CN117730199A - 水电涡轮机的构件和制造方法 - Google Patents

水电涡轮机的构件和制造方法 Download PDF

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CN117730199A
CN117730199A CN202280053199.7A CN202280053199A CN117730199A CN 117730199 A CN117730199 A CN 117730199A CN 202280053199 A CN202280053199 A CN 202280053199A CN 117730199 A CN117730199 A CN 117730199A
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赖纳·麦克
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Voith Patent GmbH
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03BMACHINES OR ENGINES FOR LIQUIDS
    • F03B1/00Engines of impulse type, i.e. turbines with jets of high-velocity liquid impinging on blades or like rotors, e.g. Pelton wheels; Parts or details peculiar thereto
    • F03B1/02Buckets; Bucket-carrying rotors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03BMACHINES OR ENGINES FOR LIQUIDS
    • F03B3/00Machines or engines of reaction type; Parts or details peculiar thereto
    • F03B3/12Blades; Blade-carrying rotors
    • F03B3/121Blades, their form or construction
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2230/00Manufacture
    • F05B2230/20Manufacture essentially without removing material
    • F05B2230/23Manufacture essentially without removing material by permanently joining parts together
    • F05B2230/232Manufacture essentially without removing material by permanently joining parts together by welding
    • F05B2230/234Laser welding
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2230/00Manufacture
    • F05B2230/30Manufacture with deposition of material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2230/00Manufacture
    • F05B2230/90Coating; Surface treatment
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2280/00Materials; Properties thereof
    • F05B2280/10Inorganic materials, e.g. metals
    • F05B2280/1074Alloys not otherwise provided for
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2280/00Materials; Properties thereof
    • F05B2280/20Inorganic materials, e.g. non-metallic materials
    • F05B2280/2007Carbides
    • F05B2280/20073Carbides of wolfram, e.g. tungsten carbide
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2280/00Materials; Properties thereof
    • F05B2280/50Intrinsic material properties or characteristics
    • F05B2280/5007Hardness
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2280/00Materials; Properties thereof
    • F05B2280/60Properties or characteristics given to material by treatment or manufacturing
    • F05B2280/6005Properties or characteristics given to material by treatment or manufacturing crystalline
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2280/00Materials; Properties thereof
    • F05B2280/60Properties or characteristics given to material by treatment or manufacturing
    • F05B2280/6011Coating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2280/00Materials; Properties thereof
    • F05B2280/70Treatments or modification of materials
    • F05B2280/702Reinforcements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/20Hydro energy

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
  • Hydraulic Turbines (AREA)
  • Laser Beam Processing (AREA)

Abstract

水电涡轮机的构件,其具有楔形的基底和覆盖基底的耐腐蚀的涂覆部(3),其中,基底包括基体(1)和放置在基体上的尖部区段(2),尖部区段形成构件的装甲以防腐蚀损坏,并且其中,尖部区段(2)终止于尖部,并且其中,尖部区段(2)由金属基质构成,在金属基质中嵌入有非常硬的材料的颗粒,并且其中,尖部区段(2)与基体(1)连接,使得尖部区段(2)的基质与基体(1)形成晶间连接,并且其中,涂覆部(3)在尖部区段的尖部处的厚度为D1,并且其中,尖部区段(2)的高度为H,并且其中,H≥D1。

Description

水电涡轮机的构件和制造方法
技术领域
本发明总体上涉及具有增加的使用寿命的水电涡轮机的构件以及用于制造构件的方法。尤其地,本发明涉及具有经涂覆的楔形的基底的水电涡轮机的构件和用于提供和涂覆楔形的基底的方法。
背景技术
耐腐蚀的涂覆部广泛应用于水力涡轮机的部件、如混流式和卡普兰式涡轮机的叶轮和叶片、培尔顿涡轮机的叶轮和针形件,以及由于在供应水中包含的沉积物而易受腐蚀的不同的其他的部件。
因此,EP 3 647 585 B1例如公开了一种水电涡轮机的构件,该构件包括具有尖部区段和至少两个侧面区段的楔形的基底,其中,耐腐蚀的涂覆部被施加在楔形的基底上,并且其中,施加在尖部区段上的耐腐蚀的涂覆部的厚度至少是施加到侧面区段上的耐腐蚀的涂覆部的两倍,并且其中,耐腐蚀的涂覆部具有至少99.5%的密度。在此,耐腐蚀的涂覆部通过高速空气燃料工艺(HVAF)来应用。
EP 2 213 407 B1公开了一种水电涡轮机的构件,该构件包括由焊接到金属承载件上的坚固的陶瓷元件形成的覆盖件。在此,金属承载件借助焊缝与构件的主体连接。
EP 1 337 753 B1公开了一种水电涡轮机的构件,该构件包括两个蒙皮,蒙皮分别形成构件的下侧和上侧,其中,蒙皮通过复合材料的成型铸造来制造,并且其中,蒙皮中的至少一个蒙皮局部涂覆有防磨损或冲击的保护件,并且其中,保护件由至少一个金属的安装件形成,其集成到蒙皮中或安置在蒙皮上。
发明内容
本发明的任务是,说明一种水电涡轮机的构件,该构件具有备选的结构并且通过备选的方法制造,其中,构件对腐蚀的耐久性与由现有技术已知的构件的耐久性是相当的。
根据本发明,该任务通过根据独立权利要求的实施方案来解决。本发明的另外的有利的实施方式在从属权利要求中找到。
附图说明
随后,借助附图阐述本发明。这些附图详细示出:
图1示出了根据本发明的涡轮机构件,
图1a示出了根据本发明的涡轮机构件,
图2示出了根据本发明的涡轮机构件,
图2a示出了根据本发明的涡轮机构件,
图3示出了硬颗粒。
具体实施方式
图1以示意图示出了根据本发明的涡轮机构件。涡轮机构件包括楔形的基底和覆盖基底的耐腐蚀的涂覆部,其中,涂覆部利用3表示。楔形的基底包括利用1表示的基体和位于其上方的利用2表示的尖部区段。基体1由传统上用于相关的涡轮机构件的材料构成。通常,这是钢。尖部区段2形成涡轮机构件的装甲以防不期望的腐蚀损坏。尖部区段2终止于尖部,该尖部表示楔形的基底的尖部。
尖部区段2由金属基质构成,非常硬的材料的颗粒嵌入该基质中。碳化钨优选用作这些硬颗粒的材料,碳化钨的特征在于其大的硬度,该硬度几乎等于金刚石的硬度。在EP 3647 585 B1的段落[0028]中提到了用于硬颗粒的另外的合适的材料及其细节。用于基质的合适的材料例如是Ni、FeCrAl或CrNiBoSi。
基体1与尖部区段2之间的连接通过在基体1与尖部区段2的基质之间产生晶间连接的方法来实现,即通过合适的焊接方法实现。合适且有利的焊接方法例如是所谓的激光粉末焊接或激光手工焊接。在激光粉末焊接中,粉末状的附加材料利用激光能量焊接到基体上。根据本发明,粉末是由硬颗粒和基质的粉末状的材料构成的混合物。在激光手工焊接中使用构造为空心丝的焊丝,并且其中,根据本发明,丝的护套由基质的材料形成,并且硬颗粒布置在护套的内部中。在焊接中,丝保持在基体上并且利用激光能量与之焊接。两个焊接方法是堆焊方法。在此,尖部区段2通常以多个层来构建,其中,之前施布的层用作要施布的下一层的基础。
在以该方式形成楔形的基底之后,施加耐腐蚀的涂覆部。关于耐腐蚀的涂覆部的合适的材料和成分,参考EP 3 647 585 B1的段落[0027]和[0028]。被视为特别适合的是碳化钨颗粒与CoCr基质的组合。根据本发明,涂覆可以借助HVOF或HVAF来实现。HVOF被认为是优选适当的。关于方法的细节可以从EP 3 647 585 B1得到。
在图1的图示中,根据本发明的涡轮机构件非常对称地构建。在此,虚线表示涡轮机构件的楔形结构的对称轴线。基体1与尖部区段2之间的边界线垂直于该轴线延伸。涡轮机构件的这种对称的结构有利地例如用于培尔顿涡轮机叶轮的水斗的中心刃部中。在其他的涡轮机构件中,不太对称的结构可能是有利的。图1a示例性示出了一种非严格对称地构造的结构。在该情况下,楔形的基底的侧面之间的角平分线用作轴线。在所示的示例中,基体1与尖部区段2之间的边界线不垂直于该轴线地延伸。如果侧面受到不同强度的应力,那么这可能是有利的。然而,边界线也可以垂直地延伸。与根据图1和1a的图示的另外的偏差可能在于,根据本发明的构件的侧面具有弯曲部。弯曲部对于每个侧面可能是不同的。此外,基体1与尖部区段2之间的边界线可以具有弯曲部。为了进一步加强基体1与尖部区段2之间的连接,边界面可以具有开槽部或齿部。
图2和2a用于说明根据本发明的涡轮机构件的限定的尺寸。尺寸H量化尖部区段2或装甲的高度。如果涡轮机构件具有不对称的结构,那么在图2a所示的虚线轴线的交点处截取H。D1是在楔形的基底的尖部处的涂覆部的厚度。D2是在基体1与尖部区段2之间的边界线上的涂覆部的厚度。两个侧面处的层厚可以不同,如果侧面的负载是不一样大的,那么这可能是有利的。这意味着,相对于图2a,D2a和D2b可能是不一样大的。在该情况下,D2是上述的两个值中的较大的值。
根据本发明的布置的特征此外在于位于涂覆部下方的装甲。由此也可以利用涂覆部的适当的厚度确保出色的防腐蚀保护。涂覆部的适当的厚度此外提供以下优点,即通过涂覆部导致构件尖部的较小的倒圆。例如在切割培尔顿水斗时,刃部处的更小的半径自动导致更高的效率。此外,涂覆部的费用可以保持为很小。如果此外选择H≥D1,那么出色的耐腐蚀性已经利用楔形的基底的尖部处的在0.3mm≤D1≤0.7mm的范围内的层厚实现。非常好的结果可以利用相关的构件的楔形的区域中的均匀的层厚实现,这此外意味着D1=D2。如果在基体1与尖部区段2之间的过渡区域处的涂覆部的厚度设计得足够厚,那么还可以进一步提高稳定性。为此有利的是,D2至少是1.2*D1
发明人已经认识到,将硬颗粒嵌入金属基质中可能导致应力,这在高的视觉厚度和/或机械载荷下可能导致基质中的裂纹。这种裂纹降低了涂覆部或装甲的使用寿命。常见的硬颗粒具有晶体结构,并且因此通常具有带有尖锐的边缘和尖部的表面。当颗粒嵌入金属基质中时,在这些部位处更多地出现应力。发明人认识到,如果颗粒的边缘和尖部在嵌入基质中之前稍微倒圆或破裂,那么可以减少这种有害的影响。为此,例如可以将颗粒填充到桶中,桶随后在足够长的时间段中保持旋转。在此,位于桶中的颗粒相互磨损,由此,其边缘和尖部变得不那么尖锐。图4以示意图的形式示出了这种效果。
根据本发明的制造方法包括在所说明的顺序中的以下步骤:
S1:提供基体1;
S2:将装甲2施加到基体1上,由此形成楔形的基底;
S3:将耐腐蚀的涂覆部3施加到楔形的基底上。
在步骤S2和S3之前可以分别实施如下步骤,在其中,在步骤S2或S3中使用的硬颗粒被倒圆。
附图标记列表
1 基体
2 尖部区段或装甲
3 涂覆部。

Claims (9)

1.水电涡轮机的构件,所述构件具有楔形的基底和覆盖所述基底的耐腐蚀的涂覆部(3),其中,所述基底包括基体(1)和放置在所述基体上的尖部区段(2),所述尖部区段形成所述构件的装甲以防腐蚀损坏,并且其中,所述尖部区段(2)终止于尖部,其特征在于,所述尖部区段(2)由金属基质构成,在所述金属基质中嵌入有非常硬的材料的颗粒,并且其中,所述尖部区段(2)与所述基体(1)连接,使得所述尖部区段(2)的基质与所述基体(1)形成晶间连接,并且其中,所述涂覆部(3)在所述尖部区段的尖部处的厚度为D1,并且其中,所述尖部区段(2)的高度为H,并且其中,H≥D1
2.根据权利要求1所述的构件,其中,在基体(1)与尖部区段(2)之间的边界线上的涂覆部的厚度是D2,并且其中,D2≥1.2*D1
3.根据权利要求1或2所述的构件,其中,所述基质由Ni、FeCrAl或CrNiBoSi构成。
4.根据前述权利要求中任一项所述的构件,其中,所述颗粒具有倒圆的边缘。
5.根据前述权利要求中任一项所述的构件,其中,所述涂覆部(3)由CoCr基质和嵌入的碳化钨颗粒构成。
6.根据权利要求5所述的构件,其中,所述碳化钨颗粒具有倒圆的边缘。
7.用于制造根据前述权利要求中任一项所述的水电涡轮机的构件的方法,其中,所述方法包括在所说明的顺序中的以下步骤:
S1:提供基体(1);
S2:将装甲(2)施加到所述基体(1)上,由此形成楔形的基底;
S3:将耐腐蚀的涂覆部(3)施加到所述楔形的基底上,
其中,通过堆焊方法施加所述装甲(2)。
8.根据权利要求7所述的方法,其中,所述堆焊方法是激光粉末焊接,并且其中,粉末是由颗粒和基质的粉末状的材料构成的混合物。
9.根据权利要求7所述的方法,其中,所述堆焊方法是激光手工焊接,其中,使用构造为空心丝的焊丝,并且其中,丝的护套由基质的材料形成,并且颗粒布置在护套的内部中。
CN202280053199.7A 2021-08-03 2022-04-29 水电涡轮机的构件和制造方法 Pending CN117730199A (zh)

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PCT/EP2022/061493 WO2023011774A1 (de) 2021-08-03 2022-04-29 Bauteil einer hydroelektrischen turbine und verfahren zur herstellung

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