CN117604728A - Four-calipers reciprocating type manual operation imitation full-automatic sewing machine - Google Patents
Four-calipers reciprocating type manual operation imitation full-automatic sewing machine Download PDFInfo
- Publication number
- CN117604728A CN117604728A CN202311790330.0A CN202311790330A CN117604728A CN 117604728 A CN117604728 A CN 117604728A CN 202311790330 A CN202311790330 A CN 202311790330A CN 117604728 A CN117604728 A CN 117604728A
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- sewing machine
- caliper
- sewing
- reciprocating type
- cloth body
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- 238000009958 sewing Methods 0.000 title claims abstract description 87
- 239000004744 fabric Substances 0.000 claims abstract description 51
- 230000001360 synchronised effect Effects 0.000 claims description 34
- 230000005540 biological transmission Effects 0.000 claims description 12
- 230000007246 mechanism Effects 0.000 claims description 12
- 229910000831 Steel Inorganic materials 0.000 claims description 11
- 239000010959 steel Substances 0.000 claims description 11
- 238000007599 discharging Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 230000009471 action Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B35/00—Work-feeding or -handling elements not otherwise provided for
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B69/00—Driving-gear; Control devices
- D05B69/10—Electrical or electromagnetic drives
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Mechanical Engineering (AREA)
- Sewing Machines And Sewing (AREA)
Abstract
The invention relates to a four-caliper reciprocating type manual-operation-simulated full-automatic sewing machine which comprises a frame, wherein a conveying device for a cloth body is arranged at the top of the frame, a sewing device is arranged in the middle of the conveying device, and a sewing needle part on the sewing device can reciprocate along the direction perpendicular to the conveying direction of the cloth body; the cloth body reciprocates through the conveying device, and the sewing device reciprocates along the direction perpendicular to the conveying direction of the cloth body to sew on the cloth body. The automatic feeding and discharging machine realizes automatic feeding and discharging, automatic sewing and automatic starting and stopping, realizes the reciprocating motion of the cloth body and the sewing machine body, can simulate manual operation, can avoid the problem of unstable manual operation, ensures the consistency of each batch of finished product stitch, has high automation degree and high production efficiency, can realize a plurality of machines controlled by one person and does not need craftsman operation when in use, and has high product quality.
Description
Technical Field
The invention relates to the field of automatic sewing machines, in particular to a four-caliper reciprocating type manual operation imitation full-automatic sewing machine.
Background
Along with the improvement of the industrial development level, the aesthetic concept of people changes, the requirements of clothing and home textile industry on the sewing of the edges of cloth are higher and higher, the common sewing mode mostly adopts manual operation of the cloth body, and a sewing machine with a sewing function is used for sewing, so that the method is time-consuming and labor-consuming, the sewing speed is low, the positioning error of the manual hand-held cloth body is larger, the angle of uncertain factors is high, the error rate of the sewn lines or patterns is high, the sewn product has different stitch specifications, and the consistency of the product is affected.
Disclosure of Invention
The invention aims to overcome the defects of the technology and provide a four-caliper reciprocating type manual operation imitating full-automatic sewing machine.
The four-caliper reciprocating type manual-operation-imitating full-automatic sewing machine comprises a frame, wherein a conveying device for a cloth body is arranged at the top of the frame, a sewing device is arranged in the middle of the conveying device, and a sewing needle part on the sewing device can reciprocate along the direction perpendicular to the conveying direction of the cloth body;
the cloth body reciprocates through the conveying device, and the sewing device reciprocates along the direction perpendicular to the conveying direction of the cloth body to sew on the cloth body.
Further, the conveying device comprises a base, two synchronous conveying belts which are synchronous and have the same rotation direction are arranged on the base, the two synchronous conveying belts are respectively arranged at two sides of the sewing device, and a caliper device capable of moving along with the synchronous conveying belts is arranged at two sides of each synchronous conveying belt;
the sewing device comprises a screw rod reciprocating mechanism arranged on the frame, the top of the screw rod reciprocating mechanism is provided with a sewing machine body through a mounting seat, and a yielding gap for yielding the mounting seat and the sewing machine body is arranged on the base.
Further, each synchronous conveyor belt is internally provided with a driving roller and a driven roller, each driving roller is connected with a driven belt wheel, a first driving motor is installed on the base, the output end of the first driving motor is provided with a driving belt wheel, and the driving belt wheel is in transmission connection with the driven belt wheels through a transmission belt and a plurality of transmission belt wheels.
Further, the caliper device comprises two sliding rods which are arranged in parallel, a first sliding block is arranged on the two sliding rods, an air cylinder is arranged at the top of the first sliding block, and the air cylinder is connected with an opening and closing clamp controlled by the air cylinder;
both ends of slide bar all are equipped with a fixed block, and the same side of fixed block all is equipped with the pulley, be equipped with the haulage rope on the pulley, the one end of haulage rope is connected in first slider, and the other end is connected with the balancing weight.
Further, a buffer assembly is arranged between the air cylinder and the first sliding block and comprises a vertical linear sliding rail arranged on the first sliding block and a sliding plate arranged at the bottom of the air cylinder and matched with the linear sliding rail, and a buffer is arranged between the sliding plate and the linear sliding rail.
Further, the screw rod reciprocating mechanism comprises a second driving motor, the output end of the second driving motor is provided with a screw rod with the axis perpendicular to the conveying direction of the conveying device, a nut is screwed on the screw rod, the nut is fixed at the bottom of the mounting seat, second sliding blocks are arranged on two sides of the bottom of the mounting seat, and second sliding rails matched with the second sliding blocks are arranged on two sides of the nut on the top of the frame.
Further, the sewing machine body is provided with a needle walking part and a rotating shuttle part, a bearing steel plate fixed on the mounting seat is arranged between the needle walking part and the rotating shuttle part, and a needle falling hole is formed in the bearing steel plate.
Further, cloth guide plates are arranged on two sides of the cloth body at the top of the base, and the cloth guide plates are arranged on the upper sides of the bearing steel plates.
Further, a distribution box and a touch screen are further arranged on the rack.
The invention has the advantages that: the automatic feeding and discharging machine realizes automatic feeding and discharging, automatic sewing and automatic starting and stopping, realizes the reciprocating motion of the cloth body and the sewing machine body, can simulate manual operation, can avoid the problem of unstable manual operation, ensures the consistency of each batch of finished product stitch, has high automation degree and high production efficiency, can realize a plurality of machines controlled by one person and does not need craftsman operation when in use, and has high product quality.
Drawings
FIG. 1 is a schematic perspective view of a four caliper reciprocating type humanoid manual operation full automatic sewing machine of the present invention;
FIG. 2 is a schematic diagram of a transfer device of a four-caliper reciprocating type humanoid manual operation full-automatic sewing machine of the present invention;
FIG. 3 is a schematic view of a caliper apparatus of the four caliper reciprocating type manually operated simulated fully automatic sewing machine of the present invention;
FIG. 4 is a schematic view of a sewing device of a four-caliper reciprocating type humanoid manual operation full-automatic sewing machine of the present invention;
FIG. 5 is a schematic view of a sewing machine body and screw reciprocating mechanism of a four-caliper reciprocating humanoid manual operation full-automatic sewing machine of the present invention;
FIG. 6 is a schematic view of the arrangement of the carrier steel plate and the cloth guide plate of the four-caliper reciprocating type manual-operation-simulated fully automatic sewing machine of the present invention;
FIG. 7 is a schematic illustration of one use of the four caliper reciprocating humanoid manual full automatic sewing machine of the present invention.
As shown in the figure: 1. a frame; 2. a transfer device; 3. a sewing device; 4. a caliper device; 5. a screw reciprocating mechanism; 6. a mounting base; 7. a sewing machine body; 8. a bearing steel plate; 9. a cloth guide plate; 10. a distribution box; 201. a base; 202. a synchronous conveyor belt; 203. a driving roller; 204. a passive roller; 205. a driven pulley; 206. a first driving motor; 207. a driving pulley; 208. a transmission belt; 209. a transmission belt wheel; 210. a relief notch; 401. a slide bar; 402. a first slider; 403. a cylinder; 404. a buffer; 405. opening and closing the clamp; 406. a fixed block; 407. a pulley; 408. a traction rope; 409. balancing weight; 410. a linear slide rail; 411. a slide plate; 501. a second driving motor; 502. a screw; 503. a nut; 504. a second slider; 505. a second slide rail; 701. a needle-moving part; 702. a rotating shuttle part; 801. and (5) falling pinholes.
Detailed Description
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present invention, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
In the description of the embodiments of the present invention, if a feature is referred to as being "disposed", "fixed", "connected" or "mounted" on another feature, it can be directly disposed, fixed or connected to the other feature or be indirectly disposed, fixed or connected or mounted on the other feature.
In the description of the embodiments of the present invention, if "several" is referred to, it means more than one, if "multiple" is referred to, it is understood that the number is not included if "greater than", "less than", "exceeding", and it is understood that the number is included if "above", "below", "within" is referred to. If reference is made to "first", "second" it is to be understood as being used for distinguishing technical features and not as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
The present invention will be described in further detail with reference to the accompanying drawings.
The four-caliper reciprocating type manual-operation-imitating full-automatic sewing machine comprises a frame 1, wherein a conveying device 2 for a cloth body is arranged at the top of the frame 1, a sewing device 3 is arranged in the middle of the conveying device 2, and a sewing needle part on the sewing device 3 can reciprocate along the direction perpendicular to the conveying direction of the cloth body;
the cloth body is reciprocated by the conveying device 2, and the sewing device 3 is reciprocated along the direction perpendicular to the conveying direction of the cloth body, so as to sew on the cloth body.
The conveying device 2 comprises a base 201, wherein two synchronous conveying belts 202 which are synchronous and have the same rotation direction are arranged on the base 201, the two synchronous conveying belts 202 are respectively arranged on two sides of the sewing device 3, and a caliper device 4 capable of moving along with the synchronous conveying belts 202 is arranged on two sides of each synchronous conveying belt 202;
the sewing device 3 comprises a screw rod reciprocating mechanism 5 arranged on the frame 1, the top of the screw rod reciprocating mechanism 5 is provided with a sewing machine body 7 through a mounting seat 6, and a yielding gap 210 for yielding the mounting seat 6 and the sewing machine body 7 is arranged on the base 201.
Each synchronous conveyor belt 202 is internally provided with a driving roller 203 and a driven roller 204, each driving roller 203 is connected with a driven belt pulley 205, a first driving motor 206 is installed on the base 201, the output end of the first driving motor 206 is provided with a driving belt pulley 207, and the driving belt pulley 207 is in transmission connection with the driven belt pulley 205 through a transmission belt 208 and a plurality of transmission belt pulleys 209.
The caliper device 4 comprises two parallel sliding rods 401, a first sliding block 402 is arranged on the two sliding rods 401, an air cylinder 403 is arranged at the top of the first sliding block 402, and the air cylinder 403 is connected with an opening and closing clamp 405 controlled by the air cylinder 403;
both ends of the sliding rod 401 are respectively provided with a fixed block 406, the same side of the fixed block 406 is respectively provided with a pulley 407, the pulleys 407 are provided with a traction rope 408, one end of the traction rope 408 is connected with the first sliding block 402, and the other end of the traction rope 408 is connected with a balancing weight 409.
A buffer assembly is disposed between the cylinder 403 and the first slider 402, and comprises a vertical linear slide rail 410 mounted on the first slider 402 and a sliding plate 411 mounted at the bottom of the cylinder 403 and matched with the linear slide rail 410, and a buffer 412 is disposed between the sliding plate 411 and the linear slide rail 410, and the buffer 412 may be a spring.
The screw reciprocating mechanism 5 comprises a second driving motor 501, a screw 502 with the axis perpendicular to the conveying direction of the conveying device 3 is arranged at the output end of the second driving motor 501, a nut 503 is screwed on the screw 502, the nut 503 is fixed at the bottom of the mounting seat 6, second sliding blocks 504 are arranged at the bottom of the mounting seat 6 and positioned at the two sides of the nut 503, and second sliding rails 505 matched with the second sliding blocks 504 are arranged at the top of the frame 1 and positioned at the two sides of the nut 503.
The sewing machine body 7 is provided with a needle moving part 701 and a rotating shuttle part 702, a bearing steel plate 8 fixed on the mounting seat 6 is arranged between the needle moving part 701 and the rotating shuttle part 702, and a needle falling hole 801 is formed in the bearing steel plate 8.
The top of the base 201 is provided with cloth guide plates 9 at two sides of the cloth, and the cloth guide plates 9 are arranged at the upper sides of the bearing steel plates 8.
The rack 1 is also provided with a distribution box 10 and a touch screen.
The working principle of the transfer device 2 of the invention is: the first driving motor 206 is started, the driven pulley 205 is driven to rotate through the driving pulley 207, the driving belt 208 and the driving pulley 209, the driven pulley 205 rotates to drive the driving roller 203 to rotate, and accordingly the synchronous driving belt 202 is driven to rotate, the first driving motor 206 rotates in the forward and reverse directions, and the synchronous driving belt 202 rotates in the forward and reverse directions.
The working principle of the caliper device 4 of the present invention is: the cylinder 403 controls the opening and closing of the opening and closing clamp 405, when the opening and closing clamp 405 closes the synchronous conveyor belt 202, the first slider 402 moves on the sliding rod 401 along with the synchronous conveyor belt 202, and after the opening and closing clamp 405 opens, under the action of the balancing weight 409, the first slider 402 is pulled by the pulling rope 408 to restore to the initial position, that is, the opening and closing clamp 405 is restored to the initial position.
In the specific use of the invention, as shown in fig. 7, four groups of calipers 4 are respectively marked as calipers a, calipers B, calipers C and calipers D, the set anti-counterfeiting is shown as an arrow in fig. 7, a first driving motor 206 is started to enable a synchronous conveyor belt 202 to move towards the left side, a cloth body is placed on the synchronous conveyor belt 202 from the right side end, after reaching the set position of the synchronous conveyor belt 202 where the calipers a and B are positioned under the transmission action of the synchronous conveyor belt 202, an opening and closing clamp 504 of the calipers a and B are closed, the cloth body is clamped with the synchronous conveyor belt 202 where the calipers a and B are positioned, a sewing device 3 is started, and a sewing machine body 7 works, when the synchronous conveyor belt 202 with the calipers A and B is needed to move leftwards, a rightward sewing line appears on the cloth body at the moment, after a set sewing turning point is reached, the opening and closing clamps 504 of the calipers C and D are closed, the first driving motor 206 drives the synchronous conveyor belt 202 to rotate rightwards, the cloth body moves rightwards, the sewing machine body 7 appears a leftward sewing line on the cloth body, at the moment, the opening and closing clamps 504 of the calipers A, B, C and D are all closed, the synchronous conveyor belt 202 carries the cloth body to reciprocate leftwards and rightwards, the sewing machine body 7 can realize the leftward and rightward reciprocating sewing on the cloth body,
in the process that the opening and closing clamps 504 of the calipers A, B, C and D are all closed, and the synchronous conveyor belt 202 carries the cloth body to reciprocate left and right, the sewing machine body 7 moves in the front-back direction under the action of the screw reciprocating mechanism 5, so that a sewing route of the sewing machine body 7 in an inclined direction can be realized on the cloth body, for example, the synchronous conveyor belt 202 carries the cloth body to move left, and the sewing machine body 7 moves in the front end direction, so that a sewing route in the right front direction can be formed;
after the sewing of clamping cloth bodies is completed by the opening and closing clamps 504 of the calipers A, B, C and D, the opening and closing clamps 504 of the calipers A, B, C and D are all opened, the calipers A, B, C and D are all at the initial positions, the first driving motor 206 drives the synchronous conveyor belt 202 to rotate leftwards, the cloth bodies are moved leftwards, the sewn cloth body parts are conveyed out of the sewing areas, the new cloth body to-be-sewn areas are moved to the sewing areas between the calipers A, B and C and D, and the steps are repeated to continuously complete sewing on the whole cloth body, so that the sewing is rapid and efficient, standard wiring is achieved, the error rate is low, and the product quality is high.
The invention and its embodiments have been described above with no limitation, and the actual construction is not limited to the embodiments of the invention as shown in the drawings. In summary, if one of ordinary skill in the art is informed by this disclosure, a structural manner and an embodiment similar to the technical solution should not be creatively devised without departing from the gist of the present invention.
Claims (9)
1. Four callipers reciprocating type imitative manual operation full-automatic sewing machine, its characterized in that: the device comprises a frame, wherein a conveying device for the cloth body is arranged at the top of the frame, a sewing device is arranged in the middle of the conveying device, and a sewing needle part on the sewing device can reciprocate along the direction perpendicular to the conveying direction of the cloth body;
the cloth body reciprocates through the conveying device, and the sewing device reciprocates along the direction perpendicular to the conveying direction of the cloth body to sew on the cloth body.
2. The four-caliper reciprocating type manual-operated full-automatic sewing machine according to claim 1, wherein:
the conveying device comprises a base, wherein two synchronous conveying belts which are synchronous and have the same rotation direction are arranged on the base, the two synchronous conveying belts are respectively arranged at two sides of the sewing device, and a caliper device capable of moving along with the synchronous conveying belts is arranged at two sides of each synchronous conveying belt;
the sewing device comprises a screw rod reciprocating mechanism arranged on the frame, the top of the screw rod reciprocating mechanism is provided with a sewing machine body through a mounting seat, and a yielding gap for yielding the mounting seat and the sewing machine body is arranged on the base.
3. The four-caliper reciprocating type manual-operated full-automatic sewing machine according to claim 2, wherein: each synchronous conveyor belt is internally provided with a driving roller and a driven roller, each driving roller is connected with a driven belt wheel, a first driving motor is installed on the base, the output end of the first driving motor is provided with a driving belt wheel, and the driving belt wheel is in transmission connection with the driven belt wheels through a transmission belt and a plurality of transmission belt wheels.
4. The four-caliper reciprocating type manual-operated full-automatic sewing machine according to claim 2, wherein: the caliper device comprises two sliding rods which are arranged in parallel, a first sliding block is arranged on the two sliding rods, an air cylinder is arranged at the top of the first sliding block, and the air cylinder is connected with an opening and closing clamp controlled by the air cylinder;
both ends of slide bar all are equipped with a fixed block, and the same side of fixed block all is equipped with the pulley, be equipped with the haulage rope on the pulley, the one end of haulage rope is connected in first slider, and the other end is connected with the balancing weight.
5. The four-caliper reciprocating type manual-operated full-automatic sewing machine according to claim 4, wherein: the buffer assembly is arranged between the air cylinder and the first sliding block and comprises a vertical linear sliding rail arranged on the first sliding block and a sliding plate arranged at the bottom of the air cylinder and matched with the linear sliding rail, and a buffer is arranged between the sliding plate and the linear sliding rail.
6. The four-caliper reciprocating type manual-operated full-automatic sewing machine according to claim 2, wherein: the screw rod reciprocating mechanism comprises a second driving motor, the output end of the second driving motor is provided with a screw rod with an axis perpendicular to the conveying direction of the conveying device, a nut is screwed on the screw rod, the nut is fixed at the bottom of the mounting seat, second sliding blocks are arranged on two sides of the bottom of the mounting seat, and second sliding rails matched with the second sliding blocks are arranged on two sides of the nut on the top of the frame.
7. The four-caliper reciprocating type manual-operated full-automatic sewing machine according to claim 2, wherein: the sewing machine body is provided with a needle walking part and a rotating shuttle part, a bearing steel plate fixed on the mounting seat is arranged between the needle walking part and the rotating shuttle part, and a needle falling hole is formed in the bearing steel plate.
8. The four-caliper reciprocating type manual-operated full-automatic sewing machine according to claim 7, wherein: the top of the base is provided with cloth guide plates at two sides of the cloth, and the cloth guide plates are positioned at the upper sides of the bearing steel plates.
9. The four-caliper reciprocating type manual-operated full-automatic sewing machine according to claim 2, wherein: and the rack is also provided with a distribution box and a touch screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311790330.0A CN117604728A (en) | 2023-12-25 | 2023-12-25 | Four-calipers reciprocating type manual operation imitation full-automatic sewing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311790330.0A CN117604728A (en) | 2023-12-25 | 2023-12-25 | Four-calipers reciprocating type manual operation imitation full-automatic sewing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117604728A true CN117604728A (en) | 2024-02-27 |
Family
ID=89953599
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311790330.0A Pending CN117604728A (en) | 2023-12-25 | 2023-12-25 | Four-calipers reciprocating type manual operation imitation full-automatic sewing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117604728A (en) |
-
2023
- 2023-12-25 CN CN202311790330.0A patent/CN117604728A/en active Pending
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