CN117691383A

CN117691383A - Connector subassembly, manufacturing method thereof and electric connector

Info

Publication number: CN117691383A
Application number: CN202211072635.3A
Authority: CN
Inventors: 曹腾; 胡小东; 廖雷
Original assignee: Amphenol Commercial Products Chengdu Co Ltd
Current assignee: Amphenol Commercial Products Chengdu Co Ltd
Priority date: 2022-09-02
Filing date: 2022-09-02
Publication date: 2024-03-12

Abstract

A connector for use with high speed signals. The connector includes a connector sub-assembly including conductive elements held in rows by an insulating member, a shielding member overlying the insulating member, and a lossy member overlying the shielding member and electrically connecting the shielding member to a selected number of the conductive elements. Each conductive element includes a mating end, a mounting end opposite the mating end, and an intermediate portion extending therebetween. The insulating member includes a first edge and a second edge extending parallel to the row. The first edge is closer to the mating end of the conductive element. The second edge is closer to the mounting end of the conductive element. The shielding member includes a portion protruding from the first edge to provide shielding of the conductive element beyond the first edge of the insulating member. This configuration meets the signal integrity requirements of connectors designed for speeds of 64Gbps and higher while conforming to standards that limit mating and mounting interfaces.

Description

Connector subassembly, manufacturing method thereof and electric connector

Technical Field

The present application relates generally to electrical connectors, such as those used to interconnect electronic components.

Background

Electrical connectors are used in many electronic systems. It is often easier and more cost-effective to manufacture the system as separate electronic subassemblies such as Printed Circuit Boards (PCBs) that can be joined together by electrical connectors. Having separable connectors enables components of electronic systems manufactured by different manufacturers to be easily assembled. The separable connector also enables components to be easily replaced after assembly of the system to replace defective components or upgrade the system with higher performance components.

A known arrangement for joining several printed circuit boards is to have one printed circuit board act as a back plate. The known back-plate is a PCB on which a number of connectors can be mounted. Conductive traces in the backplane may be electrically connected to signal conductors in the connectors so that signals may be routed between the connectors. Other printed circuit boards, referred to as "daughter boards," "daughter cards," or "midplanes," may be connected by a backplane. For example, a connector may also be mounted on the daughter card. The connector mounted on the daughter card may be inserted into the connector mounted on the backplane. In this way, signals may be routed between daughter cards through the connector and backplane. The daughter card may be inserted into the backplane at right angles. Connectors for these applications may therefore include right angle bends, and are commonly referred to as "right angle connectors.

The connectors can also be used in other configurations to interconnect printed circuit boards. Sometimes, one or more printed circuit boards may be connected to another printed circuit board called a "motherboard" which both extends over the electronic components and interconnects the daughter boards. In this configuration, the printed circuit board connected to the motherboard may be referred to as a "daughter board". The daughter boards are typically smaller than the motherboard and may sometimes be arranged parallel to the motherboard. Connectors used in such configurations are commonly referred to as "stacked connectors" or "mezzanine connectors". In other systems, the daughter board may be perpendicular to the motherboard.

For example, such configurations are often used in computers, where a motherboard may have a processor and a bus configured to transfer data between the processor and peripheral devices such as a graphics processor or memory. The connector may be mounted to the motherboard and connected to the bus. The peripheral may be implemented on a daughter card by a connector that mates with a connector on the bus so that separately manufactured peripherals may be easily integrated into a computer manufactured with a motherboard.

To improve the usability of the peripheral, the bus and the connector for physically connecting the peripheral through the bus may be standardized. In this way, a large number of peripherals can be obtained from a large number of manufacturers. All of these products can be used in a computer having a standard-compliant bus as long as they are standard-compliant. Examples of such standards include serial ATA (SATA), serial Attached SCSI (SAS), peripheral component interconnect express (PCIe), or SFF-8639, all of which are commonly used in computers. Over time, these standards have undergone many modifications to accommodate the higher performance requirements of computers.

Disclosure of Invention

Aspects of the present disclosure relate to high-speed electrical connectors.

Some embodiments relate to a connector sub-assembly. The electrical connector subassembly may include: a plurality of conductive elements arranged along a row direction, each of the plurality of conductive elements including a mating end, a mounting end opposite the mating end, and an intermediate portion joining the mating end and the mounting end, the plurality of conductive elements including a signal conductor and a ground conductor; an insulating member including a first edge and a second edge extending along the row direction, the first edge being closer to the mating ends of the plurality of conductive elements; and a shielding member that is stacked on the insulating member and includes a portion protruding from the first edge, the shielding member being electrically connected to the ground conductor.

In some embodiments, the connector sub-assembly may include a lossy member overlying the shield member and electrically connecting the shield member to the ground conductor.

In some embodiments, each of the intermediate portions of the ground conductors may include one or more holes. The lossy member may include a portion of the aperture extending through the intermediate portion of the ground conductor.

In some embodiments, the insulating member may include a plurality of portions extending between the first edge and the second edge. Each of the plurality of portions of the insulating member may surround one of the ground conductors along a length from the first edge to the second edge.

In some embodiments, each of the intermediate portions of the ground conductors may include one or more holes. Each of the plurality of portions of the insulating member may include one or more openings that each overlie one of the one or more apertures of the intermediate portion of the respective ground conductor.

In some embodiments, the shielding member may include a plurality of openings each stacked on one of the openings of the plurality of portions of the insulating member.

In some embodiments, the connector subassembly may include a lossy member including a plurality of portions that each extend through a stacked structure of the aperture of the ground conductor, the opening of the insulating member, and the opening of the shielding member.

In some embodiments, the insulating member may include a plurality of windows that each separate adjacent ones of the plurality of portions. The intermediate portion of the signal conductor may be exposed through the window along at least 50% of the length of the intermediate portion.

In some embodiments, the shielding member may include a plurality of windows each stacked on one of the windows of the insulating member.

In some embodiments, the connector sub-assembly may include a lossy member including a plurality of windows, each of the plurality of windows overlying one of the windows of the shield member.

In some embodiments, the portion of the shielding member protruding from the first edge of the insulating member may include a plurality of sections each corresponding to a set of the signal conductors.

In some embodiments, the set of signal conductors may include a pair of signal conductors, or two pairs of signal conductors separated by a ground conductor, or a single signal conductor and a pair of signal conductors separated by a ground conductor.

Some embodiments relate to an electrical connector. The electrical connector may include: a housing including a base, a first wall and a second wall extending from the base and separated by a slot; a plurality of conductive elements coupled to the first wall, the plurality of conductive elements including a mating end bent into the slot, and a mounting end opposite the mating end; and a shielding member including a first portion disposed in the base, a second portion disposed in the first wall, and a third portion extending from the base.

In some embodiments, the electrical connector may include a lossy member that electrically connects the shield member with selected ones of the plurality of conductive elements.

In some embodiments, the electrical connector may include an insulating member stacked between the plurality of conductive elements and the shielding member.

In some embodiments, the plurality of conductive elements may be a plurality of first conductive elements. The electrical connector may include a plurality of second conductive elements coupled to the second wall, the plurality of second conductive elements including mating ends bent into the slots, and mounting ends opposite the mating ends and extending from the housing.

In some embodiments, the shielding member may be a first shielding member. The electrical connector may include a second shield member attached to an outer side of the second wall, the second shield member including a plurality of beams extending through the second wall into the slot.

In some embodiments, the plurality of beams of the second shielding member may each include a contact portion configured to contact a distal end of a selected one of the plurality of second conductive elements.

In some embodiments, the lossy member may be a first lossy member. The electrical connector may include a second lossy member disposed in the base that electrically connects selected ones of the plurality of second conductive elements.

Some embodiments relate to a connector sub-assembly. The connector sub-assembly may include: a plurality of conductive elements arranged along a row direction; an insulating member molded over the plurality of conductive elements, the insulating member comprising a plurality of windows exposing a subset of the plurality of conductive elements; and a shielding member including a plurality of windows aligned with the plurality of windows of the insulating member.

In some embodiments, the plurality of conductive elements includes a portion extending from the insulating member along a mating direction. The shielding may include a plurality of portions parallel to the portions of the plurality of conductive elements extending from the insulating member along the mating direction.

In some embodiments, the shielding member may include a plurality of slots separating the plurality of portions of the shielding member.

In some embodiments, the connector subassembly may include a lossy member molded over the shield member, the lossy member including a plurality of windows aligned with the plurality of windows of the shield member, and a plurality of protrusions passing through selected ones of the shield member, the insulating member, and the plurality of conductive elements.

Some embodiments relate to a method of manufacturing a connector sub-assembly comprising a plurality of conductive elements each comprising a mating end, a mounting end opposite the mating end, and an intermediate portion joining the mating end and the mounting end. The method may include: molding insulating plastic over portions of the intermediate portions of the plurality of conductive elements such that the plurality of conductive elements are arranged in a row in an edge-to-edge configuration; stacking a shielding member on the molded insulating plastic; and molding a lossy material over portions of the shielding member and portions of the molded insulating plastic such that the lossy material electrically connects the shielding member with selected ones of the plurality of conductive elements.

In some embodiments, molding the lossy material over the portions of the shielding member and the portions of the molded insulating plastic may include filling the lossy material into groups of openings, each of the groups of openings including a hole of a selected one of the plurality of conductive elements, an opening of the molded insulating plastic overlying the hole of the selected one of the plurality of conductive elements, and an opening of the shielding member overlying the opening of the molded insulating plastic.

Some embodiments relate to a connector sub-assembly. The connector sub-assembly may include: an insulating member; and a plurality of conductive elements held by the insulating member, each of the plurality of conductive elements including a mating end, a mounting end opposite the mating end, and an intermediate portion joining the mating end and the mounting end, the plurality of conductive elements including a pair of signal conductors and a ground conductor disposed between the pair of signal conductors. Each of the ground conductors may include a first portion and a second portion separated by a slot that are not joined to each other until at the mating end. The insulating member may include a portion that extends through the slot of the ground conductor.

In some embodiments, the slot may be shaped and sized such that the first portion and the second portion have a uniform width for each of the ground conductors.

In some embodiments, for each of the ground conductors, the slot may be shaped and sized such that the mating end is capable of displacing a greater distance under the same amount of force.

In some embodiments, the broad sides of the middle portion of the ground conductors may be wider than the broad sides of the middle portion of the signal conductors. The shape and size of the slots of the ground conductors may be designed such that the mating ends of the ground conductors can be displaced by the same amount of force a distance that is close (the same or substantially the same) as the mating ends of the signal conductors.

In some embodiments, the broad sides of the mating ends of the ground conductors have the same width as the broad sides of the mating ends of the signal conductors.

In some embodiments, the broad sides of the mounting ends of the ground conductors and the broad sides of the mounting ends of the signal conductors may have the same width.

In some embodiments, the mating ends of the plurality of conductive elements may be spaced a first distance from each other. The intermediate portions of the plurality of conductive elements may be spaced a second distance from each other. Each of the plurality of conductive elements may include: a first transition portion joining the mating end and the intermediate portion such that the first distance is greater than the second distance; and a second transition portion joining the mounting end and the intermediate portion such that the mounting ends of the plurality of conductive elements are separated from each other by the first distance.

In some embodiments, the connector sub-assembly may include a shielding member overlying the insulating member and including a plurality of slots at least partially overlapping slots of selected ones of the ground conductors.

In some embodiments, the shielding member may extend to mating ends of the plurality of conductive elements.

Some embodiments relate to an electrical connector. The electrical connector may include: a housing including a base, a first wall and a second wall extending from the base and separated by a slot; and a plurality of conductive elements coupled to the first wall, each of the plurality of conductive elements including a mating end bent into the slot, a mounting end opposite the mating end, and an intermediate portion joining the mating end and the mounting end. For each of the plurality of conductive elements, the intermediate portion may include a first portion disposed in the base of the housing and a second portion in a channel extending from the first portion to the first wall of the housing. The second portion may include an opening that extends along a length of the second portion up to the mating end.

In some embodiments, for each of the plurality of conductive elements, the intermediate portion may include a third portion extending from the first portion and extending from the base of the housing.

In some embodiments, for each of the plurality of conductive elements, the third portion of the intermediate portion may include a bend that extends at an obtuse angle.

In some embodiments, the plurality of conductive elements may be a plurality of ground conductors. The electrical connector may include a plurality of signal conductors disposed between the ground conductors.

In some embodiments, each signal conductor may be narrower than each ground conductor.

In some embodiments, the plurality of conductive elements may be a plurality of first conductive elements. The electrical connector may include a plurality of second conductive elements coupled to the second wall, each of the plurality of second conductive elements including a mating end, a mounting end opposite the mating end, and an intermediate portion joining the mating end and the mounting end, the mating end including a contact portion bent into the slot. For each of the plurality of second conductive elements, the intermediate portion may include a first portion disposed in the base of the housing and a second portion extending from the first portion and extending from the base of the housing. The second portion may include an opening.

In some embodiments, for each of the plurality of second conductive elements, the second portion of the intermediate portion may include a first section extending perpendicular to the first portion, and a second section joining the first section and the first portion. The opening may be provided at the second section.

In some embodiments, the mounting ends of the plurality of first conductive elements extend away from the mounting ends of the plurality of second conductive elements from the respective intermediate portions. The mounting ends of the plurality of second conductive elements may extend from the respective intermediate portions toward the mounting ends of the plurality of first conductive elements.

These techniques may be used alone or in any suitable combination. The foregoing summary is provided by way of illustration and not limitation.

Drawings

The figures are not necessarily drawn to scale. In the drawings, each identical or nearly identical component that is illustrated in various figures is represented by a like numeral. For purposes of clarity, not every component may be labeled in every drawing. In the drawings:

fig. 1A is a front perspective view of a receptacle connector, showing a mating interface, according to some embodiments.

Fig. 1B is a bottom perspective view of the receptacle connector of fig. 1A, showing a mounting interface.

Fig. 2 is a partially exploded top perspective view of the receptacle connector of fig. 1A.

Fig. 3A is a top perspective view of a connector sub-assembly of the receptacle connector of fig. 1A.

Fig. 3B is a bottom perspective view of the connector sub-assembly of fig. 3A.

Fig. 4 is a partially exploded top perspective view of the connector sub-assembly of fig. 3A.

Fig. 5 is a top perspective view of a lead assembly of the connector sub-assembly of fig. 3A.

Fig. 6 is a top perspective view of another connector sub-assembly of the receptacle connector of fig. 1A.

Fig. 7 is a cross-sectional perspective view of the receptacle connector of fig. 1A along the line labeled "7-7" in fig. 1A.

Fig. 8 is a cross-sectional perspective view of the receptacle connector of fig. 1A along the line labeled "8-8" in fig. 1A.

Fig. 9 is a cross-sectional perspective view of a portion of the receptacle connector of fig. 1A along the line labeled "9-9" in fig. 1A.

Fig. 10A is a force-displacement diagram of a conventional ground conductor.

Fig. 10B is a force-displacement diagram of a ground conductor with slots according to some embodiments.

Detailed Description

The present inventors have recognized and appreciated connector design techniques that meet electrical and mechanical requirements to support greater bandwidth through high frequency operation. Some of these techniques may cooperatively support higher frequency connector operation and meet physical requirements set by industry standards such as pcie sas. Connectors that meet the mechanical requirements of the pcie as specification at the required performance for GEN 6 and higher are used as examples of connectors to which these techniques are applied.

The electrical connector may have one or more rows of conductive elements. Some of the rows of conductive elements may serve as high-speed signal conductors. Alternatively, some of the conductive elements may be used as low speed signal conductors or power conductors. Some low speed signal conductors and/or power conductors may also be designated as ground, providing a reference to signals carried on the signal conductors, or providing a return path for such signals. It should be appreciated that the ground conductor need not be connected to ground, but may carry a reference potential, which may include ground (earth ground), a dc voltage, or other suitable reference potential.

The conductive elements may each have a mating end including a mating contact surface configured to mate with a complementary mating contact surface of another electrical component, such as a printed circuit board or a complementary connector. Each conductive element may also have a mounting end including a mounting contact surface configured for mounting the connector to another electrical component such as a printed circuit board or cable. Each conductive element may also have an intermediate portion joining the mating end and the mounting end.

The rows of conductive elements may be formed as one or more subassemblies. The subassembly may include an insulating member that holds the conductive elements in a row. The conductive elements may be held in an edge-to-edge configuration. The insulating member may include first and second edges extending parallel to the row direction, and a portion extending between the first and second edges. The first edge may be closer to the mating end of the conductive element. The second edge may be closer to the mounting end of the conductive element. The shielding member may be stacked (stacked) on the insulating member and have a portion protruding from the first edge of the insulating member such that the shielding member may extend beyond the first edge of the insulating member and closer to and/or to the mating end provide shielding to the conductive element.

The conductive element in the subassembly may include a ground conductor that may be electrically connected to the shielding member via the lossy member. The lossy member may overlie the shield member. The lossy member may include portions filling groups of openings that overlap each other to electrically and mechanically connect the ground conductors with the shield member. The opening group may include a hole of the ground conductor, an opening of the insulating member superposed on the hole of the ground conductor, and an opening of the shielding member superposed on the opening of the insulating member.

The conductive elements in the subassembly may include pairs of signal conductors separated by ground conductors. For a ground conductor, the intermediate portion may have a first portion and a second portion separated by a slot and not joined to each other until at the mating end. The slots may allow the ground conductors to be wider than the signal conductors in the middle portion to better reduce crosstalk between pairs while shifting the ground conductors a distance closer to the signal conductors under the same amount of mating force. The slots may also enable the insulating member to at least partially retain the conductive elements in a row through the slots. For example, the first edge of the insulating member may have a portion that extends through the slot of the ground conductor. The ground conductors may be configured similarly to the signal conductors at the ends to meet the dimensional requirements for mating interfaces and mounting interfaces in industry standards.

Portions of the signal conductor pairs may be exposed through the windows. In some embodiments, for each pair, the intermediate portion may be uncovered by the insulating member, the shielding member, and the lossy member along at least 30% of its length, and in some embodiments, uncovered by the insulating member, the shielding member, and the lossy member along at least 40%, 50%, or 70% of its length. This configuration may reduce impedance variations and reduce losses along the length of the signal conductor. In some embodiments, the insulating member, the shielding member, and the lossy member may have overlapping windows such that portions of the intermediate portions of the signal conductors may be exposed through the overlapping windows.

The shielding member may comprise a section protruding from the first edge of the insulating member to provide shielding to the conductive element beyond the first edge of the insulating member and closer to and/or to the mating end of the conductive element. The segments may be separated from each other by slots, which may be arranged corresponding to the slots of the ground conductors. In some embodiments, the slot separating the sections of the shielding member may at least partially overlap the slot of the ground conductor. This configuration may reduce coupling through the shield, which may result in crosstalk. This configuration may enhance the mechanical strength of the shielding member at the distal end by removing material without affecting the shielding provided by the shielding member.

The subassembly may have a first portion that is inserted into the connector housing. The connector housing may have a base portion elongated in the row direction, a first wall and a second wall extending from the base portion in a direction perpendicular to the row direction and separated from each other by a slot. Portions of the conductive elements in the subassembly may line the first wall. The mating end of the conductive element may have a contact portion that is bent into the slot. The first edge of the insulating member may be held at a junction between the base and the first wall such that a section of the shielding member protrudes into the first wall. This arrangement separates the conductive elements in the subassembly from the shield member by the insulating material of the first wall, thus preventing shorting of the signal conductors to the shield member when pushed up by the mating components.

The subassembly may have a second portion extending from the base. The second portion may have a bend extending at an angle such that the contact surface of the mounting end is substantially parallel to the contact surface of the mating end. Although the second portion may extend a longer distance than the conductive element and/or subassembly along the second wall liner, the insulating and lossy members at the second portion may hold the conductive element in place and prevent the conductive element from moving when mounted to another component, such as a printed circuit board.

The conductive elements lining the second wall may form one or more subassemblies. The subassemblies may be configured similarly to the subassemblies described above, or may have additional or alternative features. In some embodiments, the subassembly may have a shielding member attached to the bottom of the second wall of the connector housing. The shielding member may have a beam extending through the opening of the second wall of the connector housing into the slot between the first wall and the second wall of the connector housing. The beams are arranged such that the ground conductors in the subassemblies can contact the contact portions of the beams when pushed by the mating components. The portion of the ground conductors of the subassembly that extends from the base of the connector housing may have openings to allow the ground conductors to be wider than the signal conductors while being able to bend at right angles with the same amount of force as the signal conductors.

The mounting ends of the conductive elements along the second wall liner may extend in the same direction as the mounting ends of the conductive elements along the first wall liner. This configuration enables the conductive element to be shorter while meeting the same footprint. The conductive elements lining the second wall may be shorter than the conductive elements having mating ends extending toward the connector housing, as the conductive elements of the former may need to extend farther from the base of the connector housing to provide space for the mating ends extending toward the connector. The conductive elements along the first wall liner may be shorter as the conductive elements of the former may need to extend further from the base to be separated from the conductive elements along the second wall liner by a safe distance.

Fig. 1A-2 are examples of integration of techniques as described herein into a receptacle connector. In this example, the receptacle connector 100 may include a housing 102, which housing 102 may have a base 110, a first wall 112, and a second wall 114, the first wall 112 and the second wall 114 extending from the base 110 and separated by an elongated slot 108 in a row direction. The housing 102 may also include guide members 116, which may extend at opposite sides of the slot 108. The guide member 116 may be configured to engage a complementary guide member of another electrical component (e.g., a plug connector). The housing 102 may also include a slot 122 on the opposite side, with the locking member 118 inserted into the slot 122. The locking member 118 may be configured to enhance the attachment between the receptacle connector 100 and another electrical component (e.g., a printed circuit board) to which the receptacle connector 100 is mounted. The housing 102 may include a channel 120, the channel 120 being shaped and configured to receive a corresponding conductive element and/or connector sub-assembly.

The connector 100 may include a top row 104 of conductive elements and a bottom row 106 of conductive elements that are separated from one another by slots 108 of the housing 102. As shown, the top row 104 of conductive elements may include conductive elements that are differently shaped for various purposes including, for example, signal, ground, power, or any suitable purpose. The bottom row 106 of conductive elements may also include conductive elements that are differently shaped for various purposes including, for example, signal, ground, power, or any suitable purpose.

The connector 100 may include connector subassemblies, such as subassembly 300 and subassembly 600, in one or more rows configured to reduce crosstalk and enable high-speed transmission. The subassembly may be retained in the housing by being sized and shaped to fit in a corresponding channel of the housing. In the illustrated example, the top row 104 of conductive elements and the associated insulating member 402 (fig. 4), shielding member 404, and lossy member 406 form the connector subassembly 300. Some of the bottom rows 106 of conductive elements and associated insulating member 608, lossy member 606, and shield member 202 form connector subassembly 600.

As shown in fig. 3A-5, the connector sub-assembly 300 may include a lead assembly 500. The lead assembly 500 may include a conductive element that may have broad sides 522 joined by edges 524. The edge 524 may be narrower than the wide side 522. Each conductive element may include a mating end 506, a mounting end 508, and an intermediate portion 510 extending between the mating end 506 and the mounting end 508, the mating end 506 including the mating contact surface 308, the mounting end 508 being opposite the mating end 506 and including the mounting contact surface 310. In the example shown, the mating contact surface 308 extends substantially parallel to the mounting contact surface 310. This is not intended to be limiting. For example, the mating contact surface may extend substantially perpendicular to the mounting contact surface.

In the example shown, the conductive elements in the lead assembly 500 include: signal conductors, such as pair 502 of signal conductors 502A and 502B and single signal conductor 304; and ground conductors, such as ground conductors 504 and 528, disposed between the signal conductors. As shown, a pair 502 of signal conductors may be disposed between ground conductors 504. A single signal conductor 304 may be disposed between ground conductor 504 and ground conductor 528. The middle portion of the ground conductor may include holes 526A and 526B.

The conductive elements in the lead assembly may be configured to cooperatively provide enhanced shielding and meet physical requirements set by industry standards. The broad sides of the middle portions of the ground conductors may be wider than the broad sides of the middle portions of the signal conductors so as to provide a stronger shield between adjacent signal conductors. The mating and mounting ends of the conductive elements may have the same or different widths on the broad sides so that industry standard dimensional requirements are met at the mating and mounting interfaces. The mating ends of the conductive elements may be separated from each other by a first distance d1. The intermediate portions of the conductive elements may be separated from each other by a second distance d2. The conductive elements may each include a first transition portion 512 joining the mating end 506 and the intermediate portion 510 such that the first distance d1 is greater than the second distance d2. The conductive elements may each include a second transition portion 514 that joins the mounting end 508 and the intermediate portion 510 such that the mounting ends of the conductive elements are separated from each other by a third distance d3. The third distance d3 may be the same as or different from the first distance d1 according to industry standards.

The ground conductors may be configured such that their mating ends may be displaced a similar distance as the mating ends of the signal conductors under a similar amount of mating force that may be provided by conductive elements of the mating components having a standardized mating interface. If the ground conductors require more mating force due to the wider middle portion, custom mating components may be required, which is undesirable. In the illustrated example, the intermediate portion 510 of the ground conductor 504 may include a first portion 516 and a second portion 518 that are separated by a slot 520 until joined to one another at the mating end 506. The shape and size of the slot 520 may be designed such that the mating end 506 of the ground conductor 504 may be displaced a greater distance under the same amount of force without yielding than if the slot 520 were not present. Fig. 10A is a force-displacement diagram of a conventional ground conductor. Fig. 10B is a force-displacement diagram of a ground conductor with slots according to some embodiments. As shown, a slotted ground conductor requires less force for the same amount of displacement than a conventional ground conductor.

The first portion 516 and the second portion 518 may have uniform or non-uniform widths to provide balanced shielding for signal conductors on opposite sides of the ground conductor 504. As shown, the middle portion 510 of the ground conductor 504 may include a narrower portion 530 disposed closer to the pair 520 of signal conductors than the single signal conductor 304 because the crosstalk generated by the pair 520 may be greater than the crosstalk generated by the single signal conductor 304.

The insulating member 402 may hold the conductive elements in an edge-to-edge configuration. The insulating member 402 may include a first edge 414 extending in the row direction and closer to the mating end 506 of the conductive element, and a second edge 416 extending in the row direction and closer to the mounting end 508 of the conductive element. The insulating member 402 may include a portion 408 extending between a first edge 414 and a second edge 416. Each portion 408 may substantially surround one of the ground conductors along a length from the first edge 414 to the second edge 416 and may include an opening 410A overlying a hole 526A of the corresponding ground conductor and an opening 410B overlying a hole 526B of the corresponding ground conductor. The portion 408 may be separated from adjacent portions 408 by a window 412. The intermediate portion 510 of the signal conductor may be exposed through the window 412 along at least 30% of the length of the signal conductor, and in some embodiments, along at least 40%, 50% or 70% of the length of the signal conductor. This configuration may reduce impedance imbalance along the length of the signal conductor. The insulating member 402 may be formed by molding insulating plastic over portions of the middle portion 510 of the conductive elements such that the conductive elements are arranged in a side-to-side configuration. Portions of the insulating member 402 may extend through the slots 520 of the ground conductors.

The shielding member 404 may be stacked on the insulating member 402. The shielding member 404 may include an opening 420A that overlaps a corresponding opening 410A of the insulating member 402 and an opening 420B that overlaps an opening 410B of the insulating member 402. The shielding member 404 may also include windows 422 that overlap corresponding windows 410 of the insulating member 402. The shielding member 404 may include a portion protruding from the first edge 414 of the insulating member 402 to provide shielding beyond the first edge 414 of the insulating member 402 and closer to the mating end 506 of the conductive element and/or to the mating end 506. A portion of the shielding member 404 protruding from the first edge 414 may include segments 424 separated by slots 418. Each segment 424 may be provided corresponding to a set of conductive elements (e.g., 302A, 302B, and 302C). The slots 418 may be disposed corresponding to the slots 520 of the ground conductors 504. In some embodiments, the slots 418 separating the segments 424 of the shield member 404 may overlap with the slots 520 of the ground conductors 504. This configuration enables the first portion 516 and the second portion 518 of the ground conductor 504 to be coupled with the respective segments 424, thereby providing shielding for the respective groups of conductive elements. The mechanical strength of the shielding member 404 may also be enhanced at the distal end by removing material through the slot 418.

The lossy member 406 may be superimposed on the shield member 404. As shown in fig. 7, the lossy member 406 can include a portion 708 that electrically connects the shield member 404 to a ground conductor. As shown, the hole 526A of the ground conductor may be aligned with the opening 410A of the insulating member 402 and the opening 420A of the shielding member 404; also, the holes 526B of the ground conductors may be aligned with the openings 410B of the insulating member 402 and the openings 420B of the shielding member 404. The portion 708 of the lossy member 406 may extend through the stacked structure of holes and openings. The lossy member 406 can include a window 432 that overlies a corresponding window 422 of the shield member 404. As shown in fig. 8, the windows 412 of the insulating member 402, the windows 422 of the shielding member 404, and the windows 432 of the lossy member 406 may be aligned such that the intermediate portion 510 of the signal conductor may be exposed through the windows along at least 30% of the length of the signal conductor, and in some embodiments, along at least 40%, 50%, or 70% of the length of the signal conductor. The lossy member 406 can be formed by molding lossy material over portions of the shield member 404 and portions of the insulating member 402.

As shown in fig. 6, the connector sub-assembly 600 may include conductive elements including signal conductor pairs 602, and ground conductors 604 interspersed between the signal conductor pairs 602. The insulating member 608 may hold the conductive elements in an edge-to-edge configuration. The lossy member 606 may be configured to electrically connect to the ground conductor 604. The lossy member 606 may include a recess 616 configured to mate with a protrusion 820 (fig. 8) of the connector housing 102 such that the connector sub-assembly 600 is accurately and stably held in the connector housing 102. The connector sub-assembly 600 may also include a shielding member 202 (as shown in fig. 2), and the shielding member 202 may include a beam 204.

Each connector sub-assembly may be at least partially inserted into one or more channels 120 of the connector housing 102. As shown in fig. 7-9, the connector sub-assembly 300 may be disposed into the connector housing 102 such that portions of the conductive elements in the connector sub-assembly 300 may line along the first wall 112 with the contact portions 710 of the mating end 506 bent into the slots 108. The middle portion 510 of the conductive element may include: a fixed portion 702 provided in the base 110 of the connector housing 102; an inner portion 704 lining along the first wall 112 of the connector housing 102; and an outer portion 706 extending from the base 110 of the connector housing 102. For each ground conductor 504, the inner portion 704 of the middle portion 510 may be made up of a first portion 516 and a second portion 518 separated by a slot 520 (fig. 5). The first edge 414 of the insulating member 402 may be disposed at a junction of the base 110 and the first wall 112 of the connector housing 102. As shown, the outer portion 706 of the middle portion 510 of the conductive element may include a bend such that the contact surface of the mounting end 508 is substantially parallel to the contact surface of the mating end 506. The folds may extend at an angle alpha, which may be an obtuse angle or a right angle.

The shield member 404 of the connector sub-assembly 300 may include a first portion 802 disposed in the base 110 of the connector housing 102, a second portion 804 disposed in the first wall 112 of the connector housing 102, and a third portion 806 extending from the base 110 of the connector housing 102. The second portion 804 of the shielding member 404 may include the section 424 (fig. 4). The first wall 112 of the connector housing 102 may have slots each for receiving one of the sections 424 of the second portion 804 of the shielding member 404. This configuration separates the conductive element from the shield member 404 with the insulating material of the first wall, thus preventing the signal conductors from shorting to the shield member 404 when pushed by the mated components, thereby maintaining reliability while improving the high frequency performance of the connector.

As shown in fig. 8, the connector sub-assembly 600 may be disposed into the connector housing 102 such that portions of the conductive elements in the connector sub-assembly 600 may line along the second wall 114. The conductive elements may each include a securing portion 808 disposed in the base 110 of the connector housing 102, an inner portion 816 lining the second wall 114 of the connector housing 102, and an outer portion 810 extending from the base 110 of the connector housing 102. The outer portion 810 may include a first section 612 extending substantially perpendicular to the fixed portion 808, and a second section 614 joining the fixed portion 808 with the first section 612. For the ground conductors 604, the second section 614 may include openings 610 such that the ground conductors 604 may be wider than the signal conductors, but may bend with a similar amount of force.

The shielding member 202 of the connector sub-assembly 600 may be attached to the outside of the second wall 114 (see also fig. 1B). The beams 204 of the shielding member 202 may extend through the opening of the second wall 114 into the slot 108. The beams 204 may each include a contact portion 814, the contact portions 814 configured to contact the distal ends 812 of a respective one of the ground conductors 604 when the ground conductors 604 are pushed down by the mating components.

As shown, the mounting ends 818 of the conductive elements of the connector sub-assembly 600 may extend in the same direction as the mounting ends 508 of the conductive elements of the connector sub-assembly 300. This configuration enables the conductive element to be shorter while meeting the same footprint. The conductive elements of the connector sub-assembly 600 may be shorter than if the mating ends of the conductive elements were to extend toward the connector housing 102, as the conductive elements would need to extend farther from the base 110 of the connector housing 102 to provide space for those mating ends to extend toward the connector. The conductive elements of the connector sub-assembly 300 may also be shorter, as the conductive elements may need to extend further from the base 110 to be separated from the conductive elements of the connector sub-assembly 600 by a safe distance.

In some embodiments, the housing components, such as the connector housing 102, and the insulating members 402 and 608 may be dielectric members molded from a dielectric material, such as plastic or nylon. Examples of suitable materials include, but are not limited to, liquid Crystal Polymers (LCP), polyphenylene sulfide (PPS), high temperature nylon or polyphenylene oxide (PPO), or polypropylene (PP). Other suitable materials may be employed, as aspects of the present disclosure are not limited in this respect.

In some embodiments, the conductive elements such as the signal conductors 502A, 502B, 304 and the ground conductors 504, 528 may be made of metal or any other material that conducts electricity and provides suitable mechanical properties to the conductive elements in the electrical connector. Phosphor bronze, beryllium copper, and other copper alloys are non-limiting examples of materials that may be used. The conductive elements may be formed from such material in any suitable manner, including by stamping and/or forming.

In some embodiments, lossy members such as lossy members 406, 606 may be made of a material that may be considered lossy: the material will interact with the material to dissipate a sufficient portion of the electromagnetic energy that significantly affects the performance of the connector. The important effects are caused by attenuation in the frequency range of interest to the connector. In some configurations, the lossy material may suppress resonance within the ground structure of the connector, and the frequency range of interest may include the natural frequency of the resonant structure without the lossy material in place. In other configurations, the frequency range of interest may be all or part of the operating frequency range of the connector.

To test whether a material is lossy, the material may be tested in a frequency range that can be less than or different from the frequency range that is of interest to the connector in which the material is used. For example, the test frequency may range from 10GHz to 25GHz or from 1GHz to 5GHz. Alternatively, the lossy material may be identified from measurements made at a single frequency, such as 10GHz or 15 GHz.

The losses may be caused by interactions of the electric field component of the electromagnetic energy with the material, in which case the material may be referred to as electrically lossy. Alternatively or additionally, the loss may be caused by an interaction of a magnetic field component of electromagnetic energy with a material, in which case the material may be referred to as magnetically lossy.

The electrically lossy material can be formed from lossy dielectric material and/or poorly conductive material. The electrically lossy material can be formed from materials conventionally considered dielectric materials, such as those having an electrical loss tangent (electric loss tangent) greater than about 0.01, greater than 0.05, or between 0.01 and 0.2 over the frequency range of interest. The "electrical loss tangent" is the ratio of the imaginary part to the real part of the complex dielectric constant of a material.

Electrically lossy materials can also be formed from materials that are generally considered conductors, but are relatively poor conductors in the frequency range of interest. These materials may be conductive in the frequency range of interest, but with some loss, such that the material is less conductive than the conductors of the electrical connector, but better than the insulator used in the connector. Such materials may comprise conductive particles or regions that are sufficiently dispersed such that they do not provide high conductivity, or that are otherwise prepared to have such properties: this property results in a relatively weak bulk conductivity compared to good conductors such as pure copper in the frequency range of interest. For example, die cast metal or poorly conductive metal alloys may provide adequate loss in certain configurations.

Electrically lossy materials of this type typically have bulk conductivities of about 1 siemens/meter to about 100,000 siemens/meter, or about 1 siemens/meter to about 30,000 siemens/meter, or 1 siemens/meter to about 10,000 siemens/meter. In some embodiments, materials having bulk conductivities between about 1 siemens/meter and about 500 siemens/meter may be used. As a specific example, a material having a conductivity between about 50 siemens/meter and 300 siemens/meter may be used. However, it should be appreciated that the conductivity of the material may be selected empirically or through electrical simulation using known simulation tools to determine the conductivity that provides the appropriate Signal Integrity (SI) characteristics in the connector. For example, the SI characteristic measured or simulated may be low crosstalk combined with low signal path attenuation or insertion loss, or low insertion loss bias as a function of frequency.

It should also be appreciated that the lossy member need not have uniform properties throughout its volume. For example, the lossy member may have, for example, an insulating skin or a conductive core. A component may be identified as lossy if its properties are, on average, sufficient to attenuate electromagnetic energy in the region of interaction with the electromagnetic energy.

In some embodiments, the lossy material is formed by adding a filler comprising particles to the binder. In such embodiments, the lossy member may be formed by molding or otherwise shaping the binder with filler into a desired form. The lossy material may be molded over and/or through openings in the conductors, which may be ground conductors or shields of the connector. Molding the lossy material over or through the openings in the conductor may ensure intimate contact between the lossy material and the conductor, which may reduce the likelihood that the conductor will support resonance at frequencies of interest. Such intimate contact may, but need not, result in ohmic contact between the lossy material and the conductor.

Alternatively or additionally, the lossy material may be molded over or injected into the insulating material, for example in a two shot molding operation, or vice versa. The lossy material may be positioned against or sufficiently close to the ground conductor to provide significant coupling with the ground conductor. Close contact does not require electrical coupling between the lossy material and the conductor, as sufficient electrical coupling, such as capacitive coupling, between the lossy member and the conductor can produce the desired result. For example, in some cases, a coupling of 100pF between the lossy member and the ground conductor may have a significant effect on suppressing resonance in the ground conductor. In other examples employing frequencies in the range of about 10GHz or greater, the reduction in electromagnetic energy in the conductor may be provided by a sufficient capacitive coupling between the lossy material and the conductor having a mutual capacitance of at least about 0.005pF, such as a mutual capacitance in the range of about 0.01pF to about 100pF, about 0.01pF to about 10pF, or about 0.01pF to about 1 pF. To determine whether the lossy material is coupled to the conductor, the coupling may be measured at a test frequency such as 15GHz or in a test range such as 10GHz to 25 GHz.

To form the electrically lossy material, the filler can be conductive particles. Examples of conductive particles that may be used as fillers to form electrically lossy materials include carbon or graphite formed as fibers, flakes, nanoparticles, or other types of particles. Various forms of fibers may be used, either in woven or nonwoven form, coated or uncoated. Nonwoven carbon fibers are one suitable material. Metals in the form of powders, flakes, fibers or other particles may also be used to provide suitable electrical loss characteristics. Alternatively, combinations of fillers may be used. For example, metal plated carbon particles may be used. Silver and nickel are suitable metal coatings for the fibers. The coated particles may be used alone or in combination with other fillers such as carbon flakes.

Preferably, the filler will be present in a volume percentage sufficient to allow formation of a conductive path from particle to particle. For example, when metal fibers are used, the fibers may be present at about 3% to 30% by volume. The amount of filler can affect the conductive properties of the material and the volume percent of filler can be low in this range to provide adequate loss.

The binder or matrix may be any material that will solidify to position the filler, cure to position the filler, or can be otherwise used to position the filler. In some embodiments, the bonding agent may be a thermoplastic material conventionally used in the manufacture of electrical connectors to facilitate molding the electrically lossy material into a desired shape and into a desired location as part of the manufacture of the electrical connector. Examples of such materials include Liquid Crystal Polymers (LCP) and nylon. However, many alternative forms of binder materials may be used. Curable materials such as epoxy resins may be used as the binder. Alternatively, a material such as a thermosetting resin or an adhesive may be used.

While the binder materials described above may be used to form electrically lossy materials by forming a binder around the conductive particulate filler, other binders or other ways of forming lossy materials may be used. In some examples, the conductive particles may be impregnated into the formed matrix material or may be coated onto the formed matrix material, such as by applying a conductive coating to a plastic or metal part. As used herein, the term "binder" includes materials that encapsulate, impregnate, or otherwise act as a substrate to hold a filler.

For example, the magnetically lossy material may be formed from materials conventionally considered ferromagnetic materials, such as those having a magnetic loss tangent (magnetic loss tangent) greater than about 0.05 over a range of frequencies of interest. The "magnetic loss tangent" is the ratio of the imaginary part to the real part of the complex dielectric constant of a material. Materials with higher loss tangent values may also be used.

In some embodiments, the magnetically lossy material may be formed from a binder or matrix material filled with particles that provide magnetically lossy properties to the layer. The magnetically lossy particles can be in any convenient form, such as flakes or fibers. Ferrite is a common magnetically lossy material. Materials such as magnesium ferrite, nickel ferrite, lithium ferrite, yttrium garnet, or aluminum garnet may be used. In the frequency range of interest, ferrites generally have a magnetic loss tangent of greater than 0.1. Presently preferred ferrite materials have a loss tangent between about 0.1 and 1.0 in the frequency range of 1GHz to 3GHz, and more preferably have a magnetic loss tangent above 0.5 in this frequency range.

The actual magnetically lossy material or mixtures containing magnetically lossy material may also exhibit dielectric or conductive loss effects of useful magnitude over portions of the frequency range of interest. Similar to the manner in which the electrically lossy material can be formed as described above, suitable materials can be formed by adding a filler to the binder that produces magnetic losses.

The material may be both a lossy dielectric or a lossy conductor and a magnetically lossy material. Such materials may be formed, for example, by using partially conductive magnetically lossy fillers or by using a combination of magnetically lossy fillers and electrically lossy fillers.

The lossy portion can also be formed in a variety of ways. In some examples, the binder material and filler may be molded into a desired shape and then secured to the shape. In other examples, the binder material may be formed into a sheet or other shape from which lossy members having a desired shape may be cut. In some embodiments, the lossy portion may be formed by interleaving layers of lossy and conductive materials, such as metal foil. The layers may be firmly attached to each other, such as by using epoxy or other adhesive, or may be held together in any other suitable manner. The layers may have a desired shape before they can be secured to each other, or may be stamped or otherwise formed after they are held together. As a further alternative, the lossy portion may be formed by plating a plastic or other insulating material with a lossy coating, such as a diffusion metal coating.

While specific details of a particular configuration of the conductive elements and housing are described above, it should be understood that such details are provided for illustrative purposes only, as the concepts disclosed herein can be otherwise implemented. In this regard, the various connector designs described herein may be used in any suitable combination, as aspects of the present disclosure are not limited to the particular combinations shown in the drawings.

Having thus described a number of embodiments, it is to be appreciated various alterations, modifications, and improvements will readily occur to those skilled in the art.

For example, the techniques described herein may be implemented in a card edge connector or a connector configured only for high-speed signals.

As another example, the high speed signal conductors and the low speed signal conductors may be configured identically, with the signal conductors of the same row having the same shape. However, the high-speed signal conductors and the low-speed signal conductors may differ according to the ground structure and the insulating portion surrounding them. Alternatively, some or all of the high speed signal conductors may be configured differently than the low speed signal conductors, even in the same row. For example, the edge-to-edge spacing of the high speed signal conductors may be closer.

As another example, the connector is shown as having a mating position and an installation position compatible with pcie as standards. The techniques as described herein may be used to increase the speed of operation of connectors designed according to other standards.

Furthermore, while techniques for improving the speed of operation of connectors are shown and described with reference to receptacle connectors, even when limited by the dimensions specified in industry standards, it should be understood that aspects of the present disclosure are not limited in this regard as any of the inventive concepts, whether alone or in combination with one or more other inventive concepts, may be used with other types of electrical connectors, such as plug connectors, card edge connectors, backplane connectors, right angle connectors, stacked connectors, mezzanine connectors, I/O connectors, chip receptacles, and the like.

In some embodiments, the mounting ends are shown as solderable pins designed to be inserted into vias of a printed circuit board. However, other configurations may be used, such as surface mount components designed to be mounted within pads of a printed circuit board, press-fit "eye of the needle" compliant portions, spring contacts, and the like.

Such alterations, modifications, and improvements are intended to be within the spirit and scope of the invention. Accordingly, the foregoing description and drawings are by way of example only.

All definitions defined and used are to be understood as controlling dictionary definitions, definitions in documents incorporated by reference and/or ordinary meanings of the defined terms.

Numerical values and ranges may be described in the specification and claims as approximate or exact values or ranges. For example, in some instances, the terms "about," "approximately," and "substantially" may be used to refer to values. Such references are intended to encompass the referenced value as well as any reasonable variation of the addition or subtraction of that value.

In the claims and the above description, all transitional phrases such as "comprising," "including," "carrying," "having," "containing," "involving," "holding," "consisting of … …," and the like are to be understood to be open-ended, i.e., to mean including but not limited to. Only the transition phrases "consisting of … …" and "consisting essentially of … …" are closed or semi-closed transition phrases, respectively.

The claims should not be read as limited to the described order or elements unless stated to that effect. It will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope of the following claims. All embodiments that come within the spirit and scope of the following claims and equivalents thereto are claimed.

Claims

1. A connector sub-assembly, comprising:

a plurality of conductive elements arranged along a row direction, each of the plurality of conductive elements including a mating end, a mounting end opposite the mating end, and an intermediate portion joining the mating end and the mounting end, the plurality of conductive elements including a signal conductor and a ground conductor;

an insulating member including a first edge and a second edge extending along the row direction, the first edge being closer to the mating ends of the plurality of conductive elements; and

a shielding member that is stacked on the insulating member and includes a portion protruding from the first edge, the shielding member being electrically connected to the ground conductor.

2. The connector sub-assembly of claim 1, wherein the connector sub-assembly comprises:

a lossy member that is superimposed on the shield member and electrically connects the shield member to the ground conductor.

3. The connector sub-assembly of claim 2, wherein:

each of the intermediate portions of the ground conductors includes one or more holes, an

The lossy member includes a portion of the aperture that extends through the intermediate portion of the ground conductor.

4. The connector sub-assembly of claim 1, wherein:

the insulating member includes a plurality of portions extending between the first edge and the second edge, an

Each of the plurality of portions of the insulating member surrounds one of the ground conductors along a length from the first edge to the second edge.

5. The connector sub-assembly of claim 4, wherein:

Each of the plurality of portions of the insulating member includes one or more openings that each overlie one of the one or more apertures of the intermediate portion of the corresponding ground conductor.

6. The connector sub-assembly of claim 5, wherein:

the shielding member includes a plurality of openings each superposed on one of the openings of the plurality of portions of the insulating member.

7. The connector sub-assembly of claim 6, wherein the connector sub-assembly comprises:

A lossy member comprising a plurality of portions, each of the plurality of portions of the lossy member extending through a stacked structure of a hole of the ground conductor, an opening of the insulating member, and an opening of the shielding member.

8. The connector sub-assembly of claim 4, wherein:

the insulating member includes a plurality of windows each separating adjacent ones of the plurality of portions, an

The intermediate portion of the signal conductor is exposed through the window along at least 50% of the length of the intermediate portion.

9. The connector sub-assembly of claim 8, wherein:

the shielding member includes a plurality of windows each superposed on one of the windows of the insulating member.

10. The connector sub-assembly of claim 9, wherein the connector sub-assembly comprises:

a lossy member including a plurality of windows, each of the plurality of windows overlying one of the windows of the shield member.

11. The connector sub-assembly according to any one of claims 1 to 9, wherein:

The portion of the shielding member protruding from the first edge of the insulating member includes a plurality of sections that each correspond to a set of signal conductors of the signal conductors.

12. The connector sub-assembly of claim 11, wherein:

the set of signal conductors includes a pair of signal conductors, or two pairs of signal conductors separated by a ground conductor, or a single signal conductor and a pair of signal conductors separated by a ground conductor.

13. An electrical connector, comprising:

a housing including a base, a first wall and a second wall extending from the base and separated by a slot;

a plurality of conductive elements coupled to the first wall, the plurality of conductive elements including a mating end bent into the slot, and a mounting end opposite the mating end; and

a shielding member including a first portion disposed in the base, a second portion disposed in the first wall, and a third portion extending from the base.

14. The electrical connector of claim 13, wherein the electrical connector comprises:

A lossy member electrically connecting the shield member with selected ones of the plurality of conductive elements.

15. The electrical connector of claim 14, wherein the electrical connector comprises:

an insulating member stacked between the plurality of conductive elements and the shielding member.

16. The electrical connector of any one of claims 13 to 15, wherein:

the plurality of conductive elements is a plurality of first conductive elements, an

The electrical connector includes a plurality of second conductive elements coupled to the second wall, the plurality of second conductive elements including mating ends bent into the slots and mounting ends opposite the mating ends and extending from the housing.

17. The electrical connector of claim 16, wherein:

the shielding member is a first shielding member, and

the electrical connector includes a second shield member attached to an outer side of the second wall, the second shield member including a plurality of beams extending through the second wall into the slot.

18. The electrical connector of claim 17, wherein:

The plurality of beams of the second shielding member each include a contact portion configured to contact a distal end of a selected one of the plurality of second conductive elements.

19. The electrical connector of claim 17, wherein:

the lossy member is a first lossy member, an

The electrical connector includes a second lossy member disposed in the base that electrically connects selected ones of the plurality of second conductive elements.

20. A connector sub-assembly, comprising:

a plurality of conductive elements arranged along a row direction;

an insulating member molded over the plurality of conductive elements, the insulating member comprising a plurality of windows exposing a subset of the plurality of conductive elements; and

a shielding member including a plurality of windows aligned with the plurality of windows of the insulating member.

21. The connector sub-assembly of claim 20, wherein:

the plurality of conductive elements includes a portion extending from the insulating member along a mating direction, an

The shielding member includes a plurality of portions parallel to the portions of the plurality of conductive elements extending from the insulating member along the mating direction.

22. The connector sub-assembly of claim 21, wherein:

the shielding member includes a plurality of slots separating the plurality of portions of the shielding member.

23. The connector sub-assembly according to any one of claims 20 to 22, wherein the connector sub-assembly comprises:

a lossy member molded over the shield member, the lossy member including a plurality of windows aligned with the plurality of windows of the shield member, and a plurality of protrusions passing through selected ones of the shield member, the insulating member, and the plurality of conductive elements.

24. A method of manufacturing a connector sub-assembly comprising a plurality of conductive elements each comprising a mating end, a mounting end opposite the mating end, and an intermediate portion joining the mating end and the mounting end, the method comprising:

molding insulating plastic over portions of the intermediate portions of the plurality of conductive elements such that the plurality of conductive elements are arranged in a row in an edge-to-edge configuration;

stacking a shielding member on the molded insulating plastic; and

A lossy material is molded over portions of the shielding member and portions of the molded insulating plastic such that the lossy material electrically connects the shielding member with selected ones of the plurality of conductive elements.

25. The method of claim 24, wherein molding the lossy material over the portions of the shielding member and the portions of the molded insulating plastic comprises:

filling the lossy material into sets of openings, each of the sets of openings including a hole of a selected one of the plurality of conductive elements, an opening of the molded insulating plastic overlying the hole of the selected one of the plurality of conductive elements, and an opening of the shielding member overlying the opening of the molded insulating plastic.