, avoid deformation of the disc when the disc is used for a long time and prolong the service life.
The invention sets the intermittent motion mechanism and the disc to make the electric energy meter have short stay time when identifying and spraying code, to convert dynamic scanning into static scanning, to improve the success rate of infrared scanning gun head scanning identification, and to facilitate the code spraying module to spray code to static electric energy meter, to make the code spraying data clear, to avoid generating smear.
Example 3:
the embodiment improves the structure of an intermittent motion mechanism on the basis of embodiment 1 and embodiment 2, and provides an electric energy meter batch code spraying system, referring to fig. 1 and 2, the electric energy meter batch code spraying system comprises a frame 10, the frame 10 is provided with a disc 1, the center of the disc 1 is provided with a rotating shaft 11, the rotating shaft 11 is rotationally connected with the frame 10, the rotating shaft 11 is fixedly provided with the intermittent motion mechanism, referring to fig. 3 and 4, the intermittent motion mechanism of the invention comprises a driven plate 9 fixed on the rotating shaft 11 and a driving plate 8 for providing power for the driven plate 9, the driving plate 8 comprises a first column body and a second column body 82 connected with the first column body through a connecting block 81, the driving plate 8 is further provided with a first yielding groove 83, 4 second yielding grooves 92 are symmetrically arranged in the center of the driven plate 9, an arc surface 91 is arranged between every 2 second yielding grooves, the arc surface 91 is attached to the outer wall of the first column body, and the second column body 82 can be slidingly connected in the second yielding grooves 92.
When the driving plate rotates to drive the second column body to rotate, when the second column body does not move to the second yielding groove, the arc-shaped surface is attached to the outer wall of the first column body, at the moment, the first column body limits the driven plate, the driven plate is static relative to the frame, meanwhile, the disc is static, when the second column body moves to the second yielding groove, the arc-shaped surface is just completely separated from the first column body, the second column body slides into the second yielding groove, the driven plate rotates along with the second column body, the first yielding groove is the rotation yielding groove of the driven plate, until the arc-shaped surface is attached to the first column body again, the second column body slides out from the second yielding groove, intermittent rotation of the disc is realized, feeding, identification, code spraying and discharging integration are realized in intermittent time, and the situation that positioning is inaccurate due to excessive dependence on motor self-locking is avoided.
The center of the disc 1 is symmetrically provided with a feeding chute, a recognition chute, a code spraying chute and a discharging chute, and the feeding chute, the recognition chute, the code spraying chute and the discharging chute are arranged anticlockwise along the center of the disc 1; on frame 10, be equipped with feeding module 2 corresponding the feed chute, be equipped with identification module 3 corresponding the positive top of identification groove, be equipped with on the positive top of corresponding the code spraying groove and spout a yard module 4, be equipped with ejection of compact module 5 corresponding the blown down tank, carton 7 that is equipped with a plurality of electric energy meters 6 is carried the feeding by feeding module 2, spouts a yard module 4 and is connected with identification module 3 electricity.
The paper box 7 is internally provided with a plurality of paper holders 71 for clamping and fixing the electric energy meter 6, the paper holders 71 are provided with notches, the area of the notches is larger than that of the bar codes 61 of the electric energy meter 6, and when the electric energy meter 6 is completely clamped on the paper holders 71, the bar codes 61 are completely exposed at the notches. The purpose of this arrangement of the invention is to facilitate the identification of the bar code 61 by the identification module 3 while enabling the positioning of the electric energy meter 6.
The identification module 3 of the invention comprises an infrared identification module 31, a connecting bracket 32 and an infrared identification probe 33, wherein the infrared identification module 31 is connected to the rack 10 by the connecting bracket 32, and the infrared identification probe 33 is arranged corresponding to the position and the number of the electric energy meters 6 of the whole box. The infrared identification probe 33 identifies the bar code 61 of the electric energy meter 6, obtains the ID information of the electric energy meter 6 and sends the ID information to the code spraying module 4.
The code spraying module 4 comprises a control main body 41 fixed on the frame 10, wherein the control main body 41 is provided with a plurality of spray heads 42 corresponding to the positions and the number of the electric energy meters 6 of the whole box, the control main body 41 is used for receiving the ID information of the electric energy meters 6 identified by the identification module 3, comparing the ID information with a database to obtain code spraying information corresponding to the ID information, and controlling the spray heads 42 to spray the code spraying information. And the spray heads 42 at the corresponding positions of the electric energy meters 6 and the infrared identification probes 33 are mutually bound through the control main body 41. The infrared identification probes 33 and the spray heads are bound in one-to-one correspondence, so that the purpose of the invention is to determine the code spraying position information, a plurality of electric energy meters can simultaneously identify the code spraying position, the error code spraying position is not caused, the code spraying efficiency and the precision are improved, in addition, one RFID identification plate corresponds to one spray head and one code spraying position when the code is sprayed, and even if one code spraying device or one infrared scanning gun head fails, the code spraying of other electric energy meters is not influenced.
The feeding module 2 comprises a feeding conveyer belt with a fence on the 3 faces and a cylinder push rod 21, wherein the fence of the notch of the feeding conveyer belt, which is close to the feeding groove, is provided with an opening, and the cylinder push rod 21 is fixed on the fence on the opposite side of the opening.
Referring to fig. 5 and 6, the discharging module 5 includes a discharging conveyor belt 51 disposed in parallel at an outlet of the discharging chute and a pushing mechanism disposed on the frame 10 and located above the discharging chute, the pushing mechanism includes a pushing frame 52 and a pushing motor 53, a connecting column is disposed on one side of the pushing frame 52, the connecting column is rotationally connected with the frame 10, and an output end of the pushing motor 53 is fixedly connected with the connecting column through a coupling. When the motor works, the pushing frame is driven to rotate, the inner side of the pushing frame is contacted with the outer side of the paper box, pushing force is generated to the paper box when the pushing frame rotates, the paper box is pushed onto the discharging conveying belt, and discharging is achieved.
The invention sets the bar code 61 of the recognition module recognition electric energy meter, thus obtain the identity information of the electric energy meter, and transmit the identity information to the code spraying module, the code spraying module matches the code spraying information of the corresponding identity information to the code spraying device according to the electric energy meter information database, code spraying is carried out on the electric energy meter according to the code spraying information, the code spraying information comprises a household number, an electricity consumption address and a meter asset number, so that the related information of the electric energy meter is displayed above the electric energy meter, workers can directly see the related information of the electric energy meter in the process of carrying out batch new installation and periodical rotation of the electric energy meter, the electric energy meter does not need to be taken out from a paper box one by one, the difficulty of picking the electric energy meter of workers is reduced, the picking efficiency of the workers is improved, in addition, the operation method effectively avoids the electric energy meter distribution error caused by picking, and compared with manual label pasting and the code spraying mode is more attractive. The invention provides a support frame for a disc, which aims to provide a supporting force for the disc, avoid deformation of the disc when the disc is used for a long time and prolong the service life.
The invention sets the intermittent motion mechanism and the disc to make the electric energy meter have short stay time when identifying and spraying code, to convert dynamic scanning into static scanning, to improve the success rate of infrared scanning gun head scanning identification, and to facilitate the code spraying module to spray code to static electric energy meter, to make the code spraying data clear, to avoid generating smear.
Claims (8)
1. The utility model provides a code spraying system in batches for electric energy meters, its characterized in that, including disc (1), disc (1) include feed chute and blown down tank, be provided with the discernment groove between feed chute and the blown down tank and spout the sign indicating number groove, the discernment groove top is provided with identification module (3), it is provided with and spouts a yard module (4) to spout a yard groove top, the feed chute is connected to feeding module (2), the blown down tank is connected to ejection of compact module (5), the transportation has carton (7) that are equipped with a plurality of electric energy meters (6) on feeding module (2), disc (1) are connected with intermittent type motion mechanism.
2. The electric energy meter batch code spraying system according to claim 1, wherein the paper box (7) is provided with a paper support (71) with a notch, the electric energy meter (6) is clamped and fixed on the paper support (71), and the bar code of the electric energy meter (6) is completely exposed at the notch of the paper support (71).
3. The electric energy meter batch code spraying system according to claim 2, wherein the identification module (3) is an infrared identification module (31), the infrared identification module (31) is provided with an infrared identification probe (33) corresponding to the position and the number of the electric energy meter (6) in the whole box, the infrared identification probe (33) identifies the bar code of the electric energy meter (6), and ID information of the electric energy meter (6) is obtained and sent to the code spraying module (4).
4. A batch code spraying system for electric energy meters according to claim 3, characterized in that the code spraying module (4) comprises a plurality of spray heads (42), the spray heads (42) are arranged corresponding to the positions and the number of the electric energy meters (6) of the whole box, and the spray heads (42) on the corresponding positions of the electric energy meters (6) are mutually bound with the infrared identification probes (33).
5. The batch code spraying system of the electric energy meter according to any one of claims 1 to 4, wherein the intermittent motion mechanism comprises a driving plate (8) and a driven plate (9), the driven plate (9) is fixed with the disc (1), and the driving plate (8) provides power for the driven plate (9).
6. An electric energy meter batch code spraying system according to any one of claims 1-4, characterized in that the feeding module (2) comprises a feeding conveyor belt and a cylinder push rod (21) arranged at the tail end of the feeding conveyor belt, and the cylinder push rod (21) pushes the whole box of electric energy meter (6) into the feeding tank.
7. An electric energy meter batch code spraying system according to any one of claims 1-4, characterised in that the discharge module (5) comprises a discharge conveyor belt (51) and a push-out mechanism pushing the whole box of electric energy meter from the discharge chute onto the discharge conveyor belt (51).
8. The electric energy meter batch code spraying system according to claim 7, wherein the pushing mechanism comprises a pushing frame (52) and a pushing motor (53), a connecting column is arranged on one side of the pushing frame (52), the connecting column is rotationally connected with the frame (10), and an output end of the pushing motor (53) is fixedly connected with the connecting column through a coupler.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202311853708.7A CN117734326A (en) | 2023-12-29 | 2023-12-29 | Code spraying system for electric energy meter in batches |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202311853708.7A CN117734326A (en) | 2023-12-29 | 2023-12-29 | Code spraying system for electric energy meter in batches |
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CN117734326A true CN117734326A (en) | 2024-03-22 |
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CN202311853708.7A Pending CN117734326A (en) | 2023-12-29 | 2023-12-29 | Code spraying system for electric energy meter in batches |
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CN (1) | CN117734326A (en) |
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2023
- 2023-12-29 CN CN202311853708.7A patent/CN117734326A/en active Pending
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