CN117718848A - Floor groove polishing equipment and working method - Google Patents
Floor groove polishing equipment and working method Download PDFInfo
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- CN117718848A CN117718848A CN202410096406.8A CN202410096406A CN117718848A CN 117718848 A CN117718848 A CN 117718848A CN 202410096406 A CN202410096406 A CN 202410096406A CN 117718848 A CN117718848 A CN 117718848A
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- 238000005498 polishing Methods 0.000 title claims abstract description 324
- 238000000034 method Methods 0.000 title claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 103
- 230000005540 biological transmission Effects 0.000 claims description 57
- 230000008878 coupling Effects 0.000 claims description 9
- 238000010168 coupling process Methods 0.000 claims description 9
- 238000005859 coupling reaction Methods 0.000 claims description 9
- 230000006698 induction Effects 0.000 claims description 7
- 230000009467 reduction Effects 0.000 claims description 4
- 230000001960 triggered effect Effects 0.000 claims description 4
- 230000033001 locomotion Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 description 12
- 230000001360 synchronised effect Effects 0.000 description 10
- 108010066114 cabin-2 Proteins 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 7
- 238000009434 installation Methods 0.000 description 7
- 238000005299 abrasion Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 4
- 230000001976 improved effect Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 206010024796 Logorrhoea Diseases 0.000 description 1
- 206010036872 Prolonged labour Diseases 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- WYTGDNHDOZPMIW-RCBQFDQVSA-N alstonine Natural products C1=CC2=C3C=CC=CC3=NC2=C2N1C[C@H]1[C@H](C)OC=C(C(=O)OC)[C@H]1C2 WYTGDNHDOZPMIW-RCBQFDQVSA-N 0.000 description 1
- 239000013060 biological fluid Substances 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005536 corrosion prevention Methods 0.000 description 1
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- 239000003814 drug Substances 0.000 description 1
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- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses floor groove polishing equipment and a working method, which belong to the technical field of polishing equipment, and comprise an electric control bin, wherein one end of the electric control bin is provided with a polishing assembly lifting device, and one end of the polishing assembly lifting device is provided with a polishing assembly; the polishing assembly comprises a first polishing mechanism and a second polishing mechanism which are arranged in parallel, the heights of the first polishing mechanism and the second polishing mechanism can be adjusted through a polishing assembly lifting device, and the first polishing mechanism and the second polishing mechanism can be controlled to polish simultaneously through an electric control cabin; the first polishing mechanism is used for polishing the upper surface, the lower surface and the side surfaces of the floor groove, and the second polishing mechanism is used for polishing the bottom surface of the floor groove; the second polishing mechanism comprises a plurality of disc brushes which are arranged side by side, and the width of each disc brush is smaller than the width of the notch of the floor groove; the disc brush is respectively connected with the rotation driving unit and the swing driving unit so as to control the disc brush to swing while rotating, thereby realizing the full polishing of the bottom surface of the floor groove.
Description
Technical Field
The invention belongs to the technical field of polishing equipment, and particularly relates to floor groove polishing equipment and a working method.
Background
The statements in this section merely provide background information related to the present disclosure and may not necessarily constitute prior art.
At present, the international trade of foods, medicines and even articles such as high-grade clothing and the like is carried by adopting a refrigerated container. When some goods are transported, weak acid gas emitted by the container can cause corrosion of the surface of the aluminum alloy air duct floor of the container for a long time, if the container is used for transporting other goods again without treatment, the corrosion can pollute the subsequent goods, especially food, so that the floor is required to be replaced or polished, derusted and subjected to corrosion prevention treatment according to the maintenance standard requirements of the refrigerated container.
The prior floor groove structure is shown in fig. 11, the width of the notch of the floor groove is smaller than the width in the groove, the direction indicated by an arrow in the figure is the surface of the floor groove to be polished, and the floor groove is provided with a bottom surface, a side surface, an upper surface and a lower surface; because the positions of the surfaces to be polished are different, the existing high-pressure water gun is difficult to clean, and the problems of more personnel, long labor time, low efficiency, high cost and the like are solved. In addition, various oil stains, article fragments, biological fluids and the like are easy to exist in the floor tank in the container, so that the water washing mode cannot realize complete cleaning.
Still other polishing devices are used to perform polishing to remove rust, for example, patent number CN208019984U discloses an automatic polishing device for a floor of a refrigerated container, which comprises a base, and a driving system, a polishing system and an electrical control system which are installed on the base; the polishing system comprises a motor and a polishing rotating shaft, wherein the polishing rotating shaft is provided with a synchronous pulley, a bearing, a polishing brush clamp and a polishing brush from top to bottom; the motor is connected with a driving synchronous pulley, and the driving synchronous pulley is connected with a slave synchronous pulley of the polishing rotating shaft through a double-sided synchronous belt for transmission; the synchronous pulley is sleeved on the polishing rotating shaft, and a flat key is arranged between the synchronous pulley and the rotating shaft.
However, this technique has the following technical problems:
(1) According to the technology, a motor drives a main synchronous belt pulley to rotate, the main synchronous belt pulley drives a secondary synchronous belt pulley to rotate through a transmission belt, and finally a polishing brush is driven to polish. Therefore, the polishing brush of the technology can only control the polishing equipment to select one surface to be polished to polish through the electric control system, and the simultaneous polishing of the bottom surface, the side surface, the upper surface and the lower surface of the floor groove can not be realized, so that the floor groove is completely polished for a long time, and the polishing efficiency is low.
Moreover, the polishing brush adopted in the technology can only polish the side surface and part of the lower surface of the floor groove. The polishing brush is provided with the shaft, after the polishing brush enters the floor groove, the end part of the shaft can prop against the bottom surface of the floor groove, and the polishing brush cannot contact with the bottom surface of the floor groove, so that the bottom surface of the floor groove cannot be polished. The brush head of the polishing brush in the technology faces to the side face of the floor groove, so even if the polishing brush is aligned to the upper surface of the floor groove, the brush head cannot face to the upper surface, and polishing or poor polishing effect of the upper surface of the floor groove cannot be realized. The polishing range of the technology is limited, the dead angle is large during polishing, and missing positions are easy to occur.
(2) The polishing brush in the technology is fixed in position, abrasion is inevitably generated after the polishing brush is used for a long time, the contact degree between the brush head position of the polishing brush and the polishing surface of the floor groove is different after the abrasion, and the polishing brush cannot be fully contacted with the floor groove and cannot be polished thoroughly. At this time, the polishing brush can be replaced only to ensure the polishing effect, so that the cost is increased.
(3) Part of foreign matters are inevitably reserved in the container floor groove, and if the foreign matters are encountered in the advancing process of the polishing equipment, the polishing equipment is damaged, and the polishing effect of the polishing equipment is affected. The technology does not consider the condition that foreign matters exist in the floor groove, and cannot realize the detection of the foreign matters in the floor groove.
(4) The width of this technique polishing brush is greater than the width of floor groove notch, just so can polish with the side contact of floor groove when entering into the floor inslot, consequently can't directly enter into the floor inslot, need incline when using in with polishing brush stopper in the floor groove, again with the hub connection just can polish, also need pull down the polishing brush again and take out to one side when taking out, the installation is dismantled and is spent for a long time, leads to polishing inefficiency.
Disclosure of Invention
Aiming at the problems, the invention provides the floor groove polishing equipment and the working method, which can realize dead angle-free polishing and have high polishing efficiency; after long-term use, the polishing equipment can still be fully contacted with each surface of the floor groove; the floor groove can also deal with the condition that foreign matters exist in the floor groove, and damage to polishing equipment is avoided.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the floor groove polishing equipment comprises an electric control bin, wherein one end of the electric control bin is provided with a polishing assembly lifting device, and one end of the polishing assembly lifting device is provided with a polishing assembly;
the polishing assembly comprises a first polishing mechanism and a second polishing mechanism which are arranged in parallel, the heights of the first polishing mechanism and the second polishing mechanism can be adjusted through a polishing assembly lifting device, and the first polishing mechanism and the second polishing mechanism can be controlled to polish simultaneously through an electric control bin; the first polishing mechanism is used for polishing the upper surface, the lower surface and the side surfaces of the floor groove, and the second polishing mechanism is used for polishing the bottom surface of the floor groove;
The second polishing mechanism comprises a plurality of disc brushes which are arranged side by side, and the width of each disc brush is smaller than the width of the notch of the floor groove; the disc brush is respectively connected with the rotation driving unit and the swing driving unit so as to control the disc brush to swing while rotating, thereby realizing the full polishing of the bottom surface of the floor groove;
the swing driving unit comprises a swing motor, the output end of the swing motor is connected with one end of a cam, the other end of the cam is connected with a swing arm, and two ends of the swing arm are provided with linear sliding rails; the lower extreme of swing arm is connected with the gangbar, the terminal surface of gangbar is connected with the one end of connecting rod, the other end of connecting rod is connected with the one end of axis of rotation, the other end of axis of rotation is connected with the one end of commutator.
Further, the rotation driving unit comprises a first gear motor, the output end of the first gear motor is connected with a belt transmission assembly, the output end of the belt transmission assembly is connected with a cross universal telescopic transmission shaft, the cross universal telescopic transmission shaft is connected with the other end of the commutator, and disc brushes are arranged at the two ends of the commutator; the belt transmission assembly comprises a third mounting plate, and one end of the third mounting plate is provided with a swing driving unit; the swing driving unit further comprises a fourth mounting plate, and the fourth mounting plate is connected with the third mounting plate; one end of the fourth mounting plate is provided with a swinging motor.
Further, the belt transmission assembly comprises a driving belt pulley, the driving belt pulley is connected with the output end of the first speed reduction motor, first driven belt pulleys are arranged at two ends of the driving belt pulley, and the driving belt pulley is connected with the first driven belt pulleys through a transmission belt; one end of the first driven belt pulley is provided with a second driven belt pulley, and the first driven belt pulley is connected with the second driven belt pulley through a driving belt; a tensioner is arranged on a transmission belt connected with the first driven belt pulley and the second driven belt pulley; the first driven belt pulley is sleeved on the first belt pulley shaft, the second driven belt pulley is sleeved on the second belt pulley shaft, and the output ends of the first belt pulley shaft and the second belt pulley shaft are connected with the reverser.
Further, one end of the belt transmission assembly is provided with a height fine adjustment device, the height fine adjustment device comprises a second installation frame, the second installation frame is connected with the first installation plate, one end of the second installation frame is provided with a rotating handle, the rotating handle is connected with a rotating rod, and the rotating rod penetrates through the second installation frame; the first bevel gear is sleeved at two ends of the rotating rod, one end of the first bevel gear is meshed with the second bevel gear, the second bevel gear is sleeved on the threaded rod, the threaded rod is arranged in the lifting column, and the lifting column is fixedly connected with the third mounting plate.
Further, a front induction device is arranged at the other end of the belt transmission assembly and comprises a mounting rod, the mounting rod penetrates through a first mounting frame, the first mounting frame is fixedly connected with a third mounting plate, and a travel switch is arranged at the upper end of the first mounting frame; the front induction arm is sleeved on the mounting rod and is positioned at the front part of the polishing brush.
Furthermore, the connecting rods are arranged on the linkage rod at intervals, one ends of the connecting rods are rotationally connected with the linkage rod, and the other ends of the connecting rods are fixedly connected with the reverser.
Further, the polishing assembly lifting device comprises a hanging frame, wherein a lifting motor mounting frame is arranged at the lower end of the hanging frame and is connected with the side part of the electric control bin; the lifting motor mounting frame is provided with a lifting motor, the output end of the lifting motor is connected with a first screw, a lifting block is sleeved on the first screw, one end of the lifting block is connected with one end of a tripod, and one end of the tripod is connected with the polishing assembly; the lifting guide rails are arranged at two ends of the hanging frame, the guide blocks are arranged at two ends of the tripod, one end of each guide block is located in each lifting guide rail, and each guide block slides in each lifting guide rail.
Further, the first grinding mechanism comprises a second speed reduction motor, the output end of the second speed reduction motor is connected with a coupler, the output end of the coupler is connected with a gear box, and one end of the gear box is connected with a grinding brush; one end of the gear box is connected with the first mounting plate, the other end of the gear box is connected with one end of the second mounting plate, and the other end of the second mounting plate is connected with the tripod.
Further, the lower end in the electric control bin is a counterweight area, and the counterweight area is provided with a counterweight block; one end of the lower part of the electric control cabin is provided with a universal wheel, and the other end of the lower part is provided with a driving wheel; and limiting wheels are arranged on the inner sides of the universal wheels and the driving wheels.
Further, a three-color warning lamp is arranged at the upper end of the electric control bin, a display instrument is arranged at one end of the three-color warning lamp, a starting switch is arranged at one end of the display instrument, and an emergency stop button is arranged at the other end of the display instrument; a handle is arranged on one side of the display instrument, two ends of the handle are fixedly connected with the electric control bin, and a power auxiliary switch is arranged at the lower end of the handle; the side wall of the electric control bin is provided with an ultrasonic radar, and the lower end of the ultrasonic radar is provided with a cable outlet.
A method of operating a floor tub grinding apparatus comprising the steps of:
firstly, aligning the polishing brushes of the first polishing mechanism and the disc brushes of the second polishing mechanism with the notch positions of the floor groove up and down, and adjusting the heights of the first polishing mechanism and the second polishing mechanism to enable the polishing brushes to be clung to the upper surface, the lower surface and the side surfaces of the floor groove, wherein the disc brushes enter the floor groove and are clung to the bottom surface of the floor groove; then accurately adjusting the position of the disc brush;
after the adjustment is finished, controlling the first polishing mechanism and the second polishing mechanism to work simultaneously;
the gear in the gear box is driven to rotate by a second gear motor of the first polishing mechanism, and finally the polishing brush rotates to polish the upper surface, the side surface and the lower surface of the floor groove;
rotating the disc brush through a rotation driving unit of the second polishing mechanism; meanwhile, the swing motor of the swing driving unit drives the cam to rotate, the cam drives the swing arm to swing, the linkage rod is driven to swing, the linkage rod drives the connecting rod to swing, the connecting rod drives the rotating shaft to swing, and finally the rotating shaft drives the disc brush to swing along the axial direction of the disc brush; the disc brush rotates while swinging, so that the disc brush fully polishes the bottom surface of the floor groove;
After polishing of one position of the floor groove is completed, the motor drives the driving wheel to rotate so that the floor groove polishing equipment moves forwards, the polishing positions of the first polishing mechanism and the second polishing mechanism are changed, and polishing of the floor groove at the next position is performed.
Further, in the moving process, whether foreign matters exist in the floor groove or not is detected through the front sensing arm of the front sensing device, when the front sensing arm touches the foreign matters, the travel switch is triggered, the travel switch feeds back parking information, and then the floor groove polishing equipment stops advancing.
Compared with the prior art, the invention has the advantages and positive effects that:
1. the invention is provided with the polishing assembly, and dead angle-free polishing is realized by matching the first polishing mechanism and the second polishing mechanism of the polishing assembly. The first polishing mechanism drives gears in the gear box to rotate through the second reducing motor so as to enable the polishing brushes to rotate, wherein the polishing brushes are arranged at intervals and can polish the upper surface, the lower surface and the side surfaces of the floor groove; the second polishing mechanism drives the belt pulley in the belt transmission assembly to rotate through the first gear motor, finally drives the disc brush to rotate, and can polish the bottom surface of the floor groove, and the disc brush is enabled to swing when the disc brush rotates through the swing driving unit, so that the bottom surface of the floor groove can be thoroughly polished.
The first polishing mechanism and the second polishing mechanism are respectively provided with an independent transmission structure, so that the first polishing mechanism and the second polishing mechanism can operate simultaneously, namely, the bottom surface, the upper surface, the lower surface and the side surface of the floor groove are simultaneously subjected to polishing, and the polishing efficiency is greatly improved. Can clear up various stains, oxide layer, garrulous thing etc. has powerful clean function, and clean efficient effect, the clean no dead angle of equipment of polishing can carry out the purpose of all-round brush.
2. According to the invention, the polishing assembly lifting device is arranged, the polishing assembly is lifted by the polishing assembly lifting device, so that the polishing brush of the first polishing mechanism and the disc brush of the second polishing mechanism are fully contacted with each surface of the floor groove, the polishing effect of the floor groove can be ensured, after long-term use, the contact degree of the polishing brush and the disc brush with the floor groove can be adjusted by controlling the lifting of the polishing assembly lifting device, and after abrasion, the polishing brush and the disc brush can be fully contacted with each surface of the floor groove, so that the polishing brush and the disc brush can be used for a long time without frequent replacement, and the cost is reduced.
The height of the second polishing mechanism can be finely adjusted through the height fine adjustment device, so that the contact degree between the disc brush and the bottom surface of the floor is adjusted, the accuracy of height adjustment is improved, the polishing effect of the disc brush is fully exerted, the disc brush is used in a sufficient amount, and waste is avoided.
3. The front induction device is arranged, the front induction arm of the front induction device is used for detecting whether foreign matters exist in the floor groove, when the front induction arm touches the foreign matters, the travel switch is triggered, and the travel switch feeds back the parking information, so that the polishing equipment stops advancing, damage to the polishing equipment can be avoided, and the polishing effect of the polishing equipment is ensured.
4. The polishing brush of the first polishing device can directly enter the floor groove from the upper side of the floor groove, and can be separated from the floor groove by directly lifting upwards after polishing at one position. Because the width of the disc brush is smaller than the width of the notch of the floor groove, the disc brush can directly enter the floor groove from the notch of the floor groove, thereby being in contact with the bottom surface of the floor groove, further realizing polishing of the bottom surface of the floor groove through swinging and rotating of the disc brush, avoiding repeated installation and disassembly, and having high polishing efficiency.
5. The floor groove polishing equipment provided by the invention can be used for polishing and cleaning, and can be used for solving the problems of various stains, sundries, surface oxides, surface scratches and the like. Realize high-efficient clean, equipment operation is simple, the security performance is high, clean advantage such as no dead angle.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention.
FIG. 1 is a block diagram of a polishing apparatus of the present invention;
FIG. 2 is a schematic view of the electrical components of the polishing apparatus of the present invention;
FIG. 3 is a schematic view of the construction of the lifting device of the polishing assembly of the present invention;
fig. 4 is a schematic structural view of the swing driving unit of the present invention;
FIG. 5 is a schematic view of the disc brush structure of the first grinding mechanism of the present invention;
FIG. 6 is a schematic view of the belt drive assembly of the present invention;
FIG. 7 is a schematic view of the height fine adjustment device of the present invention;
FIG. 8 is a schematic structural view of a second polishing apparatus of the present invention;
FIG. 9 is a schematic view of another construction of a first grinding apparatus of the invention;
FIG. 10 is a schematic view of the operation of the polishing apparatus of the present invention;
FIG. 11 is a schematic view of the structure of a floor tub to be sanded in accordance with the present invention;
in the figure: 1. polishing the assembly; 2. an electric control bin;
101. a first polishing mechanism; 102. a second polishing mechanism;
103. a front sensing device; 1031. a travel switch; 1032. a first mounting frame; 1033. a mounting rod; 1034. a front inductive arm;
104. a height fine adjustment device; 1041. rotating the handle; 1042. a rotating lever; 1043. a first bevel gear; 1044. a second bevel gear; 1045. a threaded rod; 1046. lifting columns; 1047. a second mounting frame;
105. A belt drive assembly; 1051. a driving pulley; 1052. a first driven pulley; 1053. a first pulley shaft; 1054. a second driven pulley; 1055. a second pulley shaft; 1056. a transmission belt; 1057. a tensioner; 1058. a third mounting plate;
106. a swing driving unit; 1061. a swing motor; 1062. a cam; 1063. a linear slide rail; 1064. swing arms; 1065. a linkage rod; 1066. a connecting rod; 1067. a fourth mounting plate; 1068. a rotating shaft;
107. a first housing; 108. a second housing; 109. a rotation driving unit;
3. a polishing assembly lifting device; 301. a hanging rack; 302. lifting the guide rail; 303. a lifting motor; 304. a first screw; 305. a guide block; 306. a tripod; 307. a lifting block; 308. lifting motor mounting rack;
4. a counterweight region; 5. a universal wheel; 6. a limiting wheel; 7. a driving wheel; 8. three-color warning lamps; 9. starting a switch; 10. displaying the instrument; 11. an emergency stop button; 12. a handle; 13. a power auxiliary switch; 14. an ultrasonic radar; 15. a cable outlet; 16. a commutator; 17. cross universal telescopic transmission shaft; 18. a disc brush; 19. a first gear motor; 20. a second gear motor; 21. a first mounting plate; 22. a second mounting plate; 23. a gear box; 24. polishing and brushing; 25. a coupling; 26. a connecting beam; 27. a transmission case; 28. a transmission rod; 29. a brush.
Detailed Description
It should be noted that the following detailed description is illustrative and is intended to provide further explanation of the invention. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
Example 1:
the invention is described in detail below by referring to the drawings, and the floor groove polishing equipment disclosed in the embodiment, as shown in fig. 1, comprises an electric control cabin 2, wherein one end of the electric control cabin 2 is provided with a polishing assembly lifting device 3, and one end of the polishing assembly lifting device 3 is provided with a polishing assembly 1;
the polishing assembly 1 comprises a first polishing mechanism 101 and a second polishing mechanism 102 which are arranged in parallel, the heights of the first polishing mechanism 101 and the second polishing mechanism 102 can be adjusted through a polishing assembly lifting device 3, and the first polishing mechanism 101 and the second polishing mechanism 102 can be controlled to polish simultaneously through an electric control bin 3; wherein, the first polishing mechanism 101 is used for polishing the upper surface, the lower surface and the side surface of the floor groove, and the second polishing mechanism 102 is used for polishing the bottom surface of the floor groove;
the second polishing mechanism 102 comprises a plurality of disc brushes 18 arranged side by side, and the width of the disc brushes 18 is smaller than the width of the notch of the floor groove; the disc brush 18 is respectively connected with the rotation driving unit 109 and the swing driving unit 106 so as to control the disc brush 18 to swing while rotating, thereby realizing the full polishing of the bottom surface of the floor groove;
FIG. 11 is a schematic view of a floor tub having a slot opening smaller than the width of the inside of the tub, wherein the direction indicated by the arrow in the drawing is the surface of the floor tub to be polished, and has a bottom surface, a side surface, an upper surface and a lower surface; the four surfaces to be polished are different in position, so that the four surfaces to be polished are required to be polished simultaneously in order to improve polishing efficiency, and therefore, the first polishing mechanism 101 and the second polishing mechanism 102 are provided, wherein the first polishing mechanism 101 is used for polishing the upper surface, the lower surface and the side surfaces of the floor groove, and the second polishing mechanism 102 is used for polishing the bottom surface of the floor groove.
As shown in fig. 4, the swing driving unit 106 includes a swing motor 1061, an output end of the swing motor 1061 is connected with one end of a cam 1062, the other end of the cam 1062 is connected with a swing arm 1064, and two ends of the swing arm 1064 are provided with linear slide rails 1063; the lower end of the swing arm 1063 is connected with a linkage rod 1065, the end face of the linkage rod 1065 is connected with one end of a connecting rod 1066, the other end of the connecting rod 1066 is connected with one end of a rotating shaft 1068, and the other end of the rotating shaft 1068 is connected with one end of a reverser 16. The swing drive unit 106 further includes a fourth mounting plate 1067, the fourth mounting plate 1067 being coupled to the third mounting plate 1058; one end of the fourth mounting plate 1067 is provided with a swing motor 1061.
The swing arm 1064 is connected with the swing motor 1061 through the cam 1062, so that the swing motor 1061 drives the cam 1062 to drive the swing arm 1064 to swing, or drives the rotating shaft 1068 to rotate through the crank-rocker mechanism, and swing polishing of the disc brush 18 is realized. The connecting rods 1066 are arranged on the linkage rod 1065 at intervals, one end of each connecting rod 1066 is rotatably connected with the linkage rod 1065, and the other end of each connecting rod 1066 is fixedly connected with the commutator 16. When the linkage rod 1065 is driven to swing, the plurality of groups of connecting rods 1066 and the transmission shaft synchronously swing, and then are transmitted to the commutator 16, and the commutator 16 drives the plurality of groups of disc brushes 18 to synchronously swing. The arrangement of the plurality of groups of connecting rods 1066 and the transmission shaft can improve the stress and ensure the aim of synchronously swinging the plurality of groups of disc brushes 18.
As shown in fig. 4, the rotation driving unit 109 includes a first gear motor 19, an output end of the first gear motor 19 is connected with a belt transmission assembly 105, an output end of the belt transmission assembly 105 is connected with a cross universal telescopic transmission shaft 17, the cross universal telescopic transmission shaft 17 is connected with the other end of the commutator 16, and two ends of the commutator 16 are provided with disc brushes 18; the belt drive assembly 105 includes a third mounting plate 1058, and a swing drive unit 106 is disposed at one end of the third mounting plate 1058.
The first gear motor 19 transmits power to the disc brush 18 through the belt transmission assembly 105, the cross universal telescopic transmission shaft 17 and the commutator 16, and drives the disc brush 18 to rotationally polish. That is, the first gear motor 19 drives the belt pulley in the belt transmission assembly 105 to rotate, the transmission belt 1056 drives the torque, and then drives the plurality of cross universal telescopic transmission shafts 17 to rotate, the cross universal telescopic transmission shafts 17 transmit the torque to the commutator 16, wherein two bevel gears are arranged in the commutator 16, so that the transmission direction of the torque is changed, and the disc brush 18 can rotate.
The width of the disc brush 18 is smaller than the width of the groove to be polished, so that the disc brush 18 is required to perform a side-to-side swinging polishing action (a serpentine or wavy polishing route or the like in combination with the traveling direction) to polish the entire bottom surface of the groove without leaving dead corners.
As shown in fig. 9, another structural form of the second polishing mechanism 102 includes a first gear motor 19, a connecting beam 26, a transmission case 27, a transmission rod 28 and a brush 29. One end of the connecting beam 26 is connected with the gear box 23 of the first grinding mechanism 101, the other end is connected with the transmission box 27, the first gear motor 19 transmits torque to the transmission box 27, the transmission box 27 transmits torque to the transmission rod 28, the transmission rod 28 drives the brush 29 to rotate, and the bottom surface of the floor groove can be ground.
As shown in fig. 6, the belt transmission assembly 105 includes a driving pulley 1051, the driving pulley 1051 is connected with an output end of the first gear motor 19, first driven pulleys 1052 are arranged at two ends of the driving pulley 1051, and the driving pulley 1051 is connected with the first driven pulleys 1052 through a transmission belt 1056; a second driven pulley 1054 is provided at one end of the first driven pulley 1052, and the first driven pulley 1052 and the second driven pulley 1054 are connected by a transmission belt 1056; a tensioner 1057 is provided on a belt 1056 in which the first driven pulley 1052 and the second driven pulley 1054 are connected; the first driven pulley 1052 is sleeved on the first pulley shaft 1053, the second driven pulley 1054 is sleeved on the second pulley shaft 1055, and the output ends of the first pulley shaft 1053 and the second pulley shaft 1055 are connected with the commutator 16.
The driving pulley 1051 is driven to rotate by the first gear motor 19, the first driven pulley 1052 and the second driven pulley 1054 are sequentially driven to rotate by the driving belt 1056, the first pulley shaft 1053 and the second pulley shaft 1055 are further driven to rotate, and the first driven pulley 1052 and the second driven pulley 1054 are respectively provided with two, so that four universal telescopic transmission shafts are provided, and the driving is performed through the four universal telescopic transmission shafts, (the rotation shafts 1068 are correspondingly four); so that the power of the first gear motor 19 is divided into four, and the structure is compact. And, the belt is tensioned through the tensioner 1057, so that the maintenance-free effect of the belt can be realized.
As shown in fig. 2, the first gear motor 19 and the second gear motor 20 are disposed in the first housing 107, and the first gear motor 19 and the second gear motor 20 are sealed by the first housing 107, thereby protecting the first gear motor and the second gear motor. The belt drive assembly 105, the height fine adjustment device 104, and the travel switch 1031 of the front sensing device 103 are disposed in the second housing 108, and the second housing 108 also plays a protective role.
As shown in fig. 3, the polishing assembly lifting device 3 comprises a hanging frame 301, wherein a lifting motor mounting frame 308 is arranged at the lower end of the hanging frame 301, and the lifting motor mounting frame 308 is connected with the side part of the electric control cabin 2; lifting motor 303 is arranged on lifting motor mounting frame 308, the output end of lifting motor 303 is connected with first screw rod 304, lifting block 307 is sleeved on first screw rod 304, one end of lifting block 307 is connected with one end of tripod 306, and one end of tripod 306 is connected with polishing assembly 1. Lifting guide rails 302 are arranged at two ends of the hanging frame 301, guide blocks 305 are arranged at two ends of the tripod 306, one end of each guide block 305 is located in each lifting guide rail 302, and each guide block 305 slides in each lifting guide rail 302.
The lifting motor 303 drives the first screw 304 to rotate, so that the lifting block 307 moves up and down, the lifting block 307 is fixedly connected with the tripod 306, the lifting block 307 moves to drive the tripod 306 to move up and down, and the tripod 306 is connected with the polishing assembly 1, so that the tripod 306 moves up and down to drive the polishing assembly 1 to move up and down, and the height adjustment of the polishing assembly 1 is realized.
As shown in fig. 10, when the polishing apparatus is at the position to be polished, the polishing assembly lifting device 3 is started, so that the first polishing mechanism 101 and the second polishing mechanism 102 of the polishing assembly 1 are fully contacted with the floor groove, the polishing effect of the floor groove is ensured, and when the polishing brush 24 and the disc brush 18 are worn, the height of the polishing assembly 1 can be reduced, and the polishing brush 24 and the disc brush 18 can be fully contacted with the floor groove again, so that the polishing effect is ensured. The triangular frame 306 is provided with the guide blocks 305, and the guide blocks 305 slide in the lifting guide rails 302 in the lifting process, so that the lifting stability of the polishing assembly 1 is ensured, and the polishing brush 24 and the disc brush 18 can polish the floor groove at accurate positions.
As shown in fig. 7, a height fine adjustment device 104 is disposed at one end of the belt transmission assembly 105, the height fine adjustment device 104 includes a second mounting frame 1047, the second mounting frame 1047 is connected with the first mounting plate 21, a rotating handle 1041 is disposed at one end of the second mounting frame 1047, the rotating handle 1041 is connected with a rotating rod 1042, and the rotating rod 1042 passes through the second mounting frame 1047; the first bevel gear 1043 is established to the both ends cover of dwang 1042, and the one end and the second bevel gear 1044 meshing of first bevel gear 1043, and second bevel gear 1044 cover is established on threaded rod 1045, and threaded rod 1045 sets up in lifting column 1046, lifting column 1046 and third mounting panel 1058 fixed connection.
When the polishing device is used, the rotating handle 1041 rotates to enable the rotating rod 1042 to rotate, the first bevel gear 1043 is driven to rotate, the first bevel gear 1043 drives the second bevel gear 1044 to rotate, the second bevel gear 1044 drives the threaded rod 1045 to rotate, internal threads are arranged on the inner wall surface of the lifting column 1046, the threaded rod 1045 rotates to enable the lifting column 1046 to move up and down, and the lifting column 1046 is fixedly connected with the third mounting plate 1058, so that the second polishing mechanism 102 can be driven to move up and down, and fine adjustment of the height of the disc brush 18 is achieved. The lifting is assisted by the linear slide 1063 during the lifting of the second polishing device 102, so that the stability during the lifting is ensured.
The disc brush 18 is a wear part, and wear occurs during use, so that the diameter of the disc brush 18 becomes smaller, and therefore, the whole polishing device is adjusted to move downwards through the height fine adjustment device 104, so that the matching relation of other structures cannot be affected, the disc brush 18 is fully utilized, and the cost is reduced.
After polishing for a long period of time, the abrasion amounts of the disc brush 18 and the polishing brush 24 are inconsistent, so that the heights of the disc brush 18 and the polishing brush 24 need to be independently adjusted, the heights of the disc brush 18 and the polishing brush 24 are adjusted through the polishing assembly lifting device 3, and then the heights of the disc brush 18 are finely adjusted through the height fine adjustment device 104 according to the abrasion degree of the disc brush 18, so that the disc brush 18 can still fully contact with the polishing surface after abrasion. Even in the case where the amounts of wear of the disc brush 18 and the grinding brush 24 are not uniform, it is ensured that both the disc brush 18 and the grinding brush 24 are in sufficient contact with the grinding surface.
As shown in fig. 6, the other end of the belt transmission assembly 105 is provided with a front sensing device 103, the front sensing device 103 comprises a mounting bar 1033, the mounting bar 1033 penetrates through a first mounting frame 1032, the first mounting frame 1032 is fixedly connected with a third mounting plate 1058, and the upper end of the first mounting frame 1032 is provided with a travel switch 1031; the mounting bar 1033 is sleeved with a front sensing arm 1034, and the front sensing arm 1034 is positioned at the front part of the polishing brush 24.
The front sensing device 103 is used for detecting whether a groove or a container bottom plate has a foreign matter or a blocking object, if the front sensing arm 1034 touches the blocking object, the travel switch 1031 is triggered, and the travel switch 1031 feeds back the lifting information, so that the whole vehicle stops running, and the polishing device is lifted and stops running. A front sensor arm 1034 is mounted on each of the disk brushes 18 to fit into the corresponding grooves of the plurality of disk brushes 18 to prevent omission. Foreign matters on the polishing path can be found in time, and the polishing equipment is protected.
As shown in fig. 8, the first polishing mechanism 101 includes a second gear motor 20, an output end of the second gear motor 20 is connected with a coupling 25, an output end of the coupling 25 is connected with a gear box 23, and one end of the gear box 23 is connected with a polishing brush 24; one end of the gear case 23 is connected to the first mounting plate 21, the other end of the gear case 23 is connected to one end of the second mounting plate 22, and the other end of the second mounting plate 22 is connected to the tripod 306.
The second gear motor 20 transmits torque to the coupling 25, then the coupling 25 transmits the torque to the gear box 23, then the gear box 23 transmits the torque to the polishing brush 24, and the polishing brush 24 comprises two brush bodies, namely a combined brush with a bowl brush and a customized brush, and the polishing brush is only provided with the customized brush, so that the upper surface, the lower surface and the side surface of the floor groove can be polished simultaneously, and the polishing brush can be matched with the disc brush 18 to realize dead-angle-free polishing. Wherein, the characteristics such as the bristle density and the bristle diameter of the custom brush are smaller, and the custom brush can directly enter the floor groove.
The first polishing mechanism 101 and the second polishing mechanism 102 of the polishing assembly 1 are matched to realize dead angle-free polishing, the first polishing mechanism 101 is used for polishing the upper surface, the lower surface and the side surface of a floor groove, the polishing brush of the first polishing mechanism is provided with two brush bodies, the bowl brush is used for polishing the upper surface, and the custom brush is used for polishing the lower surface and the side surface; the second polishing mechanism 102 is used for polishing the bottom surface of the floor groove, the disc brush 18 of the second polishing mechanism 102 can swing while rotating, so that the bottom surface of the floor groove is polished in place, omission can not occur, and the polishing efficiency is improved.
The main body of the vehicle body comprises a three-color warning lamp 8, a starting switch 9, a display instrument 10, an emergency stop button 11, a power auxiliary switch 13, an ultrasonic radar 14, a cable outlet 15, an electric control cabin 2, a counterweight area 4 and a travelling gear train;
As shown in fig. 1, the lower end in the electric control cabin 2 is provided with a counterweight area 4, and the counterweight area 4 is provided with a counterweight; the electric control bin 2 is a power supply configuration bin, such as a relay, for configuring electric energy. The three sides of the electric control cabin 2 are provided with openable cabin doors, so that the electric control cabin can be opened to repair internal electric elements. Weight zone 4: the bottom of the main body of the car body is provided with the configuration block which is used for balancing the trolley, so that the center of the trolley falls on the travelling wheel system, and the situation that the polishing equipment turns over is avoided.
The walking system is used for driving the whole equipment to walk and is driven by the driving motor. One end of the lower part of the electric control cabin 2 is provided with a universal wheel 5, and the other end of the lower part is provided with a driving wheel 7; the inner sides of the universal wheel 5 and the driving wheel 7 are provided with limiting wheels 6.
The traveling system comprises a driving motor, a chain, a driving wheel 7, a front guide wheel, a universal wheel 5 and a rear guide wheel; the driving motor drives the driving wheel 7 to rotate and walk through driving the chain, and the two universal wheels 5 follow the driven motion to form a four-wheel-supported walking system driven by the precursor. The wheel width for the driving wheels 7 and the universal wheels 5 will be larger than the width of the container floor slot opening, i.e. walking on the floor of the container.
The front limiting wheel 6 and the rear limiting wheel 6 are arranged at the middle positions of the front and rear of the chassis frame, the width of the front and rear limiting wheels 6 is matched with the width of the groove, and when the front and rear limiting wheels 6 are clamped into the groove, the front and rear limiting wheels rotate along with the front running of the trolley, and meanwhile, the limiting is realized, so that the linear running of the trolley is ensured.
As shown in fig. 2, a three-color warning lamp 8 is arranged at the upper end of the electric control bin 2, a display instrument 10 is arranged at one end of the three-color warning lamp 8, a start switch 9 is arranged at one end of the display instrument 10, and an emergency stop button 11 is arranged at the other end of the display instrument 10; a handle 12 is arranged on one side of the display instrument 10, two ends of the handle 12 are fixedly connected with the electric control cabin 2, and a power auxiliary switch 13 is arranged at the lower end of the handle 12; the side wall of the electric control bin 2 is provided with an ultrasonic radar 14, and the lower end of the ultrasonic radar 14 is provided with a cable outlet 15.
The tri-color warning lamp 8 is used for warning, such as touching an obstacle, or equipment failure, etc.; the start switch 9 is used for starting the main switch of the polishing equipment; the display instrument 10 can display an equipment operation interface and an operating state; the emergency stop button 11 is a button for stopping the whole vehicle in an emergency; the power auxiliary switch 13 drives the driving wheel 7 to walk after the polishing equipment is started, so that an auxiliary operator pushes the polishing equipment, the polishing equipment is convenient to transfer and convenient to operate. The ultrasonic radar 14 is used for preventing touch detection, so that polishing equipment is prevented from colliding with an obstacle, and prompt is sent out in time; the cable outlet 15 is adapted to be connected to a high voltage cable for supplying electrical power to the whole device.
Example 2:
a method of operating a floor tub grinding apparatus comprising the steps of:
firstly, aligning the disc brushes 24 and 18 of the first polishing mechanism 101 and the second polishing mechanism 102 with the notch positions of the floor groove vertically, enabling the disc brushes and the polishing brushes to be positioned right above the notch, adjusting the heights of the first polishing mechanism 101 and the second polishing mechanism 102, enabling the polishing brushes 24 to be tightly attached to the upper surface, the lower surface and the side surfaces of the floor groove, enabling the disc brushes 18 to enter the floor groove and be tightly attached to the bottom surface of the floor groove;
the position of the disc brush 18 is accurately adjusted, namely the height of the disc brush 18 is more accurately adjusted through the height fine adjustment device 104, so that the disc brush 18 can still be continuously used after being worn, and the disc brush 18 can be fully contacted with the bottom surface of the floor groove only by downwards adjusting the disc brush 18, so that the polishing effect of the floor surface of the floor groove is ensured;
the lifting motor 303 of the polishing assembly lifting device 3 drives the first screw rod 304 to rotate, so that the lifting block 307 moves up and down, the lifting block 307 moves to drive the tripod 306 to move up and down, and the tripod 306 is connected with the polishing assembly 1, so that the tripod 306 moves up and down to drive the polishing assembly 1 to move up and down, and the height adjustment of the polishing assembly 1 is realized.
The polishing assembly 1 moves downwards to enable the bowl brush of the first polishing mechanism 101 to be clung to the upper surface of the floor groove; the customized brush enters the floor groove and is clung to the side surface and the lower surface of the floor groove; the disc brush of the second polishing mechanism 102 is made to enter the floor groove and cling to the bottom surface of the floor groove.
After the adjustment is finished, the first grinding mechanism 101 and the second grinding mechanism 102 are controlled to work simultaneously; the second gear motor 20 of the first polishing mechanism 101 drives the gears in the gear box 23 to rotate, so that the polishing brush 24 finally rotates to polish the upper surface, the side surface and the lower surface of the floor groove; rotating the disc brush by the rotation driving unit 109 of the second polishing mechanism 102; meanwhile, the cam 1062 is driven to rotate by the swing motor 1061 of the swing driving unit 106, the cam 1062 drives the swing arm 1064 to swing, the linkage rod 1065 is driven to swing, the linkage rod 1065 drives the connecting rod 1066 to swing, the connecting rod 1066 drives the rotating shaft 1068 to swing, and finally the rotating shaft 1068 drives the disc brush 18 to swing along the axial direction of the disc brush 18; the disc brush 18 rotates while swinging, so that the disc brush 18 sufficiently polishes the bottom surface of the floor groove;
the second gear motor 20 of the first polishing mechanism 101 drives the gears in the gear box 23 to rotate, so that the polishing brush 24 finally rotates to polish the upper surface, the side surface and the lower surface of the floor groove; the second gear motor 20 transmits torque to the coupling 25, then to the gear box 23 by the coupling 25, and then to the polishing brush 24 by the gear box 23, wherein the polishing brush 24 comprises two brush bodies, one is a combined brush with a bowl brush and a custom brush, and the other is only the custom brush; the bowl brush is positioned outside the floor groove and is contacted with the upper surface of the floor groove, and the custom brush is positioned in the floor groove and is contacted with the lower surface and the side surface of the floor groove; the side surface, the upper surface and the lower surface of the floor groove are polished simultaneously through the cooperation of the bowl brush and the customized brush, and then the polishing without dead angle is realized through the cooperation of the bowl brush and the customized brush and the circular brush 18.
The belt pulley in the belt transmission assembly 105 is driven to rotate by the first gear motor 19 of the second polishing mechanism 102, the transmission is carried out to the commutator 16 by the cross universal telescopic transmission shaft 17, the force transmission direction is changed by the commutator 16, the force is transmitted to the disc brush 18 after the change of the direction, and finally the disc brush 18 rotates;
meanwhile, the swing motor 1061 drives the cam 1062 to rotate, the cam 1062 drives the swing arm 1064 to swing, the linkage rod 1065 is driven to swing, the linkage rod 1065 drives the connecting rod 1066 to swing, the connecting rod 1066 drives the rotating shaft 1068 to swing, and finally the rotating shaft 1068 drives the disc brush 18 to swing; the disc brush 18 rotates while swinging, so that the disc brush 18 sufficiently polishes the bottom surface of the floor groove;
after finishing polishing in one position of the floor groove, driving the driving wheel 7 to rotate through the motor so that the floor groove polishing equipment moves forwards, wherein the width of the driving wheel 7 is larger than that of a notch of the floor groove, so that the driving wheel 7 moves on the upper part of the floor groove, equipment movement is realized through the cooperation of the driving wheel 7 and the universal wheel 5, the polishing positions of the first polishing mechanism 101 and the second polishing mechanism 102 are changed, and the floor groove polishing in the next position is performed.
In the moving process, whether a foreign matter exists in the floor groove is detected through the front sensing arm 1034 of the front sensing device 103, when the front sensing arm 1034 touches the foreign matter, the sensing arm 1034 is tilted to touch the travel switch 1031, the travel switch 1031 feeds back parking information, the floor groove polishing equipment stops advancing, the polishing assembly 1 is lifted, and the polishing brush 24 and the disc brush 18 stop acting. Foreign matters on the polishing path are detected through the front sensing device 103, and the foreign matters are timely found to be fed back, so that the polishing equipment is protected.
The concrete implementation and effect of the working method are the same as those of the embodiment 1.
While the foregoing description of the embodiments of the present invention has been presented in conjunction with the drawings, it should be understood that it is not intended to limit the scope of the invention, but rather, it is intended to cover all modifications or variations within the scope of the invention as defined by the claims of the present invention.
Claims (12)
1. The floor groove polishing equipment is characterized by comprising an electric control bin, wherein one end of the electric control bin is provided with a polishing assembly lifting device, and one end of the polishing assembly lifting device is provided with a polishing assembly;
the polishing assembly comprises a first polishing mechanism and a second polishing mechanism which are arranged in parallel, the heights of the first polishing mechanism and the second polishing mechanism can be adjusted through a polishing assembly lifting device, and the first polishing mechanism and the second polishing mechanism can be controlled to polish simultaneously through an electric control bin; the first polishing mechanism is used for polishing the upper surface, the lower surface and the side surfaces of the floor groove, and the second polishing mechanism is used for polishing the bottom surface of the floor groove;
the second polishing mechanism comprises a plurality of disc brushes which are arranged side by side, and the width of each disc brush is smaller than the width of the notch of the floor groove; the disc brush is respectively connected with the rotation driving unit and the swing driving unit so as to control the disc brush to swing while rotating, thereby realizing the full polishing of the bottom surface of the floor groove;
The swing driving unit comprises a swing motor, the output end of the swing motor is connected with one end of a cam, the other end of the cam is connected with a swing arm, and two ends of the swing arm are provided with linear sliding rails; the lower extreme of swing arm is connected with the gangbar, the terminal surface of gangbar is connected with the one end of connecting rod, the other end of connecting rod is connected with the one end of axis of rotation, the other end of axis of rotation is connected with the one end of commutator.
2. A floor tub polishing apparatus as claimed in claim 1, wherein the rotation driving unit includes a first gear motor, an output end of the first gear motor is connected with a belt transmission assembly, an output end of the belt transmission assembly is connected with a cross universal telescopic transmission shaft, the cross universal telescopic transmission shaft is connected with the other end of a commutator, and both ends of the commutator are provided with disc brushes; the belt transmission assembly comprises a third mounting plate, and one end of the third mounting plate is provided with a swing driving unit; the swing driving unit further comprises a fourth mounting plate, and the fourth mounting plate is connected with the third mounting plate; one end of the fourth mounting plate is provided with a swinging motor.
3. A floor tub polishing apparatus as claimed in claim 2, wherein the belt transmission assembly includes a driving pulley connected to an output end of the first reduction motor, first driven pulleys provided at both ends of the driving pulley, the driving pulley being connected to the first driven pulleys through a transmission belt; one end of the first driven belt pulley is provided with a second driven belt pulley, and the first driven belt pulley is connected with the second driven belt pulley through a driving belt; a tensioner is arranged on a transmission belt connected with the first driven belt pulley and the second driven belt pulley; the first driven belt pulley is sleeved on the first belt pulley shaft, the second driven belt pulley is sleeved on the second belt pulley shaft, and the output ends of the first belt pulley shaft and the second belt pulley shaft are connected with the reverser.
4. A floor tub grinding apparatus as set forth in claim 2 wherein one end of said belt drive assembly is provided with a height fine adjustment means, said height fine adjustment means comprising a second mounting bracket, said second mounting bracket being connected to the first mounting plate, one end of said second mounting bracket being provided with a rotating handle, said rotating handle being connected to a rotating rod, said rotating rod passing through the second mounting bracket; the first bevel gear is sleeved at two ends of the rotating rod, one end of the first bevel gear is meshed with the second bevel gear, the second bevel gear is sleeved on the threaded rod, the threaded rod is arranged in the lifting column, and the lifting column is fixedly connected with the third mounting plate.
5. A floor tub grinding apparatus as set forth in claim 2 wherein a front sensing device is provided at the other end of the belt drive assembly, the front sensing device including a mounting rod passing through a first mounting bracket fixedly connected to a third mounting plate, a travel switch being provided at the upper end of the first mounting bracket; the front induction arm is sleeved on the mounting rod and is positioned at the front part of the polishing brush.
6. A floor tub polishing apparatus as claimed in claim 1, wherein the plurality of links are provided at intervals on the link, one end of the plurality of links is rotatably connected to the link, and the other end is fixedly connected to the commutator.
7. A floor tub polishing apparatus as claimed in claim 1, wherein the polishing assembly lifting device comprises a hanger, a lifting motor mounting bracket is provided at a lower end of the hanger, and the lifting motor mounting bracket is connected to a side portion of the electric control cabin; the lifting motor mounting frame is provided with a lifting motor, the output end of the lifting motor is connected with a first screw, a lifting block is sleeved on the first screw, one end of the lifting block is connected with one end of a tripod, and one end of the tripod is connected with the polishing assembly; the lifting guide rails are arranged at two ends of the hanging frame, the guide blocks are arranged at two ends of the tripod, one end of each guide block is located in each lifting guide rail, and each guide block slides in each lifting guide rail.
8. A floor tub grinding apparatus as claimed in claim 1, wherein said first grinding mechanism includes a second gear motor, an output of said second gear motor being connected to a coupling, an output of said coupling being connected to a gear box, one end of said gear box being connected to a grinding brush; one end of the gear box is connected with the first mounting plate, the other end of the gear box is connected with one end of the second mounting plate, and the other end of the second mounting plate is connected with the tripod.
9. A floor tub grinding apparatus as claimed in claim 1, wherein the lower end of the electric control cabin is a counterweight block, the counterweight block being provided with a counterweight block; one end of the lower part of the electric control cabin is provided with a universal wheel, and the other end of the lower part is provided with a driving wheel; and limiting wheels are arranged on the inner sides of the universal wheels and the driving wheels.
10. The floor tub polishing apparatus as set forth in claim 1, wherein a three-color warning lamp is provided at an upper end of the electric control cabin, a display instrument is provided at one end of the three-color warning lamp, a start switch is provided at one end of the display instrument, and a scram button is provided at the other end of the display instrument; a handle is arranged on one side of the display instrument, two ends of the handle are fixedly connected with the electric control bin, and a power auxiliary switch is arranged at the lower end of the handle; the side wall of the electric control bin is provided with an ultrasonic radar, and the lower end of the ultrasonic radar is provided with a cable outlet.
11. A method of operating a floor tub grinding apparatus as claimed in any one of claims 1 to 10, comprising the steps of:
firstly, aligning the polishing brushes of the first polishing mechanism and the disc brushes of the second polishing mechanism with the notch positions of the floor groove up and down, and adjusting the heights of the first polishing mechanism and the second polishing mechanism to enable the polishing brushes to be clung to the upper surface, the lower surface and the side surfaces of the floor groove, wherein the disc brushes enter the floor groove and are clung to the bottom surface of the floor groove; then accurately adjusting the position of the disc brush;
after the adjustment is finished, controlling the first polishing mechanism and the second polishing mechanism to work simultaneously;
the gear in the gear box is driven to rotate by a second gear motor of the first polishing mechanism, and finally the polishing brush rotates to polish the upper surface, the side surface and the lower surface of the floor groove;
rotating the disc brush through a rotation driving unit of the second polishing mechanism; meanwhile, the swing motor of the swing driving unit drives the cam to rotate, the cam drives the swing arm to swing, the linkage rod is driven to swing, the linkage rod drives the connecting rod to swing, the connecting rod drives the rotating shaft to swing, and finally the rotating shaft drives the disc brush to swing along the axial direction of the disc brush; the disc brush rotates while swinging, so that the disc brush fully polishes the bottom surface of the floor groove;
After polishing of one position of the floor groove is completed, the motor drives the driving wheel to rotate so that the floor groove polishing equipment moves forwards, the polishing positions of the first polishing mechanism and the second polishing mechanism are changed, and polishing of the floor groove at the next position is performed.
12. A method of operating a floor tub polishing apparatus as set forth in claim 11 wherein during movement, the presence of foreign matter in the floor tub is detected by a front sensing arm of the front sensing device, and when the front sensing arm touches the foreign matter, a travel switch is triggered, and the travel switch feeds back parking information, thereby stopping the floor tub polishing apparatus.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202410096406.8A CN117718848A (en) | 2024-01-23 | 2024-01-23 | Floor groove polishing equipment and working method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202410096406.8A CN117718848A (en) | 2024-01-23 | 2024-01-23 | Floor groove polishing equipment and working method |
Publications (1)
Publication Number | Publication Date |
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CN117718848A true CN117718848A (en) | 2024-03-19 |
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ID=90205484
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202410096406.8A Pending CN117718848A (en) | 2024-01-23 | 2024-01-23 | Floor groove polishing equipment and working method |
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CN (1) | CN117718848A (en) |
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2024
- 2024-01-23 CN CN202410096406.8A patent/CN117718848A/en active Pending
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