CN117727405B - Method and device for analyzing interaction of soft mold-composite material grid structure - Google Patents

Method and device for analyzing interaction of soft mold-composite material grid structure Download PDF

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CN117727405B
CN117727405B CN202410177605.1A CN202410177605A CN117727405B CN 117727405 B CN117727405 B CN 117727405B CN 202410177605 A CN202410177605 A CN 202410177605A CN 117727405 B CN117727405 B CN 117727405B
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CN117727405A (en
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叶金蕊
刘振东
刘凯
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Beijing Institute of Technology BIT
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Abstract

本发明涉及复合材料技术领域,特别涉及一种软模‑复合材料网格结构相互作用分析方法及装置。方法包括:基于目标软膜参数和目标复合材料参数,确定采用所述目标软膜生成所述目标复合材料时所需的理论工艺间隙;基于所述理论工艺间隙和目标软膜参数,确定等效材料参数;所述等效材料参数包括材料厚度、模量和热膨胀系数;基于所述目标软膜、所述等效材料和所述目标复合材料,建立有限元模型;利用所述有限元模型分析在利用所述目标软膜生成所述目标复合材料网格结构时两者之间的相互作用;其中,有限元分析过程中所述等效材料的参数随其应变的改变而改变。本申请,可以将固化过程中的几何不连续问题转化为材料的非线性问题,提高计算效率。

The present invention relates to the technical field of composite materials, and in particular to a method and device for analyzing the interaction between a soft mold and a composite material grid structure. The method comprises: determining the theoretical process gap required when the target composite material is generated by the target soft film based on target soft film parameters and target composite material parameters; determining equivalent material parameters based on the theoretical process gap and target soft film parameters; the equivalent material parameters include material thickness, modulus and thermal expansion coefficient; establishing a finite element model based on the target soft film, the equivalent material and the target composite material; using the finite element model to analyze the interaction between the two when the target composite material grid structure is generated by the target soft film; wherein, during the finite element analysis process, the parameters of the equivalent material change with the change of its strain. The present application can transform the geometric discontinuity problem in the curing process into a nonlinear problem of the material, thereby improving the calculation efficiency.

Description

软模-复合材料网格结构相互作用分析方法及装置Soft mold-composite material grid structure interaction analysis method and device

技术领域Technical Field

本发明涉及复合材料技术领域,特别涉及一种软模-复合材料网格结构相互作用分析方法及装置。The invention relates to the technical field of composite materials, and in particular to a method and a device for analyzing the interaction between a soft mold and a composite material grid structure.

背景技术Background technique

在利用软膜结构生成复合材料时,由于软膜在固化过程中变形较大,因此,需要在软膜和复合材料之间预留工艺间隙。现有仿真方法在分析软膜-复合材料网格结构的相互作用时,由于工艺间隙的存在,软模与复合材料在固化过程刚开始的阶段并不接触,进而导致软模-复合材料之间的相互作用计算复杂。且随着固化的进行,几何结构的突然接触,会导致计算过程严重不连续迭代,计算效率严重下降,甚至不收敛。When using a soft film structure to generate a composite material, since the soft film deforms greatly during the curing process, it is necessary to reserve a process gap between the soft film and the composite material. When analyzing the interaction between the soft film and the composite mesh structure, the existing simulation method does not contact the composite material at the beginning of the curing process due to the existence of the process gap, which makes the calculation of the interaction between the soft mold and the composite material complicated. And as the curing progresses, the sudden contact of the geometric structure will cause serious discontinuous iterations in the calculation process, seriously reducing the calculation efficiency, or even non-convergence.

因此,目前亟待需要一种软模-复合材料网格结构相互作用分析方法及装置来解决上述技术问题。Therefore, there is an urgent need for a soft mold-composite material grid structure interaction analysis method and device to solve the above technical problems.

发明内容Summary of the invention

本发明实施例提供了一种软模-复合材料网格结构相互作用分析方法及装置,可以将固化过程中的几何不连续问题转化为材料的非线性问题,提高计算效率。The embodiment of the present invention provides a method and device for analyzing the interaction between a soft mold and a composite material grid structure, which can transform the geometric discontinuity problem in the curing process into a nonlinear problem of the material, thereby improving the calculation efficiency.

第一方面,本发明实施例提供了一种软模-复合材料网格结构相互作用分析方法,包括:In a first aspect, an embodiment of the present invention provides a method for analyzing the interaction between a soft mold and a composite material grid structure, comprising:

基于目标软膜参数和目标复合材料参数,确定采用所述目标软膜生成所述目标复合材料时所需的理论工艺间隙;Based on the target soft film parameters and the target composite material parameters, determining the theoretical process gap required when the target soft film is used to generate the target composite material;

基于所述理论工艺间隙和所述目标软膜参数,确定等效材料参数;等效材料参数包括材料厚度、模量和热膨胀系数;Determining equivalent material parameters based on the theoretical process gap and the target soft film parameters; the equivalent material parameters include material thickness, modulus and thermal expansion coefficient;

基于所述目标软膜、所述等效材料和所述目标复合材料,建立有限元模型;Establishing a finite element model based on the target soft film, the equivalent material and the target composite material;

利用所述有限元模型分析在利用所述目标软膜生成所述目标复合材料网格结构时两者之间的相互作用;其中,有限元分析过程中所述等效材料的参数随其应变的改变而改变。The finite element model is used to analyze the interaction between the target soft film and the target composite material grid structure when the target soft film is used to generate the target composite material grid structure; wherein, during the finite element analysis process, the parameters of the equivalent material change as its strain changes.

第二方面,本发明实施例还提供了一种软模-复合材料网格结构相互作用分析装置,包括:In a second aspect, an embodiment of the present invention further provides a soft mold-composite material grid structure interaction analysis device, comprising:

理论工艺间隙确定单元,用于基于目标软膜参数和目标复合材料参数,确定采用所述目标软膜生成所述目标复合材料时所需的理论工艺间隙;A theoretical process gap determination unit, used to determine the theoretical process gap required when the target composite material is generated by using the target soft film based on the target soft film parameters and the target composite material parameters;

等效材料确定单元,用于基于所述理论工艺间隙和所述目标软膜参数,确定等效材料参数;所述等效材料参数包括材料厚度、模量和热膨胀系数;An equivalent material determination unit, used to determine equivalent material parameters based on the theoretical process gap and the target soft film parameters; the equivalent material parameters include material thickness, modulus and thermal expansion coefficient;

模型建立单元,用于基于所述目标软膜、所述等效材料和所述目标复合材料,建立有限元模型;A model building unit, used for building a finite element model based on the target soft film, the equivalent material and the target composite material;

分析单元,用于利用所述有限元模型分析在利用所述目标软膜生成所述目标复合材料网格结构时两者之间的相互作用;其中,有限元分析过程中所述等效材料的参数随其应变的改变而改变。An analysis unit is used to use the finite element model to analyze the interaction between the two when the target composite material grid structure is generated by using the target soft film; wherein, during the finite element analysis process, the parameters of the equivalent material change as its strain changes.

第三方面,本发明实施例还提供了一种电子设备,包括存储器和处理器,所述存储器中存储有计算机程序,所述处理器执行所述计算机程序时,实现本说明书任一实施例所述的方法。In a third aspect, an embodiment of the present invention further provides an electronic device, including a memory and a processor, wherein the memory stores a computer program, and when the processor executes the computer program, the method described in any embodiment of this specification is implemented.

第四方面,本发明实施例还提供了一种计算机可读存储介质,其上存储有计算机程序,当所述计算机程序在计算机中执行时,令计算机执行本说明书任一实施例所述的方法。In a fourth aspect, an embodiment of the present invention further provides a computer-readable storage medium on which a computer program is stored. When the computer program is executed in a computer, the computer is caused to execute the method described in any embodiment of this specification.

本发明实施例提供了一种软模-复合材料网格结构相互作用分析方法及装置。首先,通过理论工艺间隙和目标软膜参数确定等效材料参数,并利用等效材料代替理论工艺间隙来构建有限元模型。然后,在利用该有限元模型计算目标复合材料网格结构的固化过程时,根据等效材料应变的改变而更新其模量和热膨胀系数,从而可以将几何不连续问题转化为材料非线性问题,提高计算的收敛速度。The embodiment of the present invention provides a method and device for analyzing the interaction between a soft mold and a composite material grid structure. First, the equivalent material parameters are determined by the theoretical process gap and the target soft film parameters, and a finite element model is constructed by using the equivalent material to replace the theoretical process gap. Then, when the finite element model is used to calculate the curing process of the target composite material grid structure, the modulus and thermal expansion coefficient are updated according to the change of the equivalent material strain, so that the geometric discontinuity problem can be converted into a material nonlinear problem, thereby improving the convergence speed of the calculation.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

图1是本发明一实施例提供的软模-复合材料网格结构相互作用分析方法的结构示意图;FIG1 is a schematic diagram of a method for analyzing the interaction between a soft mold and a composite material grid structure provided by an embodiment of the present invention;

图2是本发明一实施例提供的有限元模型中软膜、等效材料和复合材料的结构示意图;FIG2 is a schematic diagram of the structures of a soft film, an equivalent material and a composite material in a finite element model provided by an embodiment of the present invention;

图3是本发明一实施例提供的一种电子设备的硬件架构图;FIG3 is a hardware architecture diagram of an electronic device provided by an embodiment of the present invention;

图4是本发明一实施例提供的一种软模-复合材料网格结构相互作用分析装置的结构图。FIG. 4 is a structural diagram of a soft mold-composite material grid structure interaction analysis device provided by an embodiment of the present invention.

具体实施方式Detailed ways

为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例,基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

请参考图1,本发明实施例提供了一种软模-复合材料网格结构相互作用分析方法,该方法包括:Referring to FIG. 1 , an embodiment of the present invention provides a method for analyzing the interaction between a soft mold and a composite material grid structure, the method comprising:

步骤100,基于目标软膜参数和目标复合材料参数,确定采用目标软膜生成目标复合材料时所需的理论工艺间隙;Step 100, based on the target soft film parameters and the target composite material parameters, determining the theoretical process gap required when the target soft film is used to generate the target composite material;

步骤102,基于理论工艺间隙和目标软膜参数,确定等效材料参数;等效材料参数包括材料厚度、模量和热膨胀系数;Step 102, determining equivalent material parameters based on the theoretical process gap and the target soft film parameters; the equivalent material parameters include material thickness, modulus and thermal expansion coefficient;

步骤104,基于目标软膜、等效材料和目标复合材料,建立有限元模型;Step 104, establishing a finite element model based on the target soft film, the equivalent material and the target composite material;

步骤106,利用有限元模型分析在利用目标软膜生成目标复合材料网格结构时两者之间的相互作用;其中,有限元分析过程中等效材料的参数随其应变的改变而改变。Step 106, using a finite element model to analyze the interaction between the target soft film and the target composite material grid structure when the target soft film is used to generate the target composite material grid structure; wherein, during the finite element analysis process, the parameters of the equivalent material change as the strain thereof changes.

在该实施例中,首先,通过理论工艺间隙和目标软膜参数确定等效材料参数,并利用等效材料代替理论工艺间隙来构建有限元模型。然后,在利用该有限元模型计算目标复合材料网格结构的固化过程时,根据等效材料应变的改变而更新其模量和热膨胀系数,从而可以将几何不连续问题转化为材料非线性问题,提高计算的收敛速度。In this embodiment, first, the equivalent material parameters are determined by the theoretical process gap and the target soft film parameters, and the finite element model is constructed by using the equivalent material to replace the theoretical process gap. Then, when the finite element model is used to calculate the curing process of the target composite material grid structure, the modulus and thermal expansion coefficient of the equivalent material are updated according to the change of the strain of the equivalent material, so that the geometric discontinuity problem can be converted into a material nonlinear problem, thereby improving the convergence speed of the calculation.

下面描述图1所示的各个步骤的执行方式。The following describes how to execute each step shown in FIG. 1 .

首先,针对步骤100,基于目标软膜参数和目标复合材料参数,确定采用目标软膜生成目标复合材料时所需的理论工艺间隙。First, for step 100, based on the target soft film parameters and the target composite material parameters, the theoretical process gap required when the target soft film is used to generate the target composite material is determined.

相比于传统的硬膜,在利用软膜生产复合材料网格结构时,软膜会在温度的作用下产生较大的形变,该形变会挤压复合材料,影响筋条的截面形状。因此,为了获得较高质量的网格结构,在实际生产过程中,需要在软膜和复合材料之间预留理论工艺间隙,以改善上述问题。Compared with traditional hard films, when using soft films to produce composite mesh structures, the soft films will produce greater deformation under the action of temperature, which will squeeze the composite materials and affect the cross-sectional shape of the ribs. Therefore, in order to obtain a higher quality mesh structure, in the actual production process, it is necessary to reserve a theoretical process gap between the soft film and the composite material to improve the above problem.

不同的软膜和复合材料,其形变量和性能要求不同。因此,在实际仿真过程中,可以根据用户的实际需求,将实际使用的软膜作为目标软膜,要生产的复合材料作为目标复合材料,然后根据目标软膜和目标复合材料的性能确定实际生产或仿真时所需的理论工艺间隙。Different soft films and composite materials have different deformation and performance requirements. Therefore, in the actual simulation process, the actual soft film used can be used as the target soft film, and the composite material to be produced can be used as the target composite material according to the actual needs of the user. Then, the theoretical process gap required for actual production or simulation can be determined based on the performance of the target soft film and the target composite material.

然后,针对步骤102,基于理论工艺间隙和目标软膜参数,确定等效材料参数;等效材料参数包括材料厚度、模量和热膨胀系数。Then, for step 102, based on the theoretical process gap and the target soft film parameters, equivalent material parameters are determined; the equivalent material parameters include material thickness, modulus and thermal expansion coefficient.

需要说明的是,在有限元分析过程中,等效材料的参数是随其应变的改变而改变的。复合材料固化过程中,在高温、软膜和复合材料挤压的共同作用下,等下材料的应变不断改变,因此,也需要根据其应变实时更新等效材料的参数,以保证计算的精度。It should be noted that in the finite element analysis process, the parameters of the equivalent material change with the change of its strain. During the curing process of the composite material, under the combined effects of high temperature, soft film and composite material extrusion, the strain of the equivalent material changes continuously. Therefore, it is also necessary to update the parameters of the equivalent material in real time according to its strain to ensure the accuracy of the calculation.

在一些实施方式中,等效材料的初始厚度大于理论工艺间隙。具体原因如下:In some embodiments, the initial thickness of the equivalent material is greater than the theoretical process gap. The specific reasons are as follows:

由于等效材料需要模拟工艺间隙从初始状态被压缩至消失的过程,若等效材料的初始厚度等于或小于理论工艺间隙,则在有限元分析过程中,会出现等效材料厚度被压缩至0的情况,导致等效材料的单元矩阵奇异无法求解。因此,需要保证等效材料的初始厚度大于理论工艺间隙,保证在有限元分析过程中,等效材料的厚度不被压缩至0,保证有限元分析过程的有效求解。Since the equivalent material needs to simulate the process of the process gap being compressed from the initial state to disappearance, if the initial thickness of the equivalent material is equal to or less than the theoretical process gap, the equivalent material thickness will be compressed to 0 during the finite element analysis process, resulting in the singular unit matrix of the equivalent material being unable to be solved. Therefore, it is necessary to ensure that the initial thickness of the equivalent material is greater than the theoretical process gap, to ensure that the thickness of the equivalent material is not compressed to 0 during the finite element analysis process, and to ensure the effective solution of the finite element analysis process.

当然,等效材料的初始厚度也不能过大,否则会侵占部分软模材料的空间,因此,为了减少等效材对硅胶软模的影响,等效材料初始厚度不宜过厚。Of course, the initial thickness of the equivalent material cannot be too large, otherwise it will occupy part of the space of the soft mold material. Therefore, in order to reduce the impact of the equivalent material on the silicone soft mold, the initial thickness of the equivalent material should not be too thick.

在一些实施方式中,等效材料的初始厚度是通过如下公式计算得到的:In some embodiments, the initial thickness of the equivalent material is calculated by the following formula:

式中,为等效材料的初始厚度;/>为理论工艺间隙,/>为预设的应变阈值。In the formula, is the initial thickness of the equivalent material; /> is the theoretical process gap, /> is the preset strain threshold.

采用上述公式计算等效材料的初始厚度,既不会出现等效材料的厚度被压缩至0的情况,还可以保证等效材料的厚度不会过于大,占用较小的目标软膜空间,保证有限元分析的正常求解。By using the above formula to calculate the initial thickness of the equivalent material, the thickness of the equivalent material will not be compressed to 0, and the thickness of the equivalent material will not be too large, occupying a smaller target soft film space, thereby ensuring the normal solution of the finite element analysis.

另外,应变阈值的含义为等效材料在受压工况下,等效材料性能转变的临界应变值的绝对值,应变阈值为无量纲参数,取值范围为0<k<1,结合有限元分析特性,k值优选0.8~0.9中的任意值。In addition, the strain threshold means the absolute value of the critical strain value of the equivalent material performance transformation under pressure conditions. The strain threshold is a dimensionless parameter with a value range of 0<k<1. Combined with the characteristics of finite element analysis, the k value is preferably any value between 0.8 and 0.9.

还需要说明的是,等效材料的截面积等于与其相贴处的目标复合材料的截面积,保证计算的准确性。It should also be noted that the cross-sectional area of the equivalent material is equal to the cross-sectional area of the target composite material where it is attached to ensure the accuracy of the calculation.

此外,在固化的初始阶段,等效材料的应变达到应变阈值之前,等效材料的性能远小于目标软膜的材料性能,因此,取等效材料的初始模量为目标软膜模量的千分之一,初始热膨胀系数为零。In addition, in the initial stage of curing, before the strain of the equivalent material reaches the strain threshold, the performance of the equivalent material is much smaller than the material performance of the target soft film. Therefore, the initial modulus of the equivalent material is taken as one thousandth of the modulus of the target soft film, and the initial thermal expansion coefficient is zero.

该种设置方式的好处为:在固化初期,软膜和复合材料是基本不接触的,所以设置一种性能较弱的材料,弱到等效材料与软膜和复合材料之间的相互作用力可以忽略不计,这是符合实际固化过程的。The advantage of this setting is that in the initial stage of curing, the soft film and the composite material are basically not in contact, so a material with weaker performance is set, so weak that the interaction force between the equivalent material and the soft film and the composite material can be ignored, which is in line with the actual curing process.

当然,用户也可以根据需要自主设定等效材料的参数,本申请不做具体限定。Of course, users can also set the parameters of equivalent materials according to their needs, and this application does not make specific limitations.

再然后,针对步骤104,基于目标软膜、等效材料和目标复合材料,建立有限元模型。Then, for step 104, a finite element model is established based on the target soft film, the equivalent material and the target composite material.

如图2所示,为该有限元模型中软膜、等效材料和复合材料的结构示意图,从图中可以看出,该有限元模型将等效材料置于软膜和复合材料之间,以代替工艺间隙。As shown in FIG2 , it is a schematic diagram of the structure of the soft film, equivalent material and composite material in the finite element model. It can be seen from the figure that the finite element model places the equivalent material between the soft film and the composite material to replace the process gap.

利用等效材料代替理论工艺间隙,其基本原理是:The basic principle of using equivalent materials to replace the theoretical process gap is:

1)等效材料的应变达到应变阈值之前,其力学性能极低,其变形产生的应力远小于目标软模和目标复合材料的应力。又由于此时,等效材料的初始模量和初始热膨胀系数均较小,因此可以用软模-等效材料-复合材料有限元模型代替软模-工艺间隙-复合材料有限元模型。1) Before the strain of the equivalent material reaches the strain threshold, its mechanical properties are extremely low, and the stress generated by its deformation is much smaller than the stress of the target soft mold and the target composite material. Since the initial modulus and initial thermal expansion coefficient of the equivalent material are both small at this time, the soft mold-equivalent material-composite material finite element model can be used to replace the soft mold-process gap-composite material finite element model.

2)等效材料的应变达到应变阈值之后,此时可以判定工艺间隙已经消失,等效材料的力学性能更新为目标软模的力学性能,因此,可以用软模-等效材料-复合材料有限元模型等效于软模-软模-复合材料模型。2) After the strain of the equivalent material reaches the strain threshold, it can be determined that the process gap has disappeared, and the mechanical properties of the equivalent material are updated to the mechanical properties of the target soft mold. Therefore, the soft mold-equivalent material-composite material finite element model can be equivalent to the soft mold-soft mold-composite material model.

该种等效方式具有以下优点:1、由于有限元分析的研究对象是复合材料,且复合材料的刚度远大与软膜,因此,将等效材料的参数设为目标软膜的参数,可以减少对复合材料的影响。2、复合材料的尺寸远小于软膜的尺寸,因此,等效材料的参数设为目标软膜的参数,即将等效材料作为软膜的一部分,对模型的模拟精度影响较小。This equivalent method has the following advantages: 1. Since the research object of finite element analysis is composite materials, and the stiffness of composite materials is much greater than that of soft membranes, setting the parameters of equivalent materials to the parameters of target soft membranes can reduce the impact on composite materials. 2. The size of composite materials is much smaller than that of soft membranes, so setting the parameters of equivalent materials to the parameters of target soft membranes, that is, treating the equivalent materials as part of the soft membrane, has little impact on the simulation accuracy of the model.

通过上述分析可知,通过对等效材料参数进行定义,用等效材料代替工艺间隙,可以将几何不连续问题转化为材料非线性问题。From the above analysis, it can be seen that by defining equivalent material parameters and replacing process gaps with equivalent materials, the geometric discontinuity problem can be transformed into a material nonlinear problem.

还需要说明的是,在有限元模型的建立过程中,还需要根据实际情况输入相应的边界条件、目标软膜性能参数、目标软膜材料本构模型、复合材料性能参数、复合材料本构模型、金属模具材料参数等。此处为较为公知的技术,用户可以根据实验要求自主调整,本申请不再赘述。It should also be noted that in the process of establishing the finite element model, it is also necessary to input corresponding boundary conditions, target soft film performance parameters, target soft film material constitutive model, composite material performance parameters, composite material constitutive model, metal mold material parameters, etc. according to actual conditions. This is a relatively well-known technology, and users can adjust it independently according to experimental requirements, and this application will not repeat it.

最后,针对步骤106,利用有限元模型分析在利用目标软膜生成目标复合材料网格结构时两者之间的相互作用。Finally, for step 106 , the finite element model is used to analyze the interaction between the target soft film and the target composite material grid structure when the target soft film is used to generate the target composite material grid structure.

在一些实施方式中,步骤106的具体实现过程为:In some implementations, the specific implementation process of step 106 is:

步骤A1,将等效材料划分为多个子区域,并给定每个子区域一个初始厚度、初始模量和初始热膨胀系数;Step A1, dividing the equivalent material into a plurality of sub-regions, and giving each sub-region an initial thickness, an initial modulus, and an initial thermal expansion coefficient;

步骤A2,利用有限元模型计算目标复合材料网格结构的固化过程,并不断更新每个子区域中等效材料的模量和热膨胀系数,直至每个子区域的模量和热膨胀系数均更新完毕;Step A2, using a finite element model to calculate the curing process of the target composite material grid structure, and continuously updating the modulus and thermal expansion coefficient of the equivalent material in each sub-region until the modulus and thermal expansion coefficient of each sub-region are updated;

步骤A3,利用更新完毕后的有限元模型继续计算目标复合材料网格结构的固化过程,直至目标复合材料固化结束,得到目标软膜和目标复合材料网格结构之间的相互作用。Step A3, using the updated finite element model to continue calculating the curing process of the target composite material grid structure until the target composite material is cured, and obtaining the interaction between the target soft film and the target composite material grid structure.

在步骤A1中,子区域的个数越多,计算精度越高,但计算量也越大。反之,计算精度下降,计算速度提升。因此,本申请不对子区域的个数做具体限定。In step A1, the more sub-regions there are, the higher the calculation accuracy is, but the amount of calculation is also greater. Conversely, the calculation accuracy decreases and the calculation speed increases. Therefore, this application does not make a specific limit on the number of sub-regions.

在步骤A2中,随着固化过程的推进,等效材料会发生应变,因此,需要不断更新每个子区域中等效材料的模量和热膨胀系数,具体过程为:In step A2, as the curing process progresses, the equivalent material will be strained. Therefore, the modulus and thermal expansion coefficient of the equivalent material in each sub-region need to be continuously updated. The specific process is:

确定有限元模型计算过程的增量步;增量步不大于增量步阈值;Determine the incremental step of the finite element model calculation process; the incremental step is not greater than the incremental step threshold;

固化过程每增加一个增量步,均对每个子区域执行如下操作:Each time an incremental step is added during the solidification process, the following operations are performed on each sub-region:

获取该子区域的当前应变,并判断该当前应变是否大于预设的应变阈值;Obtaining the current strain of the sub-region, and determining whether the current strain is greater than a preset strain threshold;

若是,则将该子区域中等效材料的模量更新为目标软膜的模量,以及将该子区域中等效材料的热膨胀系数更新为目标软膜的热膨胀系数;若否,则不更新。If yes, the modulus of the equivalent material in the sub-region is updated to the modulus of the target soft film, and the thermal expansion coefficient of the equivalent material in the sub-region is updated to the thermal expansion coefficient of the target soft film; if no, no update is performed.

在步骤A2中,通过实时获取每个子区域的应变,当某个区域的应变大于应变阈值时,则将该区域的模量更新为目标软膜的模量,以及将该子区域中等效材料的热膨胀系数更新为目标软膜的热膨胀系数,直至每个子区域均更新完完毕。该种更新方式相当于将复合材料作为一种性能突变的材料,在应变较小时,性能很弱,可以忽略其对软膜和复合材料的影响;而应变大于应变阈值后,将其性能等效为软膜的性能,使其成为软膜的一部分。如此,在保证几何连续的前提下,提高收敛速度。In step A2, by obtaining the strain of each sub-region in real time, when the strain of a certain region is greater than the strain threshold, the modulus of the region is updated to the modulus of the target soft film, and the thermal expansion coefficient of the equivalent material in the sub-region is updated to the thermal expansion coefficient of the target soft film, until each sub-region is updated. This update method is equivalent to treating the composite material as a material with a sudden change in performance. When the strain is small, the performance is very weak, and its influence on the soft film and the composite material can be ignored; when the strain is greater than the strain threshold, its performance is equivalent to the performance of the soft film, making it a part of the soft film. In this way, the convergence speed is improved while ensuring geometric continuity.

需要说明的是,由于本申请提供的有限元模型需要及时捕捉等效材料的性能变化点,因此增量步不能过大。过大的增量步会使得有限元分析步无法及时捕捉到等效材料性能变化点;同时,增量步过小会导致计算迭代次数过高,整体计算时长过长的问题。It should be noted that since the finite element model provided in this application needs to capture the performance change points of equivalent materials in a timely manner, the incremental step cannot be too large. Too large an incremental step will make it impossible for the finite element analysis step to capture the performance change points of equivalent materials in a timely manner; at the same time, too small an incremental step will lead to too many calculation iterations and too long overall calculation time.

为保证有限元分析步可以捕捉到等效材料性能变化点的同时尽量减少迭代次数,本申请通过如下公式确定增量步阈值:In order to ensure that the finite element analysis step can capture the change point of equivalent material performance while minimizing the number of iterations, this application determines the incremental step threshold through the following formula:

式中,为增量步阈值;/>为增量步系数,优选10;/>为理论工艺间隙;为目标软模的边缘到中心点的平均距离;/>为目标软膜的热膨胀系数;/>为目标复合材料的厚度;/>为目标复合材料2方向的热膨胀系数;/>为目标复合材料的玻璃态转化温度与室温的温差。In the formula, is the incremental step threshold; /> is the incremental step coefficient, preferably 10;/> is the theoretical process gap; is the average distance from the edge to the center of the target soft mold; /> is the thermal expansion coefficient of the target soft film; /> is the thickness of the target composite material; /> is the thermal expansion coefficient of the target composite material in 2 directions; /> is the temperature difference between the glass transition temperature of the target composite material and room temperature.

确定出增量步阈值后,只要在该范围内选择增量步,就可以准确捕捉等效材料性能变化点。当然,增量步优选增量步阈值。After determining the incremental step threshold, as long as the incremental step is selected within this range, the change point of equivalent material performance can be accurately captured. Of course, the incremental step preferably has the incremental step threshold.

如图3、图4所示,本发明实施例提供了一种软模-复合材料网格结构相互作用分析装置。装置实施例可以通过软件实现,也可以通过硬件或者软硬件结合的方式实现。从硬件层面而言,如图3所示,为本发明实施例提供的一种软模-复合材料网格结构相互作用分析装置所在电子设备的一种硬件架构图,除了图3所示的处理器、内存、网络接口、以及非易失性存储器之外,实施例中装置所在的电子设备通常还可以包括其他硬件,如负责处理报文的转发芯片等等。以软件实现为例,如图4所示,作为一个逻辑意义上的装置,是通过其所在电子设备的CPU将非易失性存储器中对应的计算机程序读取到内存中运行形成的。As shown in Figures 3 and 4, an embodiment of the present invention provides a soft mold-composite material grid structure interaction analysis device. The device embodiment can be implemented by software, or by hardware or a combination of software and hardware. From the hardware level, as shown in Figure 3, a hardware architecture diagram of an electronic device in which a soft mold-composite material grid structure interaction analysis device provided in an embodiment of the present invention is located, in addition to the processor, memory, network interface, and non-volatile memory shown in Figure 3, the electronic device in the embodiment where the device is located can generally include other hardware, such as a forwarding chip responsible for processing messages, etc. Taking software implementation as an example, as shown in Figure 4, as a device in a logical sense, it is formed by the CPU of the electronic device in which it is located reading the corresponding computer program in the non-volatile memory into the memory for execution.

本实施例提供的一种软模-复合材料网格结构相互作用分析装置,包括:This embodiment provides a soft mold-composite material grid structure interaction analysis device, comprising:

理论工艺间隙确定单元400,用于基于目标软膜参数和目标复合材料参数,确定采用目标软膜生成目标复合材料时所需的理论工艺间隙;The theoretical process gap determination unit 400 is used to determine the theoretical process gap required when the target soft film is used to generate the target composite material based on the target soft film parameters and the target composite material parameters;

等效材料确定单元402,用于基于理论工艺间隙和目标软膜参数,确定等效材料参数;等效材料参数包括材料厚度、模量和热膨胀系数;An equivalent material determination unit 402 is used to determine equivalent material parameters based on the theoretical process gap and the target soft film parameters; the equivalent material parameters include material thickness, modulus and thermal expansion coefficient;

模型建立单元404,用于基于目标软膜、等效材料和目标复合材料,建立有限元模型;A model building unit 404 is used to build a finite element model based on the target soft film, the equivalent material and the target composite material;

分析单元406,用于利用有限元模型分析在利用目标软膜生成目标复合材料网格结构时两者之间的相互作用;其中,有限元分析过程中等效材料的参数随其应变的改变而改变。The analysis unit 406 is used to analyze the interaction between the target soft film and the target composite material grid structure by using the finite element model; wherein, in the finite element analysis process, the parameters of the equivalent material change as the strain thereof changes.

在一些实施方式中,分析单元406用于执行如下操作:In some implementations, the analysis unit 406 is configured to perform the following operations:

将等效材料划分为多个子区域,并给定每个子区域一个初始厚度、初始模量和初始热膨胀系数;The equivalent material is divided into a plurality of sub-regions, and each sub-region is given an initial thickness, an initial modulus and an initial thermal expansion coefficient;

利用有限元模型计算目标复合材料网格结构的固化过程,并不断更新每个子区域中等效材料的模量和热膨胀系数,直至每个子区域的模量和热膨胀系数均更新完毕;The curing process of the target composite material grid structure is calculated using a finite element model, and the modulus and thermal expansion coefficient of the equivalent material in each sub-region are continuously updated until the modulus and thermal expansion coefficient of each sub-region are updated;

利用更新完毕后的有限元模型继续计算目标复合材料网格结构的固化过程,直至目标复合材料固化结束,得到目标软膜和目标复合材料网格结构之间的相互作用。The updated finite element model is used to continue calculating the curing process of the target composite material grid structure until the target composite material is cured, and the interaction between the target soft film and the target composite material grid structure is obtained.

在一些实施方式中,分析单元406在执行利用有限元模型计算目标复合材料网格结构的固化过程,并不断更新每个子区域中等效材料的模量和热膨胀系数时,用于执行如下操作:In some embodiments, the analysis unit 406 is used to perform the following operations when calculating the curing process of the target composite material grid structure using the finite element model and continuously updating the modulus and thermal expansion coefficient of the equivalent material in each sub-region:

确定有限元模型计算过程的增量步;增量步不大于增量步阈值;Determine the incremental step of the finite element model calculation process; the incremental step is not greater than the incremental step threshold;

固化过程每增加一个增量步,均对每个子区域执行如下操作:Each time an incremental step is added during the solidification process, the following operations are performed on each sub-region:

获取该子区域的当前应变,并判断该当前应变是否大于预设的应变阈值;Obtaining the current strain of the sub-region, and determining whether the current strain is greater than a preset strain threshold;

若是,则将该子区域中等效材料的模量更新为目标软膜的模量,以及将该子区域中等效材料的热膨胀系数更新为目标软膜的热膨胀系数;若否,则不更新。If yes, the modulus of the equivalent material in the sub-region is updated to the modulus of the target soft film, and the thermal expansion coefficient of the equivalent material in the sub-region is updated to the thermal expansion coefficient of the target soft film; if no, no update is performed.

在一些实施方式中,增量步阈值是通过如下公式确定的:In some embodiments, the incremental step threshold is determined by the following formula:

式中,为增量步阈值;/>为增量步系数;/>为理论工艺间隙;/>为目标软模的边缘到中心点的平均距离;/>为目标软膜的热膨胀系数;/>为目标复合材料的厚度;/>为目标复合材料2方向的热膨胀系数;/>为目标复合材料的玻璃态转化温度与室温的温差。In the formula, is the incremental step threshold; /> is the incremental step coefficient; /> is the theoretical process gap; /> is the average distance from the edge to the center of the target soft mold; /> is the thermal expansion coefficient of the target soft film; /> is the thickness of the target composite material; /> is the thermal expansion coefficient of the target composite material in 2 directions; /> is the temperature difference between the glass transition temperature of the target composite material and room temperature.

在一些实施方式中,等效材料的初始厚度大于理论工艺间隙。In some embodiments, the initial thickness of the equivalent material is greater than the theoretical process gap.

在一些实施方式中,等效材料的初始厚度是通过如下公式计算得到的:In some embodiments, the initial thickness of the equivalent material is calculated by the following formula:

式中,为等效材料的初始厚度;/>为理论工艺间隙,/>为预设的应变阈值。In the formula, is the initial thickness of the equivalent material; /> is the theoretical process gap, /> is the preset strain threshold.

在一些实施方式中,初始模量小于目标软膜的模量,初始模量优选为目标软膜模量的千分之一。In some embodiments, the initial modulus is smaller than the modulus of the target soft film, and the initial modulus is preferably one thousandth of the modulus of the target soft film.

此外,初始热膨胀系数优选为零。Furthermore, the initial thermal expansion coefficient is preferably zero.

可以理解的是,本发明实施例示意的结构并不构成对一种软模-复合材料网格结构相互作用分析装置的具体限定。在本发明的另一些实施例中,一种软模-复合材料网格结构相互作用分析装置可以包括比图示更多或者更少的部件,或者组合某些部件,或者拆分某些部件,或者不同的部件布置。图示的部件可以以硬件、软件或者软件和硬件的组合来实现。It is to be understood that the structure illustrated in the embodiment of the present invention does not constitute a specific limitation on a soft mold-composite material grid structure interaction analysis device. In other embodiments of the present invention, a soft mold-composite material grid structure interaction analysis device may include more or fewer components than shown in the figure, or combine some components, or split some components, or arrange the components differently. The components shown in the figure may be implemented in hardware, software, or a combination of software and hardware.

上述装置内的各模块之间的信息交互、执行过程等内容,由于与本发明方法实施例基于同一构思,具体内容可参见本发明方法实施例中的叙述,此处不再赘述。The information interaction, execution process and other contents between the modules in the above-mentioned device are based on the same concept as the embodiment of the method of the present invention. For the specific contents, please refer to the description in the embodiment of the method of the present invention, and no further description is given here.

本发明实施例还提供了一种电子设备,包括存储器和处理器,所述存储器中存储有计算机程序,所述处理器执行所述计算机程序时,实现本发明任一实施例中的一种软模-复合材料网格结构相互作用分析方法。An embodiment of the present invention further provides an electronic device, including a memory and a processor, wherein the memory stores a computer program, and when the processor executes the computer program, a method for analyzing the interaction between a soft mold and a composite material grid structure in any embodiment of the present invention is implemented.

本发明实施例还提供了一种计算机可读存储介质,所述计算机可读存储介质上存储有计算机程序,所述计算机程序在被处理器执行时,使所述处理器执行本发明任一实施例中的一种软模-复合材料网格结构相互作用分析方法。An embodiment of the present invention further provides a computer-readable storage medium, on which a computer program is stored. When the computer program is executed by a processor, the processor executes a soft mold-composite material grid structure interaction analysis method in any embodiment of the present invention.

具体地,可以提供配有存储介质的系统或者装置,在该存储介质上存储着实现上述实施例中任一实施例的功能的软件程序代码,且使该系统或者装置的计算机(或CPU或MPU)读出并执行存储在存储介质中的程序代码。Specifically, a system or device equipped with a storage medium can be provided, on which software program code that implements the functions of any of the above-mentioned embodiments is stored, and a computer (or CPU or MPU) of the system or device can be enabled to read and execute the program code stored in the storage medium.

在这种情况下,从存储介质读取的程序代码本身可实现上述实施例中任何一项实施例的功能,因此程序代码和存储程序代码的存储介质构成了本发明的一部分。In this case, the program code itself read from the storage medium can realize the function of any one of the above-mentioned embodiments, and thus the program code and the storage medium storing the program code constitute a part of the present invention.

用于提供程序代码的存储介质实施例包括软盘、硬盘、磁光盘、光盘(如CD-ROM、CD-R、CD-RW、DVD-ROM、DVD-RAM、DVD-RW、DVD+RW)、磁带、非易失性存储卡和ROM。可选择地,可以由通信网络从服务器计算机上下载程序代码。The storage medium embodiments for providing the program code include a floppy disk, a hard disk, a magneto-optical disk, an optical disk (such as CD-ROM, CD-R, CD-RW, DVD-ROM, DVD-RAM, DVD-RW, DVD+RW), a magnetic tape, a non-volatile memory card, and a ROM. Alternatively, the program code can be downloaded from a server computer via a communication network.

此外,应该清楚的是,不仅可以通过执行计算机所读出的程序代码,而且可以通过基于程序代码的指令使计算机上操作的操作系统等来完成部分或者全部的实际操作,从而实现上述实施例中任意一项实施例的功能。In addition, it should be clear that the functions of any of the above embodiments can be implemented not only by executing the program code read by the computer, but also by enabling an operating system operating on the computer to complete part or all of the actual operations based on instructions from the program code.

此外,可以理解的是,将由存储介质读出的程序代码写到插入计算机内的扩展板中所设置的存储器中或者写到与计算机相连接的扩展模块中设置的存储器中,随后基于程序代码的指令使安装在扩展板或者扩展模块上的CPU等来执行部分和全部实际操作,从而实现上述实施例中任一实施例的功能。In addition, it can be understood that the program code read from the storage medium is written to a memory provided in an expansion board inserted into the computer or written to a memory provided in an expansion module connected to the computer, and then based on the instructions of the program code, a CPU installed on the expansion board or expansion module is enabled to perform part or all of the actual operations, thereby realizing the functions of any of the above-mentioned embodiments.

需要说明的是,在本文中,诸如第一和第二之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个…”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同因素。It should be noted that, in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical factors in the process, method, article or device including the elements.

最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (11)

1. A method for analyzing interaction of a soft mold-composite grid structure, comprising:
determining a theoretical process gap required when the target composite material is generated by adopting the target soft film based on the target soft film parameter and the target composite material parameter;
Determining equivalent material parameters based on the theoretical process gap and the target soft film parameters; the equivalent material parameters include material thickness, modulus, and coefficient of thermal expansion;
Establishing a finite element model based on the target soft film, the equivalent material and the target composite material;
Analyzing interactions between the two when the target soft film is utilized to generate the target composite grid structure by utilizing the finite element model; wherein the parameters of the equivalent material change with the change of strain thereof during the finite element analysis;
The analyzing, using the finite element model, interactions between the target soft film and the target composite grid structure when the target composite grid structure is generated, comprising:
Dividing the equivalent material into a plurality of subareas, and giving an initial thickness, an initial modulus and an initial thermal expansion coefficient to each subarea;
calculating the solidification process of the target composite material grid structure by using the finite element model, and continuously updating the modulus and the thermal expansion coefficient of the equivalent material in each subarea until the modulus and the thermal expansion coefficient of each subarea are updated;
and continuously calculating the curing process of the target composite material grid structure by using the updated finite element model until the target composite material is cured, so as to obtain the interaction between the target soft film and the target composite material grid structure.
2. The method of claim 1, wherein said calculating a curing process of said target composite grid structure using said finite element model and continuously updating the modulus and coefficient of thermal expansion of the equivalent material in each of said sub-regions comprises:
Determining incremental steps of the finite element model calculation process; the incremental steps are not greater than an incremental step threshold;
every increment step of the curing process is added, the following operation is carried out on each subarea:
acquiring the current strain of the subarea, and judging whether the current strain is larger than a preset strain threshold value or not;
If yes, updating the modulus of the equivalent material in the subarea to the modulus of the target soft film, and updating the thermal expansion coefficient of the equivalent material in the subarea to the thermal expansion coefficient of the target soft film; if not, not updating.
3. The method of claim 2, wherein the incremental step threshold is determined by the formula:
in the method, in the process of the invention, A step threshold value for the increment; /(I)Is an increment step coefficient; /(I)Is the theoretical process gap; The average distance from the edge to the center point of the target soft mode; /(I) Is the thermal expansion coefficient of the target soft film; /(I)A thickness of the target composite; /(I)A coefficient of thermal expansion in the direction of the target composite material 2; /(I)Is the temperature difference between the glass transition temperature and room temperature of the target composite material.
4. The method of claim 2, wherein the initial thickness of the equivalent material is greater than the theoretical process gap.
5. The method of claim 2, wherein the initial thickness of the equivalent material is calculated by the formula:
in the method, in the process of the invention, Is the initial thickness of the equivalent material; /(I)For the theoretical process gap,/>Is a preset strain threshold.
6. The method of claim 1, wherein the initial modulus is less than the modulus of the target soft film.
7. The method of claim 6, wherein the initial modulus is one thousandth of the target soft film modulus.
8. The method of claim 1, wherein the initial coefficient of thermal expansion is zero.
9. A soft mold-composite mesh structure interaction analysis device, comprising:
a theoretical process gap determining unit, configured to determine a theoretical process gap required when the target composite material is generated by using the target soft film, based on a target soft film parameter and a target composite material parameter;
an equivalent material determining unit, configured to determine an equivalent material parameter based on the theoretical process gap and the target soft film parameter; the equivalent material parameters include material thickness, modulus, and coefficient of thermal expansion;
the model building unit is used for building a finite element model based on the target soft film, the equivalent material and the target composite material;
An analysis unit for analyzing, using the finite element model, interactions between the two when the target composite grid structure is generated using the target soft film; wherein the parameters of the equivalent material change with the change of strain thereof during the finite element analysis;
The analysis unit is used for executing the following operations:
Dividing the equivalent material into a plurality of subareas, and giving an initial thickness, an initial modulus and an initial thermal expansion coefficient to each subarea;
calculating the solidification process of the target composite material grid structure by using the finite element model, and continuously updating the modulus and the thermal expansion coefficient of the equivalent material in each subarea until the modulus and the thermal expansion coefficient of each subarea are updated;
and continuously calculating the curing process of the target composite material grid structure by using the updated finite element model until the target composite material is cured, so as to obtain the interaction between the target soft film and the target composite material grid structure.
10. A computing device comprising a memory and a processor, the memory having stored therein a computer program, the processor implementing the method of any of claims 1-8 when the computer program is executed.
11. A computer readable storage medium having stored thereon a computer program which, when executed in a computer, causes the computer to perform the method of any of claims 1-8.
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