CN117682359A - Automatic rim charge rolling machine of duplex position - Google Patents

Automatic rim charge rolling machine of duplex position Download PDF

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Publication number
CN117682359A
CN117682359A CN202311698962.4A CN202311698962A CN117682359A CN 117682359 A CN117682359 A CN 117682359A CN 202311698962 A CN202311698962 A CN 202311698962A CN 117682359 A CN117682359 A CN 117682359A
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CN
China
Prior art keywords
rim charge
frame
shaft
double
winding
Prior art date
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Pending
Application number
CN202311698962.4A
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Chinese (zh)
Inventor
陈城发
杨晓
白汝佳
张春华
秦志红
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Simcheng Plastics Machinery Co Ltd
Original Assignee
Guangdong Simcheng Plastics Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangdong Simcheng Plastics Machinery Co Ltd filed Critical Guangdong Simcheng Plastics Machinery Co Ltd
Priority to CN202311698962.4A priority Critical patent/CN117682359A/en
Publication of CN117682359A publication Critical patent/CN117682359A/en
Pending legal-status Critical Current

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Abstract

The invention discloses an automatic double-station rim charge winding machine which comprises a frame and a film breaking mechanism arranged on the frame, wherein the frame is sequentially provided with a first transition roller, a reciprocating guide mechanism, a second transition roller and a double-station coil changing mechanism along the conveying direction of rim charges. According to the double-station automatic rim charge winding machine provided by the invention, when one winding shaft of the double-station reel changing mechanism winds, the rim charge guided by the reciprocating guide mechanism is uniformly wound on a paper cylinder core of the winding shaft; when the double-station reel changing mechanism is switched to the other reel for winding, the film cutting mechanism cuts off the rim charge which spans between the two reels, the reciprocating guide mechanism continuously guides the rim charge to uniformly wind on the paper cylinder core of the other reel, the continuous winding function can be realized, the shutdown operation is not needed, and the rim charge can be automatically cut off in the reel changing process and smoothly wind on the reels, so that the whole winding process is ensured to be smoothly carried out.

Description

Automatic rim charge rolling machine of duplex position
Technical Field
The invention relates to the technical field of rim charge rolling equipment, in particular to an automatic rim charge rolling machine with double stations.
Background
In the production of the film, the irregular edges on two sides of the film are required to be subjected to trimming operation, so that the film can be rolled neatly, and the quality of the film roll is improved. The existing continuous rim charge formed after trimming the film is generally treated by the following two modes: firstly, guiding the rim charge back to the starting end of the production line for recycling again in an online recycling mode; and secondly, rolling the continuous rim charge. For films with higher processing requirements, the rim charge can be recovered only in a rolling mode, and the recovered rim charge is processed into other products by downstream industries.
Most of the existing rim charge winding machines are provided with a winding shaft, after the winding of the rim charge is completed, the machine is stopped and the winding shaft is disassembled, and a new paper cylinder core is newly arranged on the winding shaft to continue the winding, however, in the production line, the film continuously flows out of front-end equipment, so that rim charge generated in the process of stopping and replacing the rim charge can only be placed in places, and the work of finishing the rim charge by an operator in the later period can be increased; in addition, the rim charge rolling machine of fractional part is provided with two rolling axles, although can realize the function of rolling of not shutting down, nevertheless at the change in-process of rolling, the condition of knotting appears in the rim charge easily, still need shut down the arrangement this moment, influences rolling efficiency.
It can be seen that there is a need for improvements and improvements in the art.
Disclosure of Invention
In view of the shortcomings of the prior art, the invention aims to provide the double-station automatic rim charge winding machine, which aims to realize the function of continuous winding, and can automatically cut the rim charge and smoothly wind the rim charge on a winding shaft in the winding process, thereby ensuring the smooth progress of the whole winding process.
In order to achieve the above purpose, the invention adopts the following technical scheme:
the double-station automatic rim charge winding machine comprises a frame and a membrane breaking mechanism arranged on the frame, wherein the frame is sequentially provided with a first transition roller, a reciprocating guide mechanism, a second transition roller and a double-station coil changing mechanism along the conveying direction of rim charge, the reciprocating guide mechanism comprises a first translation mechanism arranged on the frame, a sliding table arranged at the output end of the first translation mechanism, a support which can be arranged on the sliding table in a reciprocating horizontal sliding manner and a guide wheel which is rotationally connected with the support, and the moving direction of the sliding table is parallel to the moving direction of the support; the double-station reel changing mechanism comprises a turntable, a main shaft, a first rotating mechanism, a second rotating mechanism and a third rotating mechanism, wherein the turntable is rotationally connected with the frame, the main shaft is arranged on the turntable, the first rotating mechanism is arranged on the frame, the second rotating mechanism is arranged on the frame, the third rotating mechanism is arranged on the frame, the turntable is rotationally connected with a first reel and a second reel which are symmetrically arranged, the first rotating mechanism drives the main shaft to rotate, a positioning sleeve is sleeved on the main shaft, a first transmission assembly is arranged between the positioning sleeve and the first reel, and the second rotating mechanism is connected with the first transmission assembly; the locating sleeve and the second winding shaft are provided with a second transmission assembly, the second rotating mechanism is connected with the second transmission assembly, and the film breaking mechanism is used for cutting off rim charge which spans between the first winding shaft and the second winding shaft.
Further, the device also comprises a static eliminator arranged on the frame, and the static eliminator is positioned above the second transition roller.
Further, the first translation mechanism comprises a mounting seat arranged on the frame, a fourth driving motor arranged on the mounting seat, a screw rod rotationally connected with the mounting seat, a guide rod arranged on the mounting seat and a connecting shaft arranged on the mounting seat, wherein an output shaft of the fourth driving motor is connected with one end of the screw rod, a screw rod nut meshed with the screw rod is arranged in the sliding table, two rollers which are respectively connected with the guide rod in a sliding mode are arranged on the sliding table, two stop blocks are arranged on the connecting shaft, and a travel switch is arranged at the bottom of the sliding table.
Further, a rodless cylinder is arranged on the sliding table, and a bracket is arranged at the output end of the rodless cylinder; two proximity switches for detecting the position of the sliding table are arranged on the guide rod.
Further, the first transmission assembly comprises a first driven wheel rotationally connected with the first winding shaft, a first driving wheel rotationally connected with the positioning sleeve and a first synchronous belt sleeved on the first driving wheel and the first driven wheel; the second rotating mechanism comprises a second driving motor arranged on the frame, a second driving wheel connected with the output end of the second driving motor, a second driven wheel rotationally connected with the positioning sleeve and a second synchronous belt sleeved on the second driving wheel and the second driven wheel, and the first driving wheel and the second driven wheel synchronously rotate.
Further, the second transmission assembly comprises a third driven wheel rotationally connected with the second winding shaft, a third driving wheel rotationally connected with the main shaft and a third synchronous belt sleeved on the third driving wheel and the third driven wheel; the third rotating mechanism comprises a third driving motor arranged on the frame, a fourth driving wheel connected with the output end of the third driving motor, a fourth driven wheel rotationally connected with the main shaft and a fourth synchronous belt sleeved on the fourth driving wheel and the fourth driven wheel, and the third driving wheel and the fourth driven wheel are respectively arranged at two ends of the positioning sleeve.
Further, duplex position trades and rolls up mechanism still includes the pinch roller subassembly, be equipped with the axle sleeve on the main shaft, the pinch roller subassembly includes two mounting panels that are 180 distributions and two pinch rollers of rotating the connection with two mounting panels respectively, and two mounting panels amalgamate and connect and locate on the axle sleeve, threaded connection has the locking screw with the axle sleeve butt on every mounting panel, and two pinch rollers are respectively acted on first synchronous area and third synchronous area.
Further, the film cutting mechanism comprises a first cutting arm arranged on the frame in a swinging way, a second cutting arm arranged on the first cutting arm in a swinging way, a press roller rotationally connected with the second cutting arm and a cutting assembly arranged on the second cutting arm, wherein the position of the second cutting arm positioned at the downstream of the press roller is sequentially provided with a first guide roller and two second guide rollers, the two second guide rollers are positioned above the press roller, and the output end of the cutting assembly is provided with a cutting knife for cutting off the rim charge and the cutting knife is positioned between the two second guide rollers.
Further, the film breaking mechanism further comprises a first swinging mechanism arranged on the frame, the first swinging mechanism comprises a first rotating shaft rotationally connected with the frame and a first air cylinder hinged with the frame, the first cutting arm is arranged on the first rotating shaft, and the tail end of an extending rod of the first air cylinder is hinged with the first cutting arm; one end of the first cutting arm, which is far away from the second cutting arm, is provided with a first limiting block, and a first screw is connected to the first limiting block in a threaded manner.
Further, the film breaking mechanism further comprises a second swinging mechanism arranged on the frame, the second swinging mechanism comprises a second rotating shaft which is rotationally connected with the first cutting arm and a second air cylinder which is hinged with the first cutting arm, the second cutting arm is arranged on the second rotating shaft, and the tail end of an extending rod of the second air cylinder is hinged with the second cutting arm; the first end of cutting the arm and keeping away from first stopper is equipped with the second stopper, and threaded connection has the second screw on the second stopper, and the second is cut the arm and is kept away from the one end of compression roller and be equipped with the collision piece with the butt of second screw.
The beneficial effects are that:
according to the double-station automatic rim charge winding machine provided by the invention, by arranging the reciprocating guide mechanism, the film breaking mechanism and the double-station coil changing mechanism, when one winding shaft of the double-station coil changing mechanism winds, the rim charge guided by the reciprocating guide mechanism is uniformly wound on a paper cylinder core of the winding shaft; when the double-station reel changing mechanism is switched to the other reel for winding, the film cutting mechanism cuts off the rim charge which spans between the two reels, the reciprocating guide mechanism continuously guides the rim charge to uniformly wind on the paper cylinder core of the other reel, the continuous winding function can be realized, the shutdown operation is not needed, and the rim charge can be automatically cut off in the reel changing process and smoothly wind on the reels, so that the whole winding process is ensured to be smoothly carried out.
Drawings
FIG. 1 is a block diagram of a double-station automatic rim charge winder provided by the invention.
Fig. 2 is a front view of the double-station automatic rim charge winder provided by the invention.
Fig. 3 is a structural diagram of a reciprocating guide mechanism in the double-station automatic rim charge winding machine.
Fig. 4 is a side view of the reciprocating guide mechanism in the double-station automatic rim charge winder provided by the invention.
Fig. 5 is a block diagram of a duplex position reel changing mechanism in the duplex position automatic rim charge winding machine provided by the invention.
Fig. 6 is a cross-sectional view of a double-station reel changing mechanism in the double-station automatic rim charge winding machine provided by the invention.
Fig. 7 is a top view of a duplex position roll changing mechanism in the duplex position automatic rim charge winding machine provided by the invention.
Fig. 8 is a cross-sectional view of a press roll assembly in the double-station automatic rim charge winder provided by the invention.
FIG. 9 is a block diagram of an interruption film mechanism of the double-station automatic rim charge winding machine.
Fig. 10 is an enlarged view at a of fig. 9.
FIG. 11 is a cross-sectional view of the interruption film mechanism of the double-station automatic rim charge winder provided by the invention.
Description of main reference numerals: the frame 1, the first transition roller 11, the second transition roller 12, the film cutting mechanism 2, the first cutting arm 21, the second cutting arm 22, the press roller 23, the cutting assembly 24, the cutting blade 241, the adjusting hole 2411, the third cylinder 242, the L-shaped plate 243, the first guide roller 25, the second guide roller 26, the first swing mechanism 27, the first rotation shaft 271, the first cylinder 272, the first stopper 273, the first screw 274, the second swing mechanism 28, the second rotation shaft 281, the second cylinder 282, the second stopper 283, the second screw 284, the bump 285, the reciprocating guide mechanism 3, the first translation mechanism 31, the mount 311, the fourth driving motor 312, the screw 313, the guide rod 314, the connecting shaft 315, the roller 316, the stopper 317, the travel switch 318, the slide table 32, the bracket 33, the waist hole 331, the support shaft 332, the guide wheel 34, the device comprises a rodless cylinder 35, a proximity switch 36, a double-station reel changing mechanism 4, a turntable 41, a main shaft 42, a shaft sleeve 421, a first rotating mechanism 43, a second rotating mechanism 44, a second driving motor 441, a second driving wheel 442, a second driven wheel 443, a second synchronous belt 444, a third rotating mechanism 45, a third driving motor 451, a fourth driving wheel 452, a fourth driven wheel 453, a fourth synchronous belt 454, a pinch roller assembly 46, a mounting plate 461, a pinch roller 462, a locking screw 463, a first winding shaft 5, a first transmission assembly 51, a first driven wheel 511, a first driving wheel 512, a first synchronous belt 513, a static baffle 52, a dynamic baffle 53, a second winding shaft 6, a second transmission assembly 61, a third driven wheel 611, a third driving wheel 612, a third synchronous belt 613, a positioning sleeve 7 and a static eliminator 8.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the invention, the left direction is the direction of the screw rod far away from the fourth driving motor, and the right direction is opposite to the left direction.
Referring to fig. 1-11, the present invention provides a duplex automatic rim charge winding machine, which comprises a frame 1 and a film breaking mechanism 2 arranged on the frame 1, wherein the frame 1 is sequentially provided with a first transition roller 11, a reciprocating guiding mechanism 3, a second transition roller 12 and a duplex winding mechanism 4 along the conveying direction of rim charge, the reciprocating guiding mechanism 3 comprises a first translation mechanism 31 arranged on the frame 1, a sliding table 32 arranged at the output end of the first translation mechanism 31, a support 33 arranged on the sliding table 32 in a reciprocating horizontal sliding manner, and a guiding wheel 34 rotatably connected with the support 33, and the moving direction of the sliding table 32 is parallel to the moving direction of the support 33; the double-station reel changing mechanism 4 comprises a rotary table 41 rotationally connected with the machine frame 1, a main shaft 42 arranged on the rotary table 41, a first rotating mechanism 43 arranged on the machine frame 1, a second rotating mechanism 44 arranged on the machine frame 1 and a third rotating mechanism 45 arranged on the machine frame 1, a first reel 5 and a second reel 6 which are symmetrically arranged are rotationally connected on the rotary table 41, the first rotating mechanism 43 drives the main shaft 42 to rotate, a positioning sleeve 7 is sleeved on the main shaft 42, a first transmission assembly 51 is arranged between the positioning sleeve 7 and the first reel 5, and the second rotating mechanism 44 is connected with the first transmission assembly 51; the positioning sleeve 7 and the second winding shaft 6 are provided with a second transmission assembly 61, the second rotating mechanism 44 is connected with the second transmission assembly 61, and the film breaking mechanism 2 is used for cutting off rim charge which spans between the first winding shaft 5 and the second winding shaft 6.
When in winding, the first winding shaft 5 or the second winding shaft 6 rotates to a position close to the reciprocating guide mechanism 3 to be a winding working position, and a position far away from the reciprocating guide mechanism 3 to be a coil unloading working position. When the second winding shaft 6 is in the winding working position, the third rotating mechanism 45 drives the second winding shaft 6 to wind through the second transmission assembly 61, the rim charge sequentially winds around the first transition roller 11, the guide wheel 34 and the second transition roller 12 and then winds around the paper cylinder core arranged on the second winding shaft 6, after the second winding shaft 6 is wound, the sliding table 32 moves to the central position of the second winding shaft 6, and the support 33 moves in a small-distance reciprocating horizontal manner to drive the guide wheel 34 to move in a small-distance reciprocating horizontal manner.
When the reel is replaced, the first rotating mechanism 43 drives the main shaft 42 to rotate 180 degrees, the main shaft 42 drives the turntable 41 to rotate, as shown in fig. 2, the first winding shaft 5 is in a winding working position, and the second winding shaft 6 is in a unreeling working position; then, the film breaking mechanism 2 cuts off the rim charge which spans between the first rolling shaft 5 and the second rolling shaft 6, and guides the rim charge to automatically wind on the paper cylinder core of the first rolling shaft 5, and simultaneously, the guide wheel 34 guides the rim charge to reciprocate for a small distance, so that the rim charge uniformly winds on the middle part of the paper cylinder core, and the rim charge is prevented from knotting during reel changing; the film breaking mechanism 2 resets, after the rim charge winds the middle part of the paper tube core for a period of time, the first translation mechanism 31 drives the guide wheel 34 to do reciprocating translation motion, so that the rim charge uniformly winds the paper tube core, and at the moment, coil materials on the second winding shaft 6 can be unreeled and a new paper tube core can be replaced to wait for the next winding. Compared with the prior art, the winding machine can realize the function of connecting winding, does not need to stop operation, and automatically cuts the rim charge and smoothly winds the rim charge on the winding shaft in the winding process, thereby ensuring the smooth proceeding of the whole winding process.
In a preferred embodiment, referring to fig. 2, the static eliminator 8 is further included on the frame 1, the static eliminator 8 is located above the second transition roller 12, and the second transition roller 12 is located within the effective distance range of the static eliminator 8, wherein the static eliminator 8 is in the prior art, and the specific structure thereof is not described in detail. When the rim charge passes through the second transition roller 12, the static eliminator 8 blows out positive and negative ions so as to eliminate static on the rim charge, thereby avoiding the coiled material after coiling, and the static is excessive so as to lead a human body to get an electric shock.
In a preferred embodiment, referring to fig. 3 and 4, the first translation mechanism 31 includes a mounting seat 311 provided on the frame 1, a fourth driving motor 312 provided on the mounting seat 311, a screw rod 313 rotatably connected with the mounting seat 311, a guide rod 314 provided on the mounting seat 311, and a connecting shaft 315 provided on the mounting seat 311, an output shaft of the fourth driving motor 312 is connected with one end of the screw rod 313, a screw nut meshed with the screw rod 313 is provided in the sliding table 32, two rollers 316 respectively slidingly connected with the guide rod 314 are provided on the sliding table 32, and the two rollers 316 are respectively slidingly connected with the top and the bottom of the guide rod 314 to avoid the sliding table 32 from overturning during the translation process; the fourth driving motor 312 drives the lead screw 313 to rotate in the forward and reverse directions, the lead screw 313 is meshed with the lead screw nut, and the sliding table 32 makes reciprocating translational motion along the guide rod 314 under the action of the guide rod 314.
In order to realize the reciprocating translational motion of the sliding table 32 in a certain stroke, referring to fig. 4, two stoppers 317 are provided on the connecting shaft 315, a travel switch 318 is provided at the bottom of the sliding table 32, specifically, the stoppers 317 are slidably provided on the connecting shaft 315, and the positions of the stoppers 317 can be locked by screws. The positions of the two stoppers 317 are adjusted according to the winding range of the rim charge, i.e. the length of the paper cylinder core. The first translation mechanism 31 drives the sliding table 32 to move to the left, when the stop 317 on the left triggers the travel switch 318, the sliding table 32 moves and turns, the first translation mechanism 31 drives the sliding table 323 to move to the right, and when the stop 317 on the right triggers the travel switch 318, the sliding table 32 moves and turns again, so that the reciprocating movement of the sliding table 32 is realized.
Further, the sliding table 32 is provided with a rodless cylinder 35, the bracket 33 is arranged at the output end of the rodless cylinder 35, the rodless cylinder 35 is adopted to drive the bracket 33 to do small-distance reciprocating translational motion, so that the installation space can be saved, and the rodless cylinder 35 is preferably provided with the guided rodless cylinder 35, so that the bracket 33 can be prevented from overturning in the translational process; the guide rod 314 is provided with two proximity switches 36 for detecting the position of the sliding table 32, the two proximity switches 36 are arranged near the middle of the guide rod 314, when the coil needs to be replaced, the left proximity switch 36 detects the end part of the sliding table 32 first and then under the condition that the sliding table 32 translates from left to right, or the right proximity switch 36 detects the end part of the sliding table 32 first and then under the condition that the sliding table 32 translates from right to left, so that the sliding table 32 reaches the middle position of the guide rod 314, and the rodless cylinder 35 can drive the support 33 to reciprocate.
It should be noted that, in the prior art, when the guide wheel 34 continues to drive the rim charge to reciprocate for a long distance, the movement range of the rim charge is too large, so that the situation that the rim charge is knotted easily occurs, or the guide wheel 4 is in a static state, the rim charge is guided to be conveyed in a directional manner, so that the rim charge is only wound at a certain position of the paper tube core, the thickness of the rim charge wound at the position is large, the subsequent winding work is not facilitated, and the winding quality of the rim charge is poor. Therefore, compared with the prior art, the guide wheel 34 can be driven to reciprocate by a small distance by the rodless cylinder 35, the rim charge can be prevented from being knotted during reel change, and the winding quality is ensured.
In this example, referring to fig. 3, a waist hole 331 extending in a vertical direction is formed in the bracket 33, the waist hole 331 is connected with a support shaft 332 disposed horizontally, and the guide wheel 34 is rotatably connected with the support shaft 332; the supporting shaft 332 is installed on the waist hole 331 through two nuts, and the installation height of the guide wheel 34 can be adjusted by adjusting the installation position of the supporting shaft 332 on the waist hole 331, so that in actual production, the guide wheel 34 can be pressed on the rim charge and drives the rim charge to reciprocate.
To avoid the rim charge from escaping from the guide wheel 34 during movement, it is preferable that both ends of the guide wheel 34 are provided with a rib to define the position of the rim charge.
In a preferred embodiment, referring to fig. 5, 6 and 7, the first transmission assembly 51 includes a first driven wheel 511 rotatably connected to the first winding shaft 5, a first driving wheel 512 rotatably connected to the positioning sleeve 7, and a first timing belt 513 sleeved on the first driving wheel 512 and the first driven wheel 511; the second rotating mechanism 44 includes a second driving motor 441 disposed on the frame 1, a second driving wheel 442 connected to an output end of the second driving motor 441, a second driven wheel 443 rotatably connected to the positioning sleeve 7, and a second synchronous belt 444 sleeved on the second driving wheel 442 and the second driven wheel 443, where the first driving wheel 512 and the second driven wheel 443 rotate synchronously. When the first winding shaft 5 winds, the second driving motor 441 drives the second driving wheel 442 to rotate, and the second driven wheel 443 rotates under the driving of the second synchronous belt 444, and the first driving wheel 512, the first driven wheel 511 and the first synchronous belt 513 can drive the first winding shaft 5 to rotate under the cooperation of the first driving wheel 512 and the second driven wheel 443 to synchronously rotate, so that the winding of the rim charge is realized.
Likewise, the second transmission assembly 61 includes a third driven wheel 611 rotatably connected to the second winding shaft 6, a third driving wheel 612 rotatably connected to the main shaft 42, and a third timing belt 613 sleeved on the third driving wheel 612 and the third driven wheel 611; the third rotating mechanism 45 includes a third driving motor 451 disposed on the frame 1, a fourth driving wheel 452 connected to an output end of the third driving motor 451, a fourth driven wheel 453 rotationally connected to the main shaft 42, and a fourth synchronous belt 454 sleeved on the fourth driving wheel 452 and the fourth driven wheel 453, where the third driving wheel 612 and the fourth driven wheel 453 are disposed at two ends of the positioning sleeve 7, respectively. When the second winding shaft 6 is wound, the third driving motor 451 drives the fourth driving wheel 452 to rotate, and the fourth driven wheel 453 is driven by the fourth synchronous belt 454 to rotate, and the third driving wheel 612 and the fourth driven wheel 453 synchronously rotate, so that the second winding shaft 6 can be driven to rotate under the cooperation of the third driving wheel 612, the third driven wheel 611 and the third synchronous belt 613, and the winding of the rim charge is realized.
Preferably, the first driving wheel 512 and the second driven wheel 443 are integrally formed, and the first driving wheel 512 and the second driven wheel 443 are rotationally connected with the positioning sleeve 7 through bearings, so that the first driving wheel 512 and the second driven wheel 443 can synchronously rotate; the third driving wheel 612 and the fourth driven wheel 453 are respectively fixed at two ends of the positioning sleeve 7 through screws, and the third driving wheel 612 and the fourth driven wheel 453 are respectively connected with the main shaft 42 through bearings in a rotating way, so that synchronous rotation of the third driving wheel 612 and the fourth driven wheel 453 can be realized. With the above arrangement, the first driving wheel 512, the second driven wheel 443, the third driving wheel 612, and the fourth driven wheel 453 can be made more compact.
In this embodiment, the first rotating mechanism 43 includes a first driving motor and a speed reducer, and the first driving motor is connected to the end of the main shaft 42 through the speed reducer to achieve the adjustment of the rotational speed of the turntable 41, that is, to control the exchange speed of the first take-up shaft 5 and the second take-up shaft 6.
Alternatively, the first winding shaft 5 and the second winding shaft 6 may be inflatable shafts, so as to fix the paper cylinder core for rim charge winding.
In a preferred embodiment, referring to fig. 8, the duplex position roll changing mechanism 4 further includes a press wheel assembly 46, the spindle 42 is provided with a shaft sleeve 421, the press wheel assembly 46 includes two mounting plates 461 distributed at 180 ° and two press wheels 462 rotatably connected to the two mounting plates 461, the two mounting plates 461 are connected and disposed on the shaft sleeve 421 in a split manner, each mounting plate 461 is connected with a locking screw 463 abutted to the shaft sleeve 421 in a threaded manner, and the two press wheels 462 act on the first synchronous belt 513 and the third synchronous belt 613 respectively; the two pressing wheels 462 respectively press the first synchronous belt 513 and the third synchronous belt 613 inwards, so that the tensioning force of the first synchronous belt 513 and the third synchronous belt 613 is improved, the inner teeth of the first synchronous belt 513 are respectively meshed with the teeth of the first driving wheel 512 and the first driven wheel 511, the inner teeth of the third synchronous belt 613 are respectively meshed with the teeth of the third driving wheel 612 and the third driven wheel 611, and the transmission precision is improved. Specifically, each mounting plate 461 is provided with a semicircular hole matched with the shaft sleeve 421, and the two mounting plates 461 are connected in a splicing manner by screws so as to be fixed on the shaft sleeve 421.
In the above description, according to the tightness of the first synchronous belt 513 and the third synchronous belt 613, the two mounting plates 461 are rotated to adjust the mounting positions of the two pressing wheels 462, so that the two pressing wheels 462 are respectively pressed on the first synchronous belt 513 and the third synchronous belt 613, and the tensioning force of the first synchronous belt 513 and the third synchronous belt 613 is adjusted. After the adjustment is completed, the screws between the two mounting plates 461 and the locking screw 463 on each mounting plate 461 are screwed to ensure the mounting stability of the mounting plates 461.
Optionally, to improve the stability of the transmission, the two end surfaces of the first driven wheel 511, the two end surfaces of the second driving wheel 442, the two end surfaces of the third driven wheel 611, and the two end surfaces of the fourth driving wheel 452 are respectively provided with flanges, so that the installation positions of the first synchronous belt 513, the second synchronous belt 444, the third synchronous belt 613, and the fourth synchronous belt 454 can be respectively limited, so as to avoid the separation of each synchronous belt in the transmission process.
In this embodiment, referring to fig. 7, the first winding shaft 5 and the second winding shaft 6 are provided with a static baffle plate 52 and a movable baffle plate 53 for defining the position of the paper core, wherein the static baffle plate 52 is disposed at the position of the first winding shaft 5 and the second winding shaft 6 close to the turntable 41, the movable baffle plate 53 is slidably disposed on the first winding shaft 5 and the second winding shaft 6, and the installation positions of the movable baffle plates are locked by an adjustable handle, so as to fix the paper core between the static baffle plate 52 and the movable baffle plate 53; in addition, the rim charge wound on the end part of the paper tube core is orderly wound under the action of the static baffle plate 52 and the movable baffle plate 53.
In a preferred embodiment, referring to fig. 9 and 11, the film breaking mechanism 2 includes a first cutting arm 21 swingably disposed on the frame 1, a second cutting arm 22 swingably disposed on the first cutting arm 21, a pressing roller 23 rotatably connected to the second cutting arm 22, and a cutting assembly 24 disposed on the second cutting arm 22, where a position of the second cutting arm 22 downstream of the pressing roller 23 is sequentially provided with a first guiding roller 25 and two second guiding rollers 26, and the two second guiding rollers 26 are located above the pressing roller 23, a cutting knife 241 for cutting off the edge is disposed at an output end of the cutting assembly 24, and the cutting knife 241 is located between the two second guiding rollers 26. When the duplex position reel changing mechanism 4 rotates the first reel 5 to the winding work position, the rim charge needs to be cut off, the first cutting arm 21 swings upwards, the second cutting arm 22 swings upwards, the first cutting arm 21 and the second cutting arm 22 surround the first reel 5 positioned at the winding work position, the press roller 23 presses the rim charge on the surface of the paper cylinder core of the first reel 5, at the moment, the rim charge sequentially bypasses the first guide roller 25 and the two second guide rollers 26, the cutting knife 241 cuts off the rim charge positioned between the two second guide rollers 26 under the driving of the cutting assembly 24, and the rim charge automatically winds on the first reel 5 under the cooperation of the rotation of the first reel 5, so that the rim charge is automatically cut off and the rim charge is conveniently wound on the first reel 5 for winding.
Further, the film breaking mechanism 2 further comprises a first swinging mechanism 27 arranged on the frame 1, the first swinging mechanism 27 comprises a first rotating shaft 271 rotatably connected with the frame 1 and a first air cylinder 272 hinged with the frame 1, the first cutting arm 21 is arranged on the first rotating shaft 271, and the tail end of an extending rod of the first air cylinder 272 is hinged with the first cutting arm 21; when the extension rod of the first cylinder 272 extends, the first cutting arm 21 is pushed to swing upwards around the central line of the first rotating shaft 271; conversely, when the extension rod of the first cylinder 272 is retracted, the first arm 21 is pulled to swing downward around the center line of the first shaft 271 for return. A first limiting block 273 is arranged at one end of the first cutting arm 21 far away from the second cutting arm 22, and a first screw 274 is connected to the first limiting block 273 in a threaded manner; the first screw 274 abuts against a mounting bar on the frame 1 to limit the maximum range of upward swinging of the first chopper arm 21, avoiding the first chopper arm 21 from striking the first take-up reel 5. Further, in actual use, the maximum swing angle of the first chopping arm 21 can be adjusted by adjusting the screwed length of the first screw 274.
Further, the film breaking mechanism 2 further comprises a second swinging mechanism 28 arranged on the frame 1, the second swinging mechanism 28 comprises a second rotating shaft 281 rotatably connected with the first cutting arm 21 and a second air cylinder 282 hinged with the first cutting arm 21, the second cutting arm 22 is arranged on the second rotating shaft 281, and the tail end of an extending rod of the second air cylinder 282 is hinged with the second cutting arm 22; when the extension rod of the second air cylinder 282 extends, the second cutting arm 22 is pushed to swing upwards around the central line of the second rotating shaft 281; conversely, when the extension rod of the second cylinder 282 is retracted, the second arm 22 is pulled to swing downward around the center line of the second shaft 281 for return. The end, far away from the first limiting block 273, of the first chopping arm 21 is provided with a second limiting block 283, a second screw 284 is connected to the second limiting block 283 in a threaded manner, and the end, far away from the press roller 23, of the second chopping arm 22 is provided with a collision block 285 which is abutted against the second screw 284; when the second screw 284 abuts against the second limiting block 283, the second chopping arm 22 swings to the maximum extent, and the pressing roller 23 just presses the rim charge on the first winding shaft 5. In actual use, the maximum swing angle of the second cutting arm 22 is adjusted by adjusting the screwing length of the second screw 284, so that the pressing roller 23 is prevented from damaging the first winding shaft 5 due to the swing over position of the second cutting arm 22.
In this embodiment, referring to fig. 11, the cutting assembly 24 further includes a third cylinder 242 provided on the second cutting arm 22 and an L-shaped plate 243 provided at an end of the extension rod of the third cylinder 242, and the cutting blade 241 is provided on the L-shaped plate 243. When the edge material needs to be cut, the extension rod of the third air cylinder 242 extends to drive the cutting knife 241 to move upwards, and the cutting knife 241 cuts the edge material; after the cutting is completed, the extension rod of the third cylinder 242 retracts to drive the cutting blade 241 to reset.
Further, referring to fig. 10, the cutter 241 has saw teeth to facilitate cutting the rim charge; the cutting knife 241 is provided with a plurality of adjusting holes 2411 which are arranged at equal intervals, the adjusting holes 2411 extend along the width direction of the cutting knife 241, the adjusting holes 2411 are connected with the L-shaped plate 243 through screws, and the mounting height of the cutting knife 241 can be adjusted through the positions of the adjusting screws on the adjusting holes 2411 so as to ensure that the edge materials can be cut after the extension rod of the third air cylinder 242 extends.
It will be understood that equivalents and modifications will occur to those skilled in the art based on the present invention and its spirit, and all such modifications and substitutions are intended to be included within the scope of the present invention.

Claims (10)

1. The double-station automatic rim charge winding machine is characterized by comprising a frame and a membrane breaking mechanism arranged on the frame, wherein the frame is sequentially provided with a first transition roller, a reciprocating guide mechanism, a second transition roller and a double-station coil changing mechanism along the conveying direction of rim charge, the reciprocating guide mechanism comprises a first translation mechanism arranged on the frame, a sliding table arranged at the output end of the first translation mechanism, a support which can be arranged on the sliding table in a reciprocating horizontal sliding manner and a guide wheel which is rotationally connected with the support, and the moving direction of the sliding table is parallel to the moving direction of the support; the double-station reel changing mechanism comprises a turntable, a main shaft, a first rotating mechanism, a second rotating mechanism and a third rotating mechanism, wherein the turntable is rotationally connected with the frame, the main shaft is arranged on the turntable, the first rotating mechanism is arranged on the frame, the second rotating mechanism is arranged on the frame, the third rotating mechanism is arranged on the frame, the turntable is rotationally connected with a first reel and a second reel which are symmetrically arranged, the first rotating mechanism drives the main shaft to rotate, a positioning sleeve is sleeved on the main shaft, a first transmission assembly is arranged between the positioning sleeve and the first reel, and the second rotating mechanism is connected with the first transmission assembly; the locating sleeve and the second winding shaft are provided with a second transmission assembly, the second rotating mechanism is connected with the second transmission assembly, and the film breaking mechanism is used for cutting off rim charge which spans between the first winding shaft and the second winding shaft.
2. The automatic edge winder of claim 1, further comprising a static eliminator disposed on the frame, the static eliminator being located above the second transition roller.
3. The automatic rim charge rolling machine of double-station set forth in claim 1, wherein the first translation mechanism comprises a mounting seat arranged on the frame, a fourth driving motor arranged on the mounting seat, a screw rod rotationally connected with the mounting seat, a guide rod arranged on the mounting seat and a connecting shaft arranged on the mounting seat, an output shaft of the fourth driving motor is connected with one end of the screw rod, a screw rod nut meshed with the screw rod is arranged in the sliding table, two rollers respectively connected with the guide rod in a sliding mode are arranged on the sliding table, two stop blocks are arranged on the connecting shaft, and a travel switch is arranged at the bottom of the sliding table.
4. The double-station automatic rim charge winding machine according to claim 3, wherein the sliding table is provided with a rodless cylinder, and the bracket is arranged at the output end of the rodless cylinder; two proximity switches for detecting the position of the sliding table are arranged on the guide rod.
5. The automatic rim charge winder with double positions according to claim 1, wherein the first transmission assembly comprises a first driven wheel rotationally connected with the first winding shaft, a first driving wheel rotationally connected with the positioning sleeve and a first synchronous belt sleeved on the first driving wheel and the first driven wheel; the second rotating mechanism comprises a second driving motor arranged on the frame, a second driving wheel connected with the output end of the second driving motor, a second driven wheel rotationally connected with the positioning sleeve and a second synchronous belt sleeved on the second driving wheel and the second driven wheel, and the first driving wheel and the second driven wheel synchronously rotate.
6. The automatic rim charge winder with double positions according to claim 5, wherein the second transmission assembly comprises a third driven wheel rotationally connected with the second winding shaft, a third driving wheel rotationally connected with the main shaft, and a third synchronous belt sleeved on the third driving wheel and the third driven wheel; the third rotating mechanism comprises a third driving motor arranged on the frame, a fourth driving wheel connected with the output end of the third driving motor, a fourth driven wheel rotationally connected with the main shaft and a fourth synchronous belt sleeved on the fourth driving wheel and the fourth driven wheel, and the third driving wheel and the fourth driven wheel are respectively arranged at two ends of the positioning sleeve.
7. The double-station automatic rim charge winding machine according to claim 6, wherein the double-station reel changing mechanism further comprises a pressing wheel assembly, a shaft sleeve is arranged on the main shaft, the pressing wheel assembly comprises two mounting plates which are distributed at 180 degrees and two pressing wheels which are respectively connected with the two mounting plates in a rotating mode, the two mounting plates are connected in a spliced mode and are arranged on the shaft sleeve, locking screws which are in butt joint with the shaft sleeve are connected to each mounting plate in a threaded mode, and the two pressing wheels respectively act on the first synchronous belt and the third synchronous belt.
8. The automatic edge-trim winder of claim 1, wherein the film cutting mechanism comprises a first cutting arm arranged on the frame in a swinging manner, a second cutting arm arranged on the first cutting arm in a swinging manner, a press roller rotationally connected with the second cutting arm, and a cutting assembly arranged on the second cutting arm, the position of the second cutting arm positioned at the downstream of the press roller is sequentially provided with a first guide roller and two second guide rollers, the two second guide rollers are positioned above the press roller, and the output end of the cutting assembly is provided with a cutter for cutting off edge trim, and the cutter is positioned between the two second guide rollers.
9. The double-station automatic rim charge winding machine according to claim 8, wherein the film breaking mechanism further comprises a first swinging mechanism arranged on the frame, the first swinging mechanism comprises a first rotating shaft rotatably connected with the frame and a first cylinder hinged with the frame, the first cutting arm is arranged on the first rotating shaft, and the tail end of an extending rod of the first cylinder is hinged with the first cutting arm; one end of the first cutting arm, which is far away from the second cutting arm, is provided with a first limiting block, and a first screw is connected to the first limiting block in a threaded manner.
10. The double-station automatic rim charge winding machine according to claim 9, wherein the film breaking mechanism further comprises a second swinging mechanism arranged on the frame, the second swinging mechanism comprises a second rotating shaft rotatably connected with the first cutting arm and a second cylinder hinged with the first cutting arm, the second cutting arm is arranged on the second rotating shaft, and the tail end of an extending rod of the second cylinder is hinged with the second cutting arm; the first end of cutting the arm and keeping away from first stopper is equipped with the second stopper, and threaded connection has the second screw on the second stopper, and the second is cut the arm and is kept away from the one end of compression roller and be equipped with the collision piece with the butt of second screw.
CN202311698962.4A 2023-12-11 2023-12-11 Automatic rim charge rolling machine of duplex position Pending CN117682359A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311698962.4A CN117682359A (en) 2023-12-11 2023-12-11 Automatic rim charge rolling machine of duplex position

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311698962.4A CN117682359A (en) 2023-12-11 2023-12-11 Automatic rim charge rolling machine of duplex position

Publications (1)

Publication Number Publication Date
CN117682359A true CN117682359A (en) 2024-03-12

Family

ID=90136648

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202311698962.4A Pending CN117682359A (en) 2023-12-11 2023-12-11 Automatic rim charge rolling machine of duplex position

Country Status (1)

Country Link
CN (1) CN117682359A (en)

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