CN117602957A - A kind of preparation method of C/SiC composite material - Google Patents
A kind of preparation method of C/SiC composite material Download PDFInfo
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Abstract
Description
技术领域Technical field
本发明属于航空航天热结构材料制备技术领域,具体涉及一种C/SiC复合材料的制备方法。The invention belongs to the technical field of aerospace thermal structural material preparation, and specifically relates to a preparation method of C/SiC composite materials.
背景技术Background technique
连续纤维增韧C/SiC陶瓷基复合材料由于具有耐高温、低密度、高强度等特点,已成为航空航天热端部件及高超声速飞行器热防护系统的重要候选材料。碳纤维的理论长期使用温度可达2600℃,且国内碳纤维产业正如火如荼展开,已逐渐打破技术垄断,成本快速下降,这对于C/SiC复合材料在航空航天热结构材料领域的发展及应用具有重要意义。Continuous fiber-toughened C/SiC ceramic matrix composites have become important candidate materials for aerospace hot-end components and hypersonic aircraft thermal protection systems due to their high temperature resistance, low density, and high strength. The theoretical long-term use temperature of carbon fiber can reach 2600°C, and the domestic carbon fiber industry is in full swing. It has gradually broken the technology monopoly and the cost has dropped rapidly. This is of great significance to the development and application of C/SiC composite materials in the field of aerospace thermal structural materials. .
当前,C/SiC陶瓷基复合材料的制备主要是采用前驱体浸渍裂解工艺(PIP)。PIP工艺由于前驱体浸渍效率有限,且裂解产物逸出会造成高孔隙率等问题,因此需要反复多次进行浸渍及裂解才能实现C/SiC复合材料基体的致密化。PIP工艺的以上特点导致在制备C/SiC复合材料时所需周期较长,不利于其在先进热端部件制备中的工程化应用。Currently, the preparation of C/SiC ceramic matrix composites mainly uses the precursor impregnation pyrolysis process (PIP). Due to the limited impregnation efficiency of the precursor in the PIP process, and the escape of cracked products will cause problems such as high porosity, it requires repeated impregnation and cracking to achieve the densification of the C/SiC composite matrix. The above characteristics of the PIP process lead to a long cycle time when preparing C/SiC composite materials, which is not conducive to its engineering application in the preparation of advanced hot-end components.
针对当前采用PIP工艺制备C/SiC复合材料周期长的缺点,本发明旨在提供一种制备C/SiC复合材料的方法,以有效缩短PIP工艺的制备周期。In view of the shortcomings of the current long cycle time for preparing C/SiC composite materials using the PIP process, the present invention aims to provide a method for preparing C/SiC composite materials to effectively shorten the preparation cycle of the PIP process.
发明内容Contents of the invention
本发明的目的在于提供一种C/SiC复合材料的制备方法,本发明还提供了制得的C/SiC复合材料及其应用。The object of the present invention is to provide a method for preparing a C/SiC composite material. The present invention also provides the prepared C/SiC composite material and its application.
为达到以上目的,本发明采用以下技术方案。In order to achieve the above objects, the present invention adopts the following technical solutions.
第一方面,本发明提供了一种C/SiC复合材料的制备方法,所述方法包括步骤:In a first aspect, the present invention provides a method for preparing C/SiC composite materials. The method includes the steps:
以C纤维预制体为增强相,采用PCS/VHPCS复相先驱体浆料为第一浸渍剂,进行第一轮PIP循环致密化处理,制备得到复合材料中间体;Using the C fiber preform as the reinforcing phase and the PCS/VHPCS multi-phase precursor slurry as the first impregnating agent, the first round of PIP cycle densification treatment is performed to prepare a composite intermediate;
再以聚合物碳化硅先驱体为第二浸渍剂,对制备得到的所述复合材料中间体进行第二轮PIP循环致密化处理,制备得到C/SiC复合材料;Then, using the polymer silicon carbide precursor as the second impregnating agent, the prepared composite material intermediate is subjected to a second round of PIP cycle densification treatment to prepare a C/SiC composite material;
其中,所述PCS/VHPCS复相先驱体浆料为含有固态聚碳硅烷(PCS)、液态乙烯基全氢聚碳硅烷(VHPCS)和SiC纳米粉体的浆料;和/或,Wherein, the PCS/VHPCS composite phase precursor slurry is a slurry containing solid polycarbosilane (PCS), liquid vinyl perhydropolycarbosilane (VHPCS) and SiC nanopowder; and/or,
所述聚合物碳化硅先驱体为固态聚碳硅烷溶液或者液态乙烯基全氢聚碳硅烷或者液态乙烯基全氢聚碳硅烷和固态聚碳硅烷的混合液。第二浸渍剂中不含SiC纳米粉体。The polymer silicon carbide precursor is a solid polycarbosilane solution or a liquid vinyl perhydropolycarbosilane or a mixed solution of liquid vinyl perhydropolycarbosilane and solid polycarbosilane. The second impregnating agent does not contain SiC nanopowder.
作为本发明一种实施方案,所述第一轮PIP循环致密化处理包括3次PIP循环;和/或,所述第二轮PIP循环致密化处理包括3~5次PIP循环。As an embodiment of the present invention, the first round of PIP cycle densification treatment includes 3 PIP cycles; and/or, the second round of PIP cycle densification treatment includes 3 to 5 PIP cycles.
其中,一次PIP循环是指一次PIP处理操作,即进行一次真空浸渍和一次高温裂解处理,具体是:先在浸渍剂中进行真空浸渍,之后再置入裂解炉内,在惰性气氛下进行高温裂解。Among them, one PIP cycle refers to one PIP treatment operation, that is, one vacuum impregnation and one high-temperature cracking treatment. Specifically, vacuum impregnation is performed in the impregnating agent, and then placed in the cracking furnace to perform high-temperature cracking under an inert atmosphere. .
作为本发明一种具体的实施方案,本发明提供的C/SiC复合材料的制备方法包括:As a specific embodiment of the present invention, the preparation method of C/SiC composite material provided by the present invention includes:
先将表面沉积界面层结构后的C纤维预制体在第一浸渍剂中进行真空浸渍,之后再置入裂解炉内,在惰性气氛下进行高温裂解,即完成一次PIP循环;将一次PIP循环处理后的C纤维预制体再在第一浸渍剂中进行真空浸渍,之后再置入裂解炉内,在惰性气氛下进行高温裂解,即完成二次PIP循环;依次类推,共进行3次的PIP循环,制得复合材料中间体;First, the C fiber preform with the interface layer structure deposited on the surface is vacuum impregnated in the first impregnating agent, and then placed in a cracking furnace for high-temperature cracking in an inert atmosphere, thereby completing a PIP cycle; a PIP cycle is processed The final C fiber preform is vacuum impregnated in the first impregnating agent, and then placed in a cracking furnace for high-temperature cracking in an inert atmosphere, thus completing the second PIP cycle; and so on, a total of three PIP cycles are performed. , to prepare composite material intermediates;
之后,将复合材料中间体在第二浸渍剂中进行真空浸渍,之后再置入裂解炉内,在惰性气氛下进行高温裂解,即完成一次PIP循环;将一次PIP循环处理后的中间体再在第二浸渍剂中进行真空浸渍,之后再置入裂解炉内,在惰性气氛下进行高温裂解,即完成二次PIP循环;依次类推,共进行3~5次PIP循环,制得C/SiC复合材料。After that, the composite material intermediate is vacuum impregnated in the second impregnating agent, and then placed in a cracking furnace for high-temperature cracking in an inert atmosphere, thereby completing a PIP cycle; the intermediate processed by a PIP cycle is then processed in a cracking furnace. Vacuum impregnation is carried out in the second impregnating agent, and then placed in a cracking furnace for high-temperature cracking under an inert atmosphere, that is, the second PIP cycle is completed; and so on, a total of 3 to 5 PIP cycles are performed to obtain the C/SiC composite Material.
作为本发明一种实施方案,所述第一轮PIP循环致密化处理中,真空浸渍的时间为15~30小时,高温裂解的处理温度为800~1500℃;优选地,所述第一轮PIP循环致密化处理中,高温裂解的处理温度为1100~1300℃。As an embodiment of the present invention, in the first round of PIP cyclic densification treatment, the vacuum impregnation time is 15 to 30 hours, and the high temperature cracking treatment temperature is 800 to 1500°C; preferably, the first round of PIP In the cyclic densification treatment, the treatment temperature of high temperature cracking is 1100~1300℃.
作为本发明一种实施方案,所述第二轮PIP循环致密化处理中,真空浸渍的时间为15~30小时,高温裂解的处理温度为800~1500℃;优选地,所述第二轮PIP循环致密化处理中,高温裂解的处理温度为1100~1300℃。As an embodiment of the present invention, in the second round of PIP cyclic densification treatment, the vacuum impregnation time is 15 to 30 hours, and the high temperature cracking treatment temperature is 800 to 1500°C; preferably, the second round of PIP In the cyclic densification treatment, the treatment temperature of high temperature cracking is 1100~1300℃.
作为本发明一种实施方案,所述PCS/VHPCS复相先驱体浆料中,固态聚碳硅烷和液态乙烯基全氢聚碳硅烷的质量比为1:(0.5~10),优选为1:(1~5),进一步优选为1:(3~5),更优选为1:4。As an embodiment of the present invention, in the PCS/VHPCS multi-phase precursor slurry, the mass ratio of solid polycarbosilane and liquid vinyl perhydropolycarbosilane is 1: (0.5-10), preferably 1: (1 to 5), more preferably 1:(3 to 5), more preferably 1:4.
作为本发明一种实施方案,所述PCS/VHPCS复相先驱体浆料中,SiC纳米粉体的质量为固态聚碳硅烷和液态乙烯基全氢聚碳硅烷总质量的1~15%,优选为5~12%,进一步优选为9~11%,更优选为10%。As an embodiment of the present invention, in the PCS/VHPCS multi-phase precursor slurry, the mass of SiC nanopowder is 1 to 15% of the total mass of solid polycarbosilane and liquid vinyl perhydropolycarbosilane, preferably It is 5-12%, more preferably 9-11%, more preferably 10%.
作为本发明一种实施方案,所述PCS/VHPCS复相先驱体浆料中还添加有溶剂,所述溶剂选自二甲苯、正己烷、四氢呋喃、丁醚中的任一种或几种,优选所述溶剂为二甲苯。As an embodiment of the present invention, a solvent is added to the PCS/VHPCS multi-phase precursor slurry, and the solvent is selected from any one or more of xylene, n-hexane, tetrahydrofuran, and butyl ether, preferably The solvent is xylene.
作为本发明一种实施方案,所述PCS/VHPCS复相先驱体浆料中溶剂的用量为:所述溶剂与所述固态聚碳硅烷的质量比为(0.1~10):1,优选为(0.25~9):1,进一步优选为(0.8~2):1,进一步优选为(0.8~1.3):1,更优选为1:1。As an embodiment of the present invention, the amount of solvent in the PCS/VHPCS multi-phase precursor slurry is: the mass ratio of the solvent to the solid polycarbosilane is (0.1~10):1, preferably ( 0.25~9):1, more preferably (0.8~2):1, still more preferably (0.8~1.3):1, more preferably 1:1.
作为本发明一种实施方案,所述第二浸渍剂为固态聚碳硅烷溶液时,所述固态聚碳硅烷溶液为固态聚碳硅烷的二甲苯溶液,质量百分比浓度为45~55%。As an embodiment of the present invention, when the second impregnating agent is a solid polycarbosilane solution, the solid polycarbosilane solution is a xylene solution of solid polycarbosilane, and the mass percentage concentration is 45 to 55%.
作为本发明一种实施方案,所述第二浸渍剂为液态乙烯基全氢聚碳硅烷和固态聚碳硅烷混合液时,其中液态乙烯基全氢聚碳硅烷和固态聚碳硅烷以质量比(2~5):1混合,优选以质量比(3~5):1混合。As an embodiment of the present invention, when the second impregnating agent is a mixture of liquid vinyl perhydropolycarbosilane and solid polycarbosilane, the liquid vinyl perhydropolycarbosilane and solid polycarbosilane are in a mass ratio of ( 2~5):1 mixing, preferably mixing at a mass ratio (3~5):1.
作为本发明一种实施方案,所述C纤维预制体选自2D、2.5D、3D、针刺编织结构的C纤维预制体。As an embodiment of the present invention, the C fiber preform is selected from the group consisting of 2D, 2.5D, 3D, and needle punched C fiber preforms.
作为本发明一种实施方案,所述C纤维预制体表面经沉积界面层结构后再作为增强相;所述界面层选自热解碳(PyC)界面层、氮化硼(BN)界面层、热解碳/SiC(PyC/SiC)复相界面层、氮化硼/SiC复相界面层(BN/SiC)中的任一种。As an embodiment of the present invention, the surface of the C fiber preform is used as a reinforcing phase after depositing an interface layer structure; the interface layer is selected from the group consisting of pyrolytic carbon (PyC) interface layer, boron nitride (BN) interface layer, Any of pyrolytic carbon/SiC (PyC/SiC) multi-phase interface layer and boron nitride/SiC multi-phase interface layer (BN/SiC).
作为本发明一种优选实施方案,制备热解碳(PyC)界面层时,采用化学气相沉积工艺,气源为C3H6,在800~1000℃、0.5~4kPa的条件下沉积2~60h,C3H6流量为200~800L/h,氩气流量200~800L/h。As a preferred embodiment of the present invention, when preparing the pyrolytic carbon (PyC) interface layer, a chemical vapor deposition process is used, the gas source is C 3 H 6 , and the deposition is performed at 800 to 1000°C and 0.5 to 4kPa for 2 to 60 hours. , C 3 H 6 flow rate is 200-800L/h, and argon gas flow rate is 200-800L/h.
作为本发明一种优选实施方案,制备氮化硼(BN)界面层时,采用化学气相沉积工艺,气源为三氯化硼和氨气,采用氢气为稀释气体,沉积温度为600~1100℃,沉积压力为500~2000Pa,沉积时间为1~4h,三氯化硼的流量为0.4~1L/h,氨气流量为1.2~3L/h,氢气的流量为4~8L/h。As a preferred embodiment of the present invention, when preparing the boron nitride (BN) interface layer, a chemical vapor deposition process is used, the gas sources are boron trichloride and ammonia, hydrogen is used as the diluting gas, and the deposition temperature is 600 to 1100°C. , the deposition pressure is 500~2000Pa, the deposition time is 1~4h, the flow rate of boron trichloride is 0.4~1L/h, the flow rate of ammonia is 1.2~3L/h, and the flow rate of hydrogen is 4~8L/h.
作为本发明一种优选实施方案,制备SiC界面层时,采用化学气相沉积工艺,采用甲基三氯硅烷为气源,氢气为载气,沉积温度为900~1200℃,压力为4~12kPa,沉积时间1~20h,甲基三氯硅烷与氢气的流量摩尔比为1:(4~12)。As a preferred embodiment of the present invention, when preparing the SiC interface layer, a chemical vapor deposition process is used, using methyltrichlorosilane as the gas source, hydrogen as the carrier gas, the deposition temperature is 900~1200°C, and the pressure is 4~12kPa. The deposition time is 1 to 20 hours, and the flow molar ratio of methyltrichlorosilane and hydrogen is 1: (4 to 12).
第二方面,本发明提供了本发明所述制备方法获得的C/SiC复合材料。In a second aspect, the present invention provides a C/SiC composite material obtained by the preparation method of the present invention.
第三方面,本发明提供了本发明所述制备方法获得的C/SiC复合材料的应用,其中所述应用包括作为航空航天热结构材料的应用。In a third aspect, the present invention provides applications of the C/SiC composite materials obtained by the preparation method of the present invention, wherein the applications include applications as aerospace thermal structural materials.
本发明提供的C/SiC复合材料的制备方法,针对当前C/SiC复合材料PIP工艺路线周期长的缺点,使用固态聚碳硅烷(PCS)与液态乙烯基全氢聚碳硅烷(VHPCS)制备得到复相碳化硅先驱体,并将适量的SiC纳米粉体分散其中,制备得到PCS/VHPCS复相先驱体浆料作为第一基体浸渍剂,进行碳纤维预制体(即C纤维预制体)的前3次PIP循环,之后再使用不含粉体的聚合物碳化硅先驱体作为第二基体浸渍剂,进行之后的PIP循环,本发明可在保证复合材料力学性能的基础上,将目前一般12次以上PIP循环的制备周期缩短至6~8次PIP循环,显著地减少了PIP循环次数,有效缩短了C/SiC复合材料PIP工艺制备的周期。The preparation method of C/SiC composite materials provided by the present invention aims at the shortcomings of the long PIP process cycle of the current C/SiC composite materials, and is prepared by using solid polycarbosilane (PCS) and liquid vinyl perhydropolycarbosilane (VHPCS). Multiphase silicon carbide precursor, and disperse an appropriate amount of SiC nanopowder in it to prepare PCS/VHPCS multiphase precursor slurry as the first matrix impregnating agent, and perform the first 3 steps of the carbon fiber preform (i.e., C fiber preform) PIP cycle, and then use the powder-free polymer silicon carbide precursor as the second matrix impregnating agent to perform the subsequent PIP cycle. On the basis of ensuring the mechanical properties of the composite material, the present invention can be used for more than 12 times. The preparation cycle of the PIP cycle is shortened to 6 to 8 PIP cycles, which significantly reduces the number of PIP cycles and effectively shortens the PIP process preparation cycle of C/SiC composite materials.
此外,本发明既可充分利用PCS以及SiC纳米粉体的产能优势,又可充分发挥VHPCS易交联固化、陶瓷收率高等优点,有利于本发明方法的工程化应用。In addition, the present invention can not only make full use of the production capacity advantages of PCS and SiC nanopowders, but also fully utilize the advantages of VHPCS such as easy cross-linking and solidification and high ceramic yield, which is beneficial to the engineering application of the method of the present invention.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
(1)本发明制备的C/SiC复合材料基础力学性能优异,不低于常规PIP工艺制备的C/SiC复合材料性能的80%。(1) The basic mechanical properties of the C/SiC composite material prepared by the present invention are excellent, not less than 80% of the performance of the C/SiC composite material prepared by the conventional PIP process.
(2)本发明制备C/SiC复合材料只需要6~8次PIP循环,相比目前常规使用PCS有机溶液作为浸渍剂的12~15次PIP循环,周期明显缩短。(2) The present invention only requires 6 to 8 PIP cycles to prepare C/SiC composite materials. Compared with the current 12 to 15 PIP cycles that conventionally use PCS organic solution as the impregnating agent, the cycle is significantly shorter.
(3)本发明可缩短制备C/SiC复合材料的成本,由于SiC纳米粉体成本较先驱体衍生SiC成本更低,部分SiC纳米粉体的引入可进一步降低复合材料制备成本。(3) The present invention can shorten the cost of preparing C/SiC composite materials. Since the cost of SiC nanopowder is lower than that of precursor-derived SiC, the introduction of some SiC nanopowder can further reduce the cost of preparing composite materials.
(4)本发明既可充分利用PCS以及SiC纳米粉体的产能优势,又可充分发挥VHPCS易交联固化、陶瓷收率高等优点,利于本发明方法的工程化应用。(4) The present invention can not only make full use of the production capacity advantages of PCS and SiC nanopowders, but also fully utilize the advantages of VHPCS such as easy cross-linking and solidification and high ceramic yield, which is beneficial to the engineering application of the method of the present invention.
附图说明Description of drawings
图1是本发明实施例2制得的C/SiC复合材料的断口SEM形貌图;Figure 1 is a fracture SEM morphology of the C/SiC composite material prepared in Example 2 of the present invention;
图2是本发明效果实验例1中得到的本发明实施例1制备的C/SiC复合材料和常规工艺制备的C/SiC复合材料的基体增重曲线对比图;Figure 2 is a comparison chart of the matrix weight gain curves of the C/SiC composite material prepared in Example 1 of the present invention and the C/SiC composite material prepared by conventional processes obtained in Experimental Example 1 of the effect of the present invention;
图3是本发明效果实验例2中得到的本发明实施例1、实施例2制备的C/SiC复合材料和常规工艺制备的C/SiC复合材料的常温力学性能对比图。Figure 3 is a comparison chart of the normal temperature mechanical properties of the C/SiC composite materials prepared in Example 1 and Example 2 of the present invention and the C/SiC composite material prepared by conventional processes obtained in Experimental Example 2 of the effect of the present invention.
具体实施方式Detailed ways
以下对本发明的技术方案作进一步详细描述。本领域技术人员应该明了,所述具体实施方式仅仅是帮助理解本发明,不应视为对本发明的具体限制。The technical solution of the present invention is described in further detail below. Those skilled in the art should understand that the specific embodiments are only to help understand the present invention and should not be regarded as specific limitations of the present invention.
需要说明的是,若未特别指明,以下实例中所用技术手段为本领域技术人员所熟知的常规手段,所用原料均为市售常规商品。It should be noted that, unless otherwise specified, the technical means used in the following examples are conventional means well known to those skilled in the art, and the raw materials used are all commercially available conventional commodities.
实施例1Example 1
本实施例提供了一种C/SiC复合材料,制备方法包括如下步骤:This embodiment provides a C/SiC composite material. The preparation method includes the following steps:
(1)裁剪100mm×100mm大小的C纤维布14块,缝合制备成二维结构(2D)的C纤维预制体。(1) Cut 14 pieces of C fiber cloth with a size of 100mm×100mm and sew them together to prepare a C fiber preform with a two-dimensional structure (2D).
(2)在C纤维预制体表面沉积制备氮化硼(BN)界面层,采用化学气相沉积工艺,气源为三氯化硼(BCl3)和氨气,采用氢气为稀释气体,沉积温度为900℃,沉积压力为800Pa,沉积时间为4h,三氯化硼的流量为0.8L/h,氨气流量为1.2L/h,氢气的流量为6L/h。(2) Deposit and prepare a boron nitride (BN) interface layer on the surface of the C fiber preform, using a chemical vapor deposition process. The gas source is boron trichloride (BCl 3 ) and ammonia. Hydrogen is used as the diluting gas. The deposition temperature is 900℃, deposition pressure is 800Pa, deposition time is 4h, boron trichloride flow rate is 0.8L/h, ammonia flow rate is 1.2L/h, and hydrogen flow rate is 6L/h.
(3)对表面沉积氮化硼(BN)界面层的C纤维预制体进行第一轮PIP循环致密化处理,采用PCS/VHPCS复相先驱体浆料为第一浸渍剂;(3) Perform the first round of PIP cycle densification treatment on the C fiber preform with boron nitride (BN) interface layer deposited on the surface, using PCS/VHPCS multi-phase precursor slurry as the first impregnating agent;
其中,第一浸渍剂配制方法为:首先配制50wt%浓度的固态聚碳硅烷(PCS)的二甲苯溶液400g,将该溶液与800g液态乙烯基全氢聚碳硅烷(VHPCS)以及100g SiC纳米粉体混合,机械搅拌均匀,得到第一浸渍剂;Among them, the first impregnating agent preparation method is: first prepare 400g of a xylene solution of solid polycarbosilane (PCS) with a concentration of 50wt%, and mix this solution with 800g of liquid vinyl perhydropolycarbosilane (VHPCS) and 100g of SiC nanopowder Mix the mixture thoroughly and mechanically stir evenly to obtain the first impregnating agent;
将表面沉积氮化硼(BN)界面层的C纤维预制体在第一浸渍剂中进行真空浸渍(相对真空度≤-0.8bar),浸渍时长20h,浸渍后置于裂解炉内,在氮气惰性气氛下、于1250℃进行高温裂解1h,完成一次PIP循环;再将经一次PIP循环处理后的C纤维预制体在第一浸渍剂中进行真空浸渍20h,之后再置入裂解炉内,在氮气气氛下、于1250℃进行高温裂解1h,完成二次PIP循环;依次类推,共进行3次PIP循环,制得复合材料中间体。The C fiber preform with the boron nitride (BN) interface layer deposited on the surface is vacuum impregnated in the first impregnating agent (relative vacuum degree ≤ -0.8 bar) for 20 hours. After impregnation, it is placed in a cracking furnace and inert under nitrogen. Under the atmosphere, perform high-temperature cracking at 1250°C for 1 hour to complete a PIP cycle; then vacuum-impregnate the C fiber preform processed by one PIP cycle in the first impregnating agent for 20 hours, and then place it in the cracking furnace in nitrogen. Carry out high-temperature cracking at 1250°C for 1 hour under the atmosphere to complete the second PIP cycle; by analogy, a total of 3 PIP cycles are performed to obtain the composite material intermediate.
(4)对步骤(3)制得的复合材料中间体进行第二轮PIP循环致密化处理,采用液态乙烯基全氢聚碳硅烷(VHPCS)为第二浸渍剂,进行3次的PIP循环,即将中间体在第二浸渍剂中进行真空浸渍(相对真空度≤-0.8bar),浸渍时长20h,浸渍后置于裂解炉内,在氮气惰性气氛下、于1250℃进行高温裂解2h,完成一次PIP循环;再将经一次PIP循环处理后的中间体在第二浸渍剂中进行真空浸渍20h,之后再置入裂解炉内,在氮气气氛下、于1250℃进行高温裂解2h,完成二次PIP循环;依次类推,共进行3次PIP循环,制备得到C/SiC复合材料。(4) Perform a second round of PIP cycle densification treatment on the composite intermediate prepared in step (3), use liquid vinyl perhydropolycarbosilane (VHPCS) as the second impregnating agent, and perform three PIP cycles. That is, the intermediate is vacuum impregnated in the second impregnating agent (relative vacuum degree ≤ -0.8 bar), the impregnation time is 20 hours, and after impregnation, it is placed in the cracking furnace, and high-temperature cracking is performed at 1250°C for 2 hours under a nitrogen inert atmosphere, completing once PIP cycle; the intermediate treated by the first PIP cycle is vacuum impregnated in the second impregnating agent for 20 hours, and then placed in the cracking furnace for high temperature cracking at 1250°C for 2 hours under a nitrogen atmosphere to complete the second PIP cycle; and so on, a total of 3 PIP cycles are performed to prepare the C/SiC composite material.
实施例2Example 2
本实施例提供了一种C/SiC复合材料,制备方法包括如下步骤:This embodiment provides a C/SiC composite material. The preparation method includes the following steps:
(1)裁剪100mm×100mm大小的C纤维布14块,缝合制备成二维结构(2D)的C纤维预制体。(1) Cut 14 pieces of C fiber cloth with a size of 100mm×100mm and sew them together to prepare a C fiber preform with a two-dimensional structure (2D).
(2)在C纤维预制体表面沉积制备热解碳(PyC)界面层,采用化学气相沉积工艺,气源为C3H6,在980℃、800Pa的条件下沉积20h,C3H6流量为8L/min,氩气流量8L/min。(2) Deposit and prepare the pyrolytic carbon (PyC) interface layer on the surface of the C fiber preform, using a chemical vapor deposition process, the gas source is C 3 H 6 , and deposited for 20 hours under the conditions of 980°C and 800Pa, C 3 H 6 flow rate It is 8L/min, and the argon flow rate is 8L/min.
(3)对表面沉积热解碳(PyC)界面层的C纤维预制体进行第一轮PIP循环致密化处理,采用PCS/VHPCS复相先驱体浆料为第一浸渍剂;(3) Perform the first round of PIP cycle densification treatment on the C fiber preform with the pyrolytic carbon (PyC) interface layer deposited on the surface, using PCS/VHPCS multi-phase precursor slurry as the first impregnating agent;
其中,第一浸渍剂配制方法为:首先配制50wt%浓度的固态聚碳硅烷(PCS)的二甲苯溶液400g,将该溶液与800g液态乙烯基全氢聚碳硅烷(VHPCS)以及100g SiC纳米粉体混合,机械搅拌均匀,得到第一浸渍剂;Among them, the first impregnating agent preparation method is: first prepare 400g of a xylene solution of solid polycarbosilane (PCS) with a concentration of 50wt%, and mix this solution with 800g of liquid vinyl perhydropolycarbosilane (VHPCS) and 100g of SiC nanopowder Mix the mixture thoroughly and mechanically stir evenly to obtain the first impregnating agent;
将表面沉积热解碳(PyC)界面层的的C纤维预制体在第一浸渍剂中进行真空浸渍(相对真空度≤-0.8bar),浸渍时长25h,浸渍后置于裂解炉内,在氮气惰性气氛下、于1250℃进行高温裂解0.5h,完成一次PIP循环;再将经一次PIP循环处理后的C纤维预制体在第一浸渍剂中进行真空浸渍25h,之后再置入裂解炉内,在氮气气氛下、于1250℃进行高温裂解0.5h,完成二次PIP循环;依次类推,共进行3次PIP循环,制得复合材料中间体。The C fiber preform with the pyrolytic carbon (PyC) interface layer deposited on the surface is vacuum impregnated in the first impregnating agent (relative vacuum degree ≤ -0.8 bar) for 25 hours. After impregnation, it is placed in a cracking furnace and placed in a nitrogen atmosphere. Perform high-temperature cracking at 1250°C for 0.5h under an inert atmosphere to complete a PIP cycle; then vacuum impregnate the C fiber preform in the first impregnating agent for 25h after one PIP cycle, and then place it in the cracking furnace. High-temperature cracking was carried out at 1250°C for 0.5h under a nitrogen atmosphere to complete the second PIP cycle; and by analogy, a total of 3 PIP cycles were performed to obtain the composite intermediate.
(4)对步骤(3)制得的中间体进行第二轮PIP循环致密化处理,采用浓度为50wt%的固态聚碳硅烷二甲苯溶液为第二浸渍剂,进行4次的PIP循环,即将中间体在第二浸渍剂中进行真空浸渍(相对真空度≤-0.8bar),浸渍时长20h,浸渍后置于裂解炉内,在氮气惰性气氛下、于1250℃进行高温裂解0.5h,完成一次PIP循环;再将经一次PIP循环处理后的中间体在第二浸渍剂中进行真空浸渍20h,之后再置入裂解炉内,在氮气气氛下、于1250℃进行高温裂解0.5h,完成二次PIP循环;依次类推,共进行4次PIP循环,制备得到C/SiC复合材料。(4) Perform a second round of PIP cycle densification treatment on the intermediate prepared in step (3), use a solid polycarbosilane xylene solution with a concentration of 50wt% as the second impregnating agent, and perform 4 PIP cycles. The intermediate is vacuum impregnated in the second impregnating agent (relative vacuum degree ≤ -0.8 bar) for 20 hours. After impregnation, it is placed in a cracking furnace and subjected to high temperature cracking at 1250°C for 0.5 hours under a nitrogen inert atmosphere, completing once PIP cycle; the intermediate treated by the first PIP cycle is vacuum impregnated in the second impregnating agent for 20 hours, and then placed in the cracking furnace for high temperature cracking at 1250°C for 0.5 hours in a nitrogen atmosphere to complete the second PIP cycle; and so on, a total of 4 PIP cycles are performed to prepare the C/SiC composite material.
实施例3Example 3
本实施例提供了一种C/SiC复合材料,制备方法包括如下步骤:This embodiment provides a C/SiC composite material. The preparation method includes the following steps:
(1)裁剪100mm×100mm大小的C纤维布14块,缝合制备成二维结构(2D)的C纤维预制体。(1) Cut 14 pieces of C fiber cloth with a size of 100mm×100mm and sew them together to prepare a C fiber preform with a two-dimensional structure (2D).
(2)在C纤维预制体表面沉积制备热解碳(PyC)界面层,采用化学气相沉积工艺,气源为C3H6,在980℃、800Pa的条件下沉积40h,C3H6流量为8L/min,氩气流量8L/min。(2) Deposit and prepare a pyrolytic carbon (PyC) interface layer on the surface of the C fiber preform, using a chemical vapor deposition process, with the gas source being C 3 H 6 , and depositing for 40 hours at 980°C and 800 Pa, with a C 3 H 6 flow rate It is 8L/min, and the argon flow rate is 8L/min.
(3)对表面沉积热解碳(PyC)界面层的C纤维预制体进行第一轮PIP循环致密化处理,采用PCS/VHPCS复相先驱体浆料为第一浸渍剂;(3) Perform the first round of PIP cycle densification treatment on the C fiber preform with the pyrolytic carbon (PyC) interface layer deposited on the surface, using PCS/VHPCS multi-phase precursor slurry as the first impregnating agent;
其中,第一浸渍剂配制方法为:首先配制50wt%浓度的固态聚碳硅烷(PCS)的二甲苯溶液400g,将该溶液与800g液态乙烯基全氢聚碳硅烷(VHPCS)以及100g SiC纳米粉体混合,机械搅拌均匀,得到第一浸渍剂;Among them, the first impregnating agent preparation method is: first prepare 400g of a xylene solution of solid polycarbosilane (PCS) with a concentration of 50wt%, and mix this solution with 800g of liquid vinyl perhydropolycarbosilane (VHPCS) and 100g of SiC nanopowder Mix the mixture thoroughly and mechanically stir evenly to obtain the first impregnating agent;
将表面沉积热解碳(PyC)界面层的的C纤维预制体在第一浸渍剂中进行真空浸渍(相对真空度≤-0.8bar),浸渍时长30h,浸渍后置于裂解炉内,在氮气惰性气氛下、于1250℃进行高温裂解1h,完成一次PIP循环;再将经一次PIP循环处理后的C纤维预制体在第一浸渍剂中进行真空浸渍20h,之后再置入裂解炉内,在氮气气氛下、于1250℃进行高温裂解1h,完成二次PIP循环;依次类推,共进行3次PIP循环,制得中间体。The C fiber preform with the pyrolytic carbon (PyC) interface layer deposited on the surface is vacuum impregnated in the first impregnating agent (relative vacuum degree ≤ -0.8 bar) for 30 hours. After impregnation, it is placed in a cracking furnace and placed in a nitrogen atmosphere. Under an inert atmosphere, perform high-temperature cracking at 1250°C for 1 hour to complete a PIP cycle; then vacuum impregnate the C fiber preform in the first impregnating agent for 20 hours after one PIP cycle, and then place it in the cracking furnace. Carry out high-temperature cracking at 1250°C for 1 hour under nitrogen atmosphere to complete the second PIP cycle; and by analogy, perform a total of 3 PIP cycles to obtain the intermediate.
(4)对步骤(3)制得的中间体进行第二轮PIP循环致密化处理,采用液态乙烯基全氢聚碳硅烷和固态聚碳硅烷混合液(液态乙烯基全氢聚碳硅烷和固态聚碳硅烷以质量比4:1混合)为第二浸渍剂,进行3次PIP循环,即将中间体在第二浸渍剂中进行真空浸渍(真空度≤-0.8bar),浸渍时长20h,浸渍后置于裂解炉内,在氮气惰性气氛下、于1250℃进行高温裂解1h,完成一次PIP循环;再将经一次PIP循环处理后的中间体在第二浸渍剂中进行真空浸渍20h,之后再置入裂解炉内,在氮气气氛下、于1250℃进行高温裂解1h,完成二次PIP循环;依次类推,共进行3次PIP循环,制备得到C/SiC复合材料。(4) The intermediate obtained in step (3) is subjected to a second round of PIP cycle densification treatment, using a mixture of liquid vinyl perhydropolycarbosilane and solid polycarbosilane (liquid vinyl perhydropolycarbosilane and solid Polycarbosilane (mixed with a mass ratio of 4:1) is used as the second impregnating agent, and three PIP cycles are performed, that is, the intermediate is vacuum impregnated in the second impregnating agent (vacuum degree ≤ -0.8bar), the impregnation time is 20 hours, after impregnation Place it in a cracking furnace and conduct high-temperature cracking at 1250°C for 1 hour under a nitrogen inert atmosphere to complete a PIP cycle; then vacuum impregnate the intermediate treated by a PIP cycle in a second impregnating agent for 20 hours, and then place it again Enter the cracking furnace and conduct high-temperature cracking at 1250°C for 1 hour in a nitrogen atmosphere to complete the second PIP cycle; and by analogy, a total of 3 PIP cycles are performed to prepare the C/SiC composite material.
以上实施例2制得的C/SiC复合材料断口SEM形貌见图1所示,可观察到明显的纤维拔出、脱粘以及界面的梯次剥落等现象,反映了本工艺所制备得到的C/SiC复合材料均具有较好的强韧化性能。The SEM morphology of the fracture surface of the C/SiC composite material prepared in Example 2 is shown in Figure 1. Obvious phenomena such as fiber pullout, debonding, and gradient peeling at the interface can be observed, reflecting the C prepared by this process. /SiC composite materials have good strengthening and toughening properties.
效果实验例1Effect Experiment Example 1
将本发明实施例1制备的C/SiC复合材料与常规PIP工艺制备的C/SiC复合材料进行了基体增重曲线对比,对比图见图2所示。The matrix weight gain curves of the C/SiC composite material prepared in Example 1 of the present invention and the C/SiC composite material prepared by the conventional PIP process were compared. The comparison chart is shown in Figure 2.
从图2可以看到,实施例1在经过6次PIP循环后的增重效果可达到采用PCS二甲苯溶液常规工艺11次PIP循环后的基体增重效果。It can be seen from Figure 2 that the weight gain effect of Example 1 after 6 PIP cycles can reach the matrix weight gain effect after 11 PIP cycles using the conventional process of PCS xylene solution.
其中,使用常规PIP工艺制备的C/SiC复合材料的制备方法与本发明实施例1制备方法不同在于:对表面沉积氮化硼(BN)界面层的C纤维预制体进行PIP循环致密化处理时,是采用浓度为50wt%的固态聚碳硅烷二甲苯溶液为浸渍剂,共进行11次PIP循环,制得C/SiC复合材料。Among them, the preparation method of the C/SiC composite material prepared using the conventional PIP process is different from the preparation method of Example 1 of the present invention in that: when the C fiber preform with a boron nitride (BN) interface layer deposited on the surface is subjected to PIP cycle densification treatment , a solid polycarbosilane xylene solution with a concentration of 50wt% was used as the impregnating agent, and a total of 11 PIP cycles were performed to prepare C/SiC composite materials.
效果实验例2Effect Experiment Example 2
将本发明实施例1、实施例2制备的C/SiC复合材料与使用常规PIP工艺制备的C/SiC复合材料进行了常温力学性能对比,其中力学性能测试按照GBT 6569-2006相关标准进行。The mechanical properties at room temperature were compared between the C/SiC composite materials prepared in Example 1 and Example 2 of the present invention and the C/SiC composite materials prepared using the conventional PIP process. The mechanical property test was conducted in accordance with the relevant standards of GBT 6569-2006.
得到的实施例1、实施例2制备的C/SiC复合材料和常规工艺制备的C/SiC复合材料的常温力学性能对比图见图3所示。从图3可以看到常规工艺制备的C/SiC复合材料弯曲强度为为358.2MPa,而实施例1和实施例2所制备的C/SiC复合材料室温弯曲强度分别为322.8MPa和337.2MPa,分别达到了前者的90%和94%。The comparison of the normal temperature mechanical properties of the C/SiC composite materials prepared in Example 1 and Example 2 and the C/SiC composite material prepared by conventional processes is shown in Figure 3. It can be seen from Figure 3 that the bending strength of the C/SiC composite material prepared by the conventional process is 358.2MPa, while the room temperature bending strength of the C/SiC composite material prepared in Example 1 and Example 2 is 322.8MPa and 337.2MPa respectively. Achieved 90% and 94% of the former.
其中,使用常规PIP工艺制备的C/SiC复合材料的制备方法与本发明实施例1制备方法不同在于:对表面沉积氮化硼(BN)界面层的C纤维预制体进行PIP循环致密化处理时,是采用浓度为50wt%的固态聚碳硅烷二甲苯溶液为浸渍剂,共进行11次PIP循环,制得C/SiC复合材料。Among them, the preparation method of the C/SiC composite material prepared using the conventional PIP process is different from the preparation method of Example 1 of the present invention in that: when the C fiber preform with a boron nitride (BN) interface layer deposited on the surface is subjected to PIP cycle densification treatment , a solid polycarbosilane xylene solution with a concentration of 50wt% was used as the impregnating agent, and a total of 11 PIP cycles were performed to prepare C/SiC composite materials.
以上对本发明的具体实施例进行了描述。需要理解的是,本发明并不局限于上述特定实施方式,本领域技术人员可以在权利要求的范围内做出各种变化或修改,这并不影响本发明的实质内容。在不冲突的情况下,本申请的实施例和实施例中的特征可以任意相互组合。Specific embodiments of the present invention have been described above. It should be understood that the present invention is not limited to the specific embodiments described above. Those skilled in the art can make various changes or modifications within the scope of the claims, which does not affect the essence of the present invention. The embodiments of the present application and the features in the embodiments can be combined with each other arbitrarily without conflict.
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