CN117687363A - Wind power blade mould production monitoring equipment and method - Google Patents
Wind power blade mould production monitoring equipment and method Download PDFInfo
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- CN117687363A CN117687363A CN202311619186.4A CN202311619186A CN117687363A CN 117687363 A CN117687363 A CN 117687363A CN 202311619186 A CN202311619186 A CN 202311619186A CN 117687363 A CN117687363 A CN 117687363A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 238000012544 monitoring process Methods 0.000 title claims abstract description 11
- 238000000034 method Methods 0.000 title claims description 19
- 238000001514 detection method Methods 0.000 claims abstract description 49
- 239000003921 oil Substances 0.000 claims description 52
- 239000010687 lubricating oil Substances 0.000 claims description 34
- 238000002347 injection Methods 0.000 claims description 22
- 239000007924 injection Substances 0.000 claims description 22
- 238000007789 sealing Methods 0.000 claims description 18
- 230000006835 compression Effects 0.000 claims description 14
- 238000007906 compression Methods 0.000 claims description 14
- 239000003973 paint Substances 0.000 claims description 13
- 238000003825 pressing Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000012806 monitoring device Methods 0.000 claims 9
- 238000004220 aggregation Methods 0.000 claims 2
- 230000002776 aggregation Effects 0.000 claims 2
- 230000005611 electricity Effects 0.000 claims 1
- 239000004576 sand Substances 0.000 description 11
- 239000010720 hydraulic oil Substances 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 238000007689 inspection Methods 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000004922 lacquer Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 239000004848 polyfunctional curative Substances 0.000 description 2
- 241000883990 Flabellum Species 0.000 description 1
- 208000037656 Respiratory Sounds Diseases 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000000795 conjunctiva Anatomy 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 230000006855 networking Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The invention discloses wind power blade mould production monitoring equipment, which comprises a guide device, wherein the outer surface of the guide device is connected with a detection device in a sliding way, the detection device comprises a clamping device, the front surface of the clamping device is movably connected with a top plate.
Description
Technical Field
The invention relates to the technical field of detection, in particular to wind power blade mould production monitoring equipment and method.
Background
The technological process of producing wind driven generator blade. Firstly, the grinding tool is cleaned in place, the gel coat is sprayed, the thickness of the layer is 600-800 micrometers, and the laying vehicle is ready for laying glass fibers. After laying, placing a guide injection net, covering a vacuum film, and starting vacuumizing (the vacuum pressure is generally about 85%). And pouring the polyester and the hardener, starting conjunctiva after the polyester and the hardener are completely hardened, checking defects, and repairing and polishing the bonding surface. And then starting to mold, applying connecting glue on the joint surface, putting the main blade bracket, and finishing the mold. Repairing the surface gel coat of the blade after the mold stripping, internally repairing, and finally warehousing the counterweight.
In the prior art, for example, the Chinese patent number is: the utility model provides a plastic mold working condition real-time monitoring control system of CN104483920A, includes mould body, mould production facility and intelligent terminal equipment, install integrated sensor on the cover half of mould body, integrated sensor can realize gathering the inside mould pressing of utensil, mould temperature, water pressure, temperature, injection pressure, intracavity pressure and material temperature parameter, still is provided with the transmitting chip of collection parameter inside the integrated sensor; a die working condition controller is arranged on the die production equipment, and the die working condition controller changes the working parameters of the die by adjusting the setting parameters of the die production equipment; the intelligent terminal equipment can receive the die working parameters transmitted by the transmitting chip through the Internet, the intelligent terminal equipment needs to be interconnected and communicated with the die working condition controller from time to time, and the intelligent terminal equipment can remotely control the die working condition controller; the real-time monitoring of the working condition of the plastic mould is realized through the integrated sensor arranged on the moving and fixed mould of the mould and the networking controller arranged on the production equipment of the mould, and the remote parameter adjustment can be carried out through the intelligent terminal equipment, so that the plastic mould reaches the optimal working state.
However, in the prior art, in the process of manufacturing the traditional wind driven generator blade, the outer surface of the blade needs to be detected manually, and because the volume and the size of the blade are very large, the traditional manual inspection is time-consuming and labor-consuming, the efficiency is low, and when the common detection equipment is used for repeatedly sliding detection, larger friction loss and detection error can be generated due to longer sliding distance.
Disclosure of Invention
Aiming at the defects of the prior art, the invention solves the technical problems by adopting the following technical scheme: the wind power blade mould production monitoring equipment comprises a guide device, wherein the outer surface of the guide device is slidably connected with a detection device, the detection device comprises a clamping device, the front surface of the clamping device is movably connected with a top plate, the lower surface of a bracket is in contact with the ground, a clamping plate at the top end of a supporting rod is fixed, a fan blade is in contact with a roller, the roller keeps the fan blade stationary in the moving process of the detection device, an air inlet device is fixedly connected in the wall of the top plate, the bottom of the air inlet device is provided with a bottom plate, the inner surface of the bottom plate is slidably connected with a fixing rod, the outer part of the fixing rod is provided with a compression spring, and the outer part of the compression spring is provided with a roller;
the clamping device comprises a fixed disc, the outer surface fixedly connected with lacquer-finish inductor of fixed disc, the outside of lacquer-finish inductor is equipped with into oil pipe, the outer surface fixedly connected with telescopic link of into oil pipe, when the flabellum size changes, the telescopic link slides from top to bottom along the internal surface of support under inside hydraulic control, changes the position of guide rail, the both ends fixedly connected with lantern ring of telescopic link, the internal surface fixedly connected with bolt of lantern ring, the outside of bolt is provided with the spout.
Preferably, the surface sliding connection of fixed disk and the surface of roof and bottom plate, the surface sliding connection of fixed disk and the surface sliding connection of lantern ring, the gyro wheel card is in the upper and lower both sides of sand grip, and the inside of spouting oil pipe vertical pipe is annotated full of lubricating oil, lubricating oil submergence horizontal groove, the lower surface of roof and the inside liquid level sliding contact of lubricating oil of horizontal groove, the spout is seted up in the wall of fixed disk, the surface of bolt and the surface fixed connection of roof and bottom plate.
Preferably, the outer surface of compression spring is connected with the surface fixed of roof and bottom plate, the surface of dead lever and the internal surface sliding connection of roof, at gliding in-process, evenly smears lubricating oil, reduces frictional resistance, and the inside lubricating oil of gathering groove gets into the inside of inhaling oil pipe along the back flow, prevents that lubricating oil from too much excessive, reduces the loss, the internal surface of roof and bottom plate rotates with the surface of gyro wheel and is connected.
Preferably, the air inlet device comprises an elbow, an air injection hole is formed in the wall of the elbow, an exhaust groove is formed in the top of the air injection hole, the clamping device forces the top plate and the bottom plate to be close to each other, the rollers are clamped on two sides of the raised strips, the compression springs extend along the outer surface of the fixing rod, a sealing plug is arranged at the top of the exhaust groove, a pressing plate is fixedly connected to the upper surface of the sealing plug, and an extension spring is fixedly connected to the lower surface of the pressing plate.
Preferably, the outer surface of return bend and the interior surface fixed connection of roof, when the size of guide rail changes or produce wearing and tearing clearance, advance oil pipe and take out hydraulic oil to the inside of telescopic link, the inside oil pressure of telescopic link reduces, and the telescopic link shortens, and the lantern ring drives the bolt and is close to each other along the inside of spout, the exhaust groove is seted up in the wall of return bend, the surface sliding connection of the interior surface of return bend and sealing plug, the bottom of extension spring and the upper surface fixed connection of roof.
Preferably, the guiding device comprises a support, the upper surface fixedly connected with bracing piece of support, the top fixedly connected with splint of bracing piece, the outside lacquer painting inductor of fixed disk is whole to participate in the detection to the blade surface along with detection device's removal, through shooting the image, detects roughness, color and luster and the crackle of lacquer painting, the internal surface rotation of splint is connected with the roller, the outside of roller is provided with the lifter.
Preferably, the top fixedly connected with guide rail of lifter, the surface fixedly connected with sand grip of guide rail, the outside of sand grip is provided with inhales oil pipe, the inside of inhaling oil pipe is provided with spouts oil pipe, and the inside of return bend pours into high-pressure gas into, and in the clearance at sand grip top was got into from the gas injection hole, upwards gave certain holding power of detection device through the buoyancy of high-pressure gas, spout oil pipe's top and be provided with horizontal groove, horizontal groove's bottom is provided with the gathering groove, the outside of gathering groove is provided with the drop tube, the both sides of drop tube are provided with the back flow.
Preferably, the horizontal groove and the gathering groove are formed in the wall of the guide rail, the outer surface of the vertical pipe is fixedly connected with the inner surface of the guide rail, the inner surface of the guide rail is fixedly connected with the outer surface of the oil suction pipe, the inner surface of the oil suction pipe is fixedly connected with the outer surface of the return pipe, the pressure of the detection device on the guide rail and the raised strips is reduced, when the air pressure is enough, redundant air flows upwards to the bottom of the sealing plug along the inner surface of the bent pipe, the outer surface of the return pipe is fixedly connected with the inner surface of the guide rail, the top end of the return pipe is communicated with the inside of the gathering groove, and the bottom end of the vertical pipe is fixedly connected with the inner surface of the oil injection pipe.
Preferably, the upper surface and the lower surface of sand grip roll with the surface roll connection of gyro wheel, the sealing plug is under the effect of atmospheric pressure, upwards jack-up the clamp plate, extension spring extension, and the air is discharged from the exhaust groove, the guide rail is arranged in the space at roof bottom and bottom plate top.
The application method of the wind power blade mould production monitoring equipment comprises the following steps:
step one: placing the processed blade coarse material into a guide device, placing the blade on the upper surface of a clamping plate, sliding a detection device along the outer surface of a guide rail, detecting the paint surface of the outer surface of the blade, rotating a roller, turning the blade by a certain angle, and circularly detecting and scanning different surfaces;
step two: in the sliding process of the detection device, the clamping device clamps the top plate and the bottom plate on the upper surface and the lower surface of the guide rail, high-pressure air is injected between the two groups of rollers and the guide rail by the air inlet device, friction resistance is reduced by injecting the high-pressure air, and movement is facilitated;
step three: the detection device slides, and the oil pipe is to the inside injection lubricating oil of vertical tube, and lubricating oil fills up horizontal groove, is convenient for reduce friction, and the inside lubricating oil of filling up the gathering groove gets into the inside of inhaling oil pipe along the back flow.
The beneficial effects of the invention are as follows:
1. according to the invention, the guide device is arranged, when the equipment is used, the lower surface of the bracket is in contact with the ground, the clamping plate at the top end of the supporting rod is fixed, the fan blades are in contact with the rollers, the rollers keep the fan blades static in the moving process of the detection device, when the size of the fan blades is changed, the lifting rod slides up and down along the inner surface of the bracket under the internal hydraulic control, so that the position of the guide rail is changed, and the problems that manual detection and manual blade overturning are required in the traditional blade detection are solved.
2. According to the invention, the guide device is arranged, when the equipment is used, the rollers are clamped at the upper side and the lower side of the raised strips, the oil injection pipe is filled with lubricating oil into the vertical pipe, the lubricating oil submerges the horizontal groove, the lower surface of the top plate is in sliding contact with the liquid surface of the lubricating oil in the horizontal groove, the lubricating oil is uniformly smeared in the sliding process, the friction resistance is reduced, the lubricating oil in the gathering groove enters the oil suction pipe along the return pipe, excessive overflow of the lubricating oil is prevented, the loss is reduced, and the problem that the lubricating oil needs to be manually filled when the traditional detection equipment moves for detection is solved.
3. According to the invention, the detection device is arranged, when the equipment is used, the clamping device forces the top plate and the bottom plate to be close to each other, the rollers are clamped on the two sides of the raised strips, the compression spring stretches along the outer surface of the fixed rod, when the size of the guide rail is changed or a wear gap is generated, the oil inlet pipe pumps hydraulic oil into the telescopic rod, the oil pressure in the telescopic rod is reduced, the telescopic rod is shortened, the lantern ring drives the bolt to be close to each other along the inside of the sliding groove, the paint surface sensor outside the fixed disc participates in the detection of the outer surface of the blade along with the movement of the detection device, and the flatness, the color and the crack of the paint surface are detected by shooting images, so that the problems that the traditional wind turbine blade is long, and manual inspection is time-consuming and labor-consuming are solved.
4. According to the invention, the air inlet device is arranged, when the equipment is used, high-pressure air is injected into the air inlet device, the high-pressure air enters the gap at the top of the raised line from the air injection hole, a certain bearing force is given to the detection device upwards through the buoyancy of the high-pressure air, the pressure of the detection device on the guide rail and the raised line is reduced, when the air pressure is enough, the redundant air flows upwards to the bottom of the sealing plug along the inner surface of the air inlet device, the sealing plug jacks up the pressing plate upwards under the action of the air pressure, the extension spring stretches, and the air is discharged from the air discharge groove, so that the problems of traditional rolling type movement and high friction resistance are solved.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a cross-sectional view of the present invention;
FIG. 3 is a schematic diagram of the structure of the detecting device of the present invention;
FIG. 4 is a schematic view of the structure of the back of the detection device of the present invention;
FIG. 5 is a schematic view of the structure of the clamping device of the present invention;
fig. 6 is a schematic structural view of an air intake device of the present invention;
FIG. 7 is a schematic view of the structure of the guide device of the present invention;
FIG. 8 is a schematic view of the structure of the back of the guide of the present invention;
FIG. 9 is a schematic view of the structure of the present invention at A;
fig. 10 is a schematic structural view at B of the present invention.
In the figure: 1. a guide device; 2. a detection device; 3. a clamping device; 4. a top plate; 5. an air intake device; 6. a bottom plate; 7. a fixed rod; 8. a compression spring; 9. a roller; 10. a fixed plate; 11. a paint sensor; 12. an oil inlet pipe; 13. a telescopic rod; 14. a collar; 15. a plug pin; 16. a chute; 20. bending the pipe; 21. an air injection hole; 22. an exhaust groove; 23. a sealing plug; 24. a pressing plate; 25. a tension spring; 30. a bracket; 31. a support rod; 32. a clamping plate; 33. a roller; 34. a lifting rod; 40. a guide rail; 41. a convex strip; 42. an oil suction pipe; 43. an oil injection pipe; 44. a horizontal slot; 45. a collection tank; 46. a vertical pipe; 47. and (5) a return pipe.
Detailed Description
The invention will be described in further detail with reference to the drawings and the detailed description. The embodiments of the invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.
Example 1
Referring to fig. 1 to 10, the present invention provides a technical solution: the wind power blade mould production monitoring equipment comprises a guide device 1, wherein the outer surface of the guide device 1 is slidably connected with a detection device 2, the detection device 2 comprises a clamping device 3, the front surface of the clamping device 3 is movably connected with a top plate 4, an air inlet device 5 is fixedly connected with the wall of the top plate 4, the bottom of the air inlet device 5 is provided with a bottom plate 6, the inner surface of the bottom plate 6 is slidably connected with a fixed rod 7, the outer part of the fixed rod 7 is provided with a compression spring 8, and the outer part of the compression spring 8 is provided with a roller 9; the clamping device 3 comprises a fixed disc 10, a paint surface sensor 11 is fixedly connected to the outer surface of the fixed disc 10, an oil inlet pipe 12 is arranged outside the paint surface sensor 11, a telescopic rod 13 is fixedly connected to the outer surface of the oil inlet pipe 12, lantern rings 14 are fixedly connected to the two ends of the telescopic rod 13, a bolt 15 is fixedly connected to the inner surface of the lantern rings 14, and a sliding groove 16 is formed in the outer portion of the bolt 15.
The outer surface of the fixed disk 10 is in sliding connection with the outer surfaces of the top plate 4 and the bottom plate 6, the outer surface of the fixed disk 10 is in sliding connection with the outer surface of the lantern ring 14, the sliding groove 16 is formed in the wall of the fixed disk 10, and the outer surface of the bolt 15 is fixedly connected with the outer surfaces of the top plate 4 and the bottom plate 6. The outer surface of compression spring 8 is fixed connection with the outer surface of roof 4 and bottom plate 6, and the surface of dead lever 7 and the internal surface sliding connection of roof 4, the internal surface of roof 4 and bottom plate 6 and the surface rotation connection of gyro wheel 9.
When the device is used, the clamping device 3 forces the top plate 4 and the bottom plate 6 to be close to each other, the rollers 9 are clamped on the two sides of the raised strips 41, the compression springs 8 extend along the outer surfaces of the fixed rods 7, when the size of the guide rail 40 is changed or a wear gap is generated, the oil inlet pipe 12 pumps hydraulic oil into the telescopic rod 13, the oil pressure in the telescopic rod 13 is reduced, the telescopic rod 13 is shortened, the lantern ring 14 drives the bolts 15 to be close to each other along the inside of the sliding grooves 16, the paint surface sensor 11 outside the fixed disc 10 participates in the detection of the outer surfaces of the blades along with the movement of the detection device 2, and the flatness, the color and the cracks of the paint surface are detected by shooting images.
Example 2
Referring to fig. 1 to 10, the present invention provides a technical solution: on the basis of the first embodiment, the air inlet device 5 comprises a bent pipe 20, an air injection hole 21 is formed in the wall of the bent pipe 20, an air exhaust groove 22 is formed in the top of the air injection hole 21, a sealing plug 23 is arranged on the top of the air exhaust groove 22, a pressing plate 24 is fixedly connected to the upper surface of the sealing plug 23, and a tension spring 25 is fixedly connected to the lower surface of the pressing plate 24. The outer surface of the elbow 20 is fixedly connected with the inner surface of the top plate 4, the exhaust groove 22 is formed in the wall of the elbow 20, the inner surface of the elbow 20 is slidably connected with the outer surface of the sealing plug 23, and the bottom end of the extension spring 25 is fixedly connected with the upper surface of the top plate 4.
When the air pressure is sufficient, redundant air flows upwards to the bottom of the sealing plug 23 along the inner surface of the elbow 20, the sealing plug 23 jacks up the pressing plate 24 upwards under the action of air pressure, the extension spring 25 stretches, and the air is discharged from the exhaust groove 22.
Example 3
Referring to fig. 1 to 10, the present invention provides a technical solution: on the basis of the second embodiment, the guiding device 1 comprises a bracket 30, the upper surface of the bracket 30 is fixedly connected with a supporting rod 31, the top end of the supporting rod 31 is fixedly connected with a clamping plate 32, the inner surface of the clamping plate 32 is rotatably connected with a roller 33, and the outer part of the roller 33 is provided with a lifting rod 34. The top fixedly connected with guide rail 40 of lifter 34, the surface fixedly connected with sand grip 41 of guide rail 40, the outside of sand grip 41 is provided with inhales oil pipe 42, and the inside of inhaling oil pipe 42 is provided with spouts oil pipe 43, spouts oil pipe 43's top and is provided with horizontal groove 44, and the bottom of horizontal groove 44 is provided with gathering groove 45, and gathering groove 45's outside is provided with vertical tube 46, and the both sides of vertical tube 46 are provided with back flow 47.
The horizontal groove 44 and the gathering groove 45 are formed in the wall of the guide rail 40, the outer surface of the vertical pipe 46 is fixedly connected with the inner surface of the guide rail 40, the inner surface of the guide rail 40 is fixedly connected with the outer surface of the oil suction pipe 42, the inner surface of the oil suction pipe 42 is fixedly connected with the outer surface of the return pipe 47, the outer surface of the return pipe 47 is fixedly connected with the inner surface of the guide rail 40, the top end of the return pipe 47 is communicated with the inside of the gathering groove 45, and the bottom end of the vertical pipe 46 is fixedly connected with the inner surface of the oil injection pipe 43. The upper and lower surfaces of the ribs 41 are in rolling connection with the outer surfaces of the rollers 9, and the guide rail 40 is located in the space between the bottom of the top plate 4 and the top of the bottom plate 6.
The application method of the wind power blade mould production monitoring equipment comprises the following steps:
step one: the processed blade coarse materials are placed in the guide device 1, the blades are lapped on the upper surface of the clamping plate 32, the detection device 2 slides along the outer surface of the guide rail 40 to detect the paint surface of the outer surface of the fan blade, the roller 33 rotates, the fan blade turns over a certain angle, and the detection scanning of different surfaces is completed in a circulating way;
step two: in the sliding process of the detection device 2, the clamping device 3 clamps the top plate 4 and the bottom plate 6 on the upper surface and the lower surface of the guide rail 40, high-pressure air is injected between the two groups of rollers 9 and the guide rail 40 by the air inlet device 5, friction resistance is reduced by injecting the high-pressure air, and movement is facilitated;
step three: the detecting device 2 slides, the oil spray pipe 43 injects lubricating oil into the inside of the vertical pipe 46, the lubricating oil fills the horizontal groove 44, friction is reduced conveniently, and the lubricating oil filled into the inside of the accumulation groove 45 enters the inside of the oil suction pipe 42 along the return pipe 47.
In use, the lower surface of the support 30 is in contact with the ground, the clamping plate 32 at the top end of the support rod 31 is fixed, the fan blades are in contact with the rollers 33, the rollers 33 keep the fan blades stationary in the moving process of the detection device 2, and when the size of the fan blades is changed, the lifting rod 34 slides up and down along the inner surface of the support 30 under the internal hydraulic control, so that the position of the guide rail 40 is changed.
The gyro wheel 9 card is in the upper and lower both sides of sand grip 41, and the inside of spout oil pipe 43 towards vertical tube 46 fills with lubricating oil, and lubricating oil submergence horizontal groove 44, the lower surface of roof 4 and the inside liquid level sliding contact of lubricating oil of horizontal groove 44, at the gliding in-process, evenly smear lubricating oil, reduce frictional resistance, the inside lubricating oil of gathering groove 45 gets into the inside of inhaling oil pipe 42 along back flow 47, prevents excessive of lubricating oil, reduces the loss.
Working principle:
when the device is used, the lower surface of the bracket 30 is in contact with the ground, the clamping plate 32 at the top end of the supporting rod 31 is fixed, the fan blades are in contact with the rollers 33, the rollers 33 keep the fan blades stationary in the moving process of the detection device 2, when the size of the fan blades is changed, the lifting rod 34 slides up and down along the inner surface of the bracket 30 under the internal hydraulic control, the position of the guide rail 40 is changed, and the problems that manual detection and manual blade overturning are needed in the traditional blade detection are solved.
The gyro wheel 9 card is in the upper and lower both sides of sand grip 41, and the inside of spout oil pipe 43 to vertical tube 46 is filled with lubricating oil, and lubricating oil submergence horizontal groove 44, the lower surface of roof 4 and the inside liquid level sliding contact of lubricating oil of horizontal groove 44, at gliding in-process, evenly paint lubricating oil, reduce frictional resistance, the inside lubricating oil of gathering groove 45 gets into the inside of inhaling oil pipe 42 along back flow 47, prevent excessive, reduce the loss, the problem of needs manual filling lubricating oil when traditional check out test set removal has been solved.
The clamping device 3 forces the top plate 4 and the bottom plate 6 to be close to each other, the roller 9 is clamped on two sides of the raised strips 41, the compression spring 8 stretches along the outer surface of the fixed rod 7, when the size of the guide rail 40 changes or a wear gap is generated, the oil inlet pipe 12 pumps hydraulic oil into the telescopic rod 13, the oil pressure in the telescopic rod 13 is reduced, the telescopic rod 13 is shortened, the lantern ring 14 drives the bolt 15 to be close to each other along the inside of the sliding groove 16, the paint surface sensor 11 outside the fixed disc 10 participates in the detection of the outer surface of the blade along with the movement of the detection device 2 in the whole course, and the flatness, the color and the crack of the paint surface are detected by shooting images, so that the problems that the traditional wind turbine blade is long, and manual inspection is time-consuming and labor-consuming are solved.
The inside of return bend 20 pours into high-pressure gas into, and high-pressure air gets into in the clearance at sand grip 41 top from the gas injection hole 21, upwards gives detection device 2 certain holding power through the buoyancy of high-pressure air, reduces detection device 2 to the pressure of guide rail 40 and sand grip 41, and when atmospheric pressure is sufficient, unnecessary air upwards flows to the bottom of sealing plug 23 along the internal surface of return bend 20, and sealing plug 23 is under the effect of atmospheric pressure, upwards jack-up clamp plate 24, extension spring 25 extension, and the air is discharged from exhaust groove 22.
It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art and which are included in the embodiments of the present invention without the inventive step, are intended to be within the scope of the present invention. Structures, devices and methods of operation not specifically described and illustrated herein are implemented by conventional means in the art unless specifically indicated and limited by the context.
Claims (10)
1. Wind-powered electricity generation blade mould production monitoring facilities, including guiding device (1), its characterized in that: the outer surface sliding connection of guiding device (1) has detection device (2), detection device (2) include clamping device (3), the front swing joint of clamping device (3) has roof (4), fixedly connected with air inlet unit (5) in the wall of roof (4), the bottom of air inlet unit (5) is provided with bottom plate (6), the internal surface sliding connection of bottom plate (6) has dead lever (7), the outside of dead lever (7) is provided with compression spring (8), the outside of compression spring (8) is provided with gyro wheel (9);
clamping device (3) are including fixed disk (10), the surface fixedly connected with lacquer-finish inductor (11) of fixed disk (10), the outside of lacquer-finish inductor (11) is equipped with into oil pipe (12), the surface fixedly connected with telescopic link (13) of oil pipe (12), the both ends fixedly connected with lantern ring (14) of telescopic link (13), the internal surface fixedly connected with bolt (15) of lantern ring (14), the outside of bolt (15) is provided with spout (16).
2. The wind power blade mold production monitoring device of claim 1, wherein: the outer surface of fixed disk (10) and the surface sliding connection of roof (4) and bottom plate (6), the surface sliding connection of the surface of fixed disk (10) and the surface of lantern ring (14), spout (16) are seted up in the wall of fixed disk (10), the surface of bolt (15) and the surface fixed connection of roof (4) and bottom plate (6).
3. The wind power blade mold production monitoring device of claim 1, wherein: the outer surface of compression spring (8) is fixedly connected with the outer surfaces of roof (4) and bottom plate (6), the outer surface of dead lever (7) and the internal surface sliding connection of roof (4), the internal surface of roof (4) and bottom plate (6) rotates with the surface of gyro wheel (9) to be connected.
4. The wind power blade mold production monitoring device of claim 1, wherein: the air inlet device (5) comprises an elbow (20), an air injection hole (21) is formed in the wall of the elbow (20), an air exhaust groove (22) is formed in the top of the air injection hole (21), a sealing plug (23) is arranged at the top of the air exhaust groove (22), a pressing plate (24) is fixedly connected to the upper surface of the sealing plug (23), and a tension spring (25) is fixedly connected to the lower surface of the pressing plate (24).
5. The wind power blade mold production monitoring device of claim 4, wherein: the outer surface of return bend (20) is fixedly connected with the interior surface of roof (4), exhaust groove (22) are seted up in the wall of return bend (20), the interior surface of return bend (20) and the surface sliding connection of sealing plug (23), the bottom of extension spring (25) is fixedly connected with the upper surface of roof (4).
6. The wind power blade mold production monitoring device of claim 1, wherein: the guiding device (1) comprises a support (30), a supporting rod (31) is fixedly connected to the upper surface of the support (30), a clamping plate (32) is fixedly connected to the top end of the supporting rod (31), a roller (33) is rotatably connected to the inner surface of the clamping plate (32), and a lifting rod (34) is arranged outside the roller (33).
7. The wind power blade mold production monitoring device of claim 6, wherein: the lifting rod is characterized in that a guide rail (40) is fixedly connected to the top end of the lifting rod (34), a raised line (41) is fixedly connected to the outer surface of the guide rail (40), an oil suction pipe (42) is arranged outside the raised line (41), an oil injection pipe (43) is arranged inside the oil suction pipe (42), a horizontal groove (44) is formed in the top of the oil injection pipe (43), an aggregation groove (45) is formed in the bottom of the horizontal groove (44), a vertical pipe (46) is arranged outside the aggregation groove (45), and backflow pipes (47) are arranged on two sides of the vertical pipe (46).
8. The wind power blade mold production monitoring device of claim 7, wherein: the horizontal groove (44) and the gathering groove (45) are formed in the wall of the guide rail (40), the outer surface of the vertical pipe (46) is fixedly connected with the inner surface of the guide rail (40), the inner surface of the guide rail (40) is fixedly connected with the outer surface of the oil suction pipe (42), the inner surface of the oil suction pipe (42) is fixedly connected with the outer surface of the return pipe (47), the outer surface of the return pipe (47) is fixedly connected with the inner surface of the guide rail (40), the top end of the return pipe (47) is communicated with the inside of the gathering groove (45), and the bottom end of the vertical pipe (46) is fixedly connected with the inner surface of the oil injection pipe (43).
9. The wind power blade mold production monitoring device of claim 8, wherein: the upper surface and the lower surface of the raised strips (41) are in rolling connection with the outer surface of the roller (9), and the guide rail (40) is positioned in the space between the bottom of the top plate (4) and the top of the bottom plate (6).
10. Use of a wind power blade mould production monitoring device according to any of claims 1-9, characterized in that it comprises the following steps:
step one: the processed blade coarse materials are placed in the guide device (1), the blades are lapped on the upper surface of the clamping plate (32), the detection device (2) slides along the outer surface of the guide rail (40) to detect the paint surface of the outer surface of the fan blade, the roller (33) rotates, the fan blade turns over a certain angle, and the detection scanning of different surfaces is completed in a circulating way;
step two: in the sliding process of the detection device (2), the clamping device (3) clamps the top plate (4) and the bottom plate (6) on the upper surface and the lower surface of the guide rail (40), the air inlet device (5) injects high-pressure air between the two groups of rollers (9) and the guide rail (40), and friction resistance is reduced through the injection of the high-pressure air, so that the movement is facilitated;
step three: the detection device (2) slides, the oil injection pipe (43) injects lubricating oil into the vertical pipe (46), the lubricating oil fills the horizontal groove (44), friction is reduced conveniently, and the lubricating oil filled in the gathering groove (45) enters the oil suction pipe (42) along the return pipe (47).
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| CN202311619186.4A CN117687363B (en) | 2023-11-30 | 2023-11-30 | Wind power blade mould production monitoring equipment and method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311619186.4A CN117687363B (en) | 2023-11-30 | 2023-11-30 | Wind power blade mould production monitoring equipment and method |
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| CN117687363A true CN117687363A (en) | 2024-03-12 |
| CN117687363B CN117687363B (en) | 2024-06-25 |
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|---|---|---|---|---|
| EP3093114A2 (en) * | 2015-05-13 | 2016-11-16 | ROTOBY Sp. z o.o. | Method for the manufacture of a blade or blade section for a wind turbine and a blade or blade section thereby obtained |
| CN214039890U (en) * | 2020-12-30 | 2021-08-24 | 昆山瑞翔自动化科技有限公司 | Automatic detection device for wind power blade forming die |
| CN214725637U (en) * | 2021-01-21 | 2021-11-16 | 国电联合动力技术(连云港)有限公司 | Wind-powered electricity generation blade mould with size detection function |
| CN115214163A (en) * | 2021-04-19 | 2022-10-21 | 上海电气风电集团股份有限公司 | Wind power blade production device and wind power blade production method |
| CN219853327U (en) * | 2023-04-28 | 2023-10-20 | 大连兴发机械有限公司 | Positioning device for die production and processing machine tool |
-
2023
- 2023-11-30 CN CN202311619186.4A patent/CN117687363B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3093114A2 (en) * | 2015-05-13 | 2016-11-16 | ROTOBY Sp. z o.o. | Method for the manufacture of a blade or blade section for a wind turbine and a blade or blade section thereby obtained |
| CN214039890U (en) * | 2020-12-30 | 2021-08-24 | 昆山瑞翔自动化科技有限公司 | Automatic detection device for wind power blade forming die |
| CN214725637U (en) * | 2021-01-21 | 2021-11-16 | 国电联合动力技术(连云港)有限公司 | Wind-powered electricity generation blade mould with size detection function |
| CN115214163A (en) * | 2021-04-19 | 2022-10-21 | 上海电气风电集团股份有限公司 | Wind power blade production device and wind power blade production method |
| CN219853327U (en) * | 2023-04-28 | 2023-10-20 | 大连兴发机械有限公司 | Positioning device for die production and processing machine tool |
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| CN117687363B (en) | 2024-06-25 |
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