CN117700715A - Application of boron carbon nitride catalyst in preparation of fatty alcohol polyether - Google Patents

Application of boron carbon nitride catalyst in preparation of fatty alcohol polyether Download PDF

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CN117700715A
CN117700715A CN202311603046.8A CN202311603046A CN117700715A CN 117700715 A CN117700715 A CN 117700715A CN 202311603046 A CN202311603046 A CN 202311603046A CN 117700715 A CN117700715 A CN 117700715A
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boron
carbon nitride
catalyst
fatty alcohol
preparation
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房凯
王马济世
王伟松
万庆梅
郑斌
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Zhejiang Huangma Kaimeike Polymer New Material Co ltd
Zhejiang Huangma Technology Co Ltd
Zhejiang Lvkean Chemical Co Ltd
Zhejiang Huangma Shangyi New Material Co Ltd
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Zhejiang Huangma Kaimeike Polymer New Material Co ltd
Zhejiang Huangma Technology Co Ltd
Zhejiang Lvkean Chemical Co Ltd
Zhejiang Huangma Shangyi New Material Co Ltd
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Priority to CN202311603046.8A priority Critical patent/CN117700715A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
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    • Y02P20/584Recycling of catalysts

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Abstract

The invention belongs to the technical field of polyether synthesis, and discloses application of a boron carbon nitride catalyst in preparation of fatty alcohol polyether. The boron-carbon nitride catalyst is applied to the preparation of the aliphatic alcohol polyether, and not only has rich alkaline sites such as pyridine nitrogen and the like on carbon nitride, but also introduces acid centers into the framework of the carbon nitride by doping boron, and the introduction of boron in the thermal shrinkage process can increase the specific surface area of the catalyst and ensure that the catalyst activity is higher. More importantly, the boron carbon nitride catalyst does not contain metal elements, avoids the carry-in of metal ions, reduces the residue of the metal ions, and improves the pH stability of the fatty alcohol polyether. The aliphatic alcohol polyether prepared by the boron-carbon nitride catalyst has the advantages of strong stability, light color, good usability, reasonable preparation process, simple operation, high reaction efficiency and short reaction period.

Description

Application of boron carbon nitride catalyst in preparation of fatty alcohol polyether
Technical Field
The invention belongs to the technical field of polyether synthesis, and particularly relates to application of a boron carbon nitride catalyst in preparation of fatty alcohol polyether.
Background
The aliphatic alcohol polyether belongs to one of nonionic surfactants and has excellent diffusion, permeation, emulsification, washing and wetting properties. In the synthesis of general aliphatic alcohol polyethers, most of them are hydroxyl-terminated polyethers obtained by anionic ring-opening polymerization of ethylene oxide, propylene oxide and an active hydrogen-containing initiator in the presence of alkali metal hydroxide catalysts such as KOH and NaOH. Neutralization adsorption is usually carried out by using acid after the reaction is finished, which makes the residues of salts and metal ions in the polyether product unavoidable; and aliphatic alcohol block polyethers prepared using alkali metal hydroxide catalysts tend to have small amounts of unsaturated double bonds at the ends of the polymer as the propylene oxide homo-chains grow. The residual metal ions give the hydrogen of the tertiary carbon atoms on the small number of unsaturated double bonds and on the polyoxypropylene chain units an instability, which in the hot state leads to the polyether forming free acids under the action of traces of water and oxygen, which leads to a decrease in the pH of the product. In addition to alkali metal hydroxide catalysis, solid acid catalysts such as DMC catalysts are also commonly used in the market at present, but DMC catalysts cannot completely avoid the introduction of metal ions, and the pH stability of polyether products is still poor, which greatly influences the downstream application of the products. Therefore, there is a need to optimize the existing catalysts, reduce the residual metal ions in polyether products, and prepare fatty alcohol polyether with strong pH stability.
Disclosure of Invention
The present invention aims to solve at least one of the technical problems in the prior art described above. For this purpose, the invention proposes the use of a boron carbon nitride catalyst for the preparation of fatty alcohol polyethers. The aliphatic alcohol polyether is prepared by using the boron carbon nitride catalyst, so that the catalytic activity can be improved, the residue of metal ions in the polyether product can be effectively avoided, and the aliphatic alcohol polyether with strong pH stability is prepared.
The invention provides application of a carbon boronitride catalyst in preparation of fatty alcohol polyether.
The boron carbon nitride catalyst is composed of three elements of carbon, nitrogen and boron, and is also called boron doped carbon nitride, boron modified carbon nitride and the like. The boron carbon nitride catalyst has a unique structure and is widely applied to photocatalytic reactions. The invention provides the application to the preparation of the fatty alcohol polyether for the first time, and researches show that the preparation of the fatty alcohol polyether by using the boron carbon nitride catalyst can not only improve the catalytic activity and the reaction efficiency, but also effectively avoid the substitution of metal ions, so that the prepared fatty alcohol polyether has excellent pH stability.
Preferably, the preparation method of the boron carbon nitride catalyst comprises the following steps:
and dissolving the carbon nitride precursor in a solvent, adding a boron-containing modifier for reaction, crystallizing the reaction liquid after the reaction is finished, and roasting to obtain the boron-carbon nitride catalyst.
Preferably, the carbon nitride precursor comprises at least one of cyanamide, dicyandiamide, melamine, urea, thiourea.
Preferably, the solvent is at least one selected from ethanol, ethylene glycol, glycerol, and water;
preferably, the boron-containing modifier is at least one of boric acid, metaboric acid and boric anhydride.
Preferably, the boron-containing modifier is added in an amount of 33.5wt.% to 147wt.% of the carbon nitride precursor;
preferably, the reaction is a reflux reaction, and the reflux reaction is carried out for 3-5 hours at 40-60 ℃.
Preferably, the temperature of the crystallization is 50-80 ℃.
Preferably, the roasting process is a step-heating roasting process, the initial temperature is 300-500 ℃, the temperature is 10-30 ℃ in each step, the temperature is kept for 0.1-2h, and 3-20 steps are carried out.
Preferably, the roasting process is followed by cooling, impurity removal and drying.
More specifically, the preparation method of the boron carbon nitride catalyst comprises the following steps:
dissolving a carbon nitride precursor in a solvent, adding a boron-containing modifier, and then carrying out reflux reaction for 3-5h at 40-60 ℃; evaporating and crystallizing the reaction solution at 50-80 ℃ after the reaction is finished, and grinding the crystallized solid into powder; and roasting the powder, cooling, washing impurities with ethanol, and drying at 60-80 ℃ to obtain the boron-carbon nitride catalyst.
The invention also provides a preparation method of the fatty alcohol polyether.
Specifically, the preparation method of the fatty alcohol polyether comprises the following steps:
the fatty alcohol reacts with the epoxide in the presence of a carbon boronitride catalyst to form a fatty alcohol polyether.
Preferably, a process for the preparation of a fatty alcohol polyether comprises the steps of:
mixing fatty alcohol with a boron carbon nitride catalyst, sealing and carrying out ultrasonic treatment, dropwise adding epoxide for reaction, and degassing and filtering after the reaction is finished to prepare the fatty alcohol polyether.
The fatty alcohol is mixed with the boron-containing carbon nitride catalyst before the reaction, the boron-containing carbon nitride catalyst is in a lamellar stripping state by ultrasonic treatment, the lamellar stripping state is looser than that of a heterogeneous particle catalyst, and the catalytic activity and the filtering rate are faster.
Preferably, the fatty alcohol is an aliphatic alcohol having a chain of 8 to 22 carbon atoms.
Preferably, the carbon boronitride catalyst is added in an amount of 0.01% -2% of the total amount of the aliphatic alcohol polyether.
Preferably, the fatty alcohol is dehydrated prior to mixing with the carbon boronitride catalyst; further preferably, the dehydration treatment comprises the following steps: dehydrating at 80-110deg.C and-0.095-0.098 Mpa for 10-40min.
Preferably, the time of the ultrasonic treatment is 0.5-5h; further preferably, the time of the ultrasound is 1-3 hours.
Preferably, the epoxide is ethylene oxide and/or propylene oxide, such as ethylene oxide/propylene oxide blocks, including ethylene oxide-then-propylene oxide blocks and ethylene oxide-then-ethylene oxide blocks, ethylene oxide-propylene oxide mixtures, and the like.
Preferably, the temperature of the reaction is from 90 to 125 ℃.
Compared with the prior art, the invention has the beneficial effects that:
(1) The boron-carbon nitride catalyst is applied to the preparation of the aliphatic alcohol polyether, and not only has rich alkaline sites such as pyridine nitrogen and the like on carbon nitride, but also introduces acid centers into the framework of the carbon nitride by doping boron, and the introduction of boron in the thermal shrinkage process can increase the specific surface area of the catalyst and ensure that the catalyst activity is higher. More importantly, the boron carbon nitride catalyst does not contain metal elements, avoids the carry-in of metal ions, reduces the residue of the metal ions, and improves the pH stability of the fatty alcohol polyether.
(2) According to the preparation method of the fatty alcohol polyether, the boron carbon nitride catalyst and the initiator are subjected to ultrasonic stripping, so that more active sites of the boron carbon nitride catalyst can be generated, the catalytic activity is improved, unsaturated bonds generated in the epoxy compound reaction are reduced, and the stability (thermal stability, pH stability and application stability) of the prepared fatty alcohol polyether is further improved. In addition, the ultrasonic stripping ensures that the boron carbon nitride catalyst is in a lamellar stripping state in the polyether, so that the boron carbon nitride catalyst is looser than a heterogeneous particle catalyst, has a faster filtration rate, and is beneficial to recycling after reaction.
(3) The preparation method of the fatty alcohol polyether provided by the invention has the advantages of reasonable process, simplicity in operation, short reaction period, strong stability, light color and good usability.
Detailed Description
In order to make the technical solutions of the present invention more apparent to those skilled in the art, the following examples will be presented. It should be noted that the following examples do not limit the scope of the invention.
The starting materials, reagents or apparatus used in the following examples are all available from conventional commercial sources or may be obtained by methods known in the art unless otherwise specified.
Examples 1-3 describe the preparation of carbon boronitride catalysts 1-3 for use in the preparation of aliphatic alcohol polyethers.
Example 1
A method for preparing a boron carbon nitride catalyst, comprising the following steps:
(1) Dissolving 7.5g of urea in 100ml of ethanol, and uniformly stirring;
(2) Adding 2.48g of boric acid into the solution (1), and carrying out reflux reaction for 4 hours at 70 ℃;
(3) Evaporating and crystallizing the reaction liquid in the step (2) at 80 ℃, and grinding the crystallized solid into powder;
(4) Placing the powder in the step (3) into a crucible with a cover, placing the crucible into a muffle furnace for roasting, wherein the initial temperature is 400 ℃ (the heating rate is 10 ℃/min), the temperature gradients are 20 ℃, and each temperature gradient is kept for 2 hours (namely, five temperature gradients are respectively kept for 2 hours at the stages of 420, 440, 460, 480 and 500 ℃);
(5) After cooling, impurities were washed with ethanol and dried at 70 ℃ for 24 hours to obtain carbon boronitride catalyst 1.
Example 2
A method for preparing a boron carbon nitride catalyst, comprising the following steps:
(1) 3.36g of dicyandiamide and 4.12g of melamine are dissolved in 100ml of ethanol and stirred uniformly;
(2) Adding 4.11g of boric anhydride into the solution (1), and carrying out reflux reaction for 3 hours at 55 ℃;
(3) Evaporating and crystallizing the reaction liquid in the step (2) at 65 ℃, and grinding the crystallized solid into powder;
(4) Placing the powder in the step (3) into a crucible with a cover, placing the crucible into a muffle furnace for roasting, wherein the initial temperature is 300 ℃ (the heating rate is 15 ℃/min), the temperature gradients are 30 ℃, and each temperature gradient is kept for 0.5h, and 6 temperature gradients are used (namely, the temperature is kept for 0.5h at the temperature of 330 ℃, 360 ℃, 390, 420, 450 and 480 ℃ respectively);
(5) After cooling, the impurities are washed away by ethanol, and the boron carbon nitride catalyst 2 is obtained after drying for 24 hours at 60 ℃.
Example 3
A method for preparing a boron carbon nitride catalyst, comprising the following steps:
(1) 2.37g of cyanamide, 5.28g of urea and 1.61 of thiourea are dissolved in 100ml of ethanol and stirred uniformly;
(2) Adding 6.88g of boric acid and 1.37g of metaboric acid into the solution (1), and carrying out reflux reaction for 3h at 55 ℃;
(3) Evaporating and crystallizing the reaction liquid in the step (2) at 75 ℃, and grinding the crystallized solid into powder;
(4) Placing the powder in the step (3) into a crucible with a cover, placing the crucible into a muffle furnace for roasting, wherein the initial temperature is 400 ℃ (the heating rate is 15 ℃/min), the temperature gradient is 10 ℃, and the temperature of each temperature gradient is kept for 1h, and the total temperature of 10 temperature gradients is 10;
(5) After cooling, the impurities were washed with ethanol and dried at 80℃for 24 hours to give carbon boronitride catalyst 3.
Example 4 provides a specific method for preparing fatty alcohol polyethers using boron carbon nitride catalysts.
Example 4
The preparation method of the n-dodecanol polyoxypropylene polyoxyethylene ether comprises the following steps:
(1) Dehydrating 186g of n-dodecanol at 90 ℃ under-0.098 Mpa for 20min;
(2) Mixing dehydrated n-dodecanol with 0.3g of boron carbon nitride catalyst 1, and sealing and ultrasonic treatment for 1.5 hours;
(3) Immediately putting the mixture subjected to ultrasonic treatment into a reaction kettle, placing nitrogen for three times, heating to 120 ℃, dropwise adding 657g of propylene oxide, ensuring that the pressure is less than or equal to 0.35Mpa, reacting at 120-122 ℃, and preserving heat at 120 ℃ until the pressure is not reduced any more after the propylene oxide is dropwise added; 657g of ethylene oxide is added dropwise, the pressure is ensured to be less than or equal to 0.35Mpa, the reaction temperature is 120-122 ℃, and the temperature is kept for 1h at 120 ℃ after the ethylene oxide is added dropwise until the pressure is not reduced any more;
(4) Cooling to 100deg.C, vacuumizing to-0.098 MPa, and degassing for 10min;
(5) Cooling to 70 ℃ and filtering to obtain the n-dodecanol polyoxypropylene polyoxyethylene ether.
Comparative example 1
The preparation method of the n-dodecanol polyoxypropylene polyoxyethylene ether comprises the following steps:
(1) 186g of n-dodecanol and 0.3g of sodium hydroxide are put into a reaction kettle, nitrogen is placed for 3 times, and dehydration is carried out for 1h under the conditions of 90 ℃ and minus 0.098 Mpa;
(2) After dehydration, heating to 120 ℃, dropwise adding 657g of propylene oxide, ensuring that the pressure is less than or equal to 0.35Mpa, reacting at 120-122 ℃, and preserving heat at 120 ℃ for 3 hours after the propylene oxide is completely added until the pressure is not reduced; 657g of ethylene oxide is added dropwise, the pressure is ensured to be less than or equal to 0.35Mpa, the reaction temperature is 120-122 ℃, and the temperature is kept for 1h at 120 ℃ after the ethylene oxide is added dropwise until the pressure is not reduced any more;
(3) Cooling to 100deg.C, vacuumizing to-0.098 MPa, and degassing for 10min;
(4) Cooling to 70 ℃, adding 0.45g of acetic acid for neutralization, and obtaining the n-dodecanol polyoxypropylene polyoxyethylene ether.
Comparative example 2
The preparation method of the n-dodecanol polyoxypropylene polyoxyethylene ether comprises the following steps:
(1) 186g of n-dodecanol and 0.3g of sodium hydroxide are put into a reaction kettle, nitrogen is placed for 3 times, and dehydration is carried out for 1h under the conditions of 90 ℃ and minus 0.098 Mpa;
(2) After dehydration, heating to 120 ℃, dropwise adding 657g of propylene oxide, ensuring that the pressure is less than or equal to 0.35Mpa, reacting at 120-122 ℃, and preserving heat at 120 ℃ for 3 hours after the propylene oxide is completely added until the pressure is not reduced; 657g of ethylene oxide is added dropwise, the pressure is ensured to be less than or equal to 0.35Mpa, the reaction temperature is 120-122 ℃, and the temperature is kept for 1h at 120 ℃ after the ethylene oxide is added dropwise until the pressure is not reduced any more;
(3) Cooling to 100deg.C, vacuumizing to-0.098 MPa, and degassing for 10min;
(4) Cooling to 70 ℃, adding 0.7g of phosphoric acid for neutralization, adding 0.45g of adsorbent for adsorption for 30min, and filtering to obtain the n-dodecanol polyoxypropylene polyoxyethylene ether.
The hydroxyl value (unit mgKOH/g) of the n-dodecanol polyoxypropylene polyoxyethylene ether prepared in example 4 and comparative examples 1 and 2 was measured, the appearance of the sample was observed, and the dropping time of PO (propylene oxide) during the preparation was recorded. The n-dodecanol polyoxypropylene polyoxyethylene ether prepared in example 4 and comparative examples 1 and 2 was sealed, left at room temperature (25.+ -. 3 ℃) for 7, 14 and 21 days, and then prepared into a 10% aqueous solution for pH value test, and compared with the pH value of the n-dodecanol polyoxypropylene polyoxyethylene ether just prepared. The results are shown in Table 1.
TABLE 1
In general, the reaction rate of PO (propylene oxide) is far slower than that of EO (ethylene oxide) in the reaction process, so that the PO reaction stage determines the reaction speed, and it is clear from the above table that, under the condition that the catalyst usage is the same and the reaction is guaranteed to be sufficiently carried out, the reaction speed of example 4 is faster, although the product appearance, the hydroxyl value is close to that of the base catalysis product index, the pH stability of the aliphatic alcohol polyether prepared in example 4 is significantly better than that of comparative examples 1 and 2, and the pH value is almost unchanged after the aliphatic alcohol polyether is left at room temperature for 21 days.
Examples 5 to 12
Examples 5-12 provide 8 specific examples of the preparation of fatty alcohol polyethers using carbon boronitride catalysts.
The fatty alcohol dosage in examples 5-12 was 1mol, specific process parameters table 2:
TABLE 2
The main indices of the fatty alcohol polyethers prepared in examples 5 to 12 are shown in Table 3:
TABLE 3 Table 3
As can be seen from Table 3, for different types of fatty alcohol initiators and different epoxide addition modes, the hydroxyl values of the fatty alcohol polyether prepared by the embodiment of the invention are basically consistent with the designed molecular weight, and the method is proved to be capable of effectively synthesizing polyethers with various functional structures, and the pH value of the fatty alcohol polyether is almost unchanged without obvious reduction phenomenon when the pH value is monitored for 21 days, so that the fatty alcohol polyether prepared by the embodiment of the invention is proved to have excellent pH stability.
The foregoing examples illustrate only a few embodiments of the invention and are described in detail herein without thereby limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.

Claims (10)

1. The application of boron carbon nitride catalyst in preparing fatty alcohol polyether.
2. The use according to claim 1, characterized in that the preparation method of the carbon boron nitride catalyst comprises the following steps:
and dissolving the carbon nitride precursor in a solvent, adding a boron-containing modifier for reaction, crystallizing the reaction liquid after the reaction is finished, and roasting to obtain the boron-carbon nitride catalyst.
3. The use according to claim 2, wherein the carbon nitride precursor comprises at least one of cyanamide, dicyandiamide, melamine, urea, thiourea; and/or
The solvent is at least one selected from ethanol, ethylene glycol, glycerol and water.
4. Use according to claim 2 or 3, wherein the boron-containing modifier is at least one of boric acid, metaboric acid, boric anhydride.
5. Use according to claim 2 or 3, wherein the calcination process is a stepwise elevated temperature calcination with an initial temperature of 300-500 ℃, an elevated temperature of 10-30 ℃ per stage, and a heat preservation time of 0.1-2h, for 3-20 stages.
6. A process for the preparation of a fatty alcohol polyether, comprising the steps of:
the fatty alcohol reacts with the epoxide in the presence of a carbon boronitride catalyst to form a fatty alcohol polyether.
7. The method of manufacturing according to claim 6, comprising the steps of:
mixing fatty alcohol with a boron carbon nitride catalyst, sealing and carrying out ultrasonic treatment, dropwise adding epoxide for reaction, and degassing and filtering after the reaction is finished to prepare the fatty alcohol polyether.
8. The method according to claim 7, wherein the carbon boronitride catalyst is added in an amount of 0.01% -2% of the total amount of the aliphatic alcohol polyether.
9. The method of claim 7, wherein the time of the ultrasound is 0.5-5 hours.
10. The preparation method according to any one of claims 7 to 9, characterized in that the epoxide is ethylene oxide and/or propylene oxide.
CN202311603046.8A 2023-11-28 2023-11-28 Application of boron carbon nitride catalyst in preparation of fatty alcohol polyether Pending CN117700715A (en)

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