CN117654729A - Processing device for konjak bionic food and preparation method thereof - Google Patents
Processing device for konjak bionic food and preparation method thereof Download PDFInfo
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- CN117654729A CN117654729A CN202410137400.0A CN202410137400A CN117654729A CN 117654729 A CN117654729 A CN 117654729A CN 202410137400 A CN202410137400 A CN 202410137400A CN 117654729 A CN117654729 A CN 117654729A
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- 238000012545 processing Methods 0.000 title claims abstract description 124
- 229920002752 Konjac Polymers 0.000 title claims abstract description 37
- 235000013305 food Nutrition 0.000 title claims abstract description 29
- 239000011664 nicotinic acid Substances 0.000 title claims abstract description 28
- 235000010485 konjac Nutrition 0.000 title claims abstract description 26
- 238000002360 preparation method Methods 0.000 title abstract description 8
- 238000005096 rolling process Methods 0.000 claims abstract description 145
- 238000004140 cleaning Methods 0.000 claims abstract description 73
- 230000001360 synchronised effect Effects 0.000 claims abstract description 36
- 230000005540 biological transmission Effects 0.000 claims abstract description 14
- 238000006073 displacement reaction Methods 0.000 claims abstract description 3
- 239000002994 raw material Substances 0.000 claims description 24
- 238000000034 method Methods 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 239000007769 metal material Substances 0.000 claims description 3
- 238000010030 laminating Methods 0.000 abstract description 2
- 238000003825 pressing Methods 0.000 abstract 1
- 230000000903 blocking effect Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 235000013622 meat product Nutrition 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000013372 meat Nutrition 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
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- Cleaning In General (AREA)
Abstract
The invention relates to the technical field of food processing equipment, in particular to a processing device of konjak bionic food and a preparation method thereof, wherein the processing device comprises a processing box, a processing cavity is arranged in the processing box, a linear driver is arranged at the top of the processing box, the working end of the linear driver is connected with a rolling unit positioned in the processing box, the rolling unit comprises a mounting bracket, a plurality of bases and horizontally extending L-shaped rolling blocks, the bases are slidably arranged on the mounting bracket, the bases are connected through an elastic distance-changing assembly, and the synchronous rotation driving unit is in transmission connection with all the rolling blocks; every base is located the top slidable mounting of roll piece and has cleaning blade, and this technical scheme drives the base through elasticity displacement subassembly and separates to both sides, and the rotatory ninety degrees of horizontal axis is around all roll pieces of synchronous rotation drive unit drive, and cleaning blade laminating rolls piece surface and moves down when pressing the cleaning blade top at processing case top and scrapes the attachment.
Description
Technical Field
The invention relates to the technical field of food processing equipment, in particular to a konjak bionic food processing device and a preparation method thereof.
Background
At present, the enterprise is when utilizing konjaku preparation bionic meat food, often need roll processing to konjaku raw materials to make things convenient for subsequent production and processing, and current konjaku rolling machine is at in-process of in-service use, although can carry out abundant rolling processing to konjaku raw materials, often the konjaku residue after rolling is attached to the bottom of rolling the piece easily, thereby make operating personnel be difficult to clear up it, the bottom of rolling the case inner chamber simultaneously also can a large amount of attached konjaku residues, and these konjaku residues are because receive the pressure of rolling the piece, will make its adhesive force degree strong, thereby the getting of getting for operating personnel has brought inconvenience, consequently, need improve it.
The publication No. CN110681431B discloses a processing device for konjak bionic meat products, which comprises a bottom box, wherein a machine body is fixedly arranged at the top of the bottom box, a side box is fixedly arranged on the right side of the machine body, and the bottom of the side box is fixedly connected with the right side of the top of the bottom box. This processingequipment of bionical meat products of konjaku through setting up scraping piece, button and flexible spring, when operating personnel stimulate two buttons in opposite directions, will make two circular shafts drive two and scrape the piece and move in opposite directions, and then make two scrape the piece and scrape the konjaku residue that rolls piece body bottom, but this equipment still need the staff to carry out artificial operation to rolling piece bottom after processing at every turn just can realize the separation of konjaku residue, and efficiency is lower.
Disclosure of Invention
In view of the foregoing, it is desirable to provide a processing device for konjak bionic food and a preparation method thereof.
In order to solve the problems in the prior art, the invention adopts the following technical scheme:
the utility model provides a processing apparatus of konjaku bionic food, includes the processing case, is provided with the processing chamber in the processing case, and the lateral wall in processing chamber is provided with the feed inlet, and processing chamber bottom is provided with the feed inlet, and the processing case still includes the shutoff door that is used for shutoff feed inlet and feed inlet, and the linear drive is installed at processing case top, and the rolling unit that is located processing incasement portion is connected to the work end of linear drive, and the vertical removal of rolling unit is driven to the linear drive, the rolling unit includes the installing support of connecting the work end of linear drive to and a plurality of base of slidable mounting on the installing support, and the rolling piece of horizontal extension 'L' is installed in the rotation is established to every base bottom, and the shape size that the rolling piece spliced together is the same with processing chamber cross section shape size; the bases are connected through an elastic distance changing assembly, the elastic distance changing assembly is used for changing the distance between the bases, and the base positioned in the center is fixedly connected with the bottom of the mounting bracket; an expansion cavity is arranged above the processing cavity of the processing box, and the inner diameter of the expansion cavity is gradually increased upwards; the rolling unit further comprises a synchronous rotation driving unit which is in transmission connection with all the rolling blocks; each base is arranged above the rolling block and is provided with a cleaning scraper in a sliding manner, and the length direction of the cleaning scraper extends along the length direction of the rolling block; when the base is positioned in the expansion cavity, the elastic distance-changing assembly drives the base to separate to two sides, so that the distance between the rolling blocks is increased, the synchronous rotation driving unit drives all the rolling blocks to rotate ninety degrees around a horizontal axis, and when the top of the processing box presses the top of the cleaning scraper, the cleaning scraper is attached to the surface of the rolling blocks to move downwards to scrape attachments.
Preferably, two articulated joints distributed along the length direction of the rolling blocks are arranged on the upper side of each base, and the axes of the articulated joints are vertically arranged; the elastic pitch-changing assembly comprises a plurality of articulated arms, one ends of the articulated arms are rotatably mounted on the articulated heads, the other ends of the articulated arms are rotatably mounted with shaft seats, the axes of the shaft seats are vertically arranged, and the shaft seats are rotatably connected with the articulated arms on two adjacent bases; the shaft seats between two adjacent bases are respectively provided with a inserted link and an inserted sleeve, the axes of the inserted links are positioned on the same horizontal straight line, the inserted link is inserted into the inserted sleeve, the inserted sleeve is sleeved with a first spring, the first springs are elastically connected with the shaft seats at the two ends, and the bases are mutually far away by the elasticity of the first springs.
Preferably, a shaft rod extending along the length direction of the rolling block is arranged at the opening side of the rolling block, and the shaft rod is inserted into a first shaft hole coaxially arranged at the bottom of the linear driver; the opening side of the grinding block is provided with two limiting blocks, the shaft rod is inserted on the limiting blocks, and the limiting blocks are attached to two ends of the hinge joint of the base.
Preferably, the bottom both sides of base are provided with stopper and respectively, and the rolling block keeps the bottom level and the opposite side is vertical when rotatory to inner wall laminating stopper and.
Preferably, the synchronous rotation driving unit comprises a plurality of first gears and second gears, the first gears are coaxially arranged at one end of a shaft rod of each grinding block, the second gears are respectively positioned above the first gears, the second gears are coaxially arranged at one end of a rotating shaft, the axis of the rotating shaft is parallel to the axis of the shaft rod, and the rotating shaft is inserted into a second shaft hole arranged on the base; the first gear and the second gear are synchronously connected through a first synchronous belt; one end of each rotating shaft is coaxially provided with a third gear, and the third gears of two adjacent bases are in transmission connection through a second synchronous belt; a fourth gear is coaxially arranged at one end of a rotating shaft inserted in the base at the center, the fourth gear is positioned at one end of the rotating shaft far away from the third gear, a horizontally extending rack is fixedly arranged on the base at the outermost side, and a tooth slot arranged at the lower side of the rack is meshed with the fourth gear.
Preferably, the tooth groove of the rack is arranged at one end of the rack facing the fourth gear, a smooth section is arranged at one end of the tooth groove far away from the fourth gear, and the smooth section is contacted with the fourth gear after the rack drives the fourth gear to rotate ninety degrees.
Preferably, one side of the mounting bracket facing the third gear is provided with a plurality of vertically extending limiting sliding grooves, each limiting sliding groove is positioned between two adjacent bases, a mounting seat is slidably mounted in each limiting sliding groove, a tensioning wheel is rotatably mounted on each mounting seat, the axis of each tensioning wheel is parallel to the axis of the third gear, and the tensioning wheels are in transmission connection with the third gear through a second synchronous belt; the limiting sliding groove is internally provided with a second spring, one end of the limiting sliding groove is elastically connected with the mounting seat, and the mounting seat drives the tensioning wheel to move upwards by the elastic force exerted by the second spring.
Preferably, a chute is arranged on the upper side of the cleaning scraper, and the chute horizontally extends along the length direction vertical to the cleaning scraper; the cleaning scraper is slidably mounted on the mounting block through a chute, at least two vertically upwards extending ejector rods are arranged on the mounting block, and the ejector rods are inserted into guide sleeves arranged on the side face of the base; the mounting block is provided with at least one horizontal third spring, the third spring is elastically connected with the mounting block and the cleaning scraper, and the elastic force of the first positioning block enables the cleaning scraper to horizontally move towards the base; an inclined plane is arranged on the inner side of the lower surface of the cleaning scraper.
Preferably, the top of the inner wall of the processing box is made of a magnetic metal material, and the top end of the ejector rod is provided with a first magnet; the guide sleeve is made of magnetic metal, and an annular second magnet is fixedly arranged at the connection position of the mounting block and the top rod.
A preparation method of konjak bionic food comprises the following steps:
step one, putting raw materials into a processing cavity through a feed inlet, and plugging the feed inlet and a feed outlet through a plugging door;
step two, starting a linear driver to drive a rolling unit to move downwards into a processing cavity to roll raw materials;
starting a linear driver to drive the rolling unit to move upwards, overturning the rolling block by ninety degrees, and downwards moving the cleaning scraper to scrape attachments;
and step four, opening a feed opening, and taking out the processed raw materials.
Compared with the prior art, the invention has the beneficial effects that:
firstly, the rolling unit rolls raw materials through a plurality of rolling blocks, each rolling block changes the position of the rolling side along with the separation between bases and the rotation of the synchronous rotation driving unit, and the rolling blocks automatically clean attachments on the rolling blocks in a manner of being matched with the relative downward movement of a cleaning scraper which is slidably arranged on one side of the base after reaching the top, so that the automatic cleaning after each processing does not need to be controlled by a motor, and the production cost is reduced.
The processing box is provided with the processing cavity and the expansion cavity, the base of the rolling unit is connected with the elastic distance-changing component, and the elastic distance-changing component enables the base to be automatically separated when the base is arranged at the expansion cavity of the processing box through elasticity and to be extruded and spliced to be formed when the base enters the processing cavity, so that the rolling surface of the raw material is horizontal and has no gap.
And when the cleaning scraper moves up to be separated from the surface of the rolling block relative to the rolling unit, the cleaning scraper moves to one side of the base under the action of the elastic force of the third spring, so that the contact of the cleaning scraper at the outermost side with the inner wall of the processing cavity when entering the processing cavity is prevented from influencing the downward movement of the rolling unit.
Drawings
Fig. 1 is a front view of a processing device for konjak bionic food;
FIG. 2 is a cross-sectional view of a processing device of konjak bionic food taken along A-A of FIG. 1 in an operating state;
FIG. 3 is an enlarged view of a portion at B of FIG. 2;
FIG. 4 is a cross-sectional view of a processing device for konjak bionic food taken along A-A of FIG. 1 in a non-working state;
FIG. 5 is an enlarged view of a portion of FIG. 4 at C;
fig. 6 is a perspective view I of a rolling unit and a cleaning blade of a processing device for konjak bionic food in an operating state;
fig. 7 is a second perspective view of a rolling unit and a cleaning blade of the konjak bionic food processing apparatus in an operating state;
FIG. 8 is a partial enlarged view at D of FIG. 7;
FIG. 9 is an enlarged view of a portion at E of FIG. 7;
FIG. 10 is an exploded view of the three-dimensional structure of FIG. 7;
fig. 11 is a side view of a rolling unit and a cleaning blade of a processing apparatus for konjak bionic food in a non-working state;
fig. 12 is a partial enlarged view at F of fig. 11.
The reference numerals in the figures are: 1. a processing box; 11. a processing chamber; 111. a feed inlet; 112. a feed opening; 113. plugging a door; 12. enlarging the cavity; 2. a linear driver; 3. a rolling unit; 31. a mounting bracket; 311. limiting sliding grooves; 312. a mounting base; 313. a tensioning wheel; 314. a second spring; 32. a base; 321. a hinge joint; 322. a first shaft hole; 323. a first positioning block; 324. a second positioning block; 325. a second shaft hole; 326. a guide sleeve; 33. grinding into blocks; 331. a shaft lever; 332. a limiting block; 34. an elastic pitch-changing component; 341. an articulated arm; 342. a shaft seat; 343. a rod; 344. inserting a sleeve; 345. a first spring; 35. a synchronous rotation driving unit; 351. a first gear; 352. a second gear; 353. a rotating shaft; 354. a first synchronization belt; 355. a third gear; 356. a second timing belt; 357. a fourth gear; 36. a rack; 361. tooth slots; 362. a smooth section; 4. a cleaning blade; 42. a mounting block; 421. a push rod; 423. a third spring; 424. a first magnet; 425. and a second magnet.
Detailed Description
The invention will be further described in detail with reference to the drawings and the detailed description below, in order to further understand the features and technical means of the invention and the specific objects and functions achieved.
Referring to fig. 1 to 12:
the konjak bionic food processing device comprises a processing box 1, wherein a processing cavity 11 is arranged in the processing box 1, a feed inlet 111 is arranged on the side wall of the processing cavity 11, a feed outlet 112 is arranged at the bottom of the processing cavity 11, the processing box 1 further comprises a blocking door 113 for blocking the feed inlet 111 and the feed outlet 112, a linear driver 2 is arranged at the top of the processing box 1, the working end of the linear driver 2 is connected with a rolling unit 3 positioned in the processing box 1, the linear driver 2 drives the rolling unit 3 to vertically move, the rolling unit 3 comprises a mounting bracket 31 connected with the working end of the linear driver 2, a plurality of bases 32 are slidably mounted on the mounting bracket 31, rolling blocks 33 which extend horizontally are rotatably mounted at the bottom of each base 32, and the shape and the size of the rolling blocks 33 spliced together are the same as the shape and the size of the cross section of the processing cavity 11; the bases 32 are connected through an elastic distance changing assembly 34, the elastic distance changing assembly 34 is used for changing the distance between the bases 32, and the base 32 positioned in the center is fixedly connected with the bottom of the mounting bracket 31; an expansion cavity 12 is arranged above the processing cavity 11 of the processing box 1, and the inner diameter of the expansion cavity 12 is gradually increased upwards; the rolling unit 3 further comprises a synchronous rotation driving unit 35, and the synchronous rotation driving unit 35 is in transmission connection with all the rolling blocks 33; each base 32 is arranged above the grinding block 33 and is provided with a cleaning scraper 4 in a sliding manner, and the length direction of the cleaning scraper 4 extends along the length direction of the grinding block 33; when the base 32 is positioned in the expansion cavity 12, the elastic distance changing assembly 34 drives the base 32 to separate to two sides so that the distance between the rolling blocks 33 is increased, and the synchronous rotation driving unit 35 drives all the rolling blocks 33 to rotate ninety degrees around a horizontal axis, so that when the top of the processing box 1 presses the top of the cleaning scraper 4, the cleaning scraper 4 is attached to the surface of the rolling blocks 33 to move downwards to scrape attachments.
When the processing device is used, a worker closes the blanking port 112 at the bottom of the processing cavity 11 through the blocking door 113, then adds raw materials to be rolled into the processing cavity 11 of the processing box 1 through the feeding port 111 at one side of the processing box 1, at the moment, the linear driver 2 drives the rolling unit 3 to move to the expansion cavity 12 above the processing cavity 11, the linear driver 2 drives the rolling unit 3 to move downwards after being started, the rolling unit 3 enters the processing cavity 11 to roll the raw materials, the linear driver 2 can be an air cylinder, an oil cylinder or an electric push rod and the like, the rolling unit 3 in the embodiment is connected with the working end of the linear driver 2 through the mounting bracket 31, a plurality of bases 32 which are slidably mounted on the mounting bracket 31 are respectively provided with the rolling blocks 33 in a rotating mode, the bases 32 are connected through the elastic distance changing component 34, a certain gap exists between the bases 32, and the cleaning scraper 4 is conveniently arranged at one side, when the rolling blocks 33 are in L-shape and in normal state, when the rolling units 3 are positioned in the expansion cavity 12 of the processing box 1, gaps exist among the rolling blocks 33, when the linear driver 2 drives the rolling units 3 to move downwards, the base 32 positioned at the center is connected with the mounting bracket 31 to keep the position of the rolling blocks 33 at the center fixed, the rolling blocks 33 positioned at the two sides are adhered to the inner walls of the expansion cavity 12 and are inwards closed until all the rolling blocks 33 are spliced together, the bottom surfaces of the rolling blocks 33 spliced together are the same as the cross section of the processing cavity 11, so that raw materials in the processing cavity 11 can be rolled, after rolling is finished, certain raw materials are adhered to the bottom surfaces of the rolling blocks 33, after the linear driver 2 drives the rolling units 3 to move upwards into the expansion cavity 12, the base 32 restores the gaps among the rolling blocks 33 under the action of the elastic distance changing component 34, then the synchronous rotation driving unit 35 drives the grinding block 33 to rotate ninety degrees towards the opening side of the grinding block 33, so that the bottom surface of the raw material which is originally horizontally ground is turned to be in a vertical state, then the top of the cleaning scraper 4 contacts the top of the processing box 1 in the process of upward movement of the grinding unit 3, the cleaning scraper 4 stops moving, the cleaning scraper 4 moves downward relative to the grinding unit 3 continuously when the grinding unit 3 moves upward until the cleaning scraper 4 moves downward to scrape attachments on the grinding side of the grinding block 33 according to the vertical grinding side, the scraped attachments fall into the processing cavity 11 again and are uniformly discharged, the grinding blocks 33 grind the raw material in the embodiment, the positions of the grinding sides are changed along with the separation between the bases 32 by the rotation of the synchronous rotation driving unit 35, the attachments are automatically cleaned on the grinding block 33 according to the relative downward movement of the cleaning scraper 4 which is slidingly installed on one side of the base 32 and reaches the top, a motor is not needed for controlling the automatic cleaning after each processing, and the production cost is reduced.
In order to solve the problem of how the elastic displacement assembly 34 is elastically connected to the base 32 and enables the base 32 to be automatically separated and closed, the following features are specifically provided:
two articulated heads 321 distributed along the length direction of the grinding block 33 are arranged on the upper side of each base 32, and the axes of the articulated heads 321 are vertically arranged; the elastic pitch-changing assembly 34 comprises a plurality of articulated arms 341, one ends of the articulated arms 341 are rotatably mounted on the articulated heads 321, the other ends of the articulated arms 341 are rotatably mounted with shaft bases 342, the axes of the shaft bases 342 are vertically arranged, and the shaft bases 342 are rotatably connected with the articulated arms 341 on the two adjacent bases 32; the shaft bases 342 between two adjacent bases 32 are respectively provided with a inserted bar 343 and an inserted sleeve 344, the axes of the inserted bar 343 and the inserted sleeve 344 are on the same horizontal line, the inserted bar 343 is inserted into the inserted sleeve 344, the inserted sleeve 344 is sleeved with a first spring 345, the first spring 345 is elastically connected with the shaft bases 342 at two ends, and the bases 32 are far away from each other due to the elasticity of the first spring 345.
In this embodiment, the shaft seat 342 of the elastic pitch varying assembly 34 is located between two adjacent bases 32, one end of each of the two adjacent bases 32 is rotatably connected with one end of each of the two hinge arms 341, and the other end of each of the two hinge arms 341 is rotatably connected with the hinge head 321 of each of the two bases 32, so that the distance between the bases 32 can be changed by corresponding translation, the first shaft holes 322 located between the two bases 32 are connected with the plug-in sleeve 344 by inserting through the first positioning blocks 323 and the plug-in sleeve 344, the first springs 345 sleeved outside the plug-in sleeve 344 apply the elastic force of the shaft seat 342, the distance between the shaft seats 342 is reduced to drive the included angle between the two hinge heads 321 in rotation connection to be increased, so as to drive the two adjacent bases 32 to be away from each other, and a gap exists between the rolling blocks 33 when the bases 32 are away from each other, thereby facilitating the rotation of the rolling blocks 33.
In order to solve the problem of how to ensure the stability of the rotational position of the grinding block 33 and to ensure that the grinding block 33 can rotate only ninety degrees, the following features are specifically provided:
the opening side of the grinding block 33 is provided with a shaft lever 331 extending along the length direction of the grinding block 33, and the shaft lever 331 is inserted into a first shaft hole 322 coaxially arranged at the bottom of the linear driver 2; two limiting blocks 332 are arranged on the opening side of the grinding block 33, the shaft lever 331 is inserted on the limiting blocks 332, and the limiting blocks 332 are attached to two ends of the hinge joint 321 of the base 32.
The two sides of the bottom of the base 32 are respectively provided with a first positioning block 323 and a second positioning block 324, and when the rolling block 33 rotates until the inner wall is attached to the first positioning block 323 and the second positioning block 324, the bottom is kept horizontal and the other side is vertical.
The axostylus axostyle 331 cartridge that the grinding piece 33 open side in this embodiment set up in the first shaft hole 322 of base 32 bottom, grinding piece 33 can rotate around first shaft hole 322 axis, the position of grinding piece 33 is stabilized to the both sides of base 32 is laminated to two stopper 332 that set up on the axostylus axostyle 331, thereby guarantee that the top of every grinding piece 33 aligns when grinding piece 33 concatenates together, base 32 bottom both sides set up first locating piece 323 and second locating piece 324 respectively, first locating piece 323 and second locating piece 324 are spacing the rotation angle of grinding piece 33, guarantee that grinding piece 33 can only forward direction rotate ninety degrees, thereby guarantee that cleaning blade 4 can be vertical move down the grinding side that contacts grinding piece 33.
For the purpose of automatically driving all the rolling blocks 33 to rotate ninety degrees after the base 32 is separated and approaching, the following features are specifically provided:
the synchronous rotation driving unit 35 includes a plurality of first gears 351 and second gears 352, the first gears 351 are coaxially installed at one end of the shaft lever 331 of each grinding block 33, the second gears 352 are respectively located above the first gears 351, the second gears 352 are coaxially installed at one end of the rotating shaft 353, the axis of the rotating shaft 353 is parallel to the axis of the shaft lever 331, and the rotating shaft 353 is inserted into the second shaft hole 325 provided on the base 32; the first gear 351 and the second gear 352 are synchronously connected through a first synchronous belt 354; a third gear 355 is coaxially arranged at one end of each rotating shaft 353, and the third gears 355 of two adjacent bases 32 are in transmission connection through a second synchronous belt 356; a fourth gear 357 is coaxially arranged at one end of a rotating shaft 353 inserted on the base 32 at the center, the fourth gear 357 is positioned at one end of the rotating shaft 353 far away from the third gear 355, a horizontally extending rack 36 is fixedly arranged on the base 32 at the outermost side, and a tooth slot 361 arranged at the lower side of the rack 36 is in meshed connection with the fourth gear 357.
In this embodiment, the shaft 331 of each rolling block 33 is coaxially provided with a first gear 351, the first gear 351 is in transmission connection with a second gear 352 above through a first synchronous belt 354, the second gear 352 is inserted into a second shaft hole 325 of a base 32 through a rotating shaft 353, a third gear 355 coaxially provided on two adjacent rotating shafts 353 is in transmission connection through a second synchronous belt 356, thereby realizing synchronous rotation of all rolling blocks 33 and identical rotation directions, one end of the rotating shaft 353 inserted into one base 32 in this embodiment is provided with a fourth gear 357, the fourth gear 357 is in meshed connection with a rack 36 installed on the outermost base 32, when the bases 32 are far away from each other, the outermost side of the base 32 drives the rack 36 to horizontally move, thereby driving the fourth gear 357 to rotate through the rack 36, and driving all rolling blocks 33 to rotate through rotation of one rotating shaft 353, realizing that the rolling blocks 33 side are turned over from a horizontal state to a vertical state, and when the bases 32 are close to each other, the outermost base 32 drives the fourth gear 357 to move in the direction, and drives the fourth gear 357 to reversely rotate, so that the rolling blocks 33 are turned over from the horizontal state to the rolling blocks 33 to the horizontal state.
In order to avoid the problem that the movement of the base 32 cannot directly drive the grinding block 33 to rotate when the grinding block 33 is spliced together, the following characteristics are specifically set:
the tooth groove 361 of the rack 36 is disposed at one end of the rack 36 facing the fourth gear 357, one end of the tooth groove 361 far away from the fourth gear 357 is provided with a smooth section 362, and the smooth section 362 contacts with the fourth gear 357 after the rack 36 drives the fourth gear 357 to rotate ninety degrees.
In this embodiment, a tooth groove 361 and a smooth section 362 are disposed on one side of the rack 36, where the tooth groove 361 is located on one side of the rack 36 near the fourth gear 357, so that when the rolling unit 3 enters the processing cavity 11, the base 32 is close to each other to drive the rack 36 to move to drive the fourth gear 357 to rotate ninety degrees, the smooth section 362 contacts with the fourth gear 357, at this time, the rolling blocks 33 finish rotation and the distance between the rolling blocks 33 is smaller, the rolling blocks 33 cannot reversely rotate, then the rolling blocks 33 complete splicing when entering the processing cavity 11, the smooth section 362 contacts with the fourth gear 357 when the rack 36 moves, the movement of the base 32 is not affected, and similarly, when the rolling unit 3 moves up into the expansion cavity 12, the base 32 is separated under the action of the elastic distance changing component 34, and the smooth section 362 enables the base 32 to drive the rolling blocks 33 to move a distance first, so that a distance appears in the adjacent rolling blocks 33, and the rolling blocks 33 are directly driven to rotate when the following tooth groove 357 meshes with the fourth gear 357.
In order to solve the problem of how to secure the transmission connection relationship of the third gear 355 on the adjacent rotating shaft 353 when the distance between the bases 32 is changed, the following features are specifically provided:
a plurality of vertically extending limiting sliding grooves 311 are formed in one side, facing the third gear 355, of the mounting bracket 31, the limiting sliding grooves 311 are located between two adjacent bases 32, a mounting seat 312 is slidably mounted in the limiting sliding grooves 311, a tensioning wheel 313 is rotatably mounted on the mounting seat 312, the axis of the tensioning wheel 313 is parallel to the axis of the third gear 355, and the tensioning wheel 313 is in transmission connection with the third gear 355 through a second synchronous belt 356; a second spring 314 is arranged in the limiting chute 311, one end of the limiting chute 311 is elastically connected with the mounting seat 312 by the second spring 314, and the mounting seat 312 drives the tensioning wheel 313 to move upwards by the elasticity exerted by the second spring 314.
In this embodiment, the mounting bracket 31 is slidably provided with a plurality of tensioning wheels 313, each tensioning wheel 313 is located between two adjacent third gears 355 and is in transmission connection with the two adjacent third gears through a second synchronous belt 356, the limiting chute 311 for mounting the tensioning wheel 313 is slidably mounted in the mounting seat 312 on one side of the mounting bracket 31, the second spring 314 arranged in the mounting seat 312 applies the upward elastic force to the tensioning wheel 313 all the time, the tightness of the second synchronous belt 356 is kept, when the interval between the bases 32 is increased, the interval between the third gears 355 is increased, the second synchronous belt 356 pulls the tensioning wheel 313 to move downwards in the mounting seat 312, the tightness of the second synchronous belt 356 is kept, and therefore when the bases 32 are located at any positions, synchronous rotation of all the grinding blocks 33 can be driven by the synchronous rotation driving unit 35.
In order to solve the problem of how the cleaning blade 4 is attached to the vertical side of the rolling block 33 when moving down and automatically moves to the inside of the rolling block 33 after moving up to prevent contact with the inner wall of the processing chamber 11, the following features are specifically provided:
a chute is arranged on the upper side of the cleaning scraper 4, and horizontally extends along the length direction vertical to the cleaning scraper 4; a mounting block 42 is arranged above the opening side of the grinding block 33, the cleaning scraper 4 is slidably mounted on the mounting block 42 through a chute, at least two vertically upwards extending ejector rods 421 are arranged on the mounting block 42, and the ejector rods 421 are inserted into guide sleeves 326 arranged on the side surface of the base 32; the mounting block 42 is provided with at least one horizontal third spring 423, the third spring 423 elastically connects the mounting block 42 and the cleaning blade 4, and the elastic force of the first positioning block 323 horizontally moves the cleaning blade 4 to the base 32; the inner side of the lower surface of the cleaning blade 4 is provided with a slope.
The cleaning blade 4 in this embodiment is slidably mounted on the mounting block 42 through the chute at the top, the third spring 423 applies the elastic force of the cleaning blade 4 to make the cleaning blade 4 approach to the base 32 side, the mounting block 42 is inserted into the guide sleeve 326 on the rolling surface side of the base 32 approaching to the vertical state through the ejector rod 421, the top end of the ejector rod 421 starts to move downward relative to the rolling unit 3 when contacting the top end of the inner wall of the processing box 1, the bottom inclined surface of the cleaning blade 4 gradually contacts the outer side of the rolling block 33, the cleaning blade 4 gradually contacts the outer side of the rolling block 33 and moves outward along the chute, the rolling side of the cleaning blade 4 contacts the rolling block 33 moves downward to scrape attachments, and when the cleaning blade 4 moves upward relative to the rolling unit 3 to be separated from the surface of the rolling block 33, the elastic force of the third spring 423 makes the cleaning blade 4 move to the base 32 side to prevent the contact between the outermost cleaning blade 4 and the inner wall of the processing cavity 11 from affecting the downward movement of the rolling unit 3 when entering the processing cavity 11.
In order to solve the problem of how to realize the up-and-down movement of the cleaning blade 4 with respect to the rolling unit 3 and to keep the position stable, the following features are specifically provided:
the top of the inner wall of the processing box 1 is made of a magnetic metal material, and a first magnet 424 is arranged at the top end of the ejector rod 421; the guide sleeve 326 is made of magnetic metal, and the second ring-shaped magnet 425 is fixedly mounted at the connection position between the mounting block 42 and the push rod 421.
In this embodiment, the installation block 42 of the cleaning blade 4 is adsorbed to the bottom of the guide sleeve 326 through the second magnet 425 at the bottom end of the ejector rod 421 in the non-working state, so that the cleaning blade 4 is located above the grinding block 33, the grinding block 33 is not affected, when the grinding unit 3 moves up to the top of the inner wall of the processing box 1, the first magnet 424 at the top of the ejector rod 421 is adsorbed to the top end of the inner wall of the processing box 1, the second magnet 425 is separated from the guide sleeve 326 when the cleaning blade 4 moves down relative to the grinding unit 3, when the linear driver 2 drives the grinding unit 3 to move down, the first magnet 424 keeps adsorbing to the top end of the processing box 1, the cleaning blade 4 moves up relative to the grinding unit 3, when the installation block 42 moves up to contact the bottom of the guide sleeve 326, the first magnet 424 is separated from the processing box 1 under the action of a tensile force, and at this time, the second magnet 425 adsorbs the guide sleeve 326 again, so as to maintain the problem that the cleaning blade 4 is located above the grinding block 33 when the grinding block 33 rolls the raw material.
A preparation method of konjak bionic food comprises the following steps:
step one, putting raw materials into the processing cavity 11 through a feed inlet 111, and plugging the feed inlet 111 and a feed outlet 112 through a plugging door 113;
step two, starting the linear driver 2 to drive the rolling unit 3 to move downwards into the processing cavity 11 to roll the raw materials;
step three, starting the linear driver 2 to drive the rolling unit 3 to move upwards, turning over the rolling block 33 for ninety degrees, and enabling the cleaning scraper 4 to move downwards to scrape attachments;
and step four, opening a feed opening 112, and taking out the processed raw materials.
Working principle: when in use, a worker closes the blanking opening 112 at the bottom of the processing cavity 11 through the blocking door 113, then adds raw materials to be rolled into the processing cavity 11 of the processing box 1 through the feeding opening 111 at one side of the processing box 1, at the moment, the linear driver 2 drives the rolling unit 3 to move to the expansion cavity 12 above the processing cavity 11, the linear driver 2 is started to drive the rolling unit 3 to move downwards, the rolling unit 3 enters the processing cavity 11 to roll the raw materials, when the rolling unit 3 is positioned in the expansion cavity 12 of the processing box 1, gaps exist among the rolling blocks 33, when the linear driver 2 drives the rolling unit 3 to move downwards, the rolling blocks 33 at two sides are attached to the inner walls of the expansion cavity 12 and are inwards closed until all the rolling blocks 33 are spliced together, the raw materials in the processing cavity 11 are rolled, after the rolling is finished, after a certain raw material is attached to the bottom surface of the rolling block 33, the linear driver 2 drives the rolling unit 3 to move upwards into the expansion cavity 12, the base 32 restores the gap between the rolling blocks 33 under the action of the elastic distance changing component 34, then the synchronous rotation driving unit 35 drives the rolling blocks 33 to rotate ninety degrees towards the opening side of the rolling blocks 33, the bottom surface which is originally horizontally rolled is enabled to be in a vertical state, then the top of the cleaning scraper 4 contacts the top of the processing box 1 in the process of upwards moving the rolling unit 3, the cleaning scraper 4 stops moving, the rolling unit 3 continues to upwards move the cleaning scraper 4 downwards relative to the rolling unit 3 until the cleaning scraper 4 is attached to the vertical rolling side to downwards move to scrape attachments on the rolling side of the rolling blocks 33, and the scraped attachments fall into the processing cavity 11 again and are uniformly discharged.
The foregoing examples merely illustrate one or more embodiments of the invention, which are described in greater detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.
Claims (10)
1. The utility model provides a processing device of konjak bionic food, including processing case (1), be provided with processing chamber (11) in processing case (1), the lateral wall of processing chamber (11) is provided with feed inlet (111), processing chamber (11) bottom is provided with feed opening (112), processing case (1) is still including shutoff door (113) that are used for shutoff feed inlet (111) and feed opening (112), linear drive (2) are installed at processing case (1) top, rolling unit (3) that are located processing case (1) inside are connected to linear drive (2)'s work end, linear drive (2) drive rolling unit (3) vertical movement, characterized in that, rolling unit (3) are including installing support (31) of connecting linear drive (2) work end, and a plurality of base (32) of slidable mounting on installing support (31), rolling piece (33) of the horizontal extension of setting up rotation installation are installed to each base (32), rolling piece (33) are in the same size with processing chamber (11) cross section shape size together.
The bases (32) are connected through an elastic distance changing assembly (34), the elastic distance changing assembly (34) is used for changing the distance between the bases (32), and the base (32) positioned at the center is fixedly connected with the bottom of the mounting bracket (31);
an expansion cavity (12) is arranged above the processing cavity (11) of the processing box (1), and the inner diameter of the expansion cavity (12) is gradually increased upwards;
the rolling unit (3) further comprises a synchronous rotation driving unit (35), and the synchronous rotation driving unit (35) is in transmission connection with all rolling blocks (33);
each base (32) is arranged above the rolling block (33) and is provided with a cleaning scraper (4) in a sliding manner, and the length direction of the cleaning scraper (4) extends along the length direction of the rolling block (33);
when the base (32) is positioned in the expansion cavity (12), the elastic distance changing assembly (34) drives the base (32) to separate to two sides so that the distance between the rolling blocks (33) is increased, the synchronous rotation driving unit (35) drives all the rolling blocks (33) to rotate ninety degrees around a horizontal axis, and when the top of the processing box (1) presses the top of the cleaning scraper (4), the cleaning scraper (4) is attached to the surface of the rolling blocks (33) to move downwards to scrape attachments.
2. The processing device of konjak bionic food according to claim 1, wherein two hinges (321) distributed along the length direction of the grinding block (33) are arranged on the upper side of each base (32), and the axes of the hinges (321) are vertically arranged;
the elastic displacement assembly (34) comprises a plurality of articulated arms (341), one ends of the articulated arms (341) are rotatably mounted on the articulated heads (321), the other ends of the articulated arms (341) are rotatably mounted on shaft bases (342), the axes of the shaft bases (342) are vertically arranged, and the shaft bases (342) are rotatably connected with the articulated arms (341) on two adjacent bases (32);
the shaft bases (342) between two adjacent bases (32) are respectively provided with a inserted link (343) and an inserted sleeve (344) with axes on the same horizontal line, the inserted link (343) is inserted in the inserted sleeve (344), the inserted sleeve (344) is sleeved with a first spring (345), the first springs (345) are elastically connected with the shaft bases (342) at two ends, and the bases (32) are far away from each other by the elastic force of the first springs (345).
3. The processing device of konjak bionic food according to claim 1, wherein the opening side of the rolling block (33) is provided with a shaft lever (331) extending along the length direction of the rolling block (33), and the shaft lever (331) is inserted into a first shaft hole (322) coaxially arranged at the bottom of the linear driver (2);
two limiting blocks (332) are arranged on the opening side of the grinding block (33), the shaft rod (331) is inserted on the limiting blocks (332), and the limiting blocks (332) are attached to two ends of the hinge joint (321) of the base (32).
4. A processing device for konjak bionic food according to claim 3, wherein the base (32) is provided with a first positioning block (323) and a second positioning block (324) on both sides of the bottom, respectively, and the rolling block (33) is rotated to keep the bottom horizontal and the other side vertical when the inner wall is attached to the first positioning block (323) and the second positioning block (324).
5. A konjak bionic food processing apparatus according to claim 3, wherein the synchronous rotation driving unit (35) comprises a plurality of first gears (351) and second gears (352), the first gears (351) are coaxially installed at one end of a shaft lever (331) of each grinding block (33), the second gears (352) are respectively located above the first gears (351), the second gears (352) are coaxially installed at one end of a rotating shaft (353), the axis of the rotating shaft (353) is parallel to the axis of the shaft lever (331), and the rotating shaft (353) is inserted into a second shaft hole (325) provided on the base (32);
the first gear (351) and the second gear (352) are synchronously connected through a first synchronous belt (354);
one end of each rotating shaft (353) is coaxially provided with a third gear (355), and the third gears (355) of two adjacent bases (32) are in transmission connection through a second synchronous belt (356);
a fourth gear (357) is coaxially arranged at one end of a rotating shaft (353) inserted on a base (32) at the center, the fourth gear (357) is positioned at one end of the rotating shaft (353) far away from the third gear (355), a horizontally extending rack (36) is fixedly arranged on the base (32) at the outermost side, and a tooth groove (361) arranged at the lower side of the rack (36) is meshed with the fourth gear (357).
6. The processing device of konjak bionic food according to claim 5, wherein the tooth groove (361) of the rack (36) is disposed at one end of the rack (36) facing the fourth gear (357), one end of the tooth groove (361) far away from the fourth gear (357) is provided with a smooth section (362), and the smooth section (362) contacts with the fourth gear (357) after the rack (36) drives the fourth gear (357) to rotate ninety degrees.
7. The konjak bionic food processing device according to claim 5, wherein a plurality of vertically extending limiting sliding grooves (311) are arranged on one side, facing the third gear (355), of the mounting bracket (31), the limiting sliding grooves (311) are positioned between two adjacent bases (32), mounting seats (312) are slidably mounted in the limiting sliding grooves (311), tensioning wheels (313) are rotatably mounted on the mounting seats (312), the axes of the tensioning wheels (313) are parallel to the axes of the third gear (355), and the tensioning wheels (313) are in transmission connection with the third gear (355) through a second synchronous belt (356);
a second spring (314) is arranged in the limiting chute (311), one end of the limiting chute (311) is elastically connected with the mounting seat (312) by the second spring (314), and the mounting seat (312) drives the tensioning wheel (313) to move upwards by the elasticity exerted by the second spring (314).
8. The konjak bionic food processing device according to claim 1, wherein a chute is provided on the upper side of the cleaning blade (4), and the chute extends horizontally in a direction perpendicular to the length direction of the cleaning blade (4);
a mounting block (42) is arranged above the opening side of the rolling block (33), the cleaning scraper (4) is slidably mounted on the mounting block (42) through a chute, at least two vertically upwards extending ejector rods (421) are arranged on the mounting block (42), and the ejector rods (421) are inserted into guide sleeves (326) arranged on the side face of the base (32);
the mounting block (42) is provided with at least one horizontal third spring (423), the third spring (423) is elastically connected with the mounting block (42) and the cleaning scraper (4), and the elastic force of the first positioning block (323) enables the cleaning scraper (4) to horizontally move towards the base (32);
an inclined plane is arranged on the inner side of the lower surface of the cleaning scraper (4).
9. The processing device of the konjak bionic food according to claim 8, wherein the top of the inner wall of the processing box (1) is made of a magnetic metal material, and the top of the ejector rod (421) is provided with a first magnet (424);
the guide sleeve (326) is made of magnetic metal, and a circular second magnet (425) is fixedly arranged at the connection position of the mounting block (42) and the ejector rod (421).
10. A method for preparing a konjak bionic food, which is applied to the processing device of the konjak bionic food as defined in any one of claims 1 to 9, and is characterized by comprising the following steps:
step one, putting raw materials into a processing cavity (11) through a feed port (111), and plugging the feed port (111) and a feed port (112) through a plugging door (113);
step two, starting a linear driver (2) to drive a rolling unit (3) to move downwards into a processing cavity (11) to roll raw materials;
starting a linear driver (2) to drive a rolling unit (3) to move upwards, turning over a rolling block (33) for ninety degrees, and enabling a cleaning scraper (4) to move downwards to scrape attachments;
and step four, opening a feed opening (112) and taking out the processed raw materials.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410137400.0A CN117654729B (en) | 2024-02-01 | 2024-02-01 | Processing device for konjak bionic food and preparation method thereof |
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| CN202410137400.0A CN117654729B (en) | 2024-02-01 | 2024-02-01 | Processing device for konjak bionic food and preparation method thereof |
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| US20030062432A1 (en) * | 2000-03-22 | 2003-04-03 | Stephen Whettingsteel | Apparatus for crushing glass or ceramic material |
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| CN111408463A (en) * | 2020-03-26 | 2020-07-14 | 吴茂根 | Feed anti-caking milling device with self-cleaning effect |
| CN115445742A (en) * | 2022-08-23 | 2022-12-09 | 曹旭 | Medicine grinder |
| CN116713082A (en) * | 2023-06-07 | 2023-09-08 | 临沂市力晟耐火材料有限公司 | Novel smashing device |
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20030062432A1 (en) * | 2000-03-22 | 2003-04-03 | Stephen Whettingsteel | Apparatus for crushing glass or ceramic material |
| KR101744849B1 (en) * | 2017-01-11 | 2017-06-08 | 주식회사 에코프라임 | Purification system and purification method for contaminated soil |
| CN110681431A (en) * | 2019-10-28 | 2020-01-14 | 会同县博嘉魔力嘉晟科技有限公司 | Processingequipment of bionical meat products of konjaku |
| CN111408463A (en) * | 2020-03-26 | 2020-07-14 | 吴茂根 | Feed anti-caking milling device with self-cleaning effect |
| CN115445742A (en) * | 2022-08-23 | 2022-12-09 | 曹旭 | Medicine grinder |
| CN116713082A (en) * | 2023-06-07 | 2023-09-08 | 临沂市力晟耐火材料有限公司 | Novel smashing device |
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