CN117655611A - Digital power plant construction equipment - Google Patents
Digital power plant construction equipment Download PDFInfo
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- CN117655611A CN117655611A CN202410025509.5A CN202410025509A CN117655611A CN 117655611 A CN117655611 A CN 117655611A CN 202410025509 A CN202410025509 A CN 202410025509A CN 117655611 A CN117655611 A CN 117655611A
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- 238000010276 construction Methods 0.000 title claims abstract description 35
- 238000003466 welding Methods 0.000 claims abstract description 129
- 239000000463 material Substances 0.000 claims abstract description 15
- 238000003860 storage Methods 0.000 claims description 23
- 230000007246 mechanism Effects 0.000 claims description 17
- 238000001125 extrusion Methods 0.000 claims description 14
- 230000005540 biological transmission Effects 0.000 claims description 5
- 230000008859 change Effects 0.000 abstract description 4
- 230000008901 benefit Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 238000004804 winding Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 230000033228 biological regulation Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000008093 supporting effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The invention relates to the technical field of power plant construction, and discloses digital power plant construction equipment, which comprises a fixed half ring and a movable half ring which are connected together through a hinge, wherein a connecting plate is arranged on one side of the fixed half ring, an adjusting vertical plate is inserted into the lower surface of the connecting plate, an electric wheel is arranged at the bottom end of the adjusting vertical plate, rotary driving motors are arranged at the top and the bottom of the fixed half ring, rotary half rings are arranged at the inner sides of the fixed half ring and the movable half ring, and a material taking driving motor is arranged at the inner side of the rotary half ring. This digital power plant construction equipment, through the setting of camera and laser sensor, improve this equipment welding and the precision when getting the welding rod, can make operating personnel carry out remote control welding simultaneously, this equipment can realize automatic weld pipeline, automatic change welding rod, still can be applied to the high altitude pipeline welding in the power plant, has effectively avoided the danger that welding personnel high altitude welding exists, possesses the advantage that welding efficiency is high.
Description
Technical Field
The invention relates to the technical field of power plant construction, in particular to digital power plant construction equipment.
Background
The digital power plant is a power plant which utilizes digital technology and intelligent equipment to improve the power generation efficiency and reduce the operation cost, realizes comprehensive monitoring and optimization of the operation of the power plant through data acquisition, analysis and control, improves the production efficiency, operation reliability and safety of the power plant, is more and more popular along with the development of the age and the progress of technology, and can install a large number of pipelines including water pipes, air pipes, steam pipes and the like in the construction of the digital power plant, so that the pipeline installation construction equipment is required to be used.
In the pipeline construction of power plant, need be in the same place the pipeline welding of multistage, and the present welding mode adopts the manual work to weld its pipeline subaerial or high altitude more, and its manual welding mode is not only inefficiency, needs the upset pipeline moreover, just can the welding accomplish, leads to the welding comparatively troublesome, has certain danger when high altitude welding simultaneously, so needs a novel digital power plant construction equipment.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides digital power plant construction equipment which has the advantages of automatic welding of pipelines, remote control, high welding efficiency, convenient use and the like, and solves the problems of troublesome manual welding, lower efficiency and certain danger.
In order to achieve the purposes of automatic welding, remote control, high welding efficiency and convenient use of the pipeline, the invention provides the following technical scheme: the utility model provides a digital power plant construction equipment, includes fixed semi-ring and movable semi-ring that link together through the hinge, one side of fixed semi-ring is provided with the connecting plate, the lower surface grafting of connecting plate has the regulation riser, electric wheel set up in the regulation riser bottom, the top and the bottom of fixed semi-ring all are provided with rotary driving motor, the inboard of fixed semi-ring and movable semi-ring is provided with rotary semi-ring, rotary semi-ring's inboard is provided with gets material driving motor, it is provided with welding mechanism to get material driving motor's drive end, the bottom of connecting plate is provided with the welding rod storage box.
Preferably, the driving end of the rotary driving motor is connected with a transmission gear in a meshed mode, and the outer surface of the rotary semi-ring is provided with insections.
Preferably, the welding mechanism comprises a telescopic cylinder, a welding head and an electromagnetic clamping end, the welding head is arranged at the driving end of the telescopic cylinder, and the electromagnetic clamping end for clamping the welding rod is arranged at the front end of the welding head.
Preferably, the welding rod storage box is internally provided with an extrusion plate through an extrusion spring elastic connection, one side of the extrusion plate is provided with two adjusting blocks, the front surface of the welding rod storage box is provided with a welding rod outlet and a welding rod adding hole, and the inner top wall of the welding rod storage box is provided with an inclined top block.
Preferably, the surface of the adjusting vertical plate is provided with an adjusting hole, and one end of the connecting plate is inserted with a positioning fixing bolt.
Preferably, a protection box is arranged on the surface of the material taking driving motor, a camera is arranged on the surface of the protection box, and a light shield is arranged on the surface of the camera.
Preferably, the surface of flexible cylinder is provided with the laser sensor that improves the welding accuracy, the both sides of welding rod storage box all sliding connection has the follow driving wheel.
Preferably, a fixed plug used for fixing the movable semi-ring is arranged at one end of the connecting plate, which is connected with the fixed semi-ring, through a spring.
Preferably, an electrical connection strip is arranged on the side face of the rotary semi-ring, and a connection electrical ring is arranged on the contact surface of the fixed semi-ring and the movable semi-ring with the electrical connection strip.
Preferably, a winding roll is arranged on the surface of the connecting plate, and a wire clamp for fixedly connecting wires is arranged on one side of the connecting plate.
Compared with the prior art, the invention provides digital power plant construction equipment, which has the following beneficial effects:
1. this digital power plant construction equipment carries out spin welding through rotary driving motor drive rotation half girdle welding mechanism to the pipeline, through welding mechanism spin welding's mode, no need overturn the pipeline again, the welding has been made things convenient for greatly, through welding mechanism's setting, carry out automatic weld to the pipeline of power plant, the welding efficiency of this equipment has been improved, through adjusting riser, electric wheel and the setting from the driving wheel, can make this equipment reach the welding point along the pipeline, the flexibility of this equipment has been improved, simultaneously still can make this equipment weld when high altitude pipeline is under construction, store the welding rod through the welding rod storage box, rotatory 90 degrees of getting the welding rod by getting material driving motor drive welding mechanism again, make welding mechanism realize automatic change welding rod function, convenient welding use, further improve welding efficiency.
2. This digital power plant construction equipment, through the setting of camera and laser sensor, improve this equipment welding and the precision when getting the welding rod, can make operating personnel carry out remote control welding simultaneously, this equipment can realize automatic weld pipeline, automatic change welding rod, still can be applied to the high altitude pipeline welding in the power plant, has effectively avoided the danger that welding personnel high altitude welding exists, possesses the advantage that welding efficiency is high simultaneously.
Drawings
FIG. 1 is a schematic diagram of a construction device of a digital power plant according to the present invention;
FIG. 2 is a schematic diagram of the explosion structure of the digital power plant construction equipment;
FIG. 3 is a schematic diagram of a welding mechanism of the digital power plant construction equipment;
FIG. 4 is a schematic diagram of the back structure of the electrode storage box of the digital power plant construction equipment;
FIG. 5 is a schematic diagram of the sectional structure of the electrode storage box of the digital power plant construction equipment;
fig. 6 is a schematic diagram of a camera structure of the digital power plant construction equipment provided by the invention.
In the figure: 1. a stationary half ring; 2. a movable half ring; 3. a connecting plate; 4. adjusting the vertical plate; 5. an electric wheel; 6. a rotary drive motor; 7. rotating the half ring; 8. a welding mechanism; 801. a telescopic cylinder; 802. a welding head; 803. an electromagnetic clamping end; 9. a welding rod storage box; 10. a transmission gear; 11. a material taking driving motor; 12. extruding a spring; 13. an extrusion plate; 14. an adjusting block; 15. an electrode outlet; 16. a welding rod adding hole; 17. an inclined top block; 18. an adjustment aperture; 19. positioning a fixing bolt; 20. a protective case; 21. a camera; 22. a light shield; 23. a laser sensor; 24. fixing the inserted column; 25. tooth patterns; 26. an electrical connection bar; 27. connecting an electric ring; 28. a winding roll; 29. a wire clamp; 30. and (3) a driven wheel.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-6, the construction equipment of the digital power plant comprises a fixed half ring 1 and a movable half ring 2 which are connected together through a hinge, so that the movable half ring 2 can be opened to facilitate the sleeving of the fixed half ring 1 and the movable half ring 2 on a pipeline, a fixed plug 24 for fixing the movable half ring 2 is arranged at one end of a connecting plate 3 connected with the fixed half ring 1 through a spring, the fixed plug 24 is propped into the movable half ring 2 through the spring to fix the movable half ring 2, and a connecting electric ring 27 is arranged at the contact surface of the fixed half ring 1 and the movable half ring 2 with an electric connection strip 26, so that the rotary half ring 7 can not be powered off when rotating with a part arranged on the rotary half ring 7, and the power-on state is always kept;
the device comprises a fixed semi-ring 1, a connecting plate 3, a winding roll 28, a wire clamp 29, a driven wheel 30, an adjusting vertical plate 4, a positioning fixing bolt 19, a driven wheel 30, a welding rod storage box 9, a welding rod 5, a welding position and a welding rod, wherein the winding roll 28 is arranged on one side of the fixed semi-ring 1, the wire clamp 29 is fixedly connected with a wire on one side of the connecting plate 3, the wire clamp 29 is arranged on one side of the connecting plate 3, the device is convenient to store and fixedly connected with the wire through the winding roll 28 and the wire clamp 29, the adjusting vertical plate 4 is inserted on the lower surface of the connecting plate 3, the electric wheel 5 is arranged at the bottom end of the adjusting vertical plate 4, an adjusting hole 18 is formed in the surface of the adjusting vertical plate 4, the positioning fixing bolt 19 penetrates through the connecting plate 3 and is inserted in the adjusting hole 18 on the adjusting vertical plate 4, so that the adjusting vertical plate 4 is fixed, the electric wheel 5 can be adjusted to be in height according to the size of a pipeline, the electric wheel can be well contacted with the surface of the pipeline, the electric wheel is convenient to move in the later stage, the two sides of the welding rod storage box 9 are connected with the driven wheel 30 in a sliding mode, the stability of the device during movement of the device is improved through the driven wheel 30, and a supporting effect is prevented from the front end, the fixed semi-ring 1 and the movable semi-ring 2 is drooping;
the top and the bottom of the fixed semi-ring 1 are both provided with rotary driving motors 6, the inner sides of the fixed semi-ring 1 and the movable semi-ring 2 are provided with rotary semi-rings 7, the radian of each rotary semi-ring 7 is larger than 180 degrees, the rotary semi-rings 7 can be driven by two rotary driving motors 6 in a matched mode to rotate 360 degrees, the side faces of the rotary semi-rings 7 are provided with electric connection strips 26, the driving ends of the rotary driving motors 6 are connected with transmission gears 10 in a meshed mode, the outer surfaces of the rotary semi-rings 7 are provided with insections 25, and when the rotary semi-rings 7 rotate along the inner sides of the fixed semi-rings 1 and the movable semi-rings 2 by driving the transmission gears 10 through the rotary driving motors 6 in a matched mode;
the inner side of the rotary semi-ring 7 is provided with a material taking driving motor 11, the surface of the material taking driving motor 11 is provided with a protection box 20, the surface of the protection box 20 is provided with a camera 21, a light shield 22 is arranged on the surface of the camera 21, the material taking driving motor 11 is protected through the protection box 20, meanwhile, the surface of the protection box 20 is provided with a heat dissipation net, and light shielding is carried out on sparks generated by welding through the light shield 22, so that the camera 21 is prevented from influencing shooting effect when shooting;
the welding mechanism 8 is arranged at the driving end of the material taking driving motor 11, the welding mechanism 8 comprises a telescopic cylinder 801, a welding head 802 and an electromagnetic clamping end 803, the welding head 802 is arranged at the driving end of the telescopic cylinder 801, a laser sensor 23 for improving welding accuracy is arranged on the surface of the telescopic cylinder 801, an electromagnetic clamping end 803 for clamping a welding rod is arranged at the front end of the welding head 802, during welding, the welding head 802 clamps the welding rod through the electromagnetic clamping end 803, then the laser sensor 23 is positioned, and the welding rod is driven to approach to a pipeline welding position through the telescopic cylinder 801, so that the welding rod is welded;
the bottom of connecting plate 3 is provided with welding rod storage box 9, the inside of welding rod storage box 9 has extrusion board 13 through extrusion spring 12 elastic connection, one side of extrusion board 13 is provided with and is connected with two regulating blocks 14, welding rod export 15 and welding rod interpolation hole 16 have been seted up in the front of welding rod storage box 9, the interior roof of welding rod storage box 9 is provided with oblique top piece 17, before this equipment uses, press extrusion board 13 through regulating block 14 earlier, make it descend, then pack into welding rod storage box 9 with many welding rods through welding rod interpolation hole 16, then loosen regulating block 14, extrusion spring 12 can make extrusion board 13 rise extrusion welding rod, when the welding rod on top reaches oblique top piece 17, can stretch out from having welding rod export 15 forward along oblique top piece 17, make things convenient for welding mechanism 8 to change the welding rod.
In summary, this digital power plant construction equipment, when using, open movable semi-ring 2 earlier, make fixed semi-ring 1 and movable semi-ring 2 cover on the pipeline that needs the welding, then adjust adjusting riser 4 and follow driving wheel 30, let electric round 5 contact pipeline, make this equipment of electric round 5 drive move to the welded part along the pipeline, then get material driving motor 11 drive welding mechanism 8 and rotate 90 degrees to connecting plate 3 direction, then rotatory driving motor 6 drive rotatory semi-ring 7, cooperate laser sensor 23, make welding mechanism 8 aim at welding rod storage box 9, then flexible cylinder 801 drive welding head 802 is close to welding rod export 15 on the welding rod storage box 9, after holding the welding rod through electromagnetic clamping end 803, rethread get material driving motor 11 drive welding mechanism 8 return and aim at the pipeline, make the welding rod contact the welding point, heat the welding rod through welding head 802 and weld it, during the welding, rotatory driving motor 6 drive rotatory semi-ring 7 carries the welding rod around the pipeline to carry out spin welding, and welding condition can be given the operating personnel with the welding head 21, make it can remote control welding.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The digital power plant construction equipment comprises a fixed semi-ring (1) and a movable semi-ring (2) which are connected together through hinges, and is characterized in that: one side of stationary half ring (1) is provided with connecting plate (3), the lower surface of connecting plate (3) peg graft have adjust riser (4), electric wheel (5) set up in adjust riser (4) bottom, the top and the bottom of stationary half ring (1) all are provided with rotary drive motor (6), the inboard of stationary half ring (1) and movable half ring (2) is provided with rotary half ring (7), the inboard of rotary half ring (7) is provided with gets material driving motor (11), the drive end of getting material driving motor (11) is provided with welding mechanism (8), the bottom of connecting plate (3) is provided with welding rod bin (9).
2. The digital power plant construction equipment according to claim 1, wherein: the driving end of the rotary driving motor (6) is connected with a transmission gear (10) in a meshed mode, and the outer surface of the rotary semi-ring (7) is provided with insections (25).
3. The digital power plant construction equipment according to claim 1, wherein: the welding mechanism (8) comprises a telescopic cylinder (801), a welding head (802) and an electromagnetic clamping end (803), wherein the welding head (802) is arranged at the driving end of the telescopic cylinder (801), and the electromagnetic clamping end (803) for clamping welding rods is arranged at the front end of the welding head (802).
4. The digital power plant construction equipment according to claim 1, wherein: the welding rod storage box is characterized in that an extrusion plate (13) is elastically connected to the inside of the welding rod storage box (9) through an extrusion spring (12), two adjusting blocks (14) are connected to one side of the extrusion plate (13), a welding rod outlet (15) and a welding rod adding hole (16) are formed in the front face of the welding rod storage box (9), and an inclined top block (17) is arranged on the inner top wall of the welding rod storage box (9).
5. The digital power plant construction equipment according to claim 1, wherein: an adjusting hole (18) is formed in the surface of the adjusting vertical plate (4), and a positioning fixing bolt (19) is inserted into one end of the connecting plate (3).
6. The digital power plant construction equipment according to claim 1, wherein: the surface of getting material driving motor (11) is provided with protection box (20), the surface of protection box (20) is provided with camera (21), lens hood (22) set up in camera (21) surface.
7. A digital power plant construction equipment according to claim 3, characterized in that: the surface of flexible cylinder (801) is provided with laser sensor (23) that improves the welding accuracy, the both sides of welding rod storage box (9) all sliding connection has from driving wheel (30).
8. The digital power plant construction equipment according to claim 1, wherein: the fixed plug-in column (24) for fixing the movable half ring (2) is arranged at one end of the connecting plate (3) connected with the fixed half ring (1) through a spring.
9. The digital power plant construction equipment according to claim 1, wherein: the side of the rotary semi-ring (7) is provided with an electric connection strip (26), and the contact surfaces of the fixed semi-ring (1) and the movable semi-ring (2) and the electric connection strip (26) are provided with a connection electric ring (27).
10. The digital power plant construction equipment according to claim 1, wherein: the surface of connecting plate (3) is provided with take-up reel (28), one side of connecting plate (3) is provided with fastener (29) of fixed connection electric wire.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410025509.5A CN117655611A (en) | 2024-01-08 | 2024-01-08 | Digital power plant construction equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410025509.5A CN117655611A (en) | 2024-01-08 | 2024-01-08 | Digital power plant construction equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117655611A true CN117655611A (en) | 2024-03-08 |
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ID=90066291
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202410025509.5A Pending CN117655611A (en) | 2024-01-08 | 2024-01-08 | Digital power plant construction equipment |
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| Country | Link |
|---|---|
| CN (1) | CN117655611A (en) |
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- 2024-01-08 CN CN202410025509.5A patent/CN117655611A/en active Pending
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