CN113799499A - Automatic ink jet numbering machine of electric energy measurement utensil based on infrared identification technique - Google Patents
Automatic ink jet numbering machine of electric energy measurement utensil based on infrared identification technique Download PDFInfo
- Publication number
- CN113799499A CN113799499A CN202110956617.0A CN202110956617A CN113799499A CN 113799499 A CN113799499 A CN 113799499A CN 202110956617 A CN202110956617 A CN 202110956617A CN 113799499 A CN113799499 A CN 113799499A
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- electric energy
- infrared
- code spraying
- meter
- energy metering
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
- B41J3/4073—Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J29/00—Details of, or accessories for, typewriters or selective printing mechanisms not otherwise provided for
- B41J29/38—Drives, motors, controls or automatic cut-off devices for the entire printing mechanism
- B41J29/393—Devices for controlling or analysing the entire machine ; Controlling or analysing mechanical parameters involving printing of test patterns
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/44—Typewriters or selective printing mechanisms having dual functions or combined with, or coupled to, apparatus performing other functions
- B41J3/50—Mechanisms producing characters by printing and also producing a record by other means, e.g. printer combined with RFID writer
- B41J3/51—Mechanisms producing characters by printing and also producing a record by other means, e.g. printer combined with RFID writer the printed and recorded information being identical; using type elements with code-generating means
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Spray Control Apparatus (AREA)
Abstract
The invention provides an automatic code spraying machine for an electric energy metering device based on an infrared identification technology, which comprises a cabinet and a conveyor belt penetrating through the cabinet, wherein an infrared scanning gun head and a code spraying device are fixed above the conveyor belt in the cabinet, the conveyor belt is used for conveying the electric energy metering device, the electric energy metering device is fixed in a paper box, the infrared scanning gun head and the code spraying device are electrically connected with a control module, an information database of the electric energy metering device is arranged in the control module, the infrared scanning gun head is used for scanning and identifying a bar code of the electric energy metering device, and the conveyor belt is provided with an intermittent transmission mechanism. The invention utilizes the infrared identification technology to identify the information of the electric energy meter and automatically marks the meter information of the electric energy meter on the electric energy meter in the whole meter distribution process, thereby greatly saving the labor cost, improving the accuracy and the efficiency of information installation and marking of the electric energy meter and reducing the generation of artificial error factors.
Description
Technical Field
The invention relates to the technical field of electric energy meters, in particular to an automatic code spraying machine for an electric energy meter based on an infrared recognition technology.
Background
With the rapid development of economic society and the continuous acceleration of urbanization construction, the number of urban residential districts is increasing day by day, and the number of electric energy meters newly installed in batches is also increasing synchronously. The service cycle of the electric energy meter is generally 5-8 years, and the task load of the periodic rotation of the meter is also heavy. According to statistics, south lake division 2020 performs batch new loading and cycle rotation for 5.6 million blocks in total in all years. According to the arrangement of the 2021-year work plan, the south lake division company loads newly in batches all the year around 2021, and the number of the newly-loaded blocks in a cycle rotation mode reaches 8 ten thousand. The working mode of batch new installation and periodic rotation service of the electric energy meter at present is as follows: preparing a meter, printing a receiving list, printing a meter installation information label, leading the meter, marking meter installation information, installing on site and the like; the label comprises a user number, a power utilization address and a meter asset number.
The working mode of batch new installation and periodic rotation service of the electric energy meter at present is as follows: preparing a meter, printing an assembly order, printing a meter installation information label, leading the meter, marking meter installation information, installing on site and the like. The bar information code position of a common electric meter is positioned on the front side of the electric meter, and the electric meter is not generally arranged with the front side facing upwards when being placed in a paper box, so that workers need to take out the electric meters one by one from the paper box when carrying out processes such as meter matching, printing and receiving lists, printing meter installation information labels, meter leading, meter installation information labeling, field installation and the like, and place the electric meter into the paper box after completing related operation steps by contrasting the information labels and the information labeling on the front side of the electric meter. The electric energy meter information generating device disclosed in the Chinese patent literature has the publication number of CN105184665A and the publication date of 2015-12-23, and comprises an electric energy meter information acquisition device, a data processing device and a data processing device, wherein the electric energy meter information acquisition device is used for acquiring initial identification information of an electric energy meter and generating identification information according to the initial identification information; the processing device is used for determining the installation information of the electric energy meter according to the identification information and sending the installation information to the data transmission device; the data transmission device is used for receiving the installation information sent by the processing device and sending the installation information to the printing device; and the printing device is used for printing the installation information so that the user can set the printed installation information on the electric energy meter. However, the information printed in the invention still needs to be manually installed on the electric energy meter, the batch operation cannot be carried out, the working efficiency is not high, and the information of the electric energy meter is easily mismatched due to human errors. In addition, in the invention, the electric energy meter is identified by reading the bar code, but the front surface of the electric energy meter in the meter box is not directly upward, so that the electric energy meter needs to be taken out for reading and then put back to the meter box when the bar code is read, and still a great deal of manpower is consumed.
Disclosure of Invention
The invention solves the problems that the matching and new assembly of the electric energy meter and the assembly of the electric energy meter still need manual participation in the prior art, thereby causing low checking efficiency of the assembly of the electric energy meter and easily causing errors of the assembly of the electric energy meter due to human errors, and provides an automatic code spraying machine of an electric energy metering device based on an infrared identification technology.
In order to realize the purpose, the following technical scheme is provided:
the utility model provides an automatic ink jet numbering machine of electric energy measurement utensil based on infrared identification technique, includes the rack and passes the conveyer belt of rack, it is fixed with infrared scanning rifle head and spouts a yard device to lie in the conveyer belt top in the rack, the conveyer belt is used for carrying electric energy measurement utensil, electric energy measurement utensil is fixed in the carton, infrared scanning rifle head and spout a yard device electricity and be connected with control module, be equipped with electric energy measurement utensil information database in the control module, infrared scanning rifle head is used for scanning the bar code of discernment electric energy measurement utensil, the conveyer belt is equipped with intermittent drive mechanism.
The invention sets the infrared scanning gun head to scan and identify the bar code of the electric energy metering device, so as to obtain the identity information of the electric energy metering device, and transmit the identity information to the control module, the control module matches the code spraying information corresponding to the identity information according to the information database of the electric energy metering device and transmits the code spraying information to the code spraying device, the code spraying device sprays codes on the electric energy metering device according to the code spraying information, the code spraying information comprises a household number, an electricity utilization address and a meter metering asset number, so that the related information of the electric meters is displayed above the electric meters, thus workers can directly see the related information of the electric meters in the batch new and periodic alternation business of the electric energy meters without taking the electric meters out of a carton one by one, the difficulty of selecting the electric meters by the workers is reduced, the selecting efficiency of the workers is improved, and the operation method effectively avoids the error of electric meter distribution caused by the error of selecting, compared with the manual label pasting on the meter, the code spraying mode is more attractive.
As preferred, intermittent drive mechanism includes driven shaft and driving shaft, the cover is equipped with the conveyer belt on the moving axis, the one end coaxial fixation of moving axis has the driven plate, the coaxial equidistance distribution all around of driven plate terminal surface has a plurality of driven posts, the driving shaft is connected with motor drive, the driving shaft is fixed with the spacing dish, the spacing dish includes spacing ring and gag lever post, the gag lever ring is equipped with the breach, the gag lever post sets up along the axle center normal to there is one end to set up in the breach, the gag lever ring outer wall is connected with the driven post contact, gag lever post and driven post collision contact.
The intermittent transmission mechanism is arranged in the invention, so that the electric energy metering device is conveyed to a conveyor belt for a short time, dynamic scanning is converted into static scanning, the scanning and identifying success rate of the infrared scanning gun head is improved, and a subsequent code spraying device is also favorable for spraying codes on the static electric energy metering device, so that the code spraying data is clear.
Preferably, the driven column is rotatably connected with a roller.
The driven column is provided with the roller, so that the friction force between the outer wall of the limiting ring and the driven column is reduced, the friction loss of the limiting ring is reduced, the limiting ring is prevented from being abraded and deformed after long-time use, the transmission interval of the intermittent transmission mechanism can be kept unchanged after long-time use, the code spraying position of the intermittent transmission mechanism cannot slide after long-time use, and the code spraying precision is high.
Preferably, the infrared scanning gun heads are provided with 1 row of a plurality of infrared scanning gun heads, the code spraying device is provided with 1 row of a plurality of infrared scanning gun heads corresponding to the code spraying device, and the infrared scanning gun heads correspond to the code spraying device one to one.
The infrared scanning gun heads and the code spraying devices correspond to each other one by one, and the aim of determining code spraying position information is to ensure that a plurality of electric energy metering devices simultaneously identify code spraying, the code spraying positions cannot be mistakenly found, and the code spraying efficiency and precision are improved.
Preferably, an infrared sensor is fixed above the conveyor belt in the cabinet, a baffle is arranged on the upper surface, close to the conveyor belt, in the cabinet, the baffle is connected with a driving motor, and the driving motor and the infrared sensor are electrically connected with the control module.
The infrared sensor and the baffle are arranged to calibrate and position the identification position and the code spraying position of the electric energy metering device.
Preferably, one side of the notch of the limiting ring is provided with a guide inclined plane.
One side of the notch is provided with a guide inclined plane for enabling the driven column to smoothly slide to the outer side wall of the limiting ring and preventing rigid collision.
The invention has the beneficial effects that: the whole meter matching process does not need manual electric energy meter identification and meter information matching installation, so that the labor cost is saved, meter matching errors caused by manual errors are reduced, and the working efficiency is improved.
Drawings
FIG. 1 is a schematic view of the overall structure of the embodiment;
fig. 2 is a cross-sectional view of the carton of the embodiment;
fig. 3 is a top carton view of an embodiment;
FIG. 4 is a top view of the intermittent drive mechanism of the embodiment;
FIG. 5 is a diagram of an intermittent drive mechanism of the embodiment in operation;
wherein: 1. the device comprises a cabinet 2, a conveyor belt 3, an infrared scanning gun head 4, a code spraying device 5, a carton 6, an electric energy metering device 7, a baffle plate 8, an infrared sensor 9, a fixed paperboard 10, a bar code 21, a driven shaft 22, a conveyor belt 23, a driven disc 24, a driven column 25, a limiting disc 26, a motor 251, a limiting ring 252 and a limiting rod.
Detailed Description
Example (b):
the embodiment provides an automatic ink jet numbering machine of electric energy measurement utensil based on infrared identification technique, refer to fig. 1 and fig. 2, including rack 1 and the conveyer belt 2 that passes rack 1, it is fixed with infrared scanning rifle head 3 and spouts a yard device 4 to lie in 2 tops of conveyer belt in the rack 1, conveyer belt 2 is used for carrying electric energy measurement utensil 6, electric energy measurement utensil 6 is fixed in carton 5, infrared scanning rifle head 3 and spout a yard device 4 electricity and be connected with control module, be equipped with 6 information database of electric energy measurement utensil in the control module, infrared scanning rifle head 3 is used for scanning discernment electric energy measurement utensil 6's bar code 10, conveyer belt 2 is equipped with intermittent drive mechanism.
Referring to fig. 2 and 3, a fixing paper board 9 is arranged in the paper box 5, a clamping groove is formed in the fixing paper board 9, the electric energy metering device 6 is clamped in the clamping groove, and the bar code 10 is exposed from the upper side of the clamping groove. In this embodiment a carton is provided with 3 rows and 4 columns of power metering devices 6.
Referring to fig. 4 and 5, the intermittent drive mechanism includes driven shaft 21 and driving shaft, the cover is equipped with conveyer belt 22 on the driving shaft 21, the one end coaxial fixation of driving shaft 21 has driven plate 23, driven plate 23 terminal surface distributes around coaxial equidistance has a plurality of driven posts 24, the driving shaft is connected with motor 26 transmission, the driving shaft is fixed with spacing dish 25, spacing dish 25 includes spacing ring 251 and gag lever post 252, spacing ring 251 is equipped with the breach, gag lever post 252 sets up along the axle center normal, and there is one end to set up in the breach, the outer wall of spacing ring 251 is connected with driven post 24 contact, gag lever post 252 and driven post 24 collision contact. The driven column 24 is rotatably connected with a roller. Infrared scanning rifle head 3 is equipped with 1 row 3, spouts a yard device 4 and is equipped with 1 row 3 corresponding infrared scanning rifle head 3, infrared scanning rifle head 3 with spout a yard device 4 one-to-one. Be located 2 tops of conveyer belt in rack 1 and be fixed with infrared sensor 8, be close to 2 upper surfaces of conveyer belt in rack 1 and be equipped with baffle 7, baffle 7 is connected and driving motor, and driving motor and infrared sensor 8 are connected with the control module electricity. One side of the notch of the limiting ring 251 is provided with a guide inclined plane.
The invention sets the infrared scanning gun head 3 to scan and identify the bar code 10 of the electric energy metering device 6, thereby obtaining the identity information of the electric energy metering device 6, and transmits the identity information to the control module, the control module matches the code spraying information corresponding to the identity information according to the information database of the electric energy metering device 6 and transmits the code spraying information to the code spraying device 4, the code spraying device 4 sprays codes to the electric energy metering device 6 according to the code spraying information, the code spraying information comprises a household number, an electricity utilization address and a meter asset number, so that the related information of the electric meter is displayed above the electric meter, thus a worker can directly see the related information of the electric meter in the batch new and periodic alternate business of the electric energy meter, the electric meters do not need to be taken out from a paper box one by one, the difficulty of the worker in selecting the electric meters is reduced, the selecting efficiency of the worker is improved, and the operation method effectively avoids the distribution error caused by the selection error, compared with the manual label pasting on the meter, the code spraying mode is more attractive.
The intermittent transmission mechanism is arranged in the invention, so that the electric energy metering device 6 is conveyed to stay on the conveyor belt 2 for a short time, dynamic scanning is converted into static scanning, the scanning and identifying success rate of the infrared scanning gun head 3 is improved, and a subsequent code spraying device 4 is also favorable for spraying codes on the static electric energy metering device 6, so that the code spraying data is clear.
The driven column 24 is provided with the roller, so that the friction force between the outer wall of the limiting ring 251 and the driven column 24 is reduced, the friction loss of the limiting ring 251 is reduced, the limiting ring 251 is prevented from being abraded and deformed after long-time use, the transmission interval of the intermittent transmission mechanism can be kept unchanged after long-time use, the code spraying position of the intermittent transmission mechanism cannot slide after long-time use, and the code spraying precision is high.
The infrared scanning gun heads 3 and the code spraying devices 4 are in one-to-one correspondence, so that code spraying position information is determined, a plurality of electric energy metering devices 6 can identify code spraying at the same time, code spraying positions cannot be mistakenly found, code spraying efficiency and precision are improved, and in addition, when code spraying is carried out, one infrared scanning gun head 3 corresponds to one code spraying device and one code spraying position, even if one code spraying device or one infrared scanning gun head fails, code spraying of other electric energy metering devices 6 is influenced.
The infrared sensor 8 and the baffle 7 are arranged to calibrate and position the identification position and the code spraying position of the electric energy metering device 6.
The purpose of the present invention is to provide a guide slope on one side of the notch to enable the driven column 24 to smoothly slide to the outer sidewall of the limit ring 251 to prevent rigid collision.
The working process of the invention is as follows:
The intermittent transmission mechanism has two states during working, referring to fig. 5, the process a is the first state, the sliding state, the process B and the process C form the static state, the sliding state refers to the state that the carton performs translational motion relative to the cabinet, and the static state refers to the state that the carton is static relative to the cabinet. In the process A, the motor 26 drives the driving shaft to rotate, so as to drive the limiting ring 251 and the limiting rod 252 to rotate, at the moment, the limiting rod 252 is in contact with the driven column 24 to drive the driven disc to rotate, so as to drive the conveying belt 22 to rotate, in the process B and the process C, the limiting rod 252 is separated from the driven column 24, at the moment, the driven column 24 is in contact with the outer wall of the limiting ring 251, and the driven disc does not rotate.
Due to the characteristic of intermittent work of the intermittent transmission mechanism, after one-time code scanning and identification, code spraying can be realized at the next stop, and code spraying and identification can be simultaneously carried out.
Claims (6)
1. The utility model provides an automatic ink jet numbering machine of electric energy measurement utensil based on infrared identification technique, characterized by includes rack (1) and conveyer belt (2) that pass rack (1), it is fixed with infrared scanning rifle head (3) and spouts a yard device (4) to be located conveyer belt (2) top in rack (1), conveyer belt (2) are used for carrying electric energy measurement utensil (6), electric energy measurement utensil (6) are fixed in carton (5), infrared scanning rifle head (3) and spout a yard device (4) electricity and control module, be equipped with electric energy measurement utensil (6) information database in the control module, infrared scanning rifle head (3) are used for scanning bar code (10) of discerning electric energy measurement utensil (6), conveyer belt (2) are equipped with intermittent type drive mechanism.
2. The automatic code spraying machine for the electric energy metering appliance based on the infrared identification technology as claimed in claim 1, it is characterized in that the intermittent transmission mechanism comprises a driven shaft (21) and a driving shaft, a conveying belt (22) is sleeved on the driving shaft (21), a driven plate (23) is coaxially fixed at one end of the moving shaft (21), a plurality of driven columns (24) are coaxially and equidistantly distributed on the periphery of the end surface of the driven plate (23), the driving shaft is in transmission connection with a motor (26), a limiting disc (25) is fixed on the driving shaft, the limiting disc (25) comprises a limiting ring (251) and a limiting rod (252), the limit ring (251) is provided with a notch, the limit rod (252) is arranged along the normal line of the axis, one end of the limiting rod is arranged in the notch, the outer wall of the limiting ring (251) is in contact connection with the driven column (24), and the limiting rod (252) is in collision contact with the driven column (24).
3. The automatic code spraying machine for the electric energy metering devices based on the infrared identification technology as claimed in claim 2, wherein the driven column (24) is rotatably connected with a roller.
4. The automatic code spraying machine for the electric energy metering devices based on the infrared identification technology as claimed in claim 1, wherein the infrared scanning gun heads (3) are provided with a plurality of 1 row, the code spraying device (4) is provided with a plurality of 1 row corresponding to the infrared scanning gun heads (3), and the infrared scanning gun heads (3) and the code spraying device (4) are in one-to-one correspondence.
5. The automatic code spraying machine for the electric energy metering devices based on the infrared identification technology is characterized in that an infrared sensor (8) is fixed above a conveyor belt (2) in a cabinet (1), a baffle (7) is arranged on the upper surface, close to the conveyor belt (2), in the cabinet (1), the baffle (7) is connected with a driving motor, and the driving motor and the infrared sensor (8) are electrically connected with a control module.
6. The automatic code spraying machine for the electric energy metering devices based on the infrared identification technology as claimed in claim 2, wherein one side of the notch of the limiting ring (251) is provided with a guide inclined surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110956617.0A CN113799499A (en) | 2021-08-19 | 2021-08-19 | Automatic ink jet numbering machine of electric energy measurement utensil based on infrared identification technique |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110956617.0A CN113799499A (en) | 2021-08-19 | 2021-08-19 | Automatic ink jet numbering machine of electric energy measurement utensil based on infrared identification technique |
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| CN113799499A true CN113799499A (en) | 2021-12-17 |
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| CN202110956617.0A Pending CN113799499A (en) | 2021-08-19 | 2021-08-19 | Automatic ink jet numbering machine of electric energy measurement utensil based on infrared identification technique |
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2021
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