CN117702341A - Fabric tissue design method for improving fineness of color image scene picture - Google Patents
Fabric tissue design method for improving fineness of color image scene picture Download PDFInfo
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- CN117702341A CN117702341A CN202311439118.XA CN202311439118A CN117702341A CN 117702341 A CN117702341 A CN 117702341A CN 202311439118 A CN202311439118 A CN 202311439118A CN 117702341 A CN117702341 A CN 117702341A
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- 239000004744 fabric Substances 0.000 title claims abstract description 45
- 238000013461 design Methods 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims abstract description 29
- 238000011161 development Methods 0.000 claims abstract description 35
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 29
- 238000007667 floating Methods 0.000 claims description 22
- 238000000926 separation method Methods 0.000 claims description 5
- 238000004364 calculation method Methods 0.000 claims description 4
- 239000004753 textile Substances 0.000 abstract description 4
- 230000007704 transition Effects 0.000 abstract description 4
- 238000010422 painting Methods 0.000 abstract description 3
- 229920000742 Cotton Polymers 0.000 description 8
- 238000010586 diagram Methods 0.000 description 8
- 230000008520 organization Effects 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000009987 spinning Methods 0.000 description 7
- 238000009941 weaving Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 230000002787 reinforcement Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 3
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 238000007792 addition Methods 0.000 description 2
- 238000004043 dyeing Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009990 desizing Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 238000009999 singeing Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000009965 tatting Methods 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/004—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft with weave pattern being non-standard or providing special effects
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/54—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads coloured
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D21/00—Lappet- or swivel-woven fabrics
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Woven Fabrics (AREA)
Abstract
The invention relates to the technical field of textile design, in particular to a fabric tissue design method for improving the fineness of a color image scene, which comprises the following steps: (1) Establishing four basic tissues, and establishing four groups of holographic technical point tissues according to the four basic tissues; (2) Designing the reinforcing point directions of the four basic structure color development yarns in a segmented manner, and setting the starting positions of the reinforcing structure points in a segmented manner; (3) Establishing each group of shadow tissues according to the designed four groups of basic tissues and combining the color development technical point tissues thereof; (4) According to the technical point requirements of the full-color development tissue, avoiding the color development technical point when each group of shadow light tissue is established, and sequentially reinforcing according to the sequence of the selected positions until the full-color development tissue is completed, so that a group of shadow light tissue is formed. The color-image-scene jacquard fabric obtained by the invention has natural color transition, rich texture and fine gradation, and can be applied to design and development of painting and calligraphy works, scenery pictures, historical famous pictures, portrait-like fabrics and other image-scene fabrics.
Description
Technical Field
The invention relates to the technical field of textile design, in particular to a fabric tissue design method for improving the fineness of a color image.
Background
The color image fabric is a design method which applies a digital simulation technology to the textile field through a digital jacquard weaving technology, designs and adjusts color pictures into continuous and arrangeable produced pictures, and adopts a jacquard CAD technology to design and produce the color image fabric. The design is carried out according to the characteristics of the picture which shows the definition degree of the picture through the resolution ratio, the pixel points are more when the resolution ratio is higher, and the image in the picture is restored by adopting the interweaving times of warp and weft yarns in the principle of color expression in the color image scene fabric. In the design of such products, in order to improve the high reduction effect of the landscape fabric, the length of the floating long threads of the tissues is generally increased to improve the color expressive force, namely, the tissues with larger cycle numbers are selected, the floating long threads of the tissues with larger cycle numbers are longer, the increase of the floating long threads directly affects the fineness of the fabric picture, and meanwhile, the wear resistance of the fabric is affected, and the problem of hooking easily occurs, so that the use experience of the finished product is affected.
The prior art aims at improving the color development problem of the fabric by realizing the color development of the non-shading color yarn through the tissue structure, and does not disclose a design method for improving the picture fineness. In patent CN 1772989B, it is proposed that, in order to obtain a good shadow effect, the reinforcing direction of the basic structure is first right and then left, the reinforcing direction of the matching structure is first left and then right, the midway direction of the reinforcing direction is turned to have a certain degree of alleviation effect on the problem in an objective manner, and the arrangement of the basic structure opposite to the reinforcing direction of the matching structure can further improve the slippage between the adjacent yarns, because even if the full-color development technical point is set, the situation of partial slippage coverage can occur between the adjacent yarns within the length range of the floating long line, but the staggered manner of the adjacent weft tissue points can affect the color development of the parallel port, i.e. the picture fineness problem is affected. In the patent CN 105970435A, a mode of dividing a picture into five-color images and weaving the five-color images is adopted, and in the design of a pattern, a mode of transition from weft satin to plain weave to warp satin is adopted, but the mode is only suitable for the weaving of low-density fabrics, meanwhile, the mode has the problems of satin and plain weave application in the design of a weave, the combination mode has unstable weave structure in actual production, only the low-density fabrics can be produced, and meanwhile, the too small warp and weft densities have certain defects in the aspects of color and picture fineness of color landscapes. The paper 'influence on fabric color development by setting the starting point position of the three-weft combined full-color development structure' analyzes the starting point position of the three-weft combined full-color development structure, namely, the analysis and verification of gradual color development effect and color saturation are carried out on the color development weft of the fabric structure by designing the starting point position of three groups of basic structures under an RGB format, and meanwhile, the reinforcing points of the paper are full-color development tissue banks formed in the same rightward increasing mode, so that the method has a certain effect on fabric picture saturation and color improvement, but the problem exists that no matter how the starting point position of the tissue points changes, whether the starting point position of the tissue points changes is in the right increasing mode or the inclined patterns of cloth covers are too obvious, the inclined patterns of the cloth covers are presented in the inclined patterns of the riding, and meanwhile, the floating lines of the basic structures with larger cycle numbers are too long, and the phenomena of thread hooking and wear resistance are easy to occur in the use process.
Disclosure of Invention
Aiming at the technical problem of precision of the colored portrait fabrics, the invention provides a fabric tissue design method for improving the fineness of the colored portrait pictures, and the obtained colored portrait jacquard fabric has natural color transition and rich and fine texture, and can be applied to design and develop portrait fabrics such as painting works, landscape pictures, historical famous pictures, portrait and the like.
The invention provides a fabric tissue design method for improving the fineness of a color image scene picture, which comprises the following steps:
(1) Establishing four basic tissues, and establishing four groups of holographic technical point tissues according to the four basic tissues;
(2) Designing the reinforcing point directions of the four basic structure color development yarns in a segmented manner, and setting the starting positions of the reinforcing structure points in a segmented manner;
(3) Establishing each group of shadow tissues according to the designed four groups of basic tissues and combining the color development technical point tissues thereof;
(4) According to the technical point requirements of the full-color development tissue, avoiding the color development technical point when each group of shadow light tissue is established, and sequentially reinforcing according to the sequence of the selected positions until the full-color development tissue is completed, so that a group of shadow light tissue is formed.
Further, in the step (1), the four basic weaves are weft-side twill or satin weaves with single warp-weave points with the same cycle number of warp and weft yarns.
Further, the four basic organizations have different starting points.
In step (2), the method of segment design is that the reinforcing points are distributed evenly.
In step (2), the reinforcing points are uniformly distributed and then uniformly distributed.
Further, in the step (2), the number of the segment organizations is designed according to the number of the color separation and number organization.
Further, in the step (2), the developing yarn adopts a plurality of groups of warp yarns for developing or a plurality of groups of weft yarns for developing.
Further, in the step (4), the full-color development tissue is verified by calculating the average floating length line, and the calculation formula is as followsF is the average length of the floating long line, R is the tissue cycle number, and t is the interleaving number.
The invention has the beneficial effects that:
(1) The invention realizes the production of the color image textile fabric by arranging the shadow tissue structure, adopts four groups of shadow tissues formed by sectional arrangement, and reduces the floating length of each group of shadow tissues by calculating the total length of the floating length lines to finish the design of the texture technology.
(2) The invention solves the problems that the surface texture of the existing colored image fabric is too clear and obvious after long-floating long-line shadow light organization, and the wear resistance of the fabric is reduced and the use experience of the end product is affected by easy hooking of threads.
(3) The full-color development tissue warehouse is designed in a manner of improving the length of the floating long threads, the wear resistance, the anti-hooking performance, the practical experience and the like of the fabric are not affected by the increase of the number of the tissue cycles, and compared with the prior art, the fabric has the advantages of finer, softer and finer texture, smooth surface, wear resistance and the like, and has obvious advantages of improving various physical indexes of the fabric.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are required to be used in the description of the embodiments or the prior art will be briefly described below, and it will be obvious to those skilled in the art that other drawings can be obtained from these drawings without inventive effort.
FIG. 1 is a basic organization chart of an embodiment of the invention.
FIG. 2 is a diagram of four sets of reinforcement point addition locations in accordance with an embodiment of the present invention.
FIG. 3 is an organization chart of the invention for performing reinforcement point location additions.
Fig. 4 is a schematic diagram of a shadow organization corresponding to layer C according to an embodiment of the invention.
Fig. 5 is a schematic diagram of an image structure corresponding to the M layer according to an embodiment of the present invention.
Fig. 6 is a photograph of a layer Y corresponding to an embodiment of the present invention.
Fig. 7 is a photograph of a layer K according to an embodiment of the present invention.
Fig. 8 is a partial sample card style diagram according to an embodiment of the present invention.
Fig. 9 shows four sets of color-developing organization relationships corresponding to C, M, Y, K images according to the embodiment of the present invention.
FIG. 10 is a schematic diagram of an embodiment of the present invention.
FIG. 11 is a graphical representation of the actual comparison of a fabric obtained from a conventional reinforcing structure with an embodiment of the present invention.
FIG. 12 is a graph comparing the initial position of the reinforcement of a specific embodiment of the present invention with that of a conventional reinforcement tissue.
FIG. 13 is a graph of tissue comparison after 7 times reinforcement of a tissue site of an embodiment of the present invention with a conventional reinforced tissue.
Detailed Description
In order to make the technical solution of the present invention better understood by those skilled in the art, the technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present invention without making any inventive effort, shall fall within the scope of the present invention.
Example 1
According to the production convention and the production cost, the embodiment adopts a weft yarn color development mode for production, the warp yarn uses pure cotton natural color combed compact spinning 60-count pure cotton yarn, the weft yarn uses cyan, magenta, yellow and black combed compact spinning 60-count pure cotton yarn, and the specification of a gray fabric on-machine is as follows: a width of 118 inches, a warp density of 173 pieces/inch, and a weft density of 260 pieces/inch.
1. The selected color image is adjusted to 5040 pixels in the vertical direction and 5280 pixels in the horizontal direction according to the production on machine.
2. And adjusting the saturation, brightness, contrast, edge sharpening and other aspects of the color image scene picture with the adjusted pixels through Photoshop, so as to enable the color of the color image scene picture to be more vivid and promote the boundary stereoscopic impression of the pattern. The method is characterized in that the color image is adjusted to a CMYK mode, and is mainly characterized in that the color image is subjected to layering treatment according to the principle of four-color weft yarn production to form four groups of black-and-white images with depth, namely C, M, Y, K groups of images, and the four groups of black-and-white images are stored into a BMP format which can be identified by texture software.
3. The establishment of the segmented shadow tissue library is a key technology for improving the picture fineness, and the specific design method is as follows:
1) The design is carried out by taking 16 9 flying-weft satins as basic tissues, as shown in figure 1, and the basic tissues are A, B, C, D satins with the same flying number and different starting points;
2) Determining reinforcing point positions according to the selected four groups of basic organizations, wherein the design is divided into four sections as shown in fig. 2, the specific design method is to divide the four groups of reinforcing point positions by adopting an average distribution mode in the reinforcing point direction, and fig. 3 shows the adding positions of the four groups of reinforcing points;
3) According to fig. 3, four groups of selected reinforcing points are sequentially increased by one tissue point along the radial reinforcing direction, the color development technical points need to be avoided, and the four groups of selected reinforcing points are sequentially reinforced according to the sequence of the selected positions until the full color development tissue is completed, so that each group of shadow tissues is formed, and the shadow tissues corresponding to C, M, Y, K layers are respectively shown in fig. 4-7;
the full-color development tissue designed by the method can be verified by calculating the average floating length line, and the calculation formula is F=R/t
F is the average length of the floating long line, R is the tissue cycle number, t is the interleaving number
Taking 16 weft satins as an example, the minimum tissue quantity can be realized, the conventional shadow tissue is sequentially reinforced by taking a single warp tissue point as a starting point, the interleaving times t of the obtained group of shadow tissues are all 2 under the condition of not counting the full color development technical point, the decreasing width and the floating length of the shadow tissues of the group are sequentially 1/15, 2/14, 3/13, 4/12 and 5/11 … …, and the total average floating length F of the shadow tissues of the whole group is calculated to be 8 according to a formula.
The invention equally divides the weft circulation number into 4 sections, and the long floating long wires are disturbed, i.e. the interleaving times are increased in a mode of reinforcing each section in turn, without regard to the point of full color development, the t of the group shadow light tissue is 2, 4, 6, 8, 6, 4 and 2 respectively, the calculation is performed according to the formula of the formula, the average floating length of the group shadow tissue is 8, 4, 2.667, 2, 2.667, 4, 8 respectively, the total average floating length F of the whole group of shadow light tissues is 3.2; under the condition of realizing 16-layer tissue grading, the average floating length of the whole group of tissues is only 39% of that of the conventional mode, so that the definition degree of the color image shell fabric picture can be obviously improved.
4. The design of the tatting process:
1) In the texture top file, opening C, M, Y, K four groups of pictures, selecting the minimum tissue number at the time, and according to the establishment of four groups of shadow light tissues as 14 tissues, designing the moire color separation of the process into 14 groups of internal grades, and dividing the moire color separation into 14 colors from shallow to deep;
2) The color development of the weft yarn is adopted, so that the C, M, Y, K picture subjected to color separation treatment is adjusted in a mode of rotating anticlockwise by 90 degrees, and meanwhile, the horizontal pixels are required to be adjusted to be 1/4 of the original image, and the vertical pixels are kept unchanged;
3) Establishing sample cards, designing according to the maximum designable number of the software sample cards, if the maximum number of the sample cards exceeding the texture software can be designed in a bisection cutting mode, if the maximum number of the sample cards does not exceed the number of the current sample cards without considering cutting, two groups of pictures are respectively 660x5040 pixel sizes after left and right cutting, and the pictures are saved; establishing sample cards, namely setting 4 color selection needles respectively for four weft yarns of cyan, magenta, yellow and black according to the sample card width of 16 and the height of 165, as shown in fig. 8, wherein the local sample card patterns are shown;
4) Extracting four groups of shadow light tissue libraries, outputting a pattern card, and counting: 4, weft yarn count: 1, entering a corresponding table of weft weight/warp number, color number and organization relation, sequentially selecting 1/1 corresponding C, 1/2 corresponding M, 1/3 corresponding Y and 1/4 corresponding K according to the corresponding relation between the color number and each layer of tissue shown in figure 9, selecting a pricking starting point, generating organization pattern boards by using pattern weaving top software with the starting point being the upper left corner, then storing pattern board files, and splicing left and right groups of pattern board files into a group of pattern board files after the left and right groups of pattern board files are designed, and storing the pattern board files as pattern board files. And after the tattoo file rotates anticlockwise, splicing the weft insertion needle and the edge tissue to convert the tattoo file into a schematic design, outputting the schematic design as JC5 file which can be read by a jacquard machine, and storing the schematic design as shown in figure 10.
5. Weaving by an upper machine: the embodiment is produced on a 360-degree wide air jet loom and an electronic jacquard, the loom is provided with a loom beam of combed compact spinning 60s pure cotton yarn, and the total number of warp yarns is 20420; the JC5 file is copied into a jacquard computer, and according to weft insertion design, the combed compact spinning 60s cyan pure cotton yarn is introduced into a No. 1 weft accumulator, the combed compact spinning 60s magenta pure cotton yarn is introduced into a No. 2 weft accumulator, the combed compact spinning 60s yellow pure cotton yarn is introduced into a No. 3 weft accumulator, and the combed compact spinning 60s black pure cotton yarn is introduced into a No. 4 weft accumulator. The main technological parameters of the optimizing equipment are set by the upper machine, and the optimal process is as follows: the weft insertion time of the main nozzle is 90-180 degrees, and the air pressure is as follows: the main nozzle is 0.2MPa, the auxiliary nozzle is 0.3MPa, and the technological parameters of the loom are as follows: the back beam has a high and low position scale of-2, a front and back position scale of 5, a front and back position scale of 0, a high and low position scale of-1, the loom opening time of 300 degrees, the loom tension of 330kgf and good driving state. And (5) finishing, checking and putting in storage.
6. Dyeing and finishing: the colored pattern jacquard fabric woven by the method adopts colored weaving, and finished fabric is obtained after dyeing and finishing steps, namely singeing, desizing, light bleaching treatment, tentering shaping and packaging.
Fig. 11 shows a physical diagram of a color image scene jacquard fabric (right diagram) obtained by adopting a conventional reinforcing structure (left diagram) and the sectional setting of a shadow reinforcing structure according to the invention, and can be used for designing and developing image scene fabrics such as painting works, landscape type pictures, historical famous pictures, portrait and the like, wherein the color transition of the fabric obtained by the invention is natural, the texture is rich and the layering is fine.
Fig. 12 shows a comparison of a starting position (left image) of a conventional reinforced tissue point and a starting position (right image) of the tissue point of the design mode of the invention, fig. 13 shows a comparison of a 7-time reinforced tissue (left image) of the conventional reinforced tissue point and a 7-time reinforced tissue (right image) of the tissue point of the design mode of the invention, and as can be seen from the figures, floating lines between the two tissues are obviously different, and the fineness of the fabric scene picture prepared by the invention is higher.
Although the present invention has been described in detail by way of preferred embodiments with reference to the accompanying drawings, the present invention is not limited thereto. Various equivalent modifications and substitutions may be made in the embodiments of the present invention by those skilled in the art without departing from the spirit and scope of the present invention, and it is intended that all such modifications and substitutions be within the scope of the present invention/be within the scope of the present invention as defined by the appended claims.
Claims (8)
1. A fabric tissue design method for improving the fineness of a color image scene picture is characterized by comprising the following steps:
(1) Establishing four basic tissues, and establishing four groups of holographic technical point tissues according to the four basic tissues;
(2) Designing the reinforcing point directions of the four basic structure color development yarns in a segmented manner, and setting the starting positions of the reinforcing structure points in a segmented manner;
(3) Establishing each group of shadow tissues according to the designed four groups of basic tissues and combining the color development technical point tissues thereof;
(4) According to the technical point requirements of the full-color development tissue, avoiding the color development technical point when each group of shadow light tissue is established, and sequentially reinforcing according to the sequence of the selected positions until the full-color development tissue is completed, so that a group of shadow light tissue is formed.
2. The method of claim 1, wherein in the step (1), the four basic weaves are single warp-weave point weft-weave twill or satin weave with same number of cycles.
3. A fabric texture design method for improving the definition of a color scene as claimed in claim 2, wherein the four basic textures have different starting points.
4. The method of claim 1, wherein in the step (2), the method of segment design is a method of evenly distributing the reinforcing points.
5. The method of claim 1, wherein in the step (2), the reinforcing points are uniformly distributed and then uniformly distributed.
6. The method of claim 1, wherein in the step (2), the number of the segment textures is designed according to the number of the color separation mark textures.
7. The method for designing a fabric structure for improving the fineness of a color scenery according to claim 1, wherein in the step (2), the developing yarn is developed by using plural sets of warp yarns or plural sets of weft yarns.
8. The method for designing a fabric structure for improving definition of a color scene as defined in claim 1, wherein in the step (4), the full-color structure is verified by calculating an average floating length line, and the calculation formula isF is the average length of the floating long line, R is the tissue cycle number, and t is the interleaving number.
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| CN202311439118.XA CN117702341A (en) | 2023-10-31 | 2023-10-31 | Fabric tissue design method for improving fineness of color image scene picture |
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