CN117644134B - Cold roll forming device for sheet metal processing and operation method thereof - Google Patents
Cold roll forming device for sheet metal processing and operation method thereof Download PDFInfo
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- CN117644134B CN117644134B CN202410090666.4A CN202410090666A CN117644134B CN 117644134 B CN117644134 B CN 117644134B CN 202410090666 A CN202410090666 A CN 202410090666A CN 117644134 B CN117644134 B CN 117644134B
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- 239000002184 metal Substances 0.000 title claims abstract description 124
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 124
- 238000000034 method Methods 0.000 title claims abstract description 18
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 30
- 238000005452 bending Methods 0.000 claims abstract description 16
- 229910052742 iron Inorganic materials 0.000 claims abstract description 15
- 238000005520 cutting process Methods 0.000 claims description 25
- 239000000463 material Substances 0.000 claims description 14
- 238000003860 storage Methods 0.000 claims description 11
- 238000003825 pressing Methods 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000001125 extrusion Methods 0.000 claims description 6
- 239000007769 metal material Substances 0.000 claims description 3
- 230000000694 effects Effects 0.000 description 9
- 230000033001 locomotion Effects 0.000 description 7
- 238000005096 rolling process Methods 0.000 description 6
- 239000002699 waste material Substances 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000004080 punching Methods 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/06—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
- B21D5/08—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles making use of forming-rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/08—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers
- B21D43/09—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers by one or more pairs of rollers for feeding sheet or strip material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/28—Associations of cutting devices therewith
- B21D43/287—Devices for handling sheet or strip material
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The invention belongs to the technical field of cold roll forming devices, in particular to a cold roll forming device for metal sheet processing and an operation method thereof. According to the cold bending forming device for metal plate processing and the operation method thereof, the electromagnet and the supporting plate are convenient to reset the position of the deflected metal plate, so that the electromagnet works to generate magnetic force, the iron block is attracted to move, the concave frame is driven to move when the iron block moves, the buffer plate is driven to move, the buffer plate moves to contact with the outer wall of the conveyed metal plate, and then the outer wall of the metal plate is pressed, so that the metal plate is reset to avoid the deflection of the metal plate.
Description
Technical Field
The invention belongs to the technical field of cold-bending forming devices, and particularly relates to a cold-bending forming device for processing a metal plate and an operation method thereof.
Background
In sheet metal processing, cold roll forming device is a commonly used equipment, and it can be with sheet metal processing into the component of various shapes, and the device collaborative work carries out cold roll shaping with sheet metal according to the designing requirement, and cold roll forming device's advantage lies in that it can process under normal atmospheric temperature, has avoided the influence of high temperature processing to the sheet metal, can keep the performance and the intensity of material better, and cold roll forming device still can process large-scale and complicated component, has higher production efficiency and machining precision, can improve production efficiency and processingquality, is one of indispensable equipment in the sheet metal processing.
The Chinese patent with publication number CN212762136U discloses a cold roll forming machine, which comprises a frame body, an uncoiler, a guide feeding mechanism, a leveling mechanism, a forming mechanism, a hydraulic punching mechanism and a shearing mechanism, wherein the rear end of the frame body is provided with a finished product discharging table; the hydraulic punching mechanism is connected with a hydraulic station, one side of the hydraulic station is provided with a PLC control cabinet, and the PLC control cabinet is connected with the shearing mechanism; the leveling mechanism comprises a support frame fixed on the frame body, a leveling lower plate arranged on the support frame and a leveling upper plate arranged at the upper end of the leveling lower plate, wherein a plurality of leveling upper rollers are arranged on the leveling upper plate, a plurality of leveling lower rollers are arranged on the leveling lower plate, and the leveling lower rollers and the leveling upper rollers are mutually crossed. The device adopts the cold roll forming machine of above-mentioned structure, has guaranteed the level and smooth of panel surface, simultaneously with cold roll shaping and punching a hole setting on same production line, improved production efficiency, and saved equipment cost.
When the conventional cold roll forming device for sheet metal processing is used in the process of using, the transmitted sheet material is deflected in position, as most of the assemblies for resetting the sheet material are lack, the processing precision is reduced, and even waste products appear, so that the sheet material processing quality is affected, and the waste of materials is caused.
The invention provides a cold roll forming device for processing a metal plate and an operation method thereof.
Disclosure of Invention
In order to overcome the defects of the prior art and solve the problem that the reset treatment of the position of the deflection plate is inconvenient, the invention provides a cold-bending forming device for processing a metal plate and an operation method thereof.
The technical scheme adopted for solving the technical problems is as follows: the invention discloses a cold roll forming device for metal plate processing, which comprises a workbench and a support frame fixedly arranged at the top of the workbench, wherein a driving assembly is fixedly arranged on the workbench, a driving motor is fixedly arranged on the driving assembly, the output end of the driving motor is connected with the input end of the driving assembly, a conveying roller is sequentially arranged in the support frame, the conveying roller is connected with the output end of the driving assembly through a gear transmission, and an extrusion assembly corresponding to the conveying roller is arranged in the support frame;
The inner part of the supporting frame is symmetrically and fixedly provided with a box body, the box body is positioned on one side of the conveying roller, the inner part of the box body is fixedly provided with a fixing frame, the inner part of the fixing frame is fixedly provided with a battery assembly, the inner part of the box body is provided with a mounting plate, the inner part of the mounting plate is symmetrically provided with a through hole, the fixing frame is fixedly provided with a guide rod corresponding to the through hole, the guide rod is arranged in the through hole in a penetrating manner, and the inner part of the box body is provided with an adjusting assembly;
The mounting plate is provided with limiting components, the mounting plate is symmetrically provided with a storage groove, two groups of support rods are fixedly arranged in the storage groove, a support plate is arranged in the storage groove in a penetrating mode, a buffer plate is fixedly arranged on the support plate, a concave frame is fixedly arranged on the support plate, an iron block is fixedly arranged on the concave frame, a hole is formed in the concave frame, the support rods penetrate through the hole, a plate block is fixedly arranged at one end of each support rod, an electromagnet is fixedly arranged on each plate block, and the electromagnet is located on one side of the iron block;
The outer wall fixed mounting of workstation has the control box, extrusion subassembly includes sliding tray, nut, adjusting bolt, slider and squeeze roll, the inside at the support frame is installed in proper order to the sliding tray, nut fixed mounting is on the sliding tray, adjusting bolt and nut threaded connection, the slider activity is spacing in the inside of sliding tray, and adjusting bolt's one end and slider top swing joint, swing joint has the squeeze roll on the slider, and the squeeze roll is located the transfer roll directly over, the symmetry is installed on the support frame and is carried the roller, and the one end of roller is passed through the gear and drive assembly transmission and be connected, the top fixed mounting of workstation has cutting assembly, and cutting assembly is located one side of support frame, the top fixed mounting of workstation has the bearing plate, and the bearing plate is located the cutting assembly directly under.
Preferably, the adjusting part comprises a threaded ring, a threaded rod, a mounting frame and a driving motor, wherein the threaded ring is fixedly arranged in the mounting plate, the mounting frame is fixedly arranged in the box body, the driving motor is fixedly arranged in the mounting frame, one end of the threaded rod is fixedly connected with the output end of the driving motor, the threaded rod is in threaded connection with the threaded ring, a bearing corresponding to the threaded rod is fixedly arranged in the fixing frame, and one end of the threaded rod is fixedly connected with the inner ring of the bearing.
Preferably, the spacing subassembly includes guide way, limiting plate, mounting groove and roller bearing, the fixed setting of guide way is on the mounting panel, and the guide way is located one side of accomodating the groove, the limiting plate wears to establish in the inside of guide way, mounting groove fixed mounting is on the limiting plate, the roller bearing activity sets up the inside at the mounting groove, the inside of limiting plate has set gradually square, the inside of square is provided with the drum, the guide bar is worn to be equipped with in the inside of drum, and the one end and the guide way inner wall fixed connection of guide way, encircle on the guide bar and install compression spring, and compression spring's one end and square outer wall fixed connection, fixed mounting has the stopper on the limiting plate.
Preferably, the inside symmetry of limiting plate installs a conductive cylinder, a conductive cylinder's one end fixed mounting has the insulating block, and the insulating block sets up in the inside of limiting plate, fixed mounting has No. two conductive cylinder on the insulating block, and a conductive cylinder and No. two conductive cylinder are installed with one heart, and a conductive cylinder and No. two conductive cylinders all pass through wire electric connection with the battery pack.
Preferably, the inside fixed mounting of guide way has the supporting shoe, and fixed mounting has the conductive post of first corresponding with a conductive cylinder on the supporting shoe, the inside of conductive post is provided with insulating cover, insulating cover central point puts fixed mounting and has No. two conductive posts, and conductive post and electro-magnet electric connection.
Preferably, warning lamps corresponding to the box body are sequentially arranged at the top of the supporting frame, and the warning lamps are electrically connected with the second conductive columns.
Preferably, the support rod is circumferentially provided with a return spring, and one end of the return spring is fixedly connected with the outer wall of the plate.
An operation method of a cold roll forming device for processing metal plates, comprising the following steps:
S1, when a cold roll forming device for processing a metal plate is used for carrying out cold roll processing on the metal plate, after one end of the plate to be processed is moved between two groups of conveying rollers, a driving motor is enabled to work to drive a driving assembly to move, and the driving assembly can drive the conveying rollers and the conveying rollers to rotate when moving so as to convey the metal plate;
S2, when the metal plate is conveyed, after the metal plate is conveyed between the conveying roller and the extruding roller, the extruding roller and the conveying roller are matched to apply pressure to the surface of the metal plate, so that the metal plate is extruded to deform, and the metal plate is extruded into a preset shape and then enters the cutting assembly;
s3, when the extruded sheet material moves to the inside of the cutting assembly, the cutting assembly works through the cooperation of the bearing plates, and then the sheet metal material is cut.
The beneficial effects of the invention are as follows:
1. According to the cold bending forming device for metal plate processing and the operation method thereof, the position of the deflected metal plate is reset conveniently through the electromagnet and the supporting plate, when the position of the plate is excessively deviated, the limiting plate is pushed to move, the first conductive cylinder is driven to move to enter the first conductive column when the limiting plate moves, electric power in the battery assembly flows into the electromagnet through the first conductive column and the first conductive cylinder, the electromagnet works to generate magnetic force, the iron block is attracted to move, the concave frame is driven to move when the iron block moves, the supporting plate is pushed to move when the concave frame moves, the buffer plate is driven to move, the buffer plate is pressed after being contacted with the outer wall of the conveyed metal plate, the metal plate is reset, the plate is prevented from being deflected, and the quality of cold bending processing of the metal plate is improved by the cold bending forming device for metal plate processing.
2. According to the cold roll forming device for metal plate processing and the operation method thereof, the position of the plate conveyed by the cold roll forming device for metal plate processing is limited through the rolling shaft and the pressing spring, the position deflection of the plate is effectively avoided, when the conveying roller moves to convey the metal plate, the position deflection of the conveyed plate is avoided, the effect of cold roll forming is affected, according to the size of the processed plate, the driving motor is controlled by the control box to work so as to drive the threaded rod to rotate, the threaded rod can move the position of the threaded ring when rotating, the mounting plate can be driven to move when the position of the threaded ring moves, the through hole and the guide rod cooperate to guide the mounting plate when the mounting plate moves, the mounting plate can smoothly move the position, the limiting component is driven to move, the limiting component is positioned on one side of the conveying plate, the limiting plate and the rolling shaft are positioned on one side of the metal plate, the outer wall of the rolling shaft is contacted with the rolling shaft after the position deflection of the metal plate, the rolling shaft is movably arranged in the mounting groove, the rolling shaft can assist the position movement of the metal plate, meanwhile, the guide rod and the cylinder cooperate to guide the limiting plate, so that the limiting plate can smoothly move, the limiting plate moves, the limiting plate can smoothly, the limiting plate moves, the position deflection is relieved when the limiting plate moves, the pressing block cooperates to effectively reset the position, and the plate is prevented from being reset.
3. According to the cold roll forming device for metal plate processing and the operation method thereof, workers are conveniently reminded of deflection of the positions of the plates through the warning lamp, the positions of the plates are timely processed, material waste is avoided, when the metal plates at the deflection positions cannot be reset, the positions of the metal plates are continuously deflected, the outer walls of the limiting plates are continuously pressed, the limiting plates are pushed to move, the first conductive cylinder is driven to move when the limiting plates continue to move, the second conductive cylinder is driven to move when the first conductive cylinder moves, after the second conductive cylinder is contacted with the second conductive column, current in the battery assembly is matched with the second conductive cylinder through the second conductive column, the current flows into the warning lamp, the warning lamp is lightened to flash, the workers are reminded of excessive deflection of the plates, and the cold roll forming device for metal plate processing is timely closed to process, so that material waste is avoided.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a perspective view of a cold roll forming apparatus for sheet metal processing according to the present invention;
FIG. 2 is a perspective view of another view of the cold roll forming apparatus for sheet metal processing according to the present invention;
FIG. 3 is a schematic view of the structure of the case in the present invention;
FIG. 4 is a schematic view of a guide slot structure in the present invention;
FIG. 5 is a schematic view of the mounting plate structure of the present invention;
FIG. 6 is a schematic view of a limiting plate structure in the present invention;
FIG. 7 is a schematic diagram of a first conductive pillar according to the present invention;
FIG. 8 is a schematic view of a first conductive cylinder according to the present invention;
FIG. 9 is a schematic view of a receiving slot in the present invention;
FIG. 10 is a schematic view of the structure of the panel of the present invention;
Fig. 11 is a schematic view of the structure of the support plate in the present invention;
In the figure: 1. a work table; 2. a control box; 3. a support frame; 4. a drive assembly; 5. a driving motor; 6. a conveying roller; 7. a sliding groove; 8. a nut; 9. an adjusting bolt; 10. a slide block; 11. a squeeze roll; 12. a conveying roller; 13. a cutting assembly; 14. a case; 15. a fixing frame; 16. a battery assembly; 17. a guide rod; 18. a mounting plate; 19. a through hole; 20. a bearing; 21. a threaded rod; 22. a threaded ring; 23. a mounting frame; 24. a drive motor; 25. a guide groove; 26. a limiting plate; 27. a mounting groove; 28. a roller; 29. a limiting block; 30. a guide rod; 31. a pressing spring; 32. square blocks; 33. a cylinder; 34. a first conductive cylinder; 35. an insulating block; 36. a second torch; 37. a support block; 38. a first conductive column; 39. an insulating sleeve; 40. a second conductive column; 41. a warning light; 42. a storage groove; 43. a support plate; 44. a buffer plate; 45. a concave frame; 46. a hole; 47. iron blocks; 48. a support rod; 49. a return spring; 50. a plate; 51. an electromagnet; 52. and a bearing plate.
Detailed Description
The invention is further described in connection with the following detailed description in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
As shown in fig. 1, fig. 2, fig. 3, fig. 5, fig. 9, fig. 10 and fig. 11, the cold roll forming device for sheet metal processing according to the embodiment of the invention comprises a workbench 1 and a support frame 3 fixedly installed at the top of the workbench 1, a driving component 4 is fixedly installed on the workbench 1, a driving motor 5 is fixedly installed on the driving component 4, the output end of the driving motor 5 is connected with the input end of the driving component 4, a conveying roller 6 is sequentially arranged in the support frame 3, the conveying roller 6 is connected with the output end of the driving component 4 through gear transmission, an extrusion component corresponding to the conveying roller 6 is arranged in the support frame 3, a box 14 is symmetrically and fixedly installed in the support frame 3, the box 14 is positioned at one side of the conveying roller 6, a fixing frame 15 is fixedly installed in the box 14, a battery component 16 is fixedly installed in the fixing frame 15, the inside of the box 14 is provided with a mounting plate 18, the inside of the mounting plate 18 is symmetrically provided with a through hole 19, a fixing frame 15 is fixedly provided with a guide rod 17 corresponding to the through hole 19, the guide rod 17 is penetrated into the through hole 19, the inside of the box 14 is provided with an adjusting component, the mounting plate 18 is provided with a limiting component, the mounting plate 18 is symmetrically provided with a storage groove 42, the inside of the storage groove 42 is fixedly provided with two groups of support rods 48, the inside of the storage groove 42 is penetrated with a support plate 43, the support plate 43 is fixedly provided with a buffer plate 44, the support plate 43 is fixedly provided with a concave frame 45, the concave frame 45 is fixedly provided with an iron block 47, the concave frame 45 is provided with a hole 46, the support rods 48 penetrate into the hole 46, one end of the support rods 48 is fixedly provided with a plate 50, the plate 50 is fixedly provided with an electromagnet 51, and the electromagnet 51 is positioned at one side of the iron block 47, the support rod 48 is provided with a return spring 49 in a surrounding manner, one end of the return spring 49 is fixedly connected with the outer wall of the plate 50, when the sheet metal is subjected to cold bending by using a cold bending forming device for sheet metal processing, after one end of the sheet metal to be processed is moved between two groups of conveying rollers 12, the driving motor 5 is enabled to work to drive the driving assembly 4 to move, the driving assembly 4 can drive the conveying rollers 12 and the conveying rollers 6 to rotate so as to convey the sheet metal, after the sheet metal is conveyed between the conveying rollers 6 and the extruding rollers 11, the extruding rollers 11 and the conveying rollers 6 are matched to apply pressure on the surface of the sheet metal, and then the sheet metal is extruded to deform, after the sheet metal is extruded into a preset shape, the sheet metal enters the cutting assembly 13, after the extruded sheet metal moves into the cutting assembly 13, the cutting component 13 works to cut the metal plate through the cooperation of the bearing plate 52, thereby achieving the purpose of cold bending forming processing on the metal plate, when the conveying roller 6 moves to convey the metal plate, in order to avoid the deflection of the conveyed plate position and influence the cold bending forming effect, according to the size of the processed plate, the adjusting component works to adjust the position of the mounting plate 18, when the mounting plate 18 moves, the through hole 19 and the guide rod 17 cooperate to guide the mounting plate 18, so that the mounting plate 18 stably moves to a position, and then the limiting component moves, the limiting component is positioned on one side of the conveyed plate and used for limiting and guiding the plate, when the plate position deviates too much, the electromagnet 51 works to generate magnetic force, and then the iron block 47 moves, the iron block 47 moves to drive the concave frame 45 to move, and the concave frame 45 moves to push the supporting plate 43 to move, and then can drive the buffer board 44 motion, after the buffer board 44 motion contacted with the sheet metal outer wall of conveying, can exert pressure to the sheet metal outer wall, and then make sheet metal reset avoid the sheet material skew, improve the sheet metal processing with the cold roll forming device to the quality of sheet material cold roll processing.
As shown in fig. 1 and 2, the outer wall fixed mounting of workstation 1 has control box 2, extrusion subassembly includes sliding tray 7, nut 8, adjusting bolt 9, slider 10 and squeeze roll 11, sliding tray 7 installs in proper order in the inside of support frame 3, nut 8 fixed mounting is on sliding tray 7, adjusting bolt 9 and nut 8 threaded connection, slider 10 activity spacing is in the inside of sliding tray 7, and adjusting bolt 9's one end and slider 10 top swing joint, swing joint has squeeze roll 11 on slider 10, and squeeze roll 11 is located directly over transfer roll 6, symmetrically install on support frame 3 and carry roll 12, and carry roll 12's one end and drive assembly 4 transmission connection through the gear, the top fixed mounting of workstation 1 has cutting assembly 13, and cutting assembly 13 is located one side of support frame 3, the top fixed mounting of workstation 1 has bearing plate 52, and bearing plate 52 is located cutting assembly 13 under, control box 2 is used for controlling the metal sheet processing and carries out work with cold roll forming device, when adjusting roll 11 and transfer roll 6 according to the thickness adjustment of the metal of extrusion and when the distance between, 9 when rotating, and adjusting bolt 9 makes the position adjustment bolt 9 can not carry roll 10 and the motion of the roll 10 can reach the purpose of adjusting bolt, and the motion of adjusting bolt 10 can not drive the roll position of roll 10 and move for the motion of the roll position of the roll 10, and can reach the motion of the end of the roll position of the roll 10 and can not be adjusted to adjust the roll position of the roll, and the roll 10.
As shown in fig. 5, the adjusting component includes a threaded ring 22, a threaded rod 21, a mounting bracket 23 and a driving motor 24, the threaded ring 22 is fixedly arranged in the mounting plate 18, the mounting bracket 23 is fixedly installed in the box 14, the driving motor 24 is fixedly arranged in the mounting bracket 23, one end of the threaded rod 21 is fixedly connected with the output end of the driving motor 24, the threaded rod 21 is in threaded connection with the threaded ring 22, a bearing 20 corresponding to the threaded rod 21 is fixedly installed in the fixing frame 15, one end of the threaded rod 21 is fixedly connected with the inner ring of the bearing 20, when the adjusting component works to adjust the position of the limiting component, the control box 2 is electrically connected with the driving motor 24, the driving motor 24 is controlled by the control box 2 to drive the threaded rod 21 to rotate, the threaded rod 21 can be moved when the threaded rod 21 rotates, the position of the mounting plate 18 can be driven when the threaded ring 22 moves, the mounting plate 18 can further drive the limiting component to move synchronously, the position of the limiting component can be adjusted, the limiting component can limit the position of the threaded rod 20, and the bearing 20 can limit and support the threaded rod 21.
As shown in fig. 3, fig. 4, fig. 5 and fig. 6, the spacing subassembly includes guide way 25, limiting plate 26, mounting groove 27 and roller bearing 28, the fixed setting of guide way 25 is on mounting plate 18, and guide way 25 is located one side of accomodating groove 42, limiting plate 26 wears to establish in the inside of guide way 25, mounting groove 27 fixed mounting is on limiting plate 26, roller bearing 28 activity sets up in the inside of mounting groove 27, the inside of limiting plate 26 has set gradually square piece 32, square piece 32's inside is provided with drum 33, guide bar 30 has been worn to drum 33's inside, and one end and guide way 25 inner wall fixed connection of guide way 30, around installing pressing spring 31 on the guide bar 30, and pressing spring 31's one end and square piece 32 outer wall fixed connection, fixed mounting has stopper 29 on the limiting plate 26, when adjusting limiting subassembly's the position, can be adjusted limiting plate 26, limiting plate 26 and roller bearing 28 are located one side of sheet metal, can contact with roller bearing 28 outer wall after the position skew, roller bearing 28 moves the inside of setting up at mounting groove 27 through the axle activity, roller bearing 28 can move auxiliary position and can be moved by the roller bearing 28, the metal sheet 26 and the metal sheet 26 is steadily and the metal sheet 26 can be carried out to the position and the metal sheet 32 is steadily and the metal sheet is moved to the limit plate is steadily when the position is moved to the auxiliary plate 26, and the metal sheet 26 is moved, and the metal sheet 26 can be prevented from being moved and the limiting plate is moved and plate 32.
As shown in fig. 1, fig. 2, fig. 4, fig. 6, fig. 7 and fig. 8, the first conductive cylinder 34 is symmetrically installed inside the limiting plate 26, one end of the first conductive cylinder 34 is fixedly provided with the insulating block 35, the insulating block 35 is arranged inside the limiting plate 26, the second conductive cylinder 36 is fixedly installed on the insulating block 35, the first conductive cylinder 34 and the second conductive cylinder 36 are concentrically installed, the first conductive cylinder 34 and the second conductive cylinder 36 are electrically connected with the battery assembly 16 through wires, the supporting block 37 is fixedly installed inside the guide groove 25, the first conductive column 38 corresponding to the first conductive cylinder 34 is fixedly installed on the supporting block 37, the insulating sleeve 39 is arranged inside the first conductive column 38, the second conductive column 40 is fixedly installed in the center of the insulating sleeve 39, the first conductive column 38 is electrically connected with the electromagnet 51, the warning lamp 41 corresponding to the box 14 is sequentially installed at the top of the supporting frame 3, the warning lamp 41 is electrically connected with the second conductive post 40, the support frame 3 provides an installation space for the warning lamp 41, when the metal plate is excessively deflected, the limiting component can not reset the position of the metal plate, the limiting plate 26 can be pushed to move, the limiting plate 26 can drive the first conductive cylinder 34 to move and enter the first conductive post 38, the electric power in the battery component 16 can flow and enter the electromagnet 51 through the first conductive post 38 and the first conductive cylinder 34, the electromagnet 51 can work to generate magnetic force, when the first conductive cylinder 34 moves to drive the second conductive cylinder 36 to move, the second conductive cylinder 36 is contacted with the second conductive post 40, the electric current in the battery component 16 can flow and enter the warning lamp 41 through the second conductive post 40 and the second conductive cylinder 36, the warning lamp 41 can work to flash, and further the staff is reminded of excessively deflected metal plate, and the waste of materials is avoided by timely treatment.
Working principle: when the cold roll forming device for metal plate processing is used for cold roll processing of metal plates, after one end of the metal plates to be processed is moved between two groups of conveying rollers 12, a driving motor 5 is enabled to work to drive a driving assembly 4 to move, the driving assembly 4 can drive the conveying rollers 12 and the conveying rollers 6 to rotate when moving so as to convey the metal plates, after the metal plates are conveyed between the conveying rollers 6 and the extruding rollers 11, the extruding rollers 11 and the conveying rollers 6 are matched to apply pressure on the surfaces of the metal plates, the metal plates are extruded so as to deform the metal plates, the metal plates enter the cutting assembly 13 after being extruded into a preset shape, when the extruded metal plates are moved into the cutting assembly 13, the cutting assembly 13 works to cut the metal plates through the cooperation of a bearing plate 52, and then the purpose of cold roll forming the metal plates is achieved, when the conveying roller 6 moves to convey the metal plate, in order to avoid the deviation of the position of the conveyed plate and influence the cold bending forming effect, according to the size of the processed plate, the control box 2 controls the driving motor 24 to work so as to drive the threaded rod 21 to rotate, the threaded rod 21 can drive the threaded ring 22 to move when moving, the position of the mounting plate 18 can be driven to move when moving, the through hole 19 and the guide rod 17 cooperate to guide the mounting plate 18 when moving the mounting plate 18, the mounting plate 18 stably moves to move, the limit assembly can be driven to move, the limit assembly is positioned on one side of the conveyed plate, the position of the limit plate 26 can be adjusted, the limit plate 26 and the roller 28 are positioned on one side of the metal plate, after the position of the metal plate is deviated, the metal plate can be contacted with the outer wall of the roller 28, the roller 28 is movably arranged in the mounting groove 27 through a shaft, the roller 28 rotates to assist the metal plate to move, the guide rod 30 and the cylinder 33 cooperate to guide the limiting plate 26, so that the limiting plate 26 moves steadily, the pressing spring 31 and the square block 32 cooperate to relieve the force applied by the limiting plate 26 when the limiting plate 26 moves, the metal plate is pressed, the metal plate at the deflection position is reset, the deflection of the metal plate is effectively avoided, when the plate is excessively deflected, the limiting plate 26 is pushed to move, the first conductive tube 34 is driven to move onto the first conductive column 38 when the limiting plate 26 moves, the electric power in the battery assembly 16 flows into the electromagnet 51 through the first conductive column 38 and the first conductive tube 34, the electromagnet 51 works to generate magnetic force, the iron block 47 is attracted, the concave frame 45 is driven to move when the iron block 47 moves, the concave frame 45 pushes the supporting plate 43 to move when moving, and then drives the buffer plate 44 to move, after the buffer plate 44 moves to contact with the outer wall of the conveyed metal plate, the outer wall of the metal plate is pressed, so that the metal plate is reset to avoid deflection of the plate, the quality of cold bending processing of the plate by the cold bending forming device for metal plate processing is improved, but when the buffer plate 44 is reset and the metal plate at the offset position cannot be reset, the position of the metal plate continuously deflects, the outer wall of the limiting plate 26 is continuously pressed, the limiting plate 26 is pushed to move, the first conductive cylinder 34 is driven to move when the limiting plate 26 continues to move, the second conductive cylinder 36 is driven to move when the first conductive cylinder 34 moves, after the second conductive cylinder 36 contacts with the second conductive cylinder 40, current in the battery assembly 16 is matched with the second conductive cylinder 36 through the second conductive cylinder 40, and the current enters the inside the warning lamp 41, the warning lamp 41 is enabled to work and flash, so that workers are reminded of excessive deflection of the sheet metal, and the cold roll forming device for processing the sheet metal is closed timely to process, so that waste of materials is avoided.
An operation method of a cold roll forming device for processing metal plates, comprising the following steps:
S1, when a cold roll forming device for processing a metal plate is used for carrying out cold roll processing on the metal plate, after one end of the plate to be processed is moved between two groups of conveying rollers 12, a driving motor 5 is enabled to work to drive a driving assembly 4 to move, and the driving assembly 4 drives the conveying rollers 12 and a conveying roller 6 to rotate when moving so as to convey the metal plate;
S2, when the metal plate is conveyed, after the metal plate is conveyed between the conveying roller 6 and the extruding roller 11, the extruding roller 11 and the conveying roller 6 are matched to apply pressure to the surface of the metal plate, so that the metal plate is extruded to deform and enter the cutting assembly 13 after being extruded into a preset shape;
s3, when the extruded sheet material moves into the cutting assembly 13, the cutting assembly 13 works through the cooperation of the bearing plates 52, and then the sheet metal material is cut.
The front, rear, left, right, up and down are all based on fig. 1 in the drawings of the specification, the face of the device facing the observer is defined as front, the left side of the observer is defined as left, and so on, according to the viewing angle of the person.
In the description of the present invention, it should be understood that the terms "center," "longitudinal," "lateral," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate describing the present invention and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the scope of the present invention.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (2)
1. The utility model provides a sheet metal processing is with cold roll forming device which characterized in that: the automatic feeding device comprises a workbench (1) and a support frame (3) fixedly arranged at the top of the workbench (1), wherein a driving assembly (4) is fixedly arranged on the workbench (1), a driving motor (5) is fixedly arranged on the driving assembly (4), the output end of the driving motor (5) is connected with the input end of the driving assembly (4), a conveying roller (6) is sequentially arranged in the support frame (3), the conveying roller (6) is connected with the output end of the driving assembly (4) through a gear transmission, and an extrusion assembly corresponding to the conveying roller (6) is arranged in the support frame (3);
The automatic feeding device is characterized in that a box body (14) is symmetrically and fixedly arranged in the supporting frame (3), the box body (14) is located on one side of the conveying roller (6), a fixing frame (15) is fixedly arranged in the box body (14), a battery assembly (16) is fixedly arranged in the fixing frame (15), a mounting plate (18) is arranged in the box body (14), through holes (19) are symmetrically formed in the mounting plate (18), guide rods (17) corresponding to the through holes (19) are fixedly arranged on the fixing frame (15), the guide rods (17) penetrate through the through holes (19), and an adjusting assembly is arranged in the box body (14);
The device is characterized in that a limiting component is arranged on the mounting plate (18), a storage groove (42) is symmetrically arranged on the mounting plate (18), two groups of support rods (48) are fixedly arranged in the storage groove (42), a support plate (43) is penetrated in the storage groove (42), a buffer plate (44) is fixedly arranged on the support plate (43), a concave frame (45) is fixedly arranged on the support plate (43), an iron block (47) is fixedly arranged on the concave frame (45), a hole (46) is formed in the concave frame (45), the support rods (48) penetrate through the hole (46), a plate (50) is fixedly arranged at one end of each support rod (48), an electromagnet (51) is fixedly arranged on the plate (50), and the electromagnet (51) is positioned on one side of the iron block (47);
The automatic cutting machine comprises a workbench (1), and is characterized in that a control box (2) is fixedly arranged on the outer wall of the workbench (1), the extruding assembly comprises a sliding groove (7), a nut (8), an adjusting bolt (9), a sliding block (10) and an extruding roller (11), the sliding groove (7) is sequentially arranged inside a supporting frame (3), the nut (8) is fixedly arranged on the sliding groove (7), the adjusting bolt (9) is in threaded connection with the nut (8), the sliding block (10) is movably limited in the sliding groove (7), one end of the adjusting bolt (9) is movably connected with the top of the sliding block (10), the extruding roller (11) is movably connected with the sliding block (10), the extruding roller (11) is positioned right above a conveying roller (6), one end of the conveying roller (12) is in transmission connection with a driving assembly (4) through a gear, the top of the workbench (1) is fixedly provided with a cutting assembly (13), the cutting assembly (13) is positioned on one side of the supporting frame (3), and the top of the workbench (1) is fixedly provided with a bearing plate (52) and is positioned right above the bearing plate (52);
The adjusting assembly comprises a threaded ring (22), a threaded rod (21), a mounting frame (23) and a driving motor (24), wherein the threaded ring (22) is fixedly arranged in the mounting plate (18), the mounting frame (23) is fixedly arranged in the box body (14), the driving motor (24) is fixedly arranged in the mounting frame (23), one end of the threaded rod (21) is fixedly connected with the output end of the driving motor (24), and the threaded rod (21) is in threaded connection with the threaded ring (22);
The limiting component comprises a guide groove (25), a limiting plate (26), a mounting groove (27) and a roller (28), wherein the guide groove (25) is fixedly arranged on the mounting plate (18), the guide groove (25) is positioned on one side of the storage groove (42), the limiting plate (26) is penetrated into the guide groove (25), the mounting groove (27) is fixedly arranged on the limiting plate (26), the roller (28) is movably arranged in the mounting groove (27), square blocks (32) are sequentially arranged in the limiting plate (26) from top to bottom, a cylinder (33) is arranged in the square blocks (32), a guide rod (30) is penetrated into the cylinder (33), one end of the guide rod (30) is fixedly connected with the inner wall of the guide groove (25), a pressing spring (31) is circumferentially arranged on the guide rod (30), one end of the pressing spring (31) is fixedly connected with the outer wall of the square blocks (32), and a limiting block (29) is fixedly arranged on the limiting plate (26);
The novel battery pack is characterized in that a first conductive cylinder (34) is symmetrically arranged in the limiting plate (26), an insulating block (35) is fixedly arranged at one end of the first conductive cylinder (34), the insulating block (35) is arranged in the limiting plate (26), a second conductive cylinder (36) is fixedly arranged on the insulating block (35), the first conductive cylinder (34) and the second conductive cylinder (36) are concentrically arranged, and the first conductive cylinder (34) and the second conductive cylinder (36) are electrically connected with the battery pack (16) through wires;
A supporting block (37) is fixedly arranged in the guide groove (25), a first conductive column (38) corresponding to the first conductive cylinder (34) is fixedly arranged on the supporting block (37), an insulating sleeve (39) is arranged in the first conductive column (38), a second conductive column (40) is fixedly arranged in the center of the insulating sleeve (39), and the first conductive column (38) is electrically connected with the electromagnet (51);
The top of the supporting frame (3) is provided with a warning lamp (41) corresponding to the box body (14), and the warning lamp (41) is electrically connected with the second conductive column (40);
A return spring (49) is circumferentially arranged on the support rod (48), and one end of the return spring (49) is fixedly connected with the outer wall of the plate (50);
The inside of mount (15) is fixed mounting has bearing (20) corresponding with threaded rod (21), and the one end of threaded rod (21) is fixed connection with the inner circle of bearing (20).
2. A method of operating a cold roll forming apparatus for sheet metal processing, adapted to the cold roll forming apparatus for sheet metal processing of claim 1, comprising:
S1, when a cold bending forming device for metal plate processing is used for carrying out cold bending processing on the metal plate, after one end of the plate to be processed is moved between two groups of conveying rollers (12), a driving motor (5) is enabled to work to drive a driving assembly (4) to move, and the driving assembly (4) can drive the conveying rollers (12) and the conveying rollers (6) to rotate when moving, so that the metal plate is conveyed;
S2, when the metal plate is conveyed, after the metal plate is conveyed between a conveying roller (6) and a squeeze roller (11), the squeeze roller (11) and the conveying roller (6) are matched to apply pressure to the surface of the metal plate, so that the metal plate is squeezed to deform, and the metal plate is extruded into a preset shape and then enters the cutting assembly (13);
S3, when the extruded sheet material moves into the cutting assembly (13), the cutting assembly (13) works through the cooperation of the bearing plates (52) to cut the sheet metal material.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410090666.4A CN117644134B (en) | 2024-01-23 | 2024-01-23 | Cold roll forming device for sheet metal processing and operation method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410090666.4A CN117644134B (en) | 2024-01-23 | 2024-01-23 | Cold roll forming device for sheet metal processing and operation method thereof |
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| CN117644134B true CN117644134B (en) | 2024-05-14 |
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| CN118305210B (en) * | 2024-06-07 | 2024-08-23 | 江苏安杰装备有限公司 | Stainless steel color plate cold-bending forming machine |
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