CN117654969A - Waste material processing device and processing method for transformer coil - Google Patents
Waste material processing device and processing method for transformer coil Download PDFInfo
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- CN117654969A CN117654969A CN202410128695.5A CN202410128695A CN117654969A CN 117654969 A CN117654969 A CN 117654969A CN 202410128695 A CN202410128695 A CN 202410128695A CN 117654969 A CN117654969 A CN 117654969A
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- feeding
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- 239000002699 waste material Substances 0.000 title claims abstract description 26
- 238000003672 processing method Methods 0.000 title abstract description 10
- 239000003973 paint Substances 0.000 claims abstract description 150
- 238000007790 scraping Methods 0.000 claims abstract description 133
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 85
- 229910052802 copper Inorganic materials 0.000 claims abstract description 33
- 239000010949 copper Substances 0.000 claims abstract description 33
- 238000005520 cutting process Methods 0.000 claims abstract description 17
- 238000000034 method Methods 0.000 claims abstract description 11
- 230000008569 process Effects 0.000 claims abstract description 6
- 239000000428 dust Substances 0.000 claims description 26
- 230000001105 regulatory effect Effects 0.000 claims description 18
- 230000000149 penetrating effect Effects 0.000 claims description 16
- 238000005507 spraying Methods 0.000 claims description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 230000033001 locomotion Effects 0.000 claims description 13
- 238000005192 partition Methods 0.000 claims description 7
- 238000010521 absorption reaction Methods 0.000 claims description 6
- 239000004744 fabric Substances 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 2
- 230000008859 change Effects 0.000 claims description 2
- 230000002035 prolonged effect Effects 0.000 claims description 2
- 238000003723 Smelting Methods 0.000 abstract description 18
- 238000004140 cleaning Methods 0.000 abstract description 7
- 239000000306 component Substances 0.000 description 28
- 238000007599 discharging Methods 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 241001062472 Stokellia anisodon Species 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- -1 firstly Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Abstract
The invention relates to the technical field of transformer coil waste material processing and discloses a waste material processing device and a processing method of a transformer coil. According to the waste processing device and the processing method for the transformer coil, the processes of paint scraping, cleaning and cutting off of copper wires are needed before the waste processing device enters a smelting furnace, paint scraping is achieved by rotating paint scraping wheels in a first paint scraping assembly and a second paint scraping assembly, the distance between the paint scraping wheels which are oppositely arranged is adjustable, four groups of paint scraping wheels in the first paint scraping assembly and the second paint scraping assembly are driven by one group of motors, and meanwhile the distance between the four groups of paint scraping wheels is freely adjusted, so that copper wires with the diameters in a certain range can be flexibly faced, the device is convenient to adjust, and the use is flexible.
Description
Technical Field
The invention relates to the technical field of waste material processing of transformer coils, in particular to a waste material processing device and a processing method of a transformer coil.
Background
The transformer coil is a circuit formed by a wire wound around a core, and when an alternating current flows through the circuit, a magnetic field is generated around the core and electric energy is transferred from one coil to another by means of electromagnetic induction, and the transformer coil is actually formed by copper wires.
Transformers play a vital role in modern industry and life, and transformer coils are core components thereof, and along with the rapid development of the power industry, the demand of the transformer coils is continuously increased, but a large number of waste coils are generated at the same time, and the waste coils occupy a large amount of storage space and cause serious pollution to the environment due to improper treatment.
The utility model discloses a number CN110129570A, a waste material processingequipment of transformer coil is provided, it includes the dust removal case, the dust removal case is high low slope setting about for, dust removal case left end middle part is provided with the dust removal mouth, dust removal case upper end left side is provided with the feed inlet, dust removal case lateral wall middle part circumference welding has the rack, dust removal case the place ahead is provided with the support column, the driving motor is installed to the support column upper end, driving motor's output shaft has the gear that meshes with the rack, dust removal case inside wall is connected with the brush, dust removal case lower extreme right side is provided with the discharge gate, the discharge gate below is provided with the conveyer belt, the conveyer belt right side below is provided with the stock guide, the stock guide right-hand member is connected with the smelting pot, smelting pot outside joint has the heater, smelting pot front end downside is connected with the discharging pipe, all be provided with the valve on discharge gate and the discharging pipe, smelting pot upper end is connected with sealed lid; the invention has the advantages of simple operation, good dedusting and cleaning effects, high conveying efficiency, good sealing performance, energy conservation, environmental protection, high stability and strong applicability.
According to the prior art, although cleaning equipment is added to the outer side of the waste coil and then is put into the smelting furnace after the waste coil is cleaned, the cleaning equipment can only clean dust on the outer side of the coil, the coil is generally a copper wire structure with insulating paint on the outer side, and before the waste coil enters the smelting furnace for smelting treatment, if the insulating paint on the outer side of the copper wire is not stripped, the smelted copper wire is subjected to post-impurity treatment, the post-treatment is more troublesome, the traditional equipment for stripping the paint from the outer side of the copper wire is generally a grinding roller oppositely arranged, and the paint on the outer side of the copper wire is stripped by utilizing the rotating friction force.
Therefore, it is needed to provide a waste processing device and a processing method for a transformer coil, which solve the problems that the cleaning device in the prior art can only clean dust on the outer side of the coil, the coil is generally a copper wire structure with insulating paint on the outer side, and if the insulating paint on the outer side of the copper wire is not stripped before entering a smelting furnace for smelting, the smelted copper metal will be more troublesome in post-treatment, the traditional device for stripping the paint from the outer side of the copper wire is generally a grinding roller oppositely arranged, and the paint on the outer side of the copper wire is stripped by utilizing the rotating friction force, but the relatively arranged grinding roller is fixed in general structure, not easy to adjust and cannot adjust to a certain extent according to the thickness of the copper wire, and in addition, the copper wire in the comparison file is not directly put into the smelting furnace through a disconnection procedure, so that the disadvantages of being difficult to enter and difficult to thoroughly smelt the copper wire are possibly caused.
Disclosure of Invention
The invention aims to provide a waste processing device and a processing method for a transformer coil, which are used for solving the problems that in the prior art, the cleaning device can only clean dust on the outer side of the coil, the coil is a copper wire structure with insulating paint on the outer side, and if the insulating paint on the outer side of the copper wire is not stripped before entering a smelting furnace for smelting, the metallic copper smelted is more troublesome in post-treatment, the traditional device for stripping the paint from the outer side of the copper wire is a grinding roller which is generally arranged oppositely, and the paint on the outer side of the copper wire is stripped by utilizing the rotating friction force, but the relatively arranged grinding roller is generally fixed in structure and difficult to adjust, cannot be adjusted to a certain extent according to the thickness of the copper wire, and in addition, the copper wire in a comparison file is directly put into the smelting furnace without a disconnection procedure, so that the copper wire is overlong and difficult to enter and difficult to thoroughly smelt.
In order to solve the technical problems, the invention provides the following technical scheme: the waste processing device comprises a processing bin, wherein a feeding component is arranged at the front end of the processing bin, a speed regulating component is linked at the rear end of the processing bin through a belt pulley by the feeding component, a cutting component is arranged on one side of the speed regulating component, and a first paint scraping component and a second paint scraping component are arranged in front of and behind the interior of the feeding component;
the first paint scraping assembly comprises four groups of paint scraping wheels which are uniformly distributed on the outer side of a copper wire, the four groups of paint scraping wheels are symmetrically arranged in pairs, a group of rear gears are arranged on the rear side of each paint scraping wheel, driven gears are meshed on one sides of the rear gears, the two groups of symmetrical rear gears are driven by the driven gears, fixed support sleeves are arranged on one sides of the paint scraping wheels, driving gears are arranged on one group of support sleeves, hinged connecting rods are connected on one sides of the driven gears and the rear gears, and electric push rods are hinged on one sides of the four groups of hinged connecting rods.
Preferably, the treatment bin is penetrated by copper wires, penetrating grooves are formed in the front side and the rear side of the treatment bin, a partition plate is arranged on one side of the treatment bin, which is located on the second paint scraping assembly, a dust collection assembly is arranged above the first paint scraping assembly and the second paint scraping assembly, a spraying assembly is arranged above one side of the partition plate, and water absorption cloth is arranged in the penetrating grooves close to one side of the spraying assembly.
Preferably, the feeding assembly comprises a driving motor, one side of the output end of the driving motor is provided with a belt pulley group, one side of the belt pulley group is provided with feeding gears, the number of the feeding gears is two, the two feeding gears are meshed with each other, the rear sides of the feeding gears are connected with feeding wheels, and one side of each feeding wheel is provided with a straightening wheel.
Preferably, the belt pulley group is connected with the speed regulating assembly through a belt, the speed regulating assembly comprises a large driving gear, a small driving gear is arranged on the rear side of the large driving gear, a middle driving gear is arranged on the rear side of the small driving gear, and the large driving gear, the small driving gear and the middle driving gear are penetrated by a connecting shaft.
Preferably, the small driven gear, the large driven gear and the middle driven gear which are penetrated by a penetrating shaft are arranged above the large driving gear, the small driving gear and the middle driving gear, a connecting block is arranged among the small driven gear, the large driven gear and the middle driven gear, the small driven gear, the large driven gear and the middle driven gear move on the penetrating shaft together, a control block is arranged on the outer side of one side of the large driven gear, and a handle is hinged to the rear side of the control block.
Preferably, the tail end of the penetrating shaft is connected with an output shaft, one end of the output shaft is connected with the output shaft, one end of the output shaft is connected with a shaking handle, one end of the shaking handle is connected with a mounting frame, a cutter is mounted in the horizontal direction in the mounting frame, the vertical direction of the mounting frame is connected with a lifting column, an outer sleeve block is sleeved on the outer side of the lifting column, one side of the outer sleeve block is fixedly connected with a mobile station, and a cutting groove matched with the cutter is formed in the mobile station.
Preferably, the mobile station moves in the fixed saddle, and the mobile station is provided with a transportation groove matched with the copper wire, the lifting column and the outer sleeve block are both positioned on the outer side of the fixed saddle, the lifting column lifts in the outer sleeve block, and the outer sleeve block moves on one side of the fixed saddle.
Preferably, the paint scraping motor is installed to one end of the driving gear, and the driving gear rotates outside the supporting sleeve, the number of the supporting sleeve is four, the four groups of the supporting sleeve are all connected with the supporting shaft and the bearing at the tail end of the supporting sleeve, and the four groups of the supporting sleeve correspondingly support the four groups of paint scraping wheels.
Preferably, the number of the driven gears is multiple, the multiple driven gears and the multiple rear gears are positioned on one side of the hinged connecting rod, the number of the hinged connecting rod is multiple, and the multiple hinged connecting rods are hinged.
A method of processing a scrap processing apparatus for a transformer coil, comprising the steps of:
step one: the copper wires enter a treatment bin from a feeding assembly, a driving motor is started firstly, the driving motor drives a belt pulley group and a feeding gear to rotate, two groups of feeding gears correspondingly drive two groups of feeding wheels to rotate, so that the copper wires positioned between the two groups of feeding wheels are driven to be transported, and two groups of rotating straightening wheels arranged on one side of the feeding wheels straighten the copper wires;
step two: the copper wire is transported to the treatment bin through the feeding component, firstly, paint is scraped by the first paint scraping component, then paint is scraped by the second paint scraping component, when the copper wire enters the first paint scraping component, the started paint scraping motor drives the driving gear to rotate, the driving gear drives the driven gear meshed with the driving gear to rotate, the rear gear drives the paint scraping wheel to rotate, and because the quantity of the driven gears is different, the rotation directions of the two opposite paint scraping wheels are opposite, the four paint scraping wheels positioned on the outer sides of the copper wire rotate to scrape paint on the outer sides of the copper wire, the copper wire passes through the first paint scraping component and is continuously scraped by the second paint scraping component, dust generated by paint scraping in the process is sucked by the started dust sucking component, water sprayed from the spraying component continuously cleans the outer sides of the copper wire along with the continuous movement of the copper wire, and the copper wire is transported to the outer sides of the treatment bin;
step three: in paint scraping, if the intervals among four groups of paint scraping wheels are required to be adjusted, corresponding electric push rods can be started, so that the electric push rods drive the hinged connecting rods to stretch or bend, the rotation of the paint scraping wheels cannot be affected by the state change of the hinged connecting rods, the distance among two groups of opposite paint scraping wheels is changed, the intervals among four groups of paint scraping wheels are prolonged or shortened, and the intervals among four groups of paint scraping wheels are adjusted to be more consistent with the diameter of a middle copper wire;
step four: when copper line passes the processing storehouse, the gear that meshes in the speed governing subassembly through the belt pulley group transmission also rotates, the top runs through axle one end and drives the output shaft and rotate, make the output shaft drive shake the handle and rotate, shake the handle and drive the mounting bracket and carry out circular motion, can drive cutter and lift post and carry out circular motion together when being circular motion, because the inside at the overcoat piece is cup jointed to the lift post, so lead to lift post to go up and down in the overcoat piece, and the overcoat piece drives the mobile station and reciprocates in fixed saddle in certain within range, and the cutter of start can take place to push down in a period in circular motion, cut off the copper line that is located the transportation on the mobile station, with the grooving contact:
step five: if the cutting-off length needs to be adjusted, the purpose can be achieved by rotating the handle, and the handle rotates to drive the control block to move, so that the small driven gear, the large driven gear and the middle driven gear which are connected transversely move on the through shaft.
Compared with the prior art, the invention has the following beneficial effects:
according to the invention, the processes of scraping paint, cleaning and cutting off the copper wire before entering the smelting furnace are realized through the arranged treatment bin, the first paint scraping assembly and the second paint scraping assembly, wherein the paint scraping is realized by rotating paint scraping wheels in the first paint scraping assembly and the second paint scraping assembly, the distance between the paint scraping wheels which are oppositely arranged is adjustable, four groups of paint scraping wheels in the first paint scraping assembly and the second paint scraping assembly are driven by one group of motors, and the distance between the four groups of paint scraping wheels is freely adjusted, so that the copper wire with the diameter within a certain range can be flexibly faced, the device is convenient to adjust, and the use is flexible.
Secondly, the invention realizes that the motor for feeding wires can drive the cutting assembly to cut off the copper wires through the belt pulley and the speed regulating assembly through the feeding assembly, the speed regulating assembly and the cutting assembly, the cutting assembly cuts off the copper wires while advancing, the cut copper wires conveniently enter the smelting furnace and are also conveniently smelted in the smelting furnace, the speed regulating assembly can enable the length of the copper wires cut off by the cutting assembly to be adjustable, the adjustment can be carried out according to the needs, the adjustment process is convenient, and the device is more flexible.
Thirdly, the dust collection assembly and the spraying assembly are arranged, so that the waste scraps generated by paint scraping can be absorbed through the dust collection assembly in the paint scraping treatment process, and then the waste scraps and dust impurities adhered to the copper wire after falling in a spraying manner of the spraying assembly are cleaned, so that the existence of impurities is reduced when the copper wire enters a smelting furnace, and the smelted copper metal is purer.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a cross-sectional view of the present invention;
FIG. 3 is a schematic view of the connection structure of the feed assembly, the speed regulating assembly and the cutting assembly of the present invention;
FIG. 4 is a split view of a speed gear of the present invention;
FIG. 5 is a split view of a severing assembly of the present invention;
FIG. 6 is a schematic view of a paint scraping assembly according to the present invention;
FIG. 7 is a schematic view of a connection structure of two groups of paint scraping wheels in the horizontal direction;
FIG. 8 is a schematic view of a connection structure of two sets of paint scraping wheels in the vertical direction according to the present invention.
Wherein: 1. a treatment bin; 2. a feed assembly; 201. a driving motor; 202. a belt pulley set; 203. a feed gear; 204. a feed wheel; 205. straightening wheels; 3. a first paint scraping assembly; 301. a paint scraping motor; 302. a support sleeve; 303. a drive gear; 304. a driven gear; 305. a rear gear; 306. a paint scraping wheel; 307. a hinged connecting rod; 308. an electric push rod; 4. a second paint scraping assembly; 5. a dust collection assembly; 6. a spray assembly; 7. a speed regulating assembly; 701. a large driving gear; 702. a pinion gear; 703. a middle driving gear; 704. a small driven gear; 705. a large driven gear; 706. a middle driven gear; 707. a control block; 708. a handle; 8. cutting off the assembly; 801. an output shaft; 802. a shaking handle; 803. a mounting frame; 804. a cutter; 805. lifting columns; 806. a jacket block; 807. a mobile station; 808. grooving; 9. and fixing the supporting table.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1, 2, 3, 4 and 5, a waste processing device and a processing method for a transformer coil comprise a processing bin 1, wherein a feeding component 2 is arranged at the front end of the processing bin 1, the feeding component 2 is linked with a speed regulating component 7 at the rear end of the processing bin 1 through a belt pulley, and a cutting component 8 is arranged at one side of the speed regulating component 7.
In this embodiment, the driving motor 201 drives the pulley group 202 to rotate, the pulley group 202 is a multi-groove pulley, not only drives the speed regulating assembly 7 to rotate through the belt, but also drives one group of straightening wheels 205 to rotate through the belt, one side of the feeding gear 203 above is also provided with one group of pulleys, and drives the other group of straightening wheels 205 to rotate through the belt, so that the rotation directions of the two groups of feeding wheels 204 are different, but the rotation directions of the feeding wheels 204 above and the straightening wheels 205 are the same, the rotation directions of the feeding wheels 204 below and the straightening wheels 205 are the same, further, copper wires are transported and straightened, an adjusting structure can be installed on the rear sides of the two groups of feeding wheels 204 and the straightening wheels 205, the distance between the two groups of feeding wheels 204 and the straightening wheels 205 is adjustable, and the purpose of flexibly facing copper wires is achieved by using a structure similar to the first paint scraping assembly 3.
Specifically, the feeding assembly 2 includes a driving motor 201, one side of an output end of the driving motor 201 is provided with a pulley group 202, one side of the pulley group 202 is provided with feeding gears 203, the number of the feeding gears 203 is two, the two feeding gears 203 are meshed, the rear sides of the two feeding gears 203 are connected with feeding wheels 204, and one side of the feeding wheels 204 is provided with a straightening wheel 205.
In this embodiment, the driving motor 201 is a servo motor, a worm gear reducer can be installed between the driving motor 201 and the pulley set 202, so as to achieve the purpose of preventing reversion, vertical plates are arranged at the front end and the rear end of the treatment bin 1, and the feeding components 2 are installed at two sides of the vertical plates, wherein the feeding wheel 204 and the straightening wheel 205 are partially installed at the inner sides of the vertical plates and are supported and installed through the vertical plates, and the rest of driving motor 201 and other parts are installed at the outer sides of the vertical plates.
Specifically, the pulley set 202 is connected with the speed regulating assembly 7 through a belt, and the speed regulating assembly 7 includes a large driving gear 701, a small driving gear 702 is disposed at the rear side of the large driving gear 701, and a middle driving gear 703 is disposed at the rear side of the small driving gear 702, and the large driving gear 701, the small driving gear 702 and the middle driving gear 703 are penetrated by a connecting shaft.
In this embodiment, the large driving gear 701, the small driving gear 702, and the middle driving gear 703 have the largest diameter of the large driving gear 701, the middle driving gear 703 is next to the small driving gear 702, the large driving gear 701, the small driving gear 702, and the middle driving gear 703 are mounted on the outer side of the connecting shaft, rotate following the rotation of the connecting shaft, and the connecting shaft rotates on one side of the vertical plate.
Specifically, a small driven gear 704, a large driven gear 705 and a middle driven gear 706 which are penetrated by a penetrating shaft are arranged above the large driving gear 701, the small driving gear 702 and the middle driving gear 703, a connecting block is arranged among the small driven gear 704, the large driven gear 705 and the middle driven gear 706, the small driven gear 704, the large driven gear 705 and the middle driven gear 706 jointly move on the penetrating shaft, a control block 707 is arranged on the outer side of one side of the large driven gear 705, and a handle 708 is hinged to the rear side of the control block 707.
In this embodiment, the diameters of the small driven gear 704, the large driven gear 705 and the middle driven gear 706 are the smallest of the small driven gear 704 and the middle driven gear 706 is the last of the large driven gear 705, when the handle 708 rotates, the control block 707 can only pull the large driven gear 705 left and right due to the hinging relation and the limitation of the large driven gear 705, so that the large driven gear 705 drives the small driven gear 704 and the middle driven gear 706 to move together on the through shaft, when the small driven gear 704 and the middle driven gear 703 are in contact engagement, the output speed of the output shaft 801 is medium, when the large driven gear 705 is in contact with and in engagement with the small driven gear 702, the output speed is the slowest due to the largest diameter of the large driven gear 705, when the small driven gear 704 is in contact with and in engagement with the large driven gear 701, the output speed is the fastest due to the smallest diameter of the small driven gear 704, thereby controlling the length of a cut-off copper wire, and the handle 708 is a handle with large friction force, and rotation is not continued under the external force when the handle is in rotation.
Specifically, the tail end of the penetrating shaft is connected with an output shaft, one end of the output shaft is connected with an output shaft 801, one end of the output shaft 801 is connected with a shaking handle 802, one end of the shaking handle 802 is connected with a mounting frame 803, a cutter 804 is mounted in the horizontal direction in the mounting frame 803, a lifting column 805 is connected in the vertical direction of the mounting frame 803, an outer sleeve block 806 is sleeved on the outer side of the lifting column 805, one side of the outer sleeve block 806 is fixedly connected with a mobile station 807, and a cutting groove 808 matched with the cutter 804 is formed in the mobile station 807.
In this embodiment, the outer side of the output shaft 801 is connected with a belt pulley, and is connected with another group of output shafts 801 through a belt, the two groups of output shafts 801 penetrate through the rectangular block, the number of the shaking handles 802 is two, the two groups of shaking handles 802 are all located at one side of the rectangular block and rotate, the two groups of shaking handles 802 are connected with the mounting rack 803, so that the mounting rack 803 is driven to do circular motion together, the circular motion of the mounting rack 803 drives the cutter 804 to lift and also drives the lifting column 805 to lift, the lifting column 805 lifts inside the outer sleeve block 806, and the outer sleeve block 806 is driven to move at one side of the fixed supporting platform 9.
Specifically, the moving table 807 moves inside the fixed pallet 9, and the moving table 807 is provided with a transport groove matching with the copper wire, both the lifting column 805 and the jacket block 806 are located outside the fixed pallet 9, and the lifting column 805 is lifted in the jacket block 806, and the jacket block 806 moves on one side of the fixed pallet 9.
In this embodiment, the moving table 807 is driven by the outer jacket block 806 to move transversely inside the fixed tray 9, and the copper wire is cut by the cutter 804 which is just matched with the circular motion, and is further transported progressively along with the movement of the moving table 807, and the fixed tray 9 is arranged below the discharging position of the processing bin 1.
Referring to fig. 1, 2, 6, 7 and 8, a waste processing device and a processing method for a transformer coil are disclosed, wherein a first paint scraping assembly 3 and a second paint scraping assembly 4 are arranged in front of and behind the inside of a feeding assembly 2, the first paint scraping assembly 3 comprises four groups of paint scraping wheels 306 uniformly distributed on the outer side of a copper wire, the four groups of paint scraping wheels 306 are symmetrically arranged in pairs, a group of rear gears 305 are arranged on the rear side of each group of paint scraping wheels 306, one side of each rear gear 305 is meshed with a driven gear 304, the two symmetrical groups of rear gears 305 are driven by the driven gears 304, one side of each group of paint scraping wheels 306 is provided with a fixed supporting sleeve 302, one side of each supporting sleeve 302 is provided with a driving gear 303, one side of each driven gear 304 and one side of each rear gear 305 are connected with a hinged connecting rod 307, and one side of each hinged connecting rod 307 is hinged with an electric push rod 308.
In this embodiment, paint scraping wheels 306 are distributed on the upper, lower, left and right sides of the copper wire, and the outer paint of the copper wire is removed by rotating friction, if four groups of paint scraping wheels 306 are more finely divided, namely, an upper paint scraping wheel, a lower paint scraping wheel, a left paint scraping wheel and a right paint scraping wheel, corresponding supporting sleeves 302, namely, an upper supporting sleeve, a lower supporting sleeve, a left supporting sleeve and a right supporting sleeve, are arranged, corresponding electric push rods, namely, one side of the output end of the paint scraping motor 301 is provided with the supporting sleeve 302, and when the electric push rods are started, the supporting sleeve 302 is driven to rotate on the right supporting sleeve rod, the upper side and the left side of the supporting sleeve 302 respectively drive rear gears 305 on one side of the right and the lower two groups of paint scraping wheels to rotate by a group of driven gears 304, thereby driving the right and the lower two groups of paint scraping wheels to rotate, wherein the left side of the rear gears 305 on one side of the right paint scraping wheels are provided with two groups of driven gears 304 which are meshed, and the two sets of driven gears 304 drive the rear gears 305 on one side of the left paint scraping wheel to rotate, thereby driving the left paint scraping wheel to rotate, two sets of meshed driven gears 304 are arranged above the rear gears 305 on one side of the lower paint scraping wheel, and the two sets of driven gears 304 drive the rear gears 305 on one side of the upper paint scraping wheel to rotate, thereby driving the upper paint scraping wheel to rotate, so that four sets of paint scraping wheels 306 are driven to rotate and the symmetrical paint scraping wheels 306 rotate in opposite directions, a set of hinged connecting rods 307 are arranged among the right support sleeve 302, the upper driven gears 304 and the right rear gears 305, a set of hinged connecting rods 307 are arranged among the right rear gears 305, the two sets of driven gears 304 on the horizontal position and the left rear gears 305, the left rear gears 305 are vertically connected with a set of hinged connecting rods 307, the top end is hinged with the left electric push rod 308, the bottom end is connected with the left support sleeve 302, the hinge links 307 provided in the left-right direction are a first layer, and the hinge links 307 in the up-down direction are a second layer, which are not on the same plane.
Specifically, one end of the driving gear 303 is provided with a paint scraping motor 301, the driving gear 303 rotates outside the supporting sleeves 302, the number of the supporting sleeves 302 is four, the tail ends of the four supporting sleeves 302 are connected with supporting shafts and bearings, and the four supporting sleeves 302 correspondingly support four paint scraping wheels 306.
In this embodiment, copper wires penetrate through gaps of four groups of paint scraping wheels 306, grooves for copper wires to penetrate through are formed in both the hinge connection rod 307 and the driven gear 304 arranged at the rear side of the paint scraping wheels 306, the support sleeve 302 is fixedly arranged in the treatment bin 1, support is provided for the corresponding paint scraping wheels 306, the corresponding paint scraping wheels can be adjusted on one side of the support sleeve 302, and the center points of the rear gear 305 and the driven gear 304 are arranged on the hinge connection rod 307, so that the hinge connection rod 307 is straightened or bent without affecting rotation of the driven gear 304 and the rear gear 305, and the hinge connection rod 307 is composed of a rotating shaft and a rod.
Specifically, the number of driven gears 304 is plural, the plural sets of driven gears 304 and rear gears 305 are positioned on one side of the hinge links 307, the number of hinge links 307 is plural, and the plural sets of hinge links 307 are hinge-connected.
In this embodiment, the second paint scraping assembly 4 and the first paint scraping assembly 3 have the same structure, but the set angles are different, for example, four groups of paint scraping wheels 306 in the first paint scraping assembly 3 are arranged up and down, left and right, the rest of the mounting parts are arranged according to the up and down, left and right directions, the setting direction of the paint scraping wheels 306 in the second paint scraping assembly 4 is positioned on the up and down, left and right sides of the copper wire inclination, and the rest of the mounting parts are also inclined, namely, the paint scraping wheels 306 in the first paint scraping assembly 3 are in a cross-shaped structure, the paint scraping wheels 306 in the second paint scraping assembly 4 are in an x-shaped structure, and the copper wire can be ground by multiple surfaces.
Referring to fig. 1 and 2, a processing device and a processing method for waste materials of a transformer coil are disclosed, a processing bin 1 is penetrated by copper wires, penetrating grooves are formed in the front side and the rear side of the processing bin 1, a partition plate is arranged on one side, located on the second paint scraping component 4, of the interior of the processing bin 1, a dust collection component 5 is arranged above the first paint scraping component 3 and the second paint scraping component 4, a spraying component 6 is arranged above one side of the partition plate, and water absorption cloth is arranged in the penetrating grooves close to one side of the spraying component 6.
In this embodiment, the inside of the treatment bin 1 is located at the bottom end of the first paint scraping assembly 3 and the second paint scraping assembly 4, an electrostatic adsorption plate is further arranged, dust and waste scraps which are not sucked can be adsorbed, the dust collection assembly 5 comprises a dust collector, a suction pipe and a dust collection head, the partition plate can play a role in blocking water vapor to a certain extent, the spraying assembly 6 is provided with a water pump, a water tank, a spray head and other spraying equipment, the treatment water tank is further arranged below the spraying assembly 6 inside the treatment bin 1, sprayed water can be treated and then recycled, a drain pipe is arranged outside the treatment water tank, penetrates the treatment bin 1 and extends to the outer side of the treatment water tank, the water absorption cloth is contacted with copper wires for fastening spraying, the outer side of the water absorption cloth can be wiped, and the water absorption cloth needs to be replaced frequently.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit thereof, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a waste material processingequipment of transformer coil, includes treatment storehouse (1), its characterized in that: the front end of the treatment bin (1) is provided with a feeding component (2), the feeding component (2) is linked with a speed regulating component (7) at the rear end of the treatment bin (1) through a belt pulley, one side of the speed regulating component (7) is provided with a cutting component (8), and a first paint scraping component (3) and a second paint scraping component (4) are arranged in front of and behind the inside of the feeding component (2);
the first paint scraping assembly (3) comprises four groups of paint scraping wheels (306) which are uniformly distributed on the outer side of a copper wire, the four groups of paint scraping wheels (306) are symmetrically arranged in pairs, a group of rear gears (305) are arranged on the rear side of each group of paint scraping wheels (306), driven gears (304) are meshed on one sides of the rear gears (305), the two groups of symmetrical rear gears (305) are driven by the driven gears (304), fixed support sleeves (302) are arranged on one sides of each group of paint scraping wheels (306), driving gears (303) are arranged on one group of support sleeves (302), hinged connecting rods (307) are connected on one sides of the driven gears (304) and the rear gears (305), and electric push rods (308) are hinged on one sides of the four groups of hinged connecting rods (307).
2. The scrap processing apparatus for a transformer coil according to claim 1, wherein: the copper wire treatment bin (1) is penetrated by copper wires, penetrating grooves are formed in the front side and the rear side of the copper wire treatment bin (1), a partition plate is arranged on one side of the second paint scraping assembly (4) in the treatment bin (1), a dust collection assembly (5) is arranged above the first paint scraping assembly (3) and the second paint scraping assembly (4), a spraying assembly (6) is arranged above one side of the partition plate, and water absorption cloth is arranged in the penetrating grooves close to one side of the spraying assembly (6).
3. The scrap processing apparatus for a transformer coil according to claim 1, wherein: the feeding assembly (2) comprises a driving motor (201), one side of the output end of the driving motor (201) is provided with a belt pulley group (202), one side of the belt pulley group (202) is provided with feeding gears (203), the number of the feeding gears (203) is two, the two feeding gears (203) are meshed, the rear sides of the feeding gears (203) are connected with feeding wheels (204), and one side of each feeding wheel (204) is provided with a straightening wheel (205).
4. A scrap handling apparatus for a transformer coil in accordance with claim 3, wherein: the belt pulley group (202) is connected with the speed regulating assembly (7) through a belt, the speed regulating assembly (7) comprises a large driving gear (701), a small driving gear (702) is arranged on the rear side of the large driving gear (701), a middle driving gear (703) is arranged on the rear side of the small driving gear (702), and the large driving gear (701), the small driving gear (702) and the middle driving gear (703) are penetrated by a connecting shaft.
5. The scrap processing apparatus for a transformer coil in accordance with claim 4, wherein: the automatic transmission device is characterized in that a small driven gear (704), a large driven gear (705) and a middle driven gear (706) which are penetrated by a penetrating shaft are arranged above the large driving gear (701), the small driving gear (702) and the middle driving gear (703), a connecting block is arranged among the small driven gear (704), the large driven gear (705) and the middle driven gear (706), the small driven gear (704), the large driven gear (705) and the middle driven gear (706) jointly move on the penetrating shaft, a control block (707) is arranged on the outer side of one side of the large driven gear (705), and a handle (708) is hinged to the rear side of the control block (707).
6. The scrap handling apparatus for a transformer coil in accordance with claim 5, wherein: the tail end connection who runs through the axle has the output shaft, and the one end of output shaft is connected with output shaft (801), the one end of output shaft (801) is connected with shakes (802), and shakes the one end of (802) and be connected with mounting bracket (803), cutter (804) are installed to the horizontal direction in mounting bracket (803), and mounting bracket (803) vertical direction is connected with lift post (805), overcoat piece (806) have been cup jointed in the outside of lift post (805), and one side fixedly connected with mobile station (807) of overcoat piece (806), seted up on mobile station (807) with cutter (804) assorted grooving (808).
7. The scrap processing apparatus for a transformer coil in accordance with claim 6, wherein: the movable table (807) moves in the fixed supporting table (9), a conveying groove matched with the copper wire is formed in the movable table (807), the lifting column (805) and the outer sleeve block (806) are located on the outer side of the fixed supporting table (9), the lifting column (805) lifts in the outer sleeve block (806), and the outer sleeve block (806) moves on one side of the fixed supporting table (9).
8. The scrap processing apparatus for a transformer coil according to claim 1, wherein: the paint scraping motor (301) is installed to one end of the driving gear (303), the driving gear (303) rotates outside the supporting sleeve (302), the number of the supporting sleeve (302) is four, the tail ends of the four supporting sleeve (302) are connected with supporting shafts and bearings, and the four supporting sleeve (302) correspondingly support four groups of paint scraping wheels (306).
9. The scrap processing apparatus for a transformer coil according to claim 1, wherein: the number of the driven gears (304) is multiple, the multiple driven gears (304) and the multiple rear gears (305) are positioned on one side of the hinged connecting rods (307), the number of the hinged connecting rods (307) is multiple, and the multiple hinged connecting rods (307) are hinged.
10. A method of processing waste material of a transformer coil, adapted to a waste material processing apparatus of a transformer coil according to any one of claims 1 to 9, characterized in that: the method comprises the following steps:
step one: the copper wires enter the treatment bin (1) from the feeding assembly (2), the driving motor (201) is started firstly, the driving motor (201) drives the belt pulley group (202) and the feeding gears (203) to rotate, the two groups of feeding gears (203) correspondingly drive the two groups of feeding wheels (204) to rotate, so that the copper wires positioned between the two groups of feeding wheels (204) are driven to be transported, and two groups of rotating straightening wheels (205) arranged on one side of the feeding wheels (204) straighten the copper wires;
step two: the copper wire transported by the feeding assembly (2) enters the treatment bin (1) and is firstly scraped by the first paint scraping assembly (3) and then scraped by the second paint scraping assembly (4), when the copper wire enters the first paint scraping assembly (3), the started paint scraping motor (301) drives the driving gear (303) to rotate, the driving gear (303) drives the driven gear (304) meshed with the driving gear to rotate, the rear gear (305) drives the paint scraping wheel (306) to rotate, and the two groups of opposite paint scraping wheels (306) are opposite in rotation direction due to different numbers of the driven gears (304) controlled, so that the four groups of paint scraping wheels (306) positioned on the outer sides of the copper wires rotate to scrape paint on the outer sides of the copper wires, the copper wires pass through the first paint scraping assembly (3) to be continuously scraped by the second paint scraping assembly (4), dust generated by the started paint scraping assembly (5) is sucked in the process, and the copper wires are continuously sprayed from the copper wires (6) to the outer sides of the treatment bin to be continuously cleaned along with the movement of the copper wire transporting assembly;
step three: in paint scraping, if the intervals among four groups of paint scraping wheels (306) are required to be adjusted, corresponding electric pushing rods (308) can be started, so that the electric pushing rods (308) drive the hinged connecting rods (307) to stretch or bend, the rotation of the paint scraping wheels (306) cannot be influenced by the state change of the hinged connecting rods (307), the distance between two groups of opposite paint scraping wheels (306) is changed, the intervals among the four groups of paint scraping wheels (306) are prolonged or shortened, and the intervals among the four groups of paint scraping wheels (306) are adjusted to be more consistent with the diameter of a middle copper wire;
step four: when copper wires pass through the treatment bin (1), the gears meshed with each other in the speed regulation assembly (7) driven by the belt pulley group (202) also rotate, one end of the upper penetrating shaft drives the output shaft (801) to rotate, the output shaft (801) drives the shaking handle (802) to rotate, the shaking handle (802) drives the mounting rack (803) to perform circular motion, the mounting rack (803) simultaneously drives the cutter (804) and the lifting column (805) to perform circular motion together, and the lifting column (805) is sleeved in the outer sleeve block (806) to lift in the outer sleeve block (806), the outer sleeve block (806) drives the movable table (807) to reciprocate in a certain range in the fixed supporting table (9), and the started cutter (804) is pressed down in a period of time in the circular motion to cut off the copper wires transported on the movable table (807) and contact with the cutting groove (808):
step five: if the cutting length needs to be adjusted, the purpose can be achieved by rotating the handle (708), and the handle (708) rotates to drive the control block (707) to move, so that the small driven gear (704), the large driven gear (705) and the middle driven gear (706) which are connected transversely move on the penetrating shaft, and the output rotating speeds are different due to the fact that the faster the speed is, the shorter the copper wire cutting length is, and the slower the speed is, the longer the copper wire cutting length is.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410128695.5A CN117654969B (en) | 2024-01-31 | 2024-01-31 | Waste material processing device and processing method for transformer coil |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410128695.5A CN117654969B (en) | 2024-01-31 | 2024-01-31 | Waste material processing device and processing method for transformer coil |
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| CN117654969B CN117654969B (en) | 2024-04-12 |
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| CN203660263U (en) * | 2014-01-07 | 2014-06-18 | 温州市兆庄自动化设备有限公司 | Varnished wire paint scraper |
| CN109638612A (en) * | 2018-12-14 | 2019-04-16 | 徐卫东 | A kind of enameled wire break wire device with automatic scraping paint function |
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| CN117654969B (en) | 2024-04-12 |
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