CN117732792A - Large-volume small-caliber heating and cleaning device and method - Google Patents
Large-volume small-caliber heating and cleaning device and method Download PDFInfo
- Publication number
- CN117732792A CN117732792A CN202311737368.1A CN202311737368A CN117732792A CN 117732792 A CN117732792 A CN 117732792A CN 202311737368 A CN202311737368 A CN 202311737368A CN 117732792 A CN117732792 A CN 117732792A
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- pipe
- medium liquid
- box body
- transverse
- butt joint
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- 238000004140 cleaning Methods 0.000 title claims abstract description 23
- 238000010438 heat treatment Methods 0.000 title claims abstract description 17
- 238000000034 method Methods 0.000 title claims abstract description 11
- 239000007788 liquid Substances 0.000 claims abstract description 51
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 12
- 239000010865 sewage Substances 0.000 claims abstract description 9
- 238000007599 discharging Methods 0.000 claims abstract description 4
- 230000001105 regulatory effect Effects 0.000 claims abstract description 4
- 210000001503 joint Anatomy 0.000 claims description 21
- 239000012535 impurity Substances 0.000 claims description 7
- 230000001681 protective effect Effects 0.000 claims description 4
- 238000009413 insulation Methods 0.000 claims description 3
- 238000005260 corrosion Methods 0.000 abstract description 3
- 230000007797 corrosion Effects 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 2
- 238000005516 engineering process Methods 0.000 abstract description 2
- 238000005406 washing Methods 0.000 abstract description 2
- 239000003513 alkali Substances 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 239000012466 permeate Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention relates to the field of water circulation cleaning, in particular to a large-volume small-caliber heating cleaning device and a method. The device comprises a box body, a temperature regulation and control module, a multi-gear sewage discharging device and a water circulating device, wherein the temperature regulation and control module is used for regulating the temperature in the box body; according to the technical scheme, the device is integrally heated after the temperature of medium liquid in the device is increased, the working condition temperature of the device to be operated is realized, internal dirty oil and dirt are softened, and then the device is subjected to series washing by a pump-free circulation technology. Has excellent performance in cleaning large-volume small-caliber equipment. The pump body is essentially avoided from being introduced, and the pump body cannot be in occupational contact with the liquid, so that a series of problems caused by the corrosion effect of the medium liquid are not required to be related.
Description
Technical Field
The invention relates to the field of industrial cleaning, in particular to a large-volume small-caliber heating and cleaning device and method.
Background
The thermal circulation liquid of the large-volume small-caliber industrial equipment has a plurality of impurities and deposits according to different use scenes, and has a plurality of greasy dirt inside, and the thermal circulation liquid can be blocked if cleaned at random. And the deposition and impurity in the pump body arranged in the equipment can enter the pump body to cause faults. If the shape of the impurity is changed by the medium liquid, the corrosive medium liquid is required to be involved, and the service life of the pump body is influenced.
Therefore, it is necessary to provide a new heating and cleaning device and method to solve the technical problem that the thermal circulation liquid of the large-volume small-caliber industrial equipment is blocked by greasy dirt and impurities.
Disclosure of Invention
Based on the technical problems, the invention provides a large-volume small-caliber heating cleaning device, which comprises a box body, a temperature regulation module, a multi-gear sewage discharging device and a water circulating device, wherein the temperature regulation module is used for regulating the temperature in the box body; the multi-gear sewage draining device comprises two or more transverse pipes which are axially horizontal and are parallel with different horizontal planes, and longitudinal pipes, wherein the box body is provided with transverse pipe butt joints which are in one-to-one correspondence with the number and the radius of the transverse pipes; one end of the transverse pipe is communicated with the transverse pipe butt joint, and the other end of the transverse pipe is communicated with the longitudinal pipe; the water circulation device comprises a medium liquid pipe, an air supply device and a high-pressure air pipe, wherein the medium liquid pipe comprises an inlet section and an outlet section, an extending inlet is formed in the medium liquid pipe, one section of one end of the high-pressure air pipe extends into the extending inlet, and the other end of the high-pressure air pipe is connected with the air supply device; an inlet section butt joint and an outlet section butt joint are formed on one surface of the side wall of the box body, which is far away from the transverse pipe butt joint; one end of the medium liquid pipe is communicated with the outlet section butt joint, and the other end of the medium liquid pipe is communicated with the inlet section butt joint; the outer diameter of the high-pressure gas pipe is smaller than the inner diameter of the medium liquid pipe.
Further, a reducing clamp is arranged on the medium liquid pipe and close to the high-pressure gas pipe.
Further, the temperature regulation and control module comprises a distribution box and a resistance wire buried in the wall of the box body, and a protective cover plate is arranged on the periphery of the resistance wire.
Further, a splash-proof cover is arranged above the box body; the outer wall of the box body is paved with a heat insulation layer.
Further, each transverse pipe is provided with a reversing valve.
Further, there is a level difference between the entry segment interface and the exit segment interface.
A heating and cleaning method without water pump is characterized in that the method comprises the following steps,
s1, an assembling device is used for placing equipment to be cleaned into a box body, a circulation interface of the equipment is communicated with the interface of the inlet section from the box body, and medium liquid is added to the equipment to permeate the equipment;
s2, starting the distribution box to heat the resistance wire;
s3, starting the gas supply device to supply high-pressure gas to the medium liquid pipe;
s4, closing the distribution box and the air supply device after cleaning is finished, and taking out the equipment;
s5, opening the multi-gear sewage disposal device to discharge greasy dirt and impurities.
According to the technical scheme, the device is integrally heated after the temperature of medium liquid in the device is increased, the working condition temperature of the device to be operated is realized, internal dirty oil and dirt are softened, and then the device is subjected to series washing by a pump-free circulation technology. Has excellent performance in cleaning large-volume small-caliber equipment. The series of problems caused by the corrosive effects of the medium liquid need not be related, as the introduction of the pump body is essentially avoided.
Drawings
FIG. 1 is a schematic perspective view of example 1;
FIG. 2 is a cross-sectional view taken along A-A of FIG. 1;
FIG. 3 is a front view of an embodiment device;
FIG. 4 is a schematic view of a water circulation device;
FIG. 5 is a schematic view of a circulation path;
reference numerals: 1 box, 2 block terminal, 1-1 splash proof cover, 1-2 resistance wire, 1-3 insulating layer 2 block terminal, 3 scale, 4 water circulating device, 5 air feeder, 6 reducing fixture, 7 multispeed blowdown device.
Detailed Description
The following description of the embodiments of the present invention will be made apparent and fully in view of the accompanying drawings, in which some, but not all embodiments of the invention are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The following description of the embodiments of the present invention will be made apparent and fully in view of the accompanying drawings, in which some, but not all embodiments of the invention are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention. In the description of the present invention, it should be understood that the terms "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
In the description of the present invention, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
Example 1
Referring to fig. 2, 3 and 4, the embodiment discloses a large-volume small-caliber heating and cleaning device, which comprises a box body 1, a temperature regulation module, a multi-gear blowdown device 7 and a water circulation device 4, wherein the temperature regulation module is used for regulating the temperature in the box body; the multi-gear sewage drain 7 includes two or more horizontal pipes and vertical pipes which are axially horizontal and juxtaposed in different horizontal planes, referring to fig. 3. The box body 1 is provided with transverse pipe butt joints which are in one-to-one correspondence with the number and the radius of the transverse pipes; one end of the transverse pipe is communicated with the transverse pipe butt joint opening, and the other end of the transverse pipe is communicated with the longitudinal pipe; the longitudinal tube can be selected from a tube body with a thicker radius, and the preferred cross section of the tube body is larger than the sum of the cross section areas of the inner walls of the transverse tubes.
The water circulation device 4 comprises a medium liquid pipe, a gas supply device 5 and a high-pressure gas pipe, wherein the medium liquid pipe comprises an inlet section and an outlet section, an extending port is formed in the medium liquid pipe, one section of one end of the high-pressure gas pipe extends into the extending port, the high-pressure gas pipe needs to extend into one section, and the high-pressure gas injection direction of the high-pressure gas pipe is used for guiding the liquid in the pipe to flow; the other end is connected with an air supply device 5; an inlet section butt joint and an outlet section butt joint are formed on one surface of the side wall of the box body 1, which is far away from the transverse pipe butt joint; one end of the medium liquid pipe 4 is communicated with the butt joint of the outlet section, and the other end is communicated with the butt joint of the inlet section; the outer diameter of the high-pressure gas pipe is smaller than the inner diameter of the medium liquid pipe 4.
The medium liquid pipe is provided with a reducing clamp 6 close to the high-pressure gas pipe. The medium liquid pipe and the liquid inlet and outlet of the pipe body section of the reducing fixture 6 can be provided with corrosion-resistant valve bodies so as to be convenient for replacement and overhaul.
The temperature regulation and control module comprises a distribution box 2 and a resistance wire 1-2 buried in the wall of the box, wherein a protective cover plate is arranged on the periphery of the resistance wire.
A splash-proof cover 1-1 is arranged above the box body; the outer wall of the box body is laid with a heat insulation layer 1-3.
Each transverse pipe is provided with a reversing valve.
The inlet section is connected with the interface and the outlet section is connected with the interface by a horizontal height difference. The resistance wire and the resistance wire protective cover are additionally arranged at the bottom of the device, the electric box is hung outside the device to control the working temperature and time of the resistance wire, the medium liquid in the device is heated, the liquid level scale 3 is arranged outside the device, the proportion of the medium liquid in the device is convenient, the subsequent pollution discharge is convenient to observe, the whole device is provided with pollution discharge ports with different heights, the oil dirt positions which are greater than the density of the medium liquid can be effectively judged according to the liquid level scale 3, and the oil dirt is discharged through the multi-level high pollution discharge port 7, so that the purpose of saving the use cost is achieved. The core device for circulating the medium liquid can realize high-temperature work, high acid and alkali corrosion resistance, low cost and the like, is realized through sleeve welding (Bernoulli principle/Pascal's law), and utilizes compressed gas to change the pressure inside the tube, so that the process principle of driving the medium liquid to flow through different pressures is realized, and the cost is reduced, and the device is energy-saving and environment-friendly. Referring to fig. 4, when the high-pressure gas in the gas pipe is pushed into the medium liquid pipe 4, the medium near the inlet portion is pushed out by the gas, and the pressure becomes large, and the medium liquid is pushed in the guiding direction toward the outlet portion.
The equation is: p+1/2pv 2 +pgh=c, p is the pressure at a point in the fluid, v is the flow rate at that point in the fluid, ρ is the fluid density, g is the gravitational acceleration, and h is the height C at that point, which is a constant. It can also be expressed as: p1+1/2pv 2 +pgh1＝p2+1/2pv 2 +pgh2。
Example 2
This example is further defined on the basis of example 1, and specifically is an anhydrous pump heating cleaning method, comprising the following steps:
s1, an assembling device is used for placing equipment to be cleaned into a box body, a circulation interface of the equipment is communicated with an interface of an inlet section from the inside of the box body, and medium liquid is added to the equipment to permeate the equipment;
s2, starting a heating resistance wire 1-2 of the distribution box 2;
s3, starting the air supply device 5 to introduce high-pressure air into the medium liquid pipe;
s4, closing the distribution box and the air supply device after cleaning is finished, and taking out the equipment;
s5, opening the multi-gear sewage discharging device to discharge greasy dirt and impurities.
The invention is provided with a high temperature resistant acid-alkali resistant multi-caliber connecting pipe and joint, a high temperature resistant acid-alkali resistant ball valve, a medium liquid proportioning scheme, PH value test paper required by a medium liquid proportioning medicament and the like.
Medium liquid ratio: PH < 7 medium, PH > 7 medium, and ph=7 medium.
Circulation path referring to fig. 5, the inside block of the cabinet 1 is the apparatus to be cleaned.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced with equivalents; such modifications and substitutions do not depart from the spirit of the technical solutions according to the embodiments of the present invention.
Claims (7)
1. The large-volume small-caliber heating and cleaning device comprises a box body and a temperature regulation and control module, and is characterized in that the temperature regulation and control module is used for regulating the temperature in the box body, and further comprises a multi-gear sewage discharging device and a water circulating device; the multi-gear sewage draining device comprises two or more transverse pipes which are axially horizontal and are parallel with different horizontal planes, and longitudinal pipes, wherein the box body is provided with transverse pipe butt joints which are in one-to-one correspondence with the number and the radius of the transverse pipes; one end of the transverse pipe is communicated with the transverse pipe butt joint, and the other end of the transverse pipe is communicated with the longitudinal pipe; the water circulation device comprises a medium liquid pipe, an air supply device and a high-pressure air pipe, wherein the medium liquid pipe comprises an inlet section and an outlet section, an extending inlet is formed in the medium liquid pipe, one section of one end of the high-pressure air pipe extends into the extending inlet, and the other end of the high-pressure air pipe is connected with the air supply device; an inlet section butt joint and an outlet section butt joint are formed on one surface of the side wall of the box body, which is far away from the transverse pipe butt joint; one end of the medium liquid pipe is communicated with the outlet section butt joint, and the other end of the medium liquid pipe is communicated with the inlet section butt joint; the outer diameter of the high-pressure gas pipe is smaller than the inner diameter of the medium liquid pipe.
2. The large-volume small-caliber heating and cleaning device according to claim 1, wherein a reducing clamp is arranged on the medium liquid pipe close to the high-pressure gas pipe.
3. The large-volume small-caliber heating and cleaning device according to claim 2, wherein the temperature regulation and control module comprises a distribution box and a resistance wire buried in the wall of the box body, and a protective cover plate is arranged on the periphery of the resistance wire.
4. The large-volume small-caliber heating and cleaning device according to claim 3, wherein a splash-proof cover is arranged above the box body; the outer wall of the box body is paved with a heat insulation layer.
5. The large volume small caliber heating and cleaning device according to claim 4, wherein each transverse tube is provided with a reversing valve.
6. The high volume, small caliber heating and cleaning device according to claim 4, wherein a level difference exists between the inlet section interface and the outlet section interface.
7. A heating and cleaning method without water pump is characterized in that the method comprises the following steps,
s1, an assembling device is used for placing equipment to be cleaned into a box body, a circulation interface of the equipment is communicated with the interface of the inlet section from the box body, and medium liquid is added to the equipment to submerge the equipment;
s2, starting the distribution box to heat the resistance wire;
s3, starting the gas supply device to supply high-pressure gas to the medium liquid pipe;
s4, closing the distribution box and the air supply device after cleaning is finished, and taking out the equipment;
s5, opening the multi-gear sewage disposal device to discharge greasy dirt and impurities.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311737368.1A CN117732792A (en) | 2023-12-15 | 2023-12-15 | Large-volume small-caliber heating and cleaning device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311737368.1A CN117732792A (en) | 2023-12-15 | 2023-12-15 | Large-volume small-caliber heating and cleaning device and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117732792A true CN117732792A (en) | 2024-03-22 |
Family
ID=90253964
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311737368.1A Pending CN117732792A (en) | 2023-12-15 | 2023-12-15 | Large-volume small-caliber heating and cleaning device and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117732792A (en) |
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2023
- 2023-12-15 CN CN202311737368.1A patent/CN117732792A/en active Pending
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