CN117718378A - Water guide tank extrusion forming device for aluminum alloy photovoltaic bracket production - Google Patents
Water guide tank extrusion forming device for aluminum alloy photovoltaic bracket production Download PDFInfo
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- CN117718378A CN117718378A CN202311699199.7A CN202311699199A CN117718378A CN 117718378 A CN117718378 A CN 117718378A CN 202311699199 A CN202311699199 A CN 202311699199A CN 117718378 A CN117718378 A CN 117718378A
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- extrusion forming
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- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 76
- 238000001125 extrusion Methods 0.000 title claims abstract description 52
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 title claims description 21
- 238000003825 pressing Methods 0.000 claims abstract description 169
- 238000004140 cleaning Methods 0.000 claims abstract description 23
- 238000004804 winding Methods 0.000 claims description 16
- 230000001360 synchronised effect Effects 0.000 claims description 13
- 230000000149 penetrating effect Effects 0.000 claims description 7
- 239000002893 slag Substances 0.000 claims description 7
- 230000010405 clearance mechanism Effects 0.000 claims description 4
- 210000001503 joint Anatomy 0.000 claims description 2
- 230000000694 effects Effects 0.000 description 9
- 238000010248 power generation Methods 0.000 description 6
- 238000005452 bending Methods 0.000 description 5
- 230000003749 cleanliness Effects 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Photovoltaic Devices (AREA)
Abstract
The invention relates to the technical field of aluminum alloy photovoltaic panels, in particular to a water guide groove extrusion forming device for producing an aluminum alloy photovoltaic bracket, which comprises a pressing platen, wherein a pressing groove is formed in the upper end of the pressing platen, and a supporting frame is fixedly arranged at the upper end of the pressing platen; the device is also provided with an extrusion forming mechanism, wherein the extrusion forming mechanism comprises a pressing block plate arranged right above the pressing groove, and impact plates are symmetrically and slidably arranged on the left side and the right side of the inside of the pressing groove; the clamping and cleaning mechanism is further provided with the clamping and cleaning mechanism, and the clamping and cleaning mechanism comprises the magnetic clamping plates which are slidably arranged on the front side and the rear side of the upper end of the pressing plate.
Description
Technical Field
The invention relates to the technical field of aluminum alloy photovoltaic panels, in particular to a water guide groove extrusion forming device for aluminum alloy photovoltaic bracket production.
Background
Photovoltaic, i.e., a photovoltaic power generation system, is a power generation system that converts solar radiation energy into electrical energy using the photovoltaic effect of semiconductor materials. The energy of the photovoltaic power generation system is derived from inexhaustible solar energy, and is clean, safe and renewable. The photovoltaic power generation process does not pollute the environment and does not destroy ecology. The photovoltaic power generation system is divided into an independent photovoltaic system and a grid-connected photovoltaic system. The photovoltaic power generation system consists of a solar cell matrix, a storage battery pack, a charge-discharge controller, an inverter, an alternating current power distribution cabinet, a solar tracking control system and other devices.
Through searching, the patent with the publication number 202310256608.X discloses a photovoltaic bracket longitudinal water guide groove extrusion molding device which comprises a workbench, wherein the top of the workbench is provided with a fixing mechanism, and the rear side of the workbench is provided with a cleaning mechanism;
however, when the device is used for extruding the aluminum alloy photovoltaic bracket plate, the plate has certain metal rebound resilience, and after the plate is extruded, the right angle of extrusion is not vertical enough due to the lack of processing of the folded bending surface, so that the processing quality of extrusion molding is affected.
Disclosure of Invention
The invention aims to solve the problem that the extrusion right angle is not vertical enough easily due to the lack of treatment of a folded bending surface after the plate is extruded because the plate has certain metal rebound resilience when the aluminum alloy photovoltaic support plate is extruded in the prior art, so that the processing quality of extrusion molding is affected.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the water guide groove extrusion forming device for the production of the aluminum alloy photovoltaic bracket comprises a pressing platen, wherein a pressing groove is formed in the upper end of the pressing platen, and a supporting frame is fixedly arranged at the upper end of the pressing platen;
the device is also provided with an extrusion forming mechanism, wherein the extrusion forming mechanism comprises a pressing block plate arranged right above the pressing groove, and impact plates are symmetrically and slidably arranged on the left side and the right side of the inside of the pressing groove;
still be equipped with centre gripping clearance mechanism, centre gripping clearance mechanism is including slidable mounting magnetic splint on both sides around the platen upper end, and both ends all are equipped with magnet around the briquetting board correspond magnetic splint, all offer the slag chute around the inner bottom of indent.
Preferably, both sides all fixed mounting have the guide arm around the briquetting board upper end, and the guide arm upper end runs through slidable mounting and has the lifter plate, all overlaps on the guide arm outside and is equipped with spring one, and both ends are respectively with lifter plate and briquetting board fixed connection about the spring one, and lifter plate upper end fixed mounting has the pneumatic cylinder, and the pneumatic cylinder runs through fixed mounting on the middle part of support frame.
Preferably, the one ends that the striking board kept away from each other are all fixed mounting has the connecting rod, and the connecting rod of both sides runs through slidable mounting respectively on the left and right sides both ends of platen, and the cover is equipped with spring two on the connecting rod outside, and spring two's both ends are respectively with platen and connecting rod fixed connection.
Preferably, the one ends that the connecting rod kept away from each other are all fixed mounting has passive lug, and the upside of passive lug is equipped with initiative lug board, initiative lug board upper end fixed mounting on the lifter plate, and the one ends that passive lug kept away from each other are all fixed mounting has the rubber strip.
Preferably, the limiting top plate is slidably installed at the rear side of the upper end of the pressing plate, the upper end of the limiting top plate is in fit and butt joint with the lifting plate, a spring III is fixedly installed between the rear end of the limiting top plate and the joint of the pressing plate, and a fixed inclined plate is fixedly installed at the lower side of the upper end of the pressing plate, which is located on the limiting top plate.
Preferably, the spring IV is fixedly arranged between the connecting part of the pressing table plate and one end of the magnetic clamping plates, which are far away from each other, and the synchronous racks are fixedly arranged at the other end of the magnetic clamping plates, gears are meshed between the synchronous racks, and the lower ends of the gears are rotatably arranged on the pressing table plate.
Preferably, the cleaning push plate is arranged at the rear side of the inside of the pressing groove in a sliding mode, the connecting plate is fixedly arranged at the rear end of the cleaning push plate, and the connecting plate is arranged in the pressing plate in a sliding mode.
Preferably, a rope is fixedly arranged on the right side of the front end of the connecting plate, a winding roll is rotatably arranged on the supporting frame corresponding to the rope, one end of the rope is fixedly wound on the winding roll, and a spring five is fixedly arranged between the connecting plate and the pressing table plate.
Preferably, the eccentric rod is fixedly arranged on the upper side of the left end of the winding disc, the pressing strip is arranged on the upper end of the eccentric rod in a laminating mode, the rotating shaft is fixedly arranged at the left end of the pressing strip, the middle part of the rotating shaft penetrates through and rotates to be provided with the transverse strip plate, the lower end of the transverse strip plate is fixedly connected with the lifting plate, the torsional spring is sleeved on the outer side of the rotating shaft, the limiting block is arranged on the upper side of the pressing strip, and one end of the limiting block is fixedly connected with the transverse strip plate.
Preferably, the right side of the pressing block plate is provided with a nozzle pipe, the upper end of the nozzle pipe is fixedly communicated with an air bag through a connecting pipe, the upper end and the lower end of the air bag are respectively and fixedly connected with the lifting plate and the supporting frame, the middle part of the upper end of the nozzle pipe is fixedly provided with a telescopic rod, and the upper end of the telescopic rod is fixedly arranged on the lifting plate.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, when the pressing plate descends to the same horizontal line with the magnetic clamping plates, the magnetic clamping plates at the front side and the rear side move in the direction of approaching each other on the pressing plate under the action of magnetic attraction, and the spring IV is stretched, so that the aluminum alloy photovoltaic bracket plate at the upper end of the pressing plate is convenient to clamp and fix, the time for manually additionally operating the fixing structure is reduced, and the working efficiency is improved.
2. According to the invention, the two magnetic clamping plates synchronously drive the two synchronous racks to move relatively, so that the gears are driven to rotate, the two synchronous racks and the gears are arranged to ensure the consistency of the movement of the two magnetic clamping plates, the problem that the movement track of the magnetic clamping plate on one side is longer, the movement track of the magnetic clamping plate on the other side is shorter, and the aluminum alloy photovoltaic support plate cannot be accurately clamped and fixed right above the pressing groove is avoided, so that the quality of the subsequent production extrusion of the aluminum alloy photovoltaic support plate is ensured.
3. According to the invention, when the lifting plate descends, the lifting plate is matched with the supporting frame to extrude the air bag, so that gas in the air bag is sprayed out of the nozzle pipe, the lifting plate can drive the telescopic rod and the nozzle pipe to descend synchronously, the arranged telescopic rod can play a role in adaptively adjusting the height of the nozzle pipe along with the lifting of the pressing plate, and the sprayed gas is convenient for spraying and falling the chips accumulated on the upper surface of the aluminum alloy photovoltaic support plate in advance when the pressing plate does not contact and extrude the aluminum alloy photovoltaic support plate on the pressing groove, so that the chips are prevented from accumulating on the upper surface of the aluminum alloy photovoltaic support plate and affecting the subsequent extrusion quality.
4. According to the invention, when the lifting plate descends, the horizontal strip plate is driven to synchronously descend, the horizontal strip plate drives the rotating shaft and the pressing strip to synchronously descend, the pressing strip can extrude the eccentric rod, the pressing strip and the rotating shaft do not continuously rotate upwards under the abutting action of the limiting block, the eccentric rod can normally extrude the eccentric rod, the eccentric rod can drive the winding roll to rotate on the supporting frame so as to wind the rope, the rope traction connecting plate and the cleaning push plate slide in the bottom of the pressing groove, the spring five is compressed, when the eccentric rod is extruded by the pressing strip and the lower end of the pressing strip slides to the end point, the connecting plate and the cleaning push plate are pushed to reset under the action of the spring five, the rope can pull the winding roll to reset and rotate, at the moment, the cleaning push plate can quickly push and clean scraps at the bottom of the pressing groove in advance when the pressing strip descends into the pressing groove, the scraps can fall from the peripheral slag discharging groove, the cleanliness in the pressing groove is guaranteed, and the quality of the follow-up extrusion production of the aluminum alloy photovoltaic bracket plate is improved.
5. According to the invention, the lifting plate continuously descends, the first spring is compressed by the first lifting plate, the pressing block plate is pushed to extrude the aluminum alloy photovoltaic bracket plate to the inner bottom end of the pressing groove until the first spring is compressed by the limit of the lifting plate, the lifting plate simultaneously descends when sliding downwards on the guide rod, the driving protruding plate extrudes the driven protruding block, so that the driven protruding block drives the connecting rods and the pressing plate at two sides to move towards the inside of the pressing groove, the second spring is compressed, the arranged pressing plate can impact the extrusion right-angle surface of the aluminum alloy photovoltaic bracket plate in the pressing groove, the right-angle bending degree of the pressing right-angle surface of the pressing groove is insufficient, the situation that the side surface of the extruded aluminum alloy photovoltaic bracket plate is elastically restored in a small amplitude can be avoided, the perpendicularity of the extrusion right-angle surface is ensured, and the processing and forming quality of the aluminum alloy photovoltaic bracket plate is improved.
6. According to the invention, as the plurality of active lug plates are arranged, the right angle surfaces of the aluminum alloy photovoltaic support plates can be impacted for a plurality of times, so that the impact effect and quality are ensured, the arranged rubber strips can deform when being extruded, and a buffer effect is provided when the impact plates impact the right angle surfaces of the aluminum alloy photovoltaic support plates, so that the situation that the impact plates impact the surfaces of the aluminum alloy photovoltaic support plates without buffer to cause the surfaces of the impact plates to be sunken is avoided.
7. According to the invention, when the hydraulic cylinder drives the lifting plate and the pressing block plate to ascend and reset, the active protruding block plate can extrude the passive protruding block, the aluminum alloy photovoltaic bracket plate is impacted again, multiple times of impacts can be carried out, the processing quality of the vertical plane of the aluminum alloy photovoltaic bracket plate can be effectively improved, when the lifting plate ascends and resets, the transverse plate, the rotating shaft and the pressing bar are driven to ascend and reset, the pressing bar ascends and contacts with the eccentric rod and is extruded by the eccentric rod, the rotating shaft is driven to rotate on the transverse plate, the torsion spring is compressed, and when the pressing bar rotates beyond the eccentric rod, the pressing bar is reset again under the action of the torsion spring, so that preparation is made for the next descending and extrusion of the eccentric rod.
Drawings
FIG. 1 is a schematic overall perspective view of the present invention;
FIG. 2 is a schematic view of the rear side perspective of the present invention;
FIG. 3 is a right side bottom perspective view of the present invention;
FIG. 4 is a schematic view of the present invention in a partially cut-away side elevation of FIG. 2;
FIG. 5 is a schematic bottom perspective view of FIG. 2 according to the present invention;
FIG. 6 is a schematic elevational cross-sectional view of the platen, strike plate and link of the present invention;
FIG. 7 is a schematic diagram of the structure of FIG. 1A according to the present invention;
FIG. 8 is a schematic diagram of the structure of FIG. 1B according to the present invention;
FIG. 9 is a schematic view of the structure of FIG. 1C according to the present invention;
FIG. 10 is a schematic view of the structure of the present invention at D in FIG. 1;
FIG. 11 is a schematic view of the structure of FIG. 2E according to the present invention;
FIG. 12 is a schematic view of the structure of the present invention at F in FIG. 2;
FIG. 13 is a schematic view of the structure of FIG. 4 at H in accordance with the present invention;
FIG. 14 is a schematic view of the structure of the present invention at K in FIG. 3;
in the figure: 1. a platen; 101. pressing a groove; 2. a support frame;
extrusion forming mechanism: 3. pressing a block plate; 4. a guide rod; 5. a lifting plate; 6. a first spring; 7. a hydraulic cylinder; 8. an impingement plate; 9. a connecting rod; 10. a second spring; 11. a passive bump; 12. an active bump plate; 13. a rubber strip; 14. a limiting top plate; 15. a third spring; 16. fixing the sloping plate;
clamping and cleaning mechanism: 17. a magnetic clamping plate; 18. a spring IV; 19. a synchronous rack; 20. a gear; 21. a slag discharge groove; 22. cleaning a push plate; 23. a connecting plate; 24. a rope; 25. a winding roll; 26. a spring V; 27. an eccentric rod; 28. pressing strips; 29. a rotating shaft; 30. a transverse slat; 31. a torsion spring; 32. a limiting block; 33. a nozzle tube; 34. a telescopic rod; 35. an air bag.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
In the description of the present invention, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Referring to fig. 1-14, a water guide groove extrusion molding device for aluminum alloy photovoltaic bracket production comprises a pressing plate 1, wherein a pressing groove 101 is formed in the upper end of the pressing plate 1, and a supporting frame 2 is fixedly arranged at the upper end of the pressing plate 1;
the press forming mechanism is also provided with an extrusion forming mechanism, the extrusion forming mechanism comprises a press block plate 3 arranged right above a press groove 101, impact plates 8 are symmetrically and slidably arranged on the left side and the right side in the press groove 101, guide rods 4 are fixedly arranged on the front side and the rear side of the upper end of the press block plate 3, lifting plates 5 are arranged at the upper ends of the guide rods 4 in a penetrating and sliding mode, springs 6 are sleeved on the outer sides of the guide rods 4, the upper end and the lower end of each spring 6 are fixedly connected with the lifting plates 5 and the press block plate 3 respectively, hydraulic cylinders 7 are fixedly arranged at the upper ends of the lifting plates 5 in a penetrating and fixing mode, connecting rods 9 are fixedly arranged at the ends, away from each other, of the impact plates 8, connecting rods 9 on the two sides are respectively arranged at the left end and the right end of the press block plate 1 in a penetrating and sliding mode, the spring II 10 is sleeved on the outer side of the connecting rod 9, two ends of the spring II 10 are fixedly connected with the pressing plate 1 and the connecting rod 9 respectively, one ends, far away from each other, of the connecting rod 9 are fixedly provided with the driven lug 11, the upper side of the driven lug 11 is provided with the driving lug plate 12, the upper end of the driving lug plate 12 is fixedly arranged on the lifting plate 5, one ends, far away from each other, of the driven lug 11 are fixedly provided with the rubber strip 13, the rear side of the upper end of the pressing plate 3 is slidably provided with the limiting top plate 14, the upper end of the limiting top plate 14 is abutted against the lifting plate 5, the spring III 15 is fixedly arranged between the connecting part of the rear end of the limiting top plate 14 and the pressing plate 3, and the lower side, located on the upper end of the pressing plate 1, of the limiting top plate 14 is fixedly provided with the fixed inclined plate 16;
when in operation, along with the continuous descending of the pressing block plate 3 pushed by the hydraulic cylinder 7, the pressing block plate 3 extrudes the aluminum alloy photovoltaic bracket plate on the pressing groove 101 to enable the pressing block plate to be matched with the pressing groove 101 to generate right-angle deformation molding, the arranged limiting top plate 14 is convenient for supporting and limiting the lifting plate 5, ensures that the pressing block plate 3 receives the extrusion force of the lifting plate 5 and provides a rigid descending force so as to complete the extrusion operation of the aluminum alloy photovoltaic bracket plate, when the pressing block plate 3 extrudes the aluminum alloy photovoltaic bracket plate to the bottom in the pressing groove 101, the limiting top plate 14 contacts with the inclined plane of the fixed inclined plate 16 at the lower side and receives the extrusion of the fixed inclined plate 16 to push the limiting top plate 14 to slide on the pressing block plate 3, the third compression spring 15 is arranged, the upper end of the limiting top plate 14 is separated from the lifting plate 5, the continuous descending of the lifting plate 5 is further provided with a buffer period, at this time, the lifting plate 5 continuously descends and can slide downwards on the guide rod 4, the first spring 6 is compressed until the first spring 6 is compressed by the lifting plate 5, the pressing block plate 3 is pushed to press the aluminum alloy photovoltaic support plate to the inner bottom end of the pressing groove 101 for lamination, at this time, the lifting plate 5 also can drive the driving lug plate 12 to synchronously descend when sliding downwards on the guide rod 4, the driving lug plate 12 presses the driven lug 11, the driven lug 11 can drive the connecting rods 9 and the impact plates 8 at two sides to move inwards of the pressing groove 101, the second spring 10 is compressed, the impact plate 8 can impact the extrusion right-angle surface of the aluminum alloy photovoltaic support plate in the pressing groove 101, the place with insufficient right-angle bending degree can be impacted into a right angle, and therefore the situation that the side surface of the extruded aluminum alloy photovoltaic support plate cannot be elastically restored in a small amplitude can be ensured, the perpendicularity of the extrusion forming right angle surface is guaranteed, and therefore the processing forming quality of the aluminum alloy photovoltaic support plate is improved, a plurality of active lug plates 12 are arranged, the right angle surface of the aluminum alloy photovoltaic support plate can be impacted for a plurality of times, the impact effect and quality are guaranteed, the arranged rubber strips 13 can be deformed when being extruded, when the impact plate 8 impacts the right angle surface of the aluminum alloy photovoltaic support plate, a buffer effect is provided, the impact plate 8 is prevented from impacting the surface of the aluminum alloy photovoltaic support plate without buffer, the surface of the aluminum alloy photovoltaic support plate is caused to be concave, when the hydraulic cylinder 7 drives the lifting plate 5 and the pressing plate 3 to ascend and reset, the active lug plates 12 can extrude the passive lug plates 11, impact the aluminum alloy photovoltaic support plate again for a plurality of times, the impact can effectively improve the processing quality of the vertical surface of the aluminum alloy photovoltaic support plate, when the lifting plate 5 ascends and resets, the transverse battens 30, the rotating shaft 29 and the pressing strip 28 ascends and resets, the eccentric rod 27 is prevented from being contacted with the eccentric rod 27, the eccentric rod 27 is prevented from being extruded, the eccentric rod 27 is driven to ascend and then the rotating rod is compressed and the rotating rod 27 is reduced when the rotating rod is lowered and the rotating along with the rotating rod 31.
As an embodiment of the invention, a clamping and cleaning mechanism is also provided, the clamping and cleaning mechanism comprises magnetic clamping plates 17 which are slidably arranged on the front side and the rear side of the upper end of the pressing platen 1, the front end and the rear end of the pressing platen 3 are respectively provided with a magnet corresponding to the magnetic clamping plates 17, the periphery of the inner bottom end of the pressing platen 101 is respectively provided with a slag discharging groove 21, four springs 18 are fixedly arranged between the connecting positions of the mutually far ends of the magnetic clamping plates 17 and the pressing platen 1, the mutually far ends of the magnetic clamping plates 17 are respectively fixedly provided with a synchronous rack 19, gears 20 are meshed between the synchronous racks 19, the lower ends of the gears 20 are rotatably arranged on the pressing platen 1, a cleaning push plate 22 is slidably arranged at the rear side in the pressing platen 101, a connecting plate 23 is fixedly arranged at the rear end of the cleaning push plate 22, the connecting plate 23 is slidably arranged in the pressing platen 1, the right side of the front end of the connecting plate 23 is fixedly provided with a rope 24, a winding roll 25 is rotatably arranged on the support frame 2 corresponding to the rope 24, one end of the rope 24 is fixedly wound on the winding roll 25, a spring five 26 is fixedly arranged between the connecting plate 23 and the pressing platform plate 1, an eccentric rod 27 is fixedly arranged on the upper side of the left end of the winding roll 25, a pressing strip 28 is attached to the upper end of the eccentric rod 27, a rotating shaft 29 is fixedly arranged at the left end of the pressing strip 28, a transverse strip plate 30 is rotatably arranged in the middle of the rotating shaft 29 in a penetrating way, the lower end of the transverse strip plate 30 is fixedly connected with the lifting plate 5, a torsion spring 31 is sleeved on the outer side of the rotating shaft 29, a limiting block 32 is arranged on the upper side of the pressing strip 28, one end of the limiting block 32 is fixedly connected with the transverse strip plate 30, a nozzle pipe 33 is arranged on the right side of the pressing block plate 3, an air bag 35 is fixedly communicated with the upper end of the nozzle pipe 33 through a connecting pipe, the upper end and the lower end of the air bag 35 are respectively fixedly connected with the lifting plate 5 and the support frame 2, a telescopic rod 34 is fixedly arranged in the middle of the upper end of the nozzle pipe 33, the upper end of the telescopic rod 34 is fixedly arranged on the lifting plate 5;
when the pressing plate 3 descends to keep the same horizontal line with the magnetic clamping plates 17 in operation, under the action of magnetic attraction, the magnetic clamping plates 17 at the front side and the rear side move in the direction of approaching each other on the pressing plate 1, the four springs 18 are stretched, so that the aluminum alloy photovoltaic bracket plate at the upper end of the pressing plate 1 is clamped and fixed, the time for manually additionally operating the fixed structure is shortened, the working efficiency is improved, meanwhile, the two magnetic clamping plates 17 synchronously drive the two synchronous racks 19 to move relatively, the gear 20 is driven to rotate, the consistency of the movement of the two magnetic clamping plates 17 is ensured by the two synchronous racks 19 and the gear 20, the movement track of the magnetic clamping plates 17 at one side is avoided to be longer, the movement track of the magnetic clamping plates 17 at the other side is shorter, the aluminum alloy photovoltaic bracket plate cannot be accurately clamped and fixed right above the pressing groove 101, thereby ensuring the quality of extrusion of the aluminum alloy photovoltaic support plate in the subsequent production, when the lifting plate 5 descends, the lifting plate can also be matched with the support frame 2 to extrude the air bag 35, so that the air in the air bag 35 is sprayed out from the nozzle pipe 33, the lifting plate 5 can also drive the telescopic rod 34 and the nozzle pipe 33 to synchronously descend, the telescopic rod 34 can play an effect of adaptively adjusting the height of the nozzle pipe 33 along with the lifting of the pressing plate 3, the sprayed air is convenient for spraying the scraps accumulated on the upper surface of the aluminum alloy photovoltaic support plate in advance when the pressing plate 3 does not contact and extrude the aluminum alloy photovoltaic support plate on the pressing groove 101, the situation that the scraps accumulated on the upper surface of the aluminum alloy photovoltaic support plate influence the extrusion quality is avoided, when the lifting plate 5 descends, the batten 30 is also driven to synchronously descend, the horizontal slat 30 drives the rotating shaft 29 and the layering 28 to synchronously descend, the layering 28 can extrude the eccentric rod 27, layering 28 and rotating shaft 29 can not continue to rotate upwards under the abutting action of limiting block 32, the eccentric rod 27 can be normally extruded, the eccentric rod 27 can drive the winding roll 25 to rotate on the supporting frame 2, and then the rope 24 is wound, the rope 24 pulls the connecting plate 23 and the cleaning push plate 22 to slide in the pressing groove 101, the springs five 26 are compressed, when the eccentric rod 27 is extruded by the layering 28, and when the lower end of the layering 28 slides to an end point, the connecting plate 23 and the cleaning push plate 22 can be pushed to reset under the action of the springs five 26, the rope 24 can pull the winding roll 25 to reset and rotate, at the moment, the cleaning push plate 22 can push and clean scraps at the bottom in the pressing groove 101 in advance when the pressing block plate 3 descends into the pressing groove 101, the scraps can fall from the peripheral slag discharge groove 21, the cleanliness in the pressing groove 101 is guaranteed, and the quality of the follow-up extrusion production of aluminum alloy photovoltaic bracket is improved.
Working principle:
when the aluminum alloy photovoltaic bracket plate to be extruded and added is placed on the pressing groove 101 of the pressing table plate 1 by a worker, the lifting plate 5 is driven by the hydraulic cylinder 7 to descend, the guide rod 4 and the pressing block plate 3 are driven by the lifting plate 5 to descend, the pressing block plate 3 performs extrusion forming on the aluminum alloy photovoltaic bracket plate on the pressing groove 101, when the pressing block plate 3 descends to keep the same horizontal line with the magnetic clamping plate 17, the magnetic clamping plates 17 at the front side and the rear side move in the direction approaching to each other on the pressing table plate 1 under the action of magnetic attraction, the aluminum alloy photovoltaic bracket plate at the upper end of the pressing table plate 1 is clamped and fixed by the tension spring four 18, the time for manually additionally operating the fixing structure is shortened, the working efficiency is improved, meanwhile, the two magnetic clamping plates 17 synchronously drive the two synchronous racks 19 to move relatively, and further drive the gear 20 to rotate, the two synchronous racks 19 and the gear 20 ensure the consistency of the movement of the two magnetic clamping plates 17, avoid the situation that the movement track of the magnetic clamping plate 17 on one side is longer and the movement track of the magnetic clamping plate 17 on the other side is shorter, so that the aluminum alloy photovoltaic support plate cannot be accurately clamped and fixed right above the pressing groove 101, thereby ensuring the quality of the aluminum alloy photovoltaic support plate for subsequent production extrusion, when the lifting plate 5 descends, the lifting plate 2 is matched with the support frame 2 to extrude the air bag 35, so that the air in the air bag 35 is sprayed out of the nozzle pipe 33, the lifting plate 5 can drive the telescopic rod 34 and the nozzle pipe 33 to synchronously descend, the arranged telescopic rod 34 can play an effect of self-adapting adjustment on the height of the nozzle pipe 33 along with the lifting of the pressing plate 3, and the sprayed air is convenient for carrying out contact extrusion operation on the aluminum alloy photovoltaic support plate on the pressing groove 101 when the pressing plate 3 does not contact extrusion operation, the scrap stored on the upper surface of the aluminum alloy photovoltaic bracket plate is sprayed in advance, the situation that the scrap is accumulated on the upper surface of the aluminum alloy photovoltaic bracket plate and affects the subsequent extrusion quality is avoided, when the lifting plate 5 descends, the transverse slat 30 is driven to synchronously descend, the transverse slat 30 drives the rotating shaft 29 and the pressing bar 28 to synchronously descend, the pressing bar 28 extrudes the eccentric rod 27, the pressing bar 28 and the rotating shaft 29 do not continue to rotate upwards under the abutting action of the limiting block 32, the eccentric rod 27 can normally extrude the eccentric rod 27, the eccentric rod 27 can drive the winding roll 25 to rotate on the supporting frame 2 so as to wind the rope 24, the rope 24 pulls the connecting plate 23 and the cleaning push plate 22 to slide in the bottom of the pressing groove 101, the spring five 26 is compressed, when the eccentric rod 27 is extruded by the pressing bar 28 and slides to the end point at the lower end of the pressing bar 28, the connecting plate 23 and the cleaning push plate 22 are pushed to reset under the action of the spring five 26, the rope 24 can pull the winding roll 25 to reset and rotate, at the moment, when the pressing plate 3 descends into the pressing groove 101, the cleaning push plate 22 can push and clean the scraps at the bottom in the pressing groove 101 in advance, the scraps can fall from the peripheral slag discharge groove 21, the cleanliness in the pressing groove 101 is guaranteed, the quality of the subsequent extrusion production of the aluminum alloy photovoltaic support plates is improved, the pressing plate 3 can extrude the aluminum alloy photovoltaic support plates on the pressing groove 101 along with the continuous descending of the pressing plate 3 pushed by the hydraulic cylinder 7, the pressing plate 3 and the pressing groove 101 are matched to form right-angle deformation, the limiting top plate 14 is convenient for supporting and limiting the lifting plate 5, the pressing plate 3 is ensured to be subjected to the extrusion force of the lifting plate 5, a rigid downward pressure can be provided, so that the extrusion work of the aluminum alloy photovoltaic support plates is completed, when the pressing plate 3 presses the aluminum alloy photovoltaic bracket plate to the bottom in the pressing groove 101, the limiting top plate 14 contacts with the inclined surface of the fixed inclined plate 16 at the lower side and is pressed by the fixed inclined plate 16, the limiting top plate 14 is pushed to slide on the pressing plate 3, the third 15 is compressed, the upper end of the limiting top plate 14 is separated from the lifting plate 5, further, the lifting plate 5 can be continuously lowered, a buffering period is provided, the lifting plate 5 is continuously lowered, the lifting plate 4 can slide downwards, the first 6 is compressed until the first 6 is compressed by the lifting plate 5, the pressing plate 3 is pushed to press the aluminum alloy photovoltaic bracket plate to the inner bottom end of the pressing groove 101 to be attached, the lifting plate 5 is also driven to synchronously lower the driving lug plate 12 when the lifting plate 5 slides downwards on the lifting plate 4, the driving lug plate 12 presses the driven lug 11, the connecting rods 9 and the impact plates 8 on two sides can be driven by the passive convex blocks 11 to move towards the inside of the pressing groove 101, the compression springs II 10 are compressed, the impact plates 8 can impact the extruded right-angle surface of the aluminum alloy photovoltaic support plate in the pressing groove 101, the impact right-angle surface can be formed at the place with insufficient right-angle bending degree, the situation that the side surface of the extruded aluminum alloy photovoltaic support plate cannot be elastically restored in a small amplitude can be ensured, the perpendicularity of the extruded right-angle surface is ensured, the processing and forming quality of the aluminum alloy photovoltaic support plate is improved, the impact effect and quality of the impact can be ensured because the active convex block plates 12 are arranged in a plurality of times, the arranged rubber strips 13 can deform when being extruded, and a buffer effect is provided when the impact plates 8 impact the right-angle surface of the aluminum alloy photovoltaic support plate, the situation that the surface of the impact plate 8 is sunken due to the fact that the impact of the impact plate 8 is not buffered on the surface of the aluminum alloy photovoltaic support plate is avoided, when the hydraulic cylinder 7 drives the lifting plate 5 and the pressing plate 3 to ascend and reset, the driving lug plate 12 can extrude the driven lug 11, the aluminum alloy photovoltaic support plate is impacted again, the processing quality of the vertical surface of the aluminum alloy photovoltaic support plate can be effectively improved due to multiple impacts, when the lifting plate 5 ascends and resets, the transverse slat 30, the rotating shaft 29 and the pressing bar 28 are driven to ascend and reset, the pressing bar 28 ascend and can be contacted with the eccentric rod 27, the pressing bar 27 is extruded, the rotating shaft 29 is driven to rotate on the transverse slat 30, the torsion spring 31 is compressed, and when the pressing bar 28 rotates beyond the eccentric rod 27, the pressing bar 27 is reset again under the action of the torsion spring 31, and preparation is made for the next descending and extruding of the eccentric rod 27.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (10)
1. The water guide groove extrusion forming device for the production of the aluminum alloy photovoltaic bracket comprises a pressing plate (1) and is characterized in that a pressing groove (101) is formed in the upper end of the pressing plate (1), and a supporting frame (2) is fixedly arranged at the upper end of the pressing plate (1);
the device is also provided with an extrusion forming mechanism, the extrusion forming mechanism comprises a pressing block plate (3) arranged right above the pressing groove (101), and impact plates (8) are symmetrically and slidably arranged on the left side and the right side of the inside of the pressing groove (101);
still be equipped with centre gripping clearance mechanism, centre gripping clearance mechanism is including slidable mounting magnetic splint (17) on both sides around platen (1) upper end, and both ends correspond magnetic splint (17) all are equipped with magnet around briquetting board (3), all offer slag runner (21) around the inner bottom of indent (101).
2. The water guide groove extrusion forming device for aluminum alloy photovoltaic bracket production according to claim 1, wherein guide rods (4) are fixedly installed on the front side and the rear side of the upper end of the pressing plate (3), lifting plates (5) are installed at the upper ends of the guide rods (4) in a penetrating and sliding mode, springs I (6) are sleeved on the outer sides of the guide rods (4), the upper end and the lower end of each spring I (6) are fixedly connected with the lifting plates (5) and the pressing plate (3) respectively, hydraulic cylinders (7) are fixedly installed at the upper ends of the lifting plates (5), and the hydraulic cylinders (7) penetrate through the middle of the supporting frame (2).
3. The water guide groove extrusion forming device for aluminum alloy photovoltaic bracket production according to claim 1, wherein connecting rods (9) are fixedly arranged at the ends, away from each other, of the impact plates (8), the connecting rods (9) at the two sides are respectively arranged at the left end and the right end of the pressing plate (1) in a penetrating and sliding mode, springs II (10) are sleeved on the outer sides of the connecting rods (9), and the two ends of the springs II (10) are respectively fixedly connected with the pressing plate (1) and the connecting rods (9).
4. The water guide groove extrusion molding device for aluminum alloy photovoltaic bracket production according to claim 3, wherein passive protruding blocks (11) are fixedly installed at the ends, away from each other, of the connecting rods (9), active protruding block plates (12) are arranged on the upper sides of the passive protruding blocks (11), the upper ends of the active protruding block plates (12) are fixedly installed on the lifting plates (5), and rubber strips (13) are fixedly installed at the ends, away from each other, of the passive protruding blocks (11).
5. The water guide groove extrusion forming device for aluminum alloy photovoltaic bracket production according to claim 1, wherein a limiting top plate (14) is slidably mounted at the rear side of the upper end of the pressing plate (3), the upper end of the limiting top plate (14) is in fit and butt joint with the lifting plate (5), a spring III (15) is fixedly mounted between the rear end of the limiting top plate (14) and the joint of the pressing plate (3), and a fixed inclined plate (16) is fixedly mounted at the lower side of the upper end of the pressing plate (1) located on the limiting top plate (14).
6. The water guide groove extrusion forming device for aluminum alloy photovoltaic bracket production according to claim 1, wherein springs four (18) are fixedly arranged between the connecting parts of the magnetic clamping plates (17) and the pressing table plates (1) at the ends far away from each other, synchronous racks (19) are fixedly arranged at the ends of the magnetic clamping plates (17) far away from each other, gears (20) are meshed between the synchronous racks (19), and the lower ends of the gears (20) are rotatably arranged on the pressing table plates (1).
7. The water guide groove extrusion forming device for aluminum alloy photovoltaic bracket production according to claim 1, wherein a cleaning push plate (22) is slidably mounted at the rear side in the pressure groove (101), a connecting plate (23) is fixedly mounted at the rear end of the cleaning push plate (22), and the connecting plate (23) is slidably mounted in the pressure platen (1).
8. The water guide groove extrusion forming device for aluminum alloy photovoltaic bracket production according to claim 7, wherein a rope (24) is fixedly arranged on the right side of the front end of the connecting plate (23), a winding roll (25) is rotatably arranged on the supporting frame (2) corresponding to the rope (24), one end of the rope (24) is fixedly wound on the winding roll (25), and a spring five (26) is fixedly arranged between the connecting plate (23) and the pressing table plate (1).
9. The water guide groove extrusion forming device for aluminum alloy photovoltaic bracket production according to claim 8, wherein an eccentric rod (27) is fixedly arranged on the upper side of the left end of the winding roll (25), a pressing strip (28) is attached to the upper end of the eccentric rod (27), a rotating shaft (29) is fixedly arranged at the left end of the pressing strip (28), a transverse strip plate (30) is rotatably arranged in the middle of the rotating shaft (29) in a penetrating mode, the lower end of the transverse strip plate (30) is fixedly connected with the lifting plate (5), a torsion spring (31) is sleeved on the outer side of the rotating shaft (29), a limiting block (32) is arranged on the upper side of the pressing strip (28), and one end of the limiting block (32) is fixedly connected with the transverse strip plate (30).
10. The water guide tank extrusion molding device for aluminum alloy photovoltaic bracket production according to claim 1, wherein a nozzle pipe (33) is arranged on the right side of the pressing block plate (3), an air bag (35) is fixedly communicated with the upper end of the nozzle pipe (33) through a connecting pipe, the upper end and the lower end of the air bag (35) are respectively and fixedly connected with the lifting plate (5) and the supporting frame (2), a telescopic rod (34) is fixedly arranged in the middle of the upper end of the nozzle pipe (33), and the upper end of the telescopic rod (34) is fixedly arranged on the lifting plate (5).
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| CN202311699199.7A CN117718378B (en) | 2023-12-12 | 2023-12-12 | Water guide tank extrusion forming device for aluminum alloy photovoltaic bracket production |
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| CN117718378A true CN117718378A (en) | 2024-03-19 |
| CN117718378B CN117718378B (en) | 2024-05-31 |
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Cited By (1)
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| CN118321631A (en) * | 2024-06-12 | 2024-07-12 | 河北傲强金属制品集团有限公司 | Vertical guiding gutter extrusion device of photovoltaic support |
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| CN217251787U (en) * | 2021-12-31 | 2022-08-23 | 大连沣桓包装制品有限公司 | Steel band bending device for wooden case package |
| CN116252152A (en) * | 2023-03-16 | 2023-06-13 | 赣州市福牛金属制品有限公司 | Vertical guiding gutter extrusion device of photovoltaic support |
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| CN112676440A (en) * | 2020-12-09 | 2021-04-20 | 廖日豪 | Many specifications aluminum alloy stamping device |
| CN215508421U (en) * | 2021-08-19 | 2022-01-14 | 神龙拜耳科技衡水股份有限公司 | Stable form photovoltaic support bender |
| CN217251787U (en) * | 2021-12-31 | 2022-08-23 | 大连沣桓包装制品有限公司 | Steel band bending device for wooden case package |
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| CN117718378B (en) | 2024-05-31 |
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