CN117680751B - Bidirectional metal sheet grooving machine and use method thereof - Google Patents
Bidirectional metal sheet grooving machine and use method thereof Download PDFInfo
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- CN117680751B CN117680751B CN202410157779.1A CN202410157779A CN117680751B CN 117680751 B CN117680751 B CN 117680751B CN 202410157779 A CN202410157779 A CN 202410157779A CN 117680751 B CN117680751 B CN 117680751B
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- 229910052751 metal Inorganic materials 0.000 title claims abstract description 146
- 239000002184 metal Substances 0.000 title claims abstract description 146
- 238000000034 method Methods 0.000 title claims abstract description 32
- 230000002457 bidirectional effect Effects 0.000 title claims abstract description 20
- 238000007599 discharging Methods 0.000 claims description 15
- 238000001125 extrusion Methods 0.000 claims description 12
- 238000009434 installation Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 4
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 description 17
- 238000005299 abrasion Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The invention relates to the technical field of metal sheet processing, in particular to a metal sheet bidirectional grooving machine and a use method thereof.
Description
Technical Field
The invention relates to the technical field of metal sheet processing, in particular to a metal sheet bidirectional grooving machine and a use method thereof.
Background
The metal sheet grooving machine is needed to be used in the metal sheet processing process, and the metal sheet grooving machine can be used for carrying out V-shaped grooving on the stainless steel sheet, the aluminum plate, the composite aluminum plate, the copper plate and other metal plates, so that the arc radius of the edge of the bent workpiece is extremely small, and the special requirements of high-grade decoration in places such as hotels, restaurants, shopping malls, banks, airports and the like are met.
The traditional metal sheet grooving machine mainly comprises a machine base and a movable cutter head, wherein V-shaped grooving is carried out on the surface of a metal sheet placed on the machine base through the movable cutter head;
However, the conventional sheet metal grooving machine has a plurality of inconvenient use points in the use process:
firstly, the position of the metal sheet needs to be locked and fixed in advance in the V-shaped slotting process of the metal sheet by the cutter head, so that the deviation position of the metal sheet in the slotting process is avoided, the V-shaped slot does not meet the use standard, and the cutter head is used for slotting one side of the metal sheet, so that the cutter head needs to span the width of the whole metal sheet, the movement thread is overlong, and the slotting efficiency is reduced;
Secondly, the metal sheet can produce the metal strip by the tool bit in-process that carries out V type fluting, and the metal strip can drop and remain to the metal sheet surface, not only need follow-up secondary to collect the clearance, and the metal strip can also be at the in-process of metal sheet ejection of compact with the metal sheet relative slip to leave the mar on the metal sheet surface, influence the metal sheet quality.
Disclosure of Invention
Aiming at the defects existing in the prior art, the invention provides a metal sheet bidirectional grooving machine and a use method thereof, which can effectively solve the problem of inconvenient use in the prior art.
In order to achieve the above purpose, the invention is realized by the following technical scheme:
The invention provides a metal sheet bidirectional grooving machine, which comprises two parallel bases and a frame arranged at the top of the bases, wherein two movable brackets are transversely and reciprocally arranged above the two bases, two opposite outer side walls at the bottoms of the two movable brackets are penetrated and provided with feeding holes which are convenient for metal strips to stretch in, upper cavity openings of the two feeding holes are respectively and rotatably provided with feeding wheels for feeding auxiliary metal strips, two processing tanks at the bottoms of the two movable brackets are respectively and fixedly arranged at the positions, far away from the two movable brackets, of the two processing tanks, opposite to the positions corresponding to the feeding holes, are respectively provided with a processing cavity, two crushing rollers which are used for crushing the metal strips and meshed with each other are respectively and rotatably arranged in the processing cavities, the bottoms of the two processing tanks are respectively and rotatably provided with a discharge hole through the processing cavity, and arc-shaped baffle plates which are respectively and slidably arranged in the two discharge holes and are used for controlling the discharging of metal strip fragments.
Further, a plurality of rotating rollers are rotatably mounted between the two frames, first chain wheels are fixedly mounted at the same directional ends of the rotating rollers, second chain wheels are rotatably mounted in the two frames, chains are sleeved between the two second chain wheels and the corresponding plurality of first chain wheels, a first servo motor is vertically and fixedly mounted on the outer side wall of one frame, and the output end of the first servo motor penetrates through the corresponding frame and is fixedly connected with the tail end of one rotating roller.
Further, two auxiliary conveying belts are installed in an embedded and encircling mode on one opposite side of the machine base, grooves are formed in the center of one opposite side of the machine base, and the grooves are respectively formed between the two corresponding auxiliary conveying belts.
Further, two supporting seats are mounted at the bottom ends of the two frames together, a discharging hopper is fixedly mounted at the bottom ends of the two frames, and a feeding hole above the discharging hopper is opposite to a gap between two rotating rollers.
Further, the lower bottom of the frame penetrates through the inner cavity to form a sliding groove which is convenient for the two movable brackets to transversely reciprocate, two opposite inner side walls of the frame are respectively provided with a containing cavity, the two containing cavities are respectively communicated with the corresponding grooves, and racks distributed along the sliding groove direction are fixedly arranged between the two opposite inner cavity walls of the frame.
Further, frame one side fixed mounting has the second servo motor, the output of second servo motor runs through and stretches into in the frame, and fixed mounting has two-way lead screw, the fixed baffle ring of central point put vertical fixed mounting of two-way lead screw, two nut seats are equipped with to the outer pole wall thread bush of two-way lead screw, two the top of movable support all runs through the spout and stretches into in the frame, and perpendicular fixed mounting is in the bottom of two nut seats respectively.
Further, a through hole is formed between two opposite outer side walls at the top of the movable support, gears are rotatably installed at the bottoms of lower cavities of the through holes, the racks penetrate through the two through holes and are respectively meshed with the corresponding gears, first driving wheels are fixedly installed on the two opposite outer side walls of the gears, second driving wheels are fixedly installed on the two opposite outer side walls of the feeding wheels, and driving belts are sleeved between the two first driving wheels and the corresponding second driving wheels.
Further, the top feeding rollers are rotatably installed on the outer side walls of the movable brackets at the positions of the feeding mouth, and the bottom of the inner cavity of the feeding mouth is embedded and rotatably provided with the two bottom feeding rollers.
Further, two the two opposite outer side walls of the treatment tank are respectively provided with a rotary installation roller, two the rollers are respectively fixedly installed at the circle centers of two ends of the same crushing roller, the top of the arc baffle plate is rotationally provided with a connecting shaft, two the top of the connecting shaft is respectively provided with a small spring, two the top of the small spring is fixedly installed in the treatment tank, the treatment tank is internally provided with a T-shaped installation seat, two large springs are installed between one side of the T-shaped installation seat and the inner cavity wall of the treatment tank, the other side of the T-shaped installation seat penetrates and extends out of the treatment tank, and the extrusion plate is vertically and fixedly installed, the lower bottom of the T-shaped installation seat is connected with two pull ropes, and the bottom ends of the pull ropes are respectively penetrated through the corresponding small springs and are connected with the top ends of the corresponding connecting shaft.
The application method of the metal sheet bidirectional grooving machine comprises the following steps:
S1: feeding, namely placing the metal sheet on a rotating roller, starting a first servo motor to drive the corresponding rotating roller to rotate, and synchronously rotating other rotating rollers through transmission of first chain wheels and chains at the end parts of the rotating rollers, so that the metal sheet can move on the rotating rollers at a constant speed, the problem that the metal sheet deviates to two sides in the moving process can be solved, but the metal sheet can be subjected to auxiliary guiding limiting on the premise of reducing the abrasion of the metal sheet due to limiting of two auxiliary conveying belts, and finally the metal sheet moves to the lower part of a frame;
s2: the two-way grooving is carried out, the second servo motor is started to drive the two-way screw rod to rotate, and because the movable brackets connected with the bottoms of the two nut seats are limited and slidably arranged in the sliding grooves at the bottom of the frame, the two nut seats can linearly move in opposite directions on the premise of rotating the two-way screw rod, so that the corresponding movable brackets and the tool bits at the bottom of the movable brackets are driven to linearly move from the two sides of the metal sheet, the two tool bits carry out two-way grooving on the metal sheet, and the extrusion forces applied by the two tool bits in the two-way grooving process from the two sides of the metal sheet are opposite and consistent in extrusion force, so that the wire grooves formed on the metal sheet can be ensured to meet the standard without limiting and fixing the metal sheet;
s3: synchronously receiving materials, wherein metal strips are generated in the process of planing the metal sheet by the two cutter heads, slide along the direction of an inclined plane above the cutter heads and enter a processing cavity from a corresponding feeding port, and in the process, a gear is meshed with a rack in a rack for transmission due to the transverse movement of a movable bracket, so that the gear is driven to rotate, and a feeding wheel at the upper cavity opening of the feeding port is driven to rotate through the transmission of a first transmission wheel, a second transmission wheel and a transmission belt, so that the metal strips are assisted to smoothly enter the processing cavity;
S4: in the process of planing the metal sheet by the two cutter heads, the two rollers roll on the surface of the metal sheet to improve the stability of the metal sheet, and meanwhile, the rotation of the rollers drives the corresponding crushing roller to rotate, so that after the corresponding crushing roller is meshed with the other crushing roller for transmission, the metal strip extending into the processing cavity is crushed, and crushed metal scraps can fall on the bottom of the processing cavity;
S5: discharging and pouring: after two tool bits finish the metal sheet keyway, through starting the second servo motor, drive two movable support and tool bit reverse movement to the metal sheet both sides, start first servo motor this moment, drive the metal sheet and remove from a plurality of live-rollers and send, and after the movable support removes the card and go into to corresponding chamber inner chamber wall of accomodating, can make the stripper plate forced extrusion, T type mount pad receives the extrusion and can remove to being close to big spring one side this moment, pull two stay ropes when pressing big spring, thereby pull corresponding connecting axle, make arc striker plate slide along the lower bottom arc inner wall of handling jar, thereby make the bin outlet open, discharge the metal piece after smashing before, and drop to the hopper down after passing the clearance between two live-rollers, conveniently unify the collection.
Compared with the prior art, the technical scheme provided by the invention has the following beneficial effects:
1. By arranging the transmission mode of the screw nut seat, the two tool bits can transversely move and synchronously groove from two sides of the metal sheet to the center respectively, so that the grooving efficiency is higher, and the grooving efficiency is further improved because the pressure is applied to the opposite direction of the metal sheet and the rollers at the bottom of the movable support are matched to roll and squeeze the surface of the metal sheet, so that the grooving process is directly carried out on the metal sheet on the premise of not reinforcing the metal sheet in advance;
2. in the grooving process of the metal sheet by the cutter head, the generated metal strip can be fed into the processing tank by the aid of the feeding wheel capable of synchronously rotating, the roller at the bottom of the processing tank can synchronously roll on the metal sheet, stability in the grooving process of the metal sheet is further improved, the roller is driven to be meshed with the crushing roller in the processing tank to rotate by the rotation of the roller, the metal strip is crushed, metal scraps after crushing can remain in the inner cavity of the processing tank, after the grooving task reset of the cutter head is completed, the arc-shaped baffle plate at the bottom of the processing tank is automatically opened, and the metal scraps are automatically poured into the blanking hopper after the metal sheet is discharged, so that uniform collection is convenient.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It is evident that the drawings in the following description are only some embodiments of the present invention and that other drawings may be obtained from these drawings without inventive effort for a person of ordinary skill in the art.
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of a mounting structure of a stand according to the present invention;
FIG. 3 is a schematic view of a rack mount structure of the present invention;
FIG. 4 is a schematic view of a mobile carriage mounting structure of the present invention;
FIG. 5 is a schematic view of the mounting structure of the treatment tank and feed wheel of the present invention;
FIG. 6 is an enlarged schematic view of the structure of FIG. 3A according to the present invention;
FIG. 7 is a schematic view of the processing tank structure of the present invention;
FIG. 8 is a schematic view of an arcuate striker plate mounting structure of the present invention.
Reference numerals in the drawings represent respectively:
1. a base; 11. a rotating roller; 12. a first sprocket; 13. a chain; 14. a first servo motor; 15. an auxiliary conveyor belt; 16. a groove; 17. a support base; 18. discharging a hopper;
2. A frame; 21. a chute; 22. a storage chamber; 23. a rack;
3. A second servo motor; 31. a bidirectional screw rod; 32. a fixed baffle ring; 33. a nut seat;
4. A movable support; 41. a through hole; 42. a gear; 43. a first driving wheel; 44. a feeding wheel; 45. a second driving wheel; 46. a transmission belt; 47. a feed inlet; 48. a cutter head; 49. a top feed roll; 410. a bottom feeding roller;
5. A treatment tank; 51. a processing chamber; 52. a roller; 53. a pulverizing roller; 54. a discharge port; 55. an arc-shaped material baffle plate; 56. a connecting shaft; 57. a small spring; 58. a T-shaped mounting seat; 59. a large spring; 510. an extrusion plate; 511. and (5) pulling the rope.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. It will be apparent that the described embodiments are some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention is further described below with reference to examples.
Referring to fig. 1-8, in a first embodiment of the present invention, a metal sheet bidirectional router comprises two parallel bases 1 and a frame 2 mounted on the top of the bases 1, two moving brackets 4 are mounted above the two bases 1 in a transversely reciprocating manner, two opposite outer side walls at the bottoms of the two moving brackets 4 are provided with feed openings 47 for allowing metal strips to extend in, the feed openings 47 are designed to help the metal strips change the moving direction, upper cavity openings of the two feed openings 47 are respectively provided with a feed wheel 44 for assisting the feeding of the metal strips in a rotating manner, the feed wheels 44 are designed to help the metal strips change the moving direction, meanwhile, abrasion between the metal strips is reduced, the bottoms of the two moving brackets 4 are respectively provided with a cutter head 48, the end parts of the two cutter heads 48 can be designed in a V shape through the knowledge of fig. 6 of the specification, when the end parts of the two cutter heads 48 are in conflict, just finish the transverse slotting of the metal sheet, the two treatment tanks 5 are respectively and fixedly arranged on one side of the two movable brackets 4 away from each other, the treatment cavities 51 are arranged at the positions of the two treatment tanks 5 opposite to the corresponding feed inlets 47, two crushing rollers 53 which are used for crushing metal strips and meshed with each other are rotatably arranged in the two treatment cavities 51, the crushing rollers 53 are meshed with each other, therefore, when the lower crushing roller 53 is driven to rotate by the roller 52, the upper crushing roller 53 is driven to rotate, the lower bottoms of the two treatment tanks 5 are provided with discharge openings 54 through the treatment cavities 51, arc-shaped baffle plates 55 which are used for controlling the discharging of metal strip scraps are slidably arranged in the two discharge openings 54, when the cutter heads 48 are used for slotting the metal sheet and resetting the metal strip, the arc-shaped baffle plates 55 are blocked in the discharge openings 54 to prevent the metal scraps from falling to the surface of the metal sheet, when the cutter head 48 is reset, after the metal sheet is sent out of the plurality of rotating rollers 11, the arc-shaped baffle plate 55 does not block the discharge hole 54 any more, and the metal scraps accumulated at the bottom of the processing cavity 51 fall into the discharging hopper 18.
Embodiment 2, referring to fig. 1-3, is a second embodiment of the present invention, which differs from the first embodiment in that: the two frames 1 are rotatably provided with a plurality of rotating rollers 11, one ends of the rotating rollers 11 in the same direction are fixedly provided with first chain wheels 12, the two frames 1 are rotatably provided with second chain wheels, two second chain wheels and a plurality of corresponding first chain wheels 12 are sleeved with chains 13 together, the second chain wheels and the plurality of first chain wheels 12 are distributed in a triangle shape as can be known from the specification of figure 2, the transmission wrap angle of the chains 13 is larger than 120 degrees, the synchronous and same-direction rotation of the rotating rollers 11 is realized, the metal sheet is driven to move at a constant speed after rolling contact with the metal sheet, the outer side wall of one frame 1 is vertically and fixedly provided with a first servo motor 14, the output end of the first servo motor 14 penetrates through the corresponding frame 1 and is fixedly connected with the tail end of one rotating roller 11, one opposite side of the two frames 1 is embedded and circularly rotated to install two auxiliary conveying belts 15, the metal sheet can be prevented from deviating, and when correcting the position of the metal sheet, the two sides of the metal sheet cannot be worn, the center positions of the opposite sides of the two machine bases 1 are provided with grooves 16, the grooves 16 are designed to facilitate the reset of the roller 52 and the cutter head 48, the normal transportation of the metal sheet is not affected, the two grooves 16 are respectively arranged between the corresponding two auxiliary conveying belts 15, the bottom ends of the two machine bases 1 are jointly provided with two supporting seats 17, the bottom ends of the two machine bases 1 are fixedly provided with a discharging hopper 18, the upper feeding port of the discharging hopper 18 is opposite to the gap between the two rotating rollers 11, the falling metal scraps are conveniently and uniformly collected, the lower bottom penetrating cavity of the machine frame 2 is provided with sliding grooves 21 which facilitate the transverse reciprocating movement of the two movable brackets 4, the opposite inner side walls of the machine frame 2 are provided with containing cavities 22, the two containing cavities 22 are respectively communicated with the corresponding grooves 16, racks 23 distributed along the direction of the sliding groove 21 are also fixedly arranged between the two opposite inner cavity walls of the frame 2.
The rest of the structure is the same as that of embodiment 1.
Embodiment 3, referring to fig. 4-8, is a third embodiment of the present invention, which differs from the second embodiment in that: the second servo motor 3 is fixedly arranged on one side of the frame 2, the output end of the second servo motor 3 penetrates through and stretches into the frame 2, the bidirectional screw rod 31 is fixedly arranged, the fixed baffle ring 32 is vertically and fixedly arranged at the center position of the bidirectional screw rod 31, the damage caused by overlarge extrusion force of two tool bits 48 is avoided, two nut seats 33 are sleeved on the outer rod wall screw thread of the bidirectional screw rod 31, the top ends of two movable brackets 4 penetrate through sliding grooves 21 and stretch into the frame 2, the top ends of the two movable brackets 4 are respectively and vertically and fixedly arranged at the bottom ends of the two nut seats 33, a through hole 41 is formed between the two opposite outer side walls at the top of the two movable brackets 4, gears 42 are rotatably arranged at the bottom of the lower cavity of the two through holes 41, racks 23 penetrate through the two through holes 41 and are respectively meshed with the corresponding gears 42, so that the gears 42 are driven to synchronously rotate in the process of transversely moving the movable brackets 4, the first driving wheel 43 is fixedly arranged on the two opposite outer side walls of the two gears 42, the second driving wheel 45 is fixedly arranged on the two opposite outer side walls of the two feeding wheels 44, a driving belt 46 is sleeved between the two first driving wheels 43 and the corresponding second driving wheels 45, the top feeding rollers 49 are rotatably arranged on the outer side walls of the movable brackets 4 at the openings of the two feeding openings 47, the two bottom feeding rollers 410 are rotatably arranged in the bottoms of the inner cavities of the two feeding openings 47 in an embedded manner, the metal strips generated by slotting of the cutter heads 48 can slide over the surfaces of the top feeding rollers 49 and then enter the feeding openings 47, after the metal strips are in relative rolling contact with the feeding wheels 44, the moving direction is changed, the metal strips can be in rolling contact with the bottom feeding rollers 410, the friction resistance is reduced, the metal strips are conveniently and stably fed into the processing cavity 51 without breaking, the two opposite outer side walls of the two processing tanks 5 are rotatably provided with the rollers 52, the two rollers 52 are respectively and fixedly arranged at the circle center positions of the two ends of the same crushing roller 53, the top ends of the arc-shaped baffle plates 55 are rotatably provided with the connecting shafts 56, the top ends of the two connecting shafts 56 are respectively provided with the small springs 57, the tops of the two small springs 57 are fixedly arranged in the treatment tank 5, the treatment tank 5 is internally provided with the T-shaped mounting seat 58, two large springs 59 are arranged between one side of the T-shaped mounting seat 58 and the inner cavity wall of the treatment tank 5, the other side of the T-shaped mounting seat 58 extends out of the treatment tank 5 in a penetrating way, the extrusion plate 510 is vertically and fixedly arranged, the lower bottoms of the T-shaped mounting seat 58 are connected with the two pull ropes 511, the bottom ends of the two pull ropes 511 are respectively connected with the top ends of the corresponding connecting shafts 56 through the corresponding small springs 57, in the slotting and returning and resetting processes of the metal sheet by the cutter head 48, the extrusion plate 510 is not extruded, at the moment, the large springs 59 push the T-shaped mounting seat 58 so that the pull ropes 511 are in a loose state, at this time, the two small springs 57 push the arc-shaped baffle plate 55 to slide and block at the discharge port 54 along the outline direction of the inner wall between the lower bottom of the processing tank 5 and the processing cavity 51 by self elastic restoring force, so as to prevent metal scraps accumulated at the bottom of the processing cavity 51 from falling, when the cutter head 48 is successfully restored and successfully clamped into the storage cavity 22, the extrusion plate 510 at the back of the processing tank 5 is abutted against the inner cavity wall of the storage cavity 22, at this time, the T-shaped mounting seat 58 is extruded to move towards the side close to the large spring 59, the large spring 59 is extruded and simultaneously pulls the two pull ropes 511, so that the corresponding connecting shafts 56 are pulled, the arc-shaped baffle plate 55 slides along the arc-shaped inner wall at the lower bottom of the processing tank 5, so that the discharge port 54 is opened, and the metal scraps which are concentrated at the bottom of the processing cavity 51 after being crushed before are discharged, the discharged metal scraps pass through the gap between the two rotating rollers 11 and then fall to the discharging hopper 18, so that unified collection is facilitated.
The rest of the structure is the same as that of embodiment 2.
Embodiment 4 referring to fig. 1-8, for a fourth embodiment of the present invention, there is provided: the application method of the metal sheet bidirectional grooving machine comprises the following steps:
S1: feeding, namely placing the metal sheet on the rotating rollers 11, starting a first servo motor 14 to drive the corresponding rotating rollers 11 to rotate, and synchronously rotating the other rotating rollers 11 through the transmission of the first chain wheels 12 at the end parts of the rotating rollers 11 and the chains 13, so that the metal sheet can move on the rotating rollers 11 at a constant speed, the problem of deflection of the metal sheet to two sides in the moving process can be solved, but the metal sheet can be subjected to auxiliary guiding limiting on the premise of reducing the abrasion of the metal sheet due to the limiting of the two auxiliary conveying belts 15, and finally the metal sheet moves to the lower part of the frame 2;
S2: the second servo motor 3 is started to drive the bidirectional screw rod 31 to rotate, and as the movable support 4 connected with the bottoms of the two nut seats 33 is limited and slidably arranged in the chute 21 at the bottom of the frame 2, the two nut seats 33 can linearly move in opposite directions on the premise that the bidirectional screw rod 31 rotates, so that the corresponding movable support 4 and the tool bits 48 at the bottom of the movable support 4 are driven to linearly move from two sides of the metal sheet to bidirectionally plane the metal sheet, the extrusion forces applied by the two tool bits 48 in the process of bidirectionally plane the metal sheet are opposite and consistent, and the rollers 52 at the bottom of the processing tank 5 synchronously roll and extrude the upper surface of the metal sheet in the process of bidirectionally plane the metal sheet by the opposite movement of the two tool bits 48, and as the metal sheet is placed above the plurality of rotating rollers 11, the plurality of rotating rollers 11 have upward supporting forces on the metal sheet, so that the metal sheet is forced to be fixed in a limited manner, stable and not offset, and the wire slots are ensured to be opened up to meet the standards;
S3: synchronously receiving materials, wherein metal strips are generated in the process of planing the metal sheet by the two cutter heads 48, slide along the direction of an inclined plane above the cutter heads 48 and finally extend into the processing cavity 51 from the corresponding feed inlets 47, and in the process, the gear 42 is meshed with the rack 23 in the frame 2 for transmission due to the transverse movement of the movable support 4, so that the gear 42 is driven to rotate, and the feeding wheel 44 at the cavity opening on the feed inlets 47 is driven to rotate through the transmission of the first transmission wheel 43, the second transmission wheel 45 and the transmission belt 46 to assist the metal strips to smoothly enter the processing cavity 51;
S4: in the process of synchronously crushing the metal sheet by the two cutter heads 48, the two rollers 52 roll on the surface of the metal sheet to improve the stability of the metal sheet, and meanwhile, the rotation of the rollers 52 drives the corresponding crushing roller 53 to rotate, and after the corresponding crushing roller 53 is meshed with the other crushing roller 53 for transmission, the metal strips extending into the processing cavity 51 are crushed, and crushed metal scraps fall on the bottom of the processing cavity 51;
S5: discharging and pouring: after the two tool bits 48 finish the metal sheet planing, the second servo motor 3 is started to drive the two moving brackets 4 and the tool bits 48 to reversely move to the two sides of the metal sheet, at this time, the first servo motor 14 is started to drive the metal sheet to move and send out from the plurality of rotating rollers 11, and after the moving brackets 4 move and are clamped into the inner cavity walls of the corresponding storage cavities 22, the extruding plate 510 is forced to be extruded, at this time, the T-shaped mounting seat 58 is extruded to move towards one side close to the big spring 59, the big spring 59 is extruded and simultaneously the two pull ropes 511 are pulled, so that the corresponding connecting shafts 56 are pulled, the arc-shaped baffle plate 55 slides along the arc-shaped inner wall of the lower bottom of the processing tank 5, the discharge hole 54 is opened, and metal scraps crushed before are discharged and fall to the discharge hopper 18 after passing through a gap between the two rotating rollers 11, so that unified collection is convenient.
The above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; these modifications or substitutions do not depart from the essence of the corresponding technical solutions from the protection scope of the technical solutions of the embodiments of the present invention.
Claims (2)
1. The utility model provides a two-way keyway planer of sheet metal, includes two frame (1) that set up side by side and installs frame (2) at frame (1) top, its characterized in that still includes:
The two movable brackets (4) are transversely and reciprocally arranged above the two stand (1), two opposite outer side walls at the bottoms of the two movable brackets (4) are penetrated and provided with feeding holes (47) which are convenient for metal strips to extend in, feeding wheels (44) for assisting in feeding the metal strips are rotatably arranged at upper cavity openings of the two feeding holes (47), and cutter heads (48) are arranged at the bottoms of the two movable brackets (4);
The two treatment tanks (5) are respectively fixedly arranged on one side, away from each other, of the two movable brackets (4), the two treatment tanks (5) are provided with treatment cavities (51) at positions opposite to the corresponding feeding holes (47), two crushing rollers (53) used for crushing metal strips and meshed with each other are rotatably arranged in the treatment cavities (51), the bottoms of the two treatment tanks (5) penetrate through the treatment cavities (51) and are provided with discharge holes (54), and arc-shaped baffle plates (55) used for controlling metal strip scrap discharging are slidably arranged in the discharge holes (54);
a plurality of rotating rollers (11) are rotatably arranged between the two machine bases (1), first chain wheels (12) are fixedly arranged at the same-direction ends of the rotating rollers (11), second chain wheels are rotatably arranged in the two machine bases (1), chains (13) are sleeved between the two second chain wheels and the corresponding first chain wheels (12) together, a first servo motor (14) is vertically and fixedly arranged on the outer side wall of one machine base (1), and the output end of the first servo motor (14) penetrates through the corresponding machine base (1) and is fixedly connected with the tail end of one rotating roller (11);
Two auxiliary conveying belts (15) are embedded and installed around the opposite sides of the two machine bases (1), grooves (16) are formed in the center positions of the opposite sides of the two machine bases (1), and the two grooves (16) are respectively arranged between the two corresponding auxiliary conveying belts (15);
The bottom ends of the two stand (1) are jointly provided with two supporting seats (17), the bottom ends of the two stand (1) are fixedly provided with a discharging hopper (18), and a feeding hole above the discharging hopper (18) is opposite to a gap between two rotating rollers (11);
The lower bottom of the frame (2) is provided with a sliding groove (21) which is convenient for two movable brackets (4) to transversely reciprocate through an inner cavity, two opposite inner side walls of the frame (2) are provided with storage cavities (22), the two storage cavities (22) are respectively communicated with corresponding grooves (16), and racks (23) distributed along the direction of the sliding groove (21) are fixedly arranged between the two opposite inner cavity walls of the frame (2);
a second servo motor (3) is fixedly arranged on one side of the frame (2), the output end of the second servo motor (3) penetrates through and stretches into the frame (2), a bidirectional screw rod (31) is fixedly arranged, a fixed baffle ring (32) is vertically and fixedly arranged at the center position of the bidirectional screw rod (31), two nut seats (33) are sleeved on the outer rod wall of the bidirectional screw rod (31) in a threaded manner, and the top ends of the two movable brackets (4) penetrate through sliding grooves (21) and stretch into the frame (2) and are vertically and fixedly arranged at the bottom ends of the two nut seats (33) respectively;
A through hole (41) is formed between two opposite outer side walls at the top of the two movable brackets (4), gears (42) are rotatably installed at the bottoms of lower cavities of the two through holes (41), the racks (23) penetrate through the two through holes (41) and are respectively meshed with the corresponding gears (42), first driving wheels (43) are fixedly installed on two opposite outer side walls of the two gears (42), second driving wheels (45) are fixedly installed on two opposite outer side walls of the two feeding wheels (44), and driving belts (46) are sleeved between the two first driving wheels (43) and the corresponding second driving wheels (45);
The top feeding rollers (49) are rotatably arranged on the outer side walls of the movable brackets (4) at the cavity openings of the two feeding openings (47), and the bottom feeding rollers (410) are rotatably arranged at the bottoms of the inner cavities of the two feeding openings (47) in an embedded manner;
The two opposite outer side walls of the treatment tank (5) are respectively and fixedly installed with the installation rollers (52), the two rollers (52) are respectively and fixedly installed at the circle center positions of two ends of the same crushing roller (53), the top ends of the arc baffle plates (55) are respectively and rotatably installed with the connecting shafts (56), the two top ends of the connecting shafts (56) are respectively and fixedly installed with the small springs (57), the two top ends of the small springs (57) are respectively and fixedly installed in the treatment tank (5), the treatment tank (5) is internally provided with the T-shaped installation seat (58), two large springs (59) are installed between one side of the T-shaped installation seat (58) and the inner cavity wall of the treatment tank (5), the other side of the T-shaped installation seat (58) penetrates and extends out of the treatment tank (5), the extrusion plates (510) are vertically and fixedly installed, the bottoms of the T-shaped installation seat (58) are connected with the two pull ropes (511), and the bottom ends of the two pull ropes (511) penetrate through the corresponding small springs (57) and are connected to the top ends of the corresponding connecting shafts (56).
2. A method of using a bi-directional router for sheet metal, employing a bi-directional router for sheet metal as defined in claim 1, comprising the steps of:
s1: feeding, namely placing the metal sheet on a rotating roller (11), and starting a first servo motor (14) to drive the corresponding rotating roller (11) to rotate;
S2: the second servo motor (3) is started to drive the bidirectional screw rod (31) to rotate, so that the corresponding movable support (4) is driven to linearly move from two sides of the metal sheet, and the cutter head (48) performs bidirectional grooving on the metal sheet;
S3: in the process of synchronous material collection and grooving, the produced metal strips can slide along the direction of the inclined plane above the cutter head (48) and enter the corresponding feed port (47) to finally extend into the processing cavity (51);
S4: in the synchronous crushing and grooving process, the two rollers (52) roll on the surface of the metal sheet, so that the stability of the metal sheet is improved, meanwhile, the corresponding crushing roller (53) is driven to rotate due to the rotation of the rollers (52), after the corresponding crushing roller (53) is meshed and driven with the other crushing roller (53), the metal strips extending into the processing cavity (51) are crushed, and crushed metal scraps fall on the bottom of the processing cavity (51);
s5: discharging and pouring: after two tool bits (48) finish the metal sheet keyway, through start second servo motor (3), drive tool bit (48) reverse movement to the metal sheet both sides, start first servo motor (14) this moment, drive metal sheet and remove from a plurality of rotor rolls (11) and send out, and after moving support (4) remove the card and go into the inner chamber wall of corresponding accomodating chamber (22), arc striker plate (55) slide along the lower bottom arc inner wall of handling jar (5), thereby make bin outlet (54) open, discharge the metal piece after smashing before, and drop to hopper (18) under passing after the clearance between two rotor rolls (11), conveniently unify the collection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410157779.1A CN117680751B (en) | 2024-02-04 | 2024-02-04 | Bidirectional metal sheet grooving machine and use method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410157779.1A CN117680751B (en) | 2024-02-04 | 2024-02-04 | Bidirectional metal sheet grooving machine and use method thereof |
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| CN117680751B true CN117680751B (en) | 2024-04-19 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN209477392U (en) * | 2019-01-22 | 2019-10-11 | 无锡市质谨机械科技有限公司 | A kind of vertical grooving machine double-pole rack device |
| CN209831194U (en) * | 2019-02-22 | 2019-12-24 | 浙江振东文具有限公司 | Full-automatic grooving deburring device |
| CN215199832U (en) * | 2021-07-17 | 2021-12-17 | 杭州飞泽塑胶制品有限公司 | Planer for processing industrial sectional material |
| CN216177020U (en) * | 2021-11-01 | 2022-04-05 | 广州普耐柯数控机械有限公司 | Linear guide rail double-planing-head structure of keyway planer |
| CN116652269A (en) * | 2023-08-02 | 2023-08-29 | 广东引江建设有限公司 | Grooving machine for machining building workpiece |
-
2024
- 2024-02-04 CN CN202410157779.1A patent/CN117680751B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN209477392U (en) * | 2019-01-22 | 2019-10-11 | 无锡市质谨机械科技有限公司 | A kind of vertical grooving machine double-pole rack device |
| CN209831194U (en) * | 2019-02-22 | 2019-12-24 | 浙江振东文具有限公司 | Full-automatic grooving deburring device |
| CN215199832U (en) * | 2021-07-17 | 2021-12-17 | 杭州飞泽塑胶制品有限公司 | Planer for processing industrial sectional material |
| CN216177020U (en) * | 2021-11-01 | 2022-04-05 | 广州普耐柯数控机械有限公司 | Linear guide rail double-planing-head structure of keyway planer |
| CN116652269A (en) * | 2023-08-02 | 2023-08-29 | 广东引江建设有限公司 | Grooving machine for machining building workpiece |
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| CN117680751A (en) | 2024-03-12 |
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