CN117696814A - Die for reducing forming force of large-projection-area die forging and forging method - Google Patents

Die for reducing forming force of large-projection-area die forging and forging method Download PDF

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Publication number
CN117696814A
CN117696814A CN202311651491.1A CN202311651491A CN117696814A CN 117696814 A CN117696814 A CN 117696814A CN 202311651491 A CN202311651491 A CN 202311651491A CN 117696814 A CN117696814 A CN 117696814A
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forging
die
final
blank
reducing
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杨慧慧
范芳雄
王灵水
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CSSC Shuangrui Luoyang Special Equipment Co Ltd
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CSSC Shuangrui Luoyang Special Equipment Co Ltd
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Abstract

The invention provides a die for reducing the forming force of a large-projection-area die forging and a forging method, wherein the die comprises a pre-forging die and a final-forging die, the pre-forging die is provided with a pre-forging die cavity for forging an initial blank into a pre-forging blank, the final-forging die is provided with a final-forging die cavity for forging the pre-forging blank into a final-forging, and the final-forging is used for preparing a finished product; the two sides of the pre-forging die cavity are provided with accommodating grooves for accommodating partial blank volume and flash allowance, and the finish-forging die cavity is provided with a plurality of depressurization grooves for absorbing slight surface folding defects caused by the reduction of the local surface area of the blank in the forming process; according to the die and the forging method for reducing the forming force of the large-projection-area die forging, the constraint condition of the large-projection-area die forging in the forming process is improved, the material transferring distance is reduced, the forming force of the large-projection-area forging is effectively reduced, the forming tonnage of the large-projection-area forging is greatly reduced, and the forming cost of the forging is greatly reduced.

Description

Die for reducing forming force of large-projection-area die forging and forging method
Technical Field
The invention relates to the technical field of metal forging, in particular to a die for reducing the forming force of a large-projection-area die forging and a forging method.
Background
The large forging is a key basic structure in important equipment such as electric power, ships, aerospace, petrochemical industry and the like, is complex in stress, special in use condition, high in safety and reliability and technical requirements, and along with the development of modern equipment manufacturing industry, higher requirements are provided for quality and performance stability of the large forging. The traditional large forging is usually manufactured by machining after free forging, and the manufacturing of the large forging is realized under the conditions of lower forming tonnage and equipment by adopting a local forming method, but the uniformity of a tissue streamline, the tissue stability and the performance stability of batch products are lower, and the manufacturing of the products is realized by a large number of machining and cutting. The large free forging products have long manufacturing cycle, high manufacturing cost, low product quality, poor stability and the like, and are difficult to meet the quality requirements of part of large forgings, such as landing gear of an airplane, large turbine blades, turbine discs and the like, but because the large forgings have large projection area and difficult filling, the requirements on the tonnage of forming equipment are extremely high, even the requirement exceeds the existing equipment capacity level, and the large projection area die forgings are extremely limited in application.
The die forging process is a pressure processing method for obtaining a required forging piece by applying force to a blank through a die to gradually fill a cavity. The blank has larger three-way hydrostatic pressure stress in the die forging forming process due to factors such as surface friction, closed volume constraint and the like, the deformation resistance of the material is rapidly increased due to the three-way hydrostatic pressure stress, the tonnage requirement of equipment is greatly improved, and for parts with smaller projection area, good forming effect can be ensured by increasing the tonnage of the equipment. But for large projected area parts: on one hand, the material transferring distance in the forming process is long, the surface friction constraint is serious, and the three-way hydrostatic pressure stress is large; on the other hand, the tonnage of such forgings is generally close to the equipment capacity limit, and the selection of a larger tonnage device can lead to a dramatic increase in processing costs, even beyond the equipment capacity limit, without forming.
The large projected area forging refers to the large projected area of the contact surface of the forging and the die or the forging and the anvil surface in the moving direction of the hydraulic press (the projected area is usually more than 100000 ~ 1000000 mm) 2 ) The molding force is more than 3000 tons, and fig. 1 is a molding force curve in the process of molding a large projection area part, and it can be seen that in the initial stage of molding, the molding force increases relatively slowly due to the small contact area between the blank and the mold and the small molding constraint, and the molding force increases rapidly with the increase of the contact area and the increase of the molding constraint.
Methods for reducing forming force in the prior patent mainly comprise the steps of improving forming temperature, reducing strain rate, increasing lubrication, forming blank with equal projection volume, and the like. Patent CN201910869725.7 proposes an aluminum alloy super-temperature forging method, which heats the aluminum alloy to a temperature (20-30) DEG C below the melting point, thereby effectively reducing the deformation resistance of the aluminum alloy during forging and improving the plasticity of the material. Patent CN202111103585.6 proposes a superplastic isothermal forging forming method, which utilizes low deformation resistance of materials at high temperature to reduce forging forming force and realize forging of large forgings by small equipment. CN202010708632.9 proposes a forging method of an oversized titanium alloy cake blank, and the forging forming of the oversized titanium alloy cake blank is realized through multiple-firing forging. However, the deformation of each firing needs to be strictly controlled during the forging with multiple fires, otherwise, the forging is heated for multiple times, crystal grains can be coarsened, and the structure performance is affected. Patent CN201510547501.6 proposes a glass protective lubricant powder for die-forging forming of titanium alloy, which can prevent oxidation of titanium alloy and reduce deformation resistance by coating on the surface of a blank. The low strain rate hot forging forming is mainly used for superplastic forming of difficult-to-deform materials, and the like, and needs to be provided with a slow strain rate press, a high thermal strength die and a die heat preservation system, so that the applicability is limited; the equal projection volume blank forming is a common method for blank forming in die forging, can ensure uniformity of forming flash, reduces material transfer distance, and is usually only equal volume projection in the axial direction in order to ensure the simplicity of blank forming. The equal projection volume forming of the whole area can greatly reduce the tonnage of equipment, but besides adopting a rolling steel plate with equal thickness as a blank, the blank is formed by adopting a local forming method in the normal blank making process, and the advantages of die forgings such as tissue uniformity, streamline uniformity, batch stability and the like are difficult to fully realize, so that the method is generally only used for products such as equal-thickness fluid blades with complex streamline requirements and the like, and is not suitable for forgings with large section volume variation; at present, a method of adopting bars, pipes and the like to carry out local extrusion process is mainly adopted to reduce the forming load by improving the die cavity structure, such as extrusion of local convex parts by using the pipes and the bars, such as pipe fitting forming of tee joints and the like, but the applicable structure type is limited, and the application range is narrow.
Therefore, how to reduce the forming load of the die forging with large projection area under the conditions of not reducing the performance of the die forging and greatly increasing the cost of the subsequent working procedures by optimizing the structure of the final forging die cavity and the constraint conditions is a problem to be solved urgently at present.
Disclosure of Invention
In view of the above, the present invention aims to provide a die and a forging method for reducing the forming force of a large-projection-area die forging, so as to solve the problems of how to improve the constraint condition of the large-projection-area die forging forming process, reduce the material transfer distance, and reduce the forming force of the large-projection-area die forging in the prior art.
In order to achieve the above purpose, the technical scheme of the invention is realized as follows:
the die for reducing the forming force of the die forging with the large projection area comprises a pre-forging die and a final-forging die, wherein the pre-forging die is provided with a pre-forging die cavity and is used for forging an initial blank into a pre-forging blank, the final-forging die is provided with a final-forging die cavity and is used for forging the pre-forging blank into a final-forging piece, and the final-forging piece is used for preparing a finished product; the two sides of the pre-forging die cavity are provided with containing grooves for containing partial blank volume and flash allowance, and the finish-forging die cavity is provided with a plurality of depressurization grooves for eliminating surface slight folding defects caused by partial surface area reduction of the blank in the forming process.
Further, with the center line of the finished product in the width direction as a reference, a first virtual line, a second virtual line and a third virtual line are sequentially arranged on two sides of the center line, and the distance between the first virtual line and the center line, the distance between the second virtual line and the adjacent first virtual line and the distance between the third virtual line and the adjacent second virtual line are all equal.
Further, both end parts of the pre-forging die cavity are provided with accommodating grooves.
Further, the accommodating groove is arranged between the third virtual line and the adjacent first virtual line, and the width of the single accommodating groove is equal to the distance between the third virtual line and the adjacent first virtual line.
Further, the size of the opening of the accommodating groove is gradually reduced in the direction from the accommodating groove to the center line.
Further, the cavity size of the pre-forging die cavity between the two first virtual lines is the same as the finished product size of the finished product between the two first virtual lines, and the end part of the pre-forging die cavity is level with the third virtual line.
Further, the size of the main cavity of the final forging die cavity is the same as that of a finished product, and the final forging die cavity is provided with pressure reducing grooves at the center line and two first virtual lines.
Furthermore, the inner wall of the depressurization groove is in smooth transition, and the volume of the depressurization groove is larger than the filling volume of materials in the final forging process.
Furthermore, flash grooves are formed in two sides of the final forging die cavity.
A forging method for reducing the forming force of a large-projection-area die forging adopts the die for reducing the forming force of the large-projection-area die forging; the forging method comprises the following steps: s1, placing an initial blank into the pre-forging die cavity, and pre-forging to obtain a prefabricated blank; s2, placing the prefabricated blank in the final forging die cavity, and performing final forging to obtain a final forging piece, wherein the final forging piece is provided with a flash and a convex part corresponding to the depressurization groove; s3, cutting the flash and the convex part of the final forging piece to obtain a finished product.
Compared with the prior art, the die for reducing the forming force of the large-projection-area die forging and the forging method have the following advantages:
according to the die for reducing the forming force of the die forging with large projection area and the forging method, firstly, the pre-forging die is arranged, the initial blank is forged into the prefabricated blank with the specific shape, and on the basis of realizing final forming, the problem that the premature filling of a depressurization cavity groove cannot effectively realize volume transfer and stress relief of materials is avoided. Then, the final forging die with the depressurization groove is utilized to realize the elimination of the slight surface folding defect caused by the reduction of the local surface area in the forming process, reduce the transfer distance of materials in the final forging forming process, reduce the three-way hydrostatic pressure stress level of the interior due to the restraint of surface friction and the like, reduce the three-way compressive stress and the contact projection area of the die in the final forming stage, and greatly reduce the forming force and the tonnage of forming equipment; meanwhile, the rationality of the streamline is ensured through the smooth transition of the depressurization groove, and the defect that coarse crystals and mixed crystals are formed due to critical small deformation caused by local long-term mold constraint is avoided. In addition, the die is simple in structure, can obviously reduce the forming force of the large-projection-area forging piece, is suitable for various large-scale forging piece die forging forming processes, can realize the great reduction of forming tonnage, and realizes the high-efficiency low-cost forming of the large-projection-area part.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention. In the drawings:
FIG. 1 is a graph of molding force during molding of a large projected area part;
FIG. 2 is a schematic view of the initial blank according to an embodiment of the present invention;
FIG. 3 is a schematic view of the structure (widthwise view) of a large projected area die forging finished product according to an embodiment of the present invention;
FIG. 4 is a schematic diagram of a cavity (width view) of a preform die for reducing the forming force of a large projected area die forging according to an embodiment of the present invention;
fig. 5 is a schematic view (width view) of a final forging die cavity of a final forging die for reducing a molding force of a large projected area die forging according to an embodiment of the present invention.
Reference numerals illustrate:
1. an initial blank; 2. a finished product; 21. an edge portion; 3. a pre-forging die cavity; 31. a receiving groove; 4. a final forging die cavity; 41. a depressurization tank; 42. a flash groove; 5. a center line; 6. a first virtual line; 7. a second virtual line; 8. and a third virtual line.
Detailed Description
The inventive concepts of the present disclosure will be described below using terms commonly used by those skilled in the art to convey the substance of their work to others skilled in the art. These inventive concepts may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
It should be noted that, without conflict, the embodiments of the present invention and features of the embodiments may be combined with each other. The center line 5, the first virtual line 6, the second virtual line 7, and the third virtual line 8 in the drawings of the present application are virtual reference lines (or reference lines) provided for convenience of description of the related contents. Meanwhile, although the center line 5, the first virtual line 6, the second virtual line 7 and the third virtual line 8 are set based on the finished product 2, for convenience of description, the center line 5, the first virtual line 6, the second virtual line 7 and the third virtual line 8 which are completely the same as the finished product 2 are adopted in the pre-forging die cavity 3 and the final forging die cavity 4.
The invention will be described in detail below with reference to the drawings in connection with embodiments.
In order to solve the problems of how to improve the constraint condition of the large forging forming process, reduce the material transfer distance and reduce the forming force of the large-projection area forging in the prior art, as shown in fig. 2-5, the embodiment provides a die for reducing the forming force of the large-projection area die forging and a forging method, wherein the die comprises a pre-forging die and a final forging die, the pre-forging die is provided with a pre-forging die cavity 3 for forging an initial blank 1 into a pre-forging blank, and the final forging die is provided with a final forging die cavity 4 for forging the pre-forging blank into a final forging; the two sides of the pre-forging die cavity 3 are provided with accommodating grooves 31 for accommodating partial blank volume and flash allowance, and the final forging die cavity 4 is provided with a plurality of depressurization grooves 41 for absorbing surface slight folding defects caused by partial surface area reduction of the blank in the forming process.
Therefore, the initial blank 1 is forged into the prefabricated blank with the specific shape by arranging the pre-forging die, and the premature filling of the depressurization cavity groove is avoided on the basis of realizing final molding, so that the volume transfer and stress relief of the material cannot be effectively realized. Then, the final forging die with the depressurization groove 41 is utilized to realize the elimination of the slight surface folding defect caused by the reduction of the local surface area in the forming process, reduce the transfer distance of materials in the final forging forming process, reduce the three-way hydrostatic pressure stress level of the inside due to the restraint of surface friction and the like, reduce the three-way compressive stress and the contact projection area of the die in the forming finishing stage, and greatly reduce the forming force and the tonnage of forming equipment; meanwhile, the rationality of the streamline is ensured through the smooth transition of the depressurization groove, and the defect that coarse crystals and mixed crystals are formed due to critical small deformation caused by local long-term mold constraint is avoided. In addition, the die is simple in structure, can obviously reduce the forming force of the large-projection-area forging piece, is suitable for various large-scale forging piece die forging forming processes, can realize the great reduction of forming tonnage, and realizes the high-efficiency low-cost forming of the large-projection-area part.
Specifically, the flow pressure of the material in the die cavity is the integral of the unit flow pressure in the whole flow area, and the unit flow pressure p is related to factors such as chemical components, deformation temperature, deformation degree, deformation speed, tool shape, friction lubrication condition and the like of the blank, and can be calculated by the following formula:
p=σm
wherein sigma is deformation resistance of the metal at corresponding deformation temperature, deformation speed and deformation degree; m is a stress state parameter related to the shape complexity of the forging piece and the like.
Thus, the molding force P of the material in the mold cavity can be calculated by the following formula:
wherein F is the projection area of the contact surface of the blank and the die or the anvil surface.
Of the main parameters affecting the forming force, sigma is generally difficult to effectively improve due to the influence of the material process temperature and the process rate; the main measures for improving the forming force are to reduce the projected area F and to optimize the material constraint state m. According to the invention, the decompression groove 41 is arranged in the final forging die and the shape of the prefabricated blank is controlled, so that the optimization of the actual projection area F of final forging forming and the constraint state m of the die is realized, and the great reduction of the forming tonnage is realized. Meanwhile, the invention improves the material constraint state of the final forming by arranging the depressurization groove 41 in the final forging die, reduces the projection area of actual forming, and further reduces the forging forming load.
In the present invention, since the constraint state of the die on the blank is changed all the time at different stages of forging forming, the forming force P of the material in the die cavity at this time is calculated by the following formula:
the method reduces the constraint state and three-dimensional stress of the material after the molding, reduces the projection area of the actual molding process, and avoids the premature filling of the depressurization cavity groove on the basis of realizing the final molding so as to effectively realize the volume transfer and stress relief of the material.
For convenience of description, as shown in fig. 2, the width of the finished product 2 is denoted as B, and a first virtual line 6, a second virtual line 7, and a third virtual line 8 are sequentially disposed on two sides of the center line 5 based on the center line 5 of the finished product 2 in the width direction, where the distance between the first virtual line 6 and the center line 5, the distance between the second virtual line 7 and the adjacent first virtual line 6, and the distance between the third virtual line 8 and the adjacent second virtual line 7 are all B/8. And the material of the product 2 on the side remote from the centre line 5 from the third virtual line 8 is denoted as edge portion 21.
Meanwhile, the descriptions and illustrations of the pre-forging die cavity 3 and the finish-forging die cavity 4 also take the center line 5, the first virtual line 6, the second virtual line 7 and the third virtual line 8 as reference lines (or reference lines).
On this basis, as shown in fig. 4, for the pre-forging die cavity 3, both end portions of the pre-forging die cavity 3 are provided with receiving grooves 31.
Specifically, the accommodating groove 31 is disposed between the third virtual line 8 and the adjacent first virtual line 6, and the width of the single accommodating groove 31 is equal to the distance between the third virtual line 8 and the adjacent first virtual line 6, that is, the width of the single accommodating groove 31 is B/4, so as to ensure the blank volume capable of accommodating the edge portion 21 and the flash margin. The opening size of the accommodating groove 31 is gradually reduced in the direction from the accommodating groove 31 to the center line 5, so that in the pre-forging process, the blank volume and the flash allowance of the edge part 21 can be uniformly distributed in the accommodating groove 31, and the uniform transition of the prefabricated blank from outside to inside is ensured.
Preferably, the cavity size of the pre-forging die cavity 3 between the two first virtual lines 6 is the same as the finished product size of the finished product 2 between the two first virtual lines 6, and the end of the pre-forging die cavity 3 is flush with the third virtual line 8, i.e. the width of the pre-forging die cavity 3 is 3/4 of the width of the finished product 2.
For the final forging die cavity 4, as shown in fig. 5, the size of the main cavity of the final forging die cavity 4 is the same as that of the finished product 2, the final forging die cavity 4 is provided with a depressurization groove 41 at the center line 5 and the two first virtual lines 6, the width of the depressurization groove 41 is B/16, the inner walls of the depressurization groove 41 are in smooth transition, the volume of the depressurization groove 41 is larger than the filling volume of materials in the final forging process, so that the transfer distance of materials in the final forging forming process is reduced while the slight folding defect of the surface caused by the reduction of the local surface area in the forming process is solved through the depressurization groove, the three-way hydrostatic stress level of the inside constraint due to surface friction and the like is reduced, the forming force and the tonnage of forming equipment are greatly reduced, and coarse-grain and mixed-grain defects caused by critical small deformation due to the local long-term die constraint can be avoided.
The flash grooves 42 are formed on two sides of the final forging die cavity 4, so that redundant materials can enter the flash grooves 42 in the final forging process, and die opening is facilitated after the final forging is finished.
On the basis of the die, the application provides a forging method for reducing the forming force of a large-projection area die forging, which comprises the following steps:
s1, placing an initial blank 1 into the pre-forging die cavity 3, and pre-forging to obtain a pre-forging blank;
the initial blank 1 can be a round blank (as shown in fig. 1) or a rectangular blank according to the characteristics of the forging.
S2, placing the prefabricated blank in the final forging die cavity 4, and performing final forging to obtain a final forging piece, wherein the final forging piece is provided with a flash and a convex part corresponding to the depressurization groove 41;
s3, cutting the flash and the convex part of the final forging to obtain a finished product 2;
the cutting process can directly adopt numerical control processing equipment to carry out cutting operation, and the size of a finished product 2 can be effectively ensured. For the forging related pre-forging operation, finish forging operation and the like, the conventional forging equipment operation requirements and operation specifications can be directly adopted, and are not repeated here.
According to the die scheme of the large-projection-area forging die depressurization cavity groove, under the condition that the projection area of the forging is not changed, the constraint condition of the large-forging forming process is improved, the material transferring distance is reduced, the forming force of the large-projection-area forging is effectively reduced, the large-projection-area forging forming tonnage is greatly reduced, and the forming cost of the forging is greatly reduced by optimizing the structures of the pre-forging die cavity 3 and the final forging die cavity 4; meanwhile, the existing advanced numerical control machining technology is utilized to realize local cutting machining, and the size of a final finished product is effectively ensured.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.

Claims (10)

1. A die for reducing the forming force of a large-projection area die forging piece, which is characterized by comprising a pre-forging die and a final forging die, wherein the pre-forging die is provided with a pre-forging die cavity (3) for forging an initial blank (1) into a pre-forging blank, the final forging die is provided with a final forging die cavity (4) for forging the pre-forging blank into a final forging piece, and the final forging piece is used for preparing a finished product (2); the two sides of the pre-forging die cavity (3) are provided with containing grooves (31) for containing partial blank volume and flash allowance, and the final-forging die cavity (4) is provided with a plurality of depressurization grooves (41) for absorbing surface slight folding defects caused by partial surface area reduction of the blank in the forming process.
2. The die for reducing the forming force of the large-projection area die forging according to claim 1, wherein a first virtual line (6), a second virtual line (7) and a third virtual line (8) are sequentially arranged on two sides of a center line (5) by taking the center line (5) of a finished product (2) in the width direction as a reference, and the distance between the first virtual line (6) and the center line (5), the distance between the second virtual line (7) and an adjacent first virtual line (6) and the distance between the third virtual line (8) and an adjacent second virtual line (7) are all equal.
3. A die for reducing the forming force of a large-projection area die forging according to claim 2, wherein the receiving grooves (31) are provided at both end portions of the pre-forging die cavity (3).
4. A die for reducing large projected area die forging forming force according to claim 3, wherein said receiving grooves (31) are provided between the third virtual line (8) and the adjacent first virtual line (6), and the width of the single receiving groove (31) is equal to the distance between the third virtual line (8) and the adjacent first virtual line (6).
5. A die for reducing the molding force of a large-projection area die forging according to claim 3, wherein the opening size of said receiving groove (31) is gradually reduced in a direction from the receiving groove (31) to the center line (5).
6. A die for reducing the forming force of large-area die forgings according to claim 3, characterized in that the cavity size of the pre-forging die cavity (3) between two first virtual lines (6) is the same as the finished product size of the finished product (2) between two first virtual lines (6), and the end of the pre-forging die cavity (3) is flush with the third virtual line (8).
7. A die for reducing the forming force of large-projection area die forgings according to claim 2, characterized in that the size of the main cavity of the final forging die cavity (4) is the same as that of the finished product (2), and the final forging die cavity (4) is provided with pressure reducing grooves (41) at the center line (5) and two first virtual lines (6).
8. The die for reducing the forming force of large-projection area die forgings according to claim 7, wherein the inner wall of the depressurization groove (41) is in smooth transition, and the volume of the depressurization groove (41) is larger than the filling volume of materials in the final forging process.
9. The die for reducing the forming force of the large-projection area die forging according to claim 1, wherein flash grooves (42) are formed on two sides of the final forging die cavity (4).
10. A forging method for reducing the forming force of a large-projection-area die forging, characterized in that the forging method adopts the die for reducing the forming force of the large-projection-area die forging according to any one of claims 1 to 9; the forging method comprises the following steps:
s1, placing an initial blank (1) in the pre-forging die cavity (3), and pre-forging to obtain a pre-manufactured blank;
s2, placing the prefabricated blank in the final forging die cavity (4), and performing final forging to obtain a final forging piece, wherein the final forging piece is provided with a flash and a convex part corresponding to the depressurization groove (41);
s3, cutting the flash and the convex part of the final forging to obtain a finished product (2).
CN202311651491.1A 2023-12-05 2023-12-05 Die for reducing forming force of large-projection-area die forging and forging method Pending CN117696814A (en)

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CN202311651491.1A CN117696814A (en) 2023-12-05 2023-12-05 Die for reducing forming force of large-projection-area die forging and forging method

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Application Number Priority Date Filing Date Title
CN202311651491.1A CN117696814A (en) 2023-12-05 2023-12-05 Die for reducing forming force of large-projection-area die forging and forging method

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CN117696814A true CN117696814A (en) 2024-03-15

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