CN117602832A - Combined glaze suitable for laminated glaze plating and preparation method thereof - Google Patents

Combined glaze suitable for laminated glaze plating and preparation method thereof Download PDF

Info

Publication number
CN117602832A
CN117602832A CN202310949788.XA CN202310949788A CN117602832A CN 117602832 A CN117602832 A CN 117602832A CN 202310949788 A CN202310949788 A CN 202310949788A CN 117602832 A CN117602832 A CN 117602832A
Authority
CN
China
Prior art keywords
glaze
parts
preparation
glass
water
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310949788.XA
Other languages
Chinese (zh)
Inventor
乔仁静
何蒙
柳生
刘明刚
何进
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CSG Holding Co Ltd
Wujiang CSG Glass Co Ltd
Original Assignee
CSG Holding Co Ltd
Wujiang CSG Glass Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by CSG Holding Co Ltd, Wujiang CSG Glass Co Ltd filed Critical CSG Holding Co Ltd
Priority to CN202310949788.XA priority Critical patent/CN117602832A/en
Publication of CN117602832A publication Critical patent/CN117602832A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C8/00Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
    • C03C8/14Glass frit mixtures having non-frit additions, e.g. opacifiers, colorants, mill-additions
    • C03C8/20Glass frit mixtures having non-frit additions, e.g. opacifiers, colorants, mill-additions containing titanium compounds; containing zirconium compounds
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C12/00Powdered glass; Bead compositions
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/02Surface treatment of glass, not in the form of fibres or filaments, by coating with glass
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/34Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
    • C03C17/3411Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions with at least two coatings of inorganic materials
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C8/00Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
    • C03C8/14Glass frit mixtures having non-frit additions, e.g. opacifiers, colorants, mill-additions
    • C03C8/16Glass frit mixtures having non-frit additions, e.g. opacifiers, colorants, mill-additions with vehicle or suspending agents, e.g. slip
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00Inks
    • C09D11/02Printing inks
    • C09D11/03Printing inks characterised by features other than the chemical nature of the binder
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00Inks
    • C09D11/02Printing inks
    • C09D11/10Printing inks based on artificial resins
    • C09D11/106Printing inks based on artificial resins containing macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C09D11/107Printing inks based on artificial resins containing macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds from unsaturated acids or derivatives thereof

Abstract

The invention discloses a preparation method of a combined glaze suitable for laminated glaze plating, which comprises the following steps: preparation of the bottom glaze: mixing and dispersing water-soluble varnish and high-expansion glass powder uniformly, grinding, and vibrating and filtering to obtain a bottom glaze; preparation of surface glaze: mixing and dispersing water-soluble varnish, low-expansion glass powder and titanium dioxide uniformly, grinding, and vibrating and filtering to obtain a surface glaze; the average linear expansion coefficient of the high expansion glass powder is larger than that of the semi-tempered glass, and the average linear expansion coefficient of the semi-tempered glass is larger than that of the low expansion glass powder; the combined glaze is used for forming a laminated glaze plating layer on the photovoltaic glass. According to the preparation method, different glazes are respectively formed by the water-soluble ink-regulating oil and the high-expansion glass powder or the low-expansion glass powder, a bottom glaze plating layer and a surface glaze plating layer are sequentially formed on the photovoltaic glass, and then the laminated glaze plating layer is formed through integral tempering treatment.

Description

Combined glaze suitable for laminated glaze plating and preparation method thereof
The application is a divisional application of an invention patent application with the application date of 2022, 6-month and 30-date, the application number of 2022107689876 and the invention name of 'a combined glaze suitable for laminated glazing, a preparation method and application'.
Technical Field
The invention relates to the technical field of glazes and photovoltaic modules, in particular to a preparation method of a combined glaze suitable for laminated glaze plating and the combined glaze prepared by the preparation method.
Background
Solar energy is used as a green energy source, and the world is developing and innovating technology to utilize solar energy maximally. The development of the solar energy industry is promoted by a series of policy regulations, so that the solar photovoltaic industry enters a high-speed development stage. In terms of improving the power generation efficiency of the solar cell, the dual-glass market is rapidly developed again as the technology represented by the double-sided PERC cell is gradually perfected.
In order to effectively improve the power generation efficiency of the double-glass photovoltaic module, the photovoltaic backboard glass is taken as a base, the high-reflection glaze is coated on the surface of the photovoltaic backboard glass at the position where the battery pieces are connected and light-transmitting, and the high-reflection glaze coating is formed through solidification and tempering treatment, so that sunlight at the position where the battery pieces are connected and light-transmitting can be reflected to the battery pieces again for utilization, and the output power of the photovoltaic module is improved.
At present, the reflectivity SCI (550 nm) of a high-reflection glaze layer of the semi-toughened glaze-plated glass of the photovoltaic backboard can reach more than 80%, and along with the light and thin photovoltaic glass and the gradual popularization of 182 batteries and 210 batteries, the 2.0mm wide semi-toughened glaze-plated glass needs to meet higher impact resistance requirements, and the breakage rate of the semi-toughened glass is higher than that of the traditional 3.2mm semi-toughened glass.
The 2.0mm semi-toughened glazed glass of the photovoltaic backboard at the present stage adopts a single glazed layer, the linear expansion coefficient of glass powder of the glaze is smaller than that of the 2.0mm semi-toughened glass of the photovoltaic backboard, the glazed layer is subjected to compressive action given by the semi-toughened glass to generate compressive stress, the compressive strength of the glazed layer is larger than the tensile strength (Wang Dejiang and the like). In contrast, however, tensile stresses are generated by the stretching action of the glaze layer at the smooth (non-glazed) glaze strips, where the impact ball height reaches up to 0.7m.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide a preparation method of a combined glaze suitable for laminated glaze, which is characterized in that water-soluble varnish and high-expansion glass powder or low-expansion glass powder are respectively formed into different glazes, so that two different glazes are sequentially glazed at a light-transmitting part of a 2.0mm glass surface battery piece of a photovoltaic backboard to form a laminated glaze coating, and the height of an impact-resistant ball at a glaze strip of a smooth surface (non-glazed surface) reaches 1.2m.
The invention adopts the following technical scheme:
the composite glaze suitable for laminated glaze comprises a bottom layer glaze and a surface layer glaze, wherein the bottom layer glaze comprises, by mass, 30-40 parts of water-soluble ink-transfer oil and 60-70 parts of high-expansion glass powder, and the surface layer glaze comprises 15-25 parts of water-soluble ink-transfer oil, 35-45 parts of low-expansion glass powder and 40-50 parts of titanium pigment; the average linear expansion coefficient of the high expansion glass powder is larger than that of the semi-tempered glass of the photovoltaic backboard of 2.0mm, and the average linear expansion coefficient of the semi-tempered glass of the photovoltaic backboard of 2.0mm is larger than that of the low expansion glass powder. The surface glaze is a high-reflection surface glaze, and the reflectance SCI (550 nm) of the surface glaze can reach more than 80%.
The photovoltaic backboard 2.0mm semi-tempered glass surface battery piece connection light transmission part (namely a gap between adjacent battery pieces) uses the combined glaze to form a laminated glaze plating layer, and the high-reflection laminated glaze plating layer comprises a bottom glaze plating layer formed by the bottom glaze and a surface glaze plating layer formed by the surface glaze.
The surface glaze plating layer generates compressive stress under the compression action given by the bottom glaze plating layer, and the compressive strength is larger than the tensile strength, so that the impact resistance of the glaze strip of the glaze plating surface is the same as that of the glaze strip of the glaze plating surface and the glaze strip of the smooth surface (non-glaze plating surface), and the falling ball height reaches 1.2m; by controlling the dry film thickness of the bottom glaze plating layer and the surface glaze plating layer, the average linear expansion coefficient of the whole laminated glaze plating layer is equivalent to that of the semi-toughened glass with the thickness of 2.0mm of the photovoltaic backboard, and the stress at the glaze strips of the smooth surface (non-glaze plating surface) is eliminated, so that the impact resistance is the same as that at the glaze strips of the glaze plating surface, the non-glaze strips of the glaze plating surface and the non-glaze strips of the smooth surface (non-glaze plating surface), and the falling ball height reaches 1.2m.
The combined glaze can be melted and sintered at the tempering temperature of 600-720 ℃. The titanium dioxide in the surface glaze is one or more selected from Long Mang Bai Lian R-996, kemu R-902+ and Kemu R-706.
According to some preferred embodiments of the present invention, the high expansion glass frit has an average linear expansion coefficient of (95.+ -. 5). Times.10 at a temperature range of 50-300 DEG C -7 K; the low expansion glass powder has average linear expansion coefficient of (80+/-5) x 10 in the temperature range of 50-300 DEG C -7 K; the average linear expansion coefficient of the 2.0mm semi-tempered glass of the photovoltaic back sheet at the temperature range of 50-300 ℃ is (87-88) multiplied by 10 -7 /K。
According to some preferred embodiments of the present invention, the high expansion glass frit comprises the following components in parts by mass: 40-45 parts of silicon dioxide, 15-25 parts of zinc oxide, 5-10 parts of bismuth oxide, 15-20 parts of boron oxide, 10-15 parts of sodium carbonate, 5-10 parts of titanium dioxide and 1-5 parts of potassium carbonate.
According to some preferred embodiments of the present invention, the low expansion glass frit comprises the following components in parts by mass: 40-60 parts of zinc oxide, 25-35 parts of silicon dioxide, 5-10 parts of aluminum oxide, 5-10 parts of titanium dioxide, 3-6 parts of zirconium dioxide, 2-3 parts of calcium oxide, 1-2 parts of potassium carbonate, 0.5-1 part of phosphorus pentoxide, 0.5-1 part of sodium hexafluorosilicate and 0.1-0.5 part of potassium chloride.
According to some preferred embodiments of the invention, the particle size D of the high and low expansion glass frits 50 Has a value of 1.5-2 μm and D 97 The value is 3.5-4 μm.
According to some preferred embodiments of the present invention, the water-soluble varnish component comprises the following components in parts by mass: 30-40 parts of dipropylene glycol butyl ether, 15-25 parts of tripropylene glycol methyl ether, 15-25 parts of diethylene glycol butyl ether, 20-40 parts of water-soluble acrylic resin, 1-5 parts of polyethylene oxide, 1-5 parts of ethyl cellulose and 1-5 parts of water-based dispersing agent.
The invention provides a preparation method of the combined glaze, which comprises the following steps:
preparation of water-soluble varnish: mixing dipropylene glycol butyl ether, tripropylene glycol methyl ether, diethylene glycol butyl ether, water-soluble acrylic resin, polyoxyethylene and ethylcellulose, stirring, heating, preserving heat and dissolving, adding a water-based dispersing agent, uniformly mixing, and cooling to room temperature to obtain water-soluble varnish;
preparation of the bottom glaze: mixing water-soluble varnish and high-expansion glass powder, dispersing at high speed (1000-1200 rpm) until the mixture is uniform, grinding the mixture to a fineness value below 20 mu m by a three-roller grinder, and vibrating and filtering the mixture to obtain a bottom glaze;
preparation of surface glaze: mixing water-soluble varnish, low-expansion glass powder and titanium pigment, dispersing at high speed (1000-1200 rpm) until the mixture is uniform, grinding the mixture to a fineness value below 20 mu m by a three-roller grinder, and vibrating and filtering the mixture to obtain the surface glaze.
According to some preferred embodiments of the invention, the high-expansion glass frit and the low-expansion glass frit are obtained by compounding, mixing, melting, quenching, grinding, homogenizing. The melting and smelting temperature is 1150-1300 ℃, and the temperature is kept for 1-2h; the homogenized and sieved particle size D 50 Has a value of 1.5-2 μm and D 97 The value is 3.5-4 μm.
In some embodiments, the preparation of the high expansion glass frit and the low expansion glass frit specifically comprises the steps of:
1) Mixing the ingredients: mixing materials according to the parts by mass, adding the materials into a container, and uniformly mixing the materials in an oscillating mixer to obtain a premix;
2) Melting: filling the premix into a corundum crucible, putting the corundum crucible into a muffle furnace, heating to a smelting temperature and preserving heat to finish smelting, and obtaining glass liquid;
3) Quenching: taking out the corundum crucible, pouring the glass liquid into cold water for water quenching to obtain glass frit;
4) Grinding: placing the glass frit in a ball mill, adding pure water medium and zirconium balls, and carrying out wet grinding to obtain glass paste;
5) Homogenizing: sieving the glass slurry by vibration, and drying; and (3) uniformly crushing by high-pressure air flow, detecting and screening the particle size, and obtaining the glass powder.
The invention provides application of the combined glaze in 2.0mm semi-toughened glass of a photovoltaic backboard, namely 2.0mm semi-toughened glass of the photovoltaic backboard, wherein a laminated glaze layer formed by the combined glaze is arranged at a light transmission part (namely a gap between adjacent battery pieces) of the battery pieces on the surface of the 2.0mm semi-toughened glass of the photovoltaic backboard, the laminated glaze layer comprises a bottom glaze layer formed by the bottom glaze and a surface glaze layer formed by the surface glaze, the dry film thickness of the bottom glaze layer is 10-20 mu m, the dry film thickness of the surface glaze layer is 10-20 mu m, and the dry film thickness of the laminated glaze layer is 20-40 mu m.
The method comprises the steps of taking 2.0mm glass of a photovoltaic backboard as a base, carrying out silk-screen glazing on a light-transmitting part of a surface battery piece, solidifying and forming a film, cooling to form a bottom glazing layer, carrying out surface layer silk-screen glazing on the surface of the bottom glazing layer, solidifying and forming a surface glazing layer, carrying out integral tempering treatment to form a laminated glazing layer, and controlling the dry film thickness of the bottom glazing layer and the surface glazing layer to ensure that the average linear expansion coefficient of the integral laminated glazing layer is equivalent to that of 2.0mm semi-toughened glass of the photovoltaic backboard, and eliminating stress at glaze strips of a smooth surface (non-glazed surface) to ensure that the impact resistance is the same as that of glaze strips of the glaze surface, non-glaze strips of the glaze surface (non-glazed surface) and non-glaze strips of the smooth surface (non-glazed surface), so that the falling ball height reaches 1.2m.
The invention provides a photovoltaic module, which comprises front plate glass, a front packaging material layer, a battery layer, a rear packaging material layer and back plate glass which are sequentially arranged from top to bottom.
Due to the adoption of the technical scheme, compared with the prior art, the invention has the following advantages: according to the preparation method of the combined glaze suitable for laminated glaze, the prepared bottom glaze contains high-expansion glass powder, and the surface glaze contains low-expansion glass powder and titanium pigment; average linear expansion coefficient (95.+ -. 5). Times.10 of high expansion glass powder -7 K (50-300 ℃ C.) the average linear expansion coefficient of 2.0mm semi-tempered glass of photovoltaic back sheet > the average linear expansion coefficient of low expansion glass frit (80.+ -. 5). Times.10) -7 K (50-300 ℃ C.); sequentially forming a bottom glaze plating layer and a surface glaze plating layer on 2.0mm glass of the photovoltaic backboard, and then performing integral tempering treatment to form a laminated glaze plating layer; the surface glaze plating layer generates compressive stress under the compression action given by the bottom glaze plating layer, and the compressive strength is larger than the tensile strength, so that the impact resistance of the glaze strip of the glaze plating surface is the same as that of the glaze strip of the glaze plating surface and the glaze strip of the smooth surface (non-glaze plating surface), and the falling ball height reaches 1.2m; the dry film thickness of the bottom glaze plating layer and the surface glaze plating layer is controlled, so that the average linear expansion coefficient of the whole laminated glaze plating layer is equivalent to that of the semi-toughened glass with the thickness of 2.0mm of the photovoltaic backboard, the stress at the glaze strips of the smooth surface (non-glaze plating surface) is eliminated, and the impact resistance is the same as that at the glaze strips of the glaze plating surface, the non-glaze strips of the glaze plating surface and the non-glaze strips of the smooth surface (non-glaze plating surface), and the falling ball height is 1.2m; laminated glazing layer reductionThe glass transportation/lamination breaking rate is high, excellent static and dynamic airborne performance is provided for the large-plate assembly, and the problem of outdoor installation strength of the large-plate assembly is effectively solved.
Detailed Description
In order to make the technical solution of the present invention better understood by those skilled in the art, the technical solution will be clearly and completely described in connection with the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present invention without making any inventive effort, shall fall within the scope of the present invention.
Example 1 preparation method of Low expansion glass powder
The low expansion glass powder in the embodiment specifically comprises the following preparation steps:
s1 ingredients are uniformly mixed
Proportioning according to the proportion, adding into a container, and uniformly mixing in an oscillating mixer to obtain the premix.
S2 melting
And (3) filling the premix into a corundum crucible, putting the corundum crucible into a muffle furnace, heating to 1250 ℃ for smelting, and preserving heat for 2 hours to finish smelting, thereby obtaining glass liquid.
S3 quenching
And taking out the corundum crucible, pouring the glass liquid into cold water, and performing water quenching to obtain the glass frit.
S4 grinding
And placing the glass frit in a ball mill, adding a pure water medium and zirconium balls, and performing wet grinding to obtain glass paste.
S5 homogenization
Sieving the glass slurry by vibration, and drying; the screening particle diameter D is detected through uniform high-pressure air flow crushing 50 Has a value of 1.5-2 μm and D 97 The value is 3.5-4 mu m, and the low-expansion glass powder is obtained.
Example 2 a combined glaze suitable for laminated glazing and a 2.0mm semi-toughened glazing glass for photovoltaic back panels the combined glaze suitable for laminated glazing in this example was prepared as follows:
1) Preparation of water-soluble varnish
35 parts of dipropylene glycol butyl ether, 20 parts of tripropylene glycol methyl ether, 15 parts of diethylene glycol butyl ether, 26 parts of water-soluble acrylic resin, 1 part of polyethylene oxide and 2 parts of ethylcellulose are mixed, stirred and heated to 60 ℃, the temperature is kept for dissolution for 2 hours, 1 part of water-based dispersing agent is added, the mixture is uniformly mixed, and the mixture is cooled to room temperature to obtain the water-soluble varnish.
2) Preparation of high expansion glass powder:
2.1 Mixing the ingredients: according to the mass parts, 42 parts of silicon dioxide, 18 parts of zinc oxide, 6 parts of bismuth oxide, 15 parts of boron oxide, 12 parts of sodium carbonate, 5 parts of titanium dioxide and 2 parts of potassium carbonate are weighed, added into a container, and placed into an oscillating mixer for uniform mixing to obtain a premix;
2.2 Melting): filling the premix into a corundum crucible, putting the corundum crucible into a muffle furnace, heating to a smelting temperature of 1200 ℃ and preserving heat for 2 hours to finish smelting, and obtaining glass liquid;
2.3 Quenching: taking out the corundum crucible, pouring the glass liquid into cold water for water quenching to obtain glass frit;
2.4 Grinding: placing the glass frit in a ball mill, adding pure water medium and zirconium balls, and carrying out wet grinding to obtain glass paste;
2.5 Homogenization): sieving the glass slurry by vibration, and drying; the screening particle diameter D is detected through uniform high-pressure air flow crushing 50 Has a value of 1.5-2 μm and D 97 The value is 3.5-4 mu m, and the high expansion glass powder is obtained.
3) Preparation of low expansion glass powder:
49 parts of zinc oxide, 30 parts of silicon dioxide, 8 parts of aluminum oxide, 5 parts of titanium dioxide, 4 parts of zirconium dioxide, 2 parts of calcium oxide, 2 parts of potassium carbonate, 0.5 part of phosphorus pentoxide, 0.5 part of sodium hexafluorosilicate and 0.2 part of potassium chloride; the procedure of example 1 was used to prepare a low expansion glass frit.
4) Preparation of the bottom glaze: according to the mass parts, 32 parts of the water-soluble ink-transfer oil in the step 1) and 68 parts of the high-expansion glass powder in the step 2) are mixed and dispersed at a high speed until uniform, and the mixture is ground to a fineness value below 20 mu m by a three-roller grinder and subjected to vibration filtration to obtain the bottom glaze.
5) Preparation of surface glaze: according to the mass parts, 20 parts of the water-soluble ink-transfer oil in the step 1), 40 parts of the Kemu R-902+titanium white powder in the step 3) and 40 parts of the Kemu R-902+titanium white powder are mixed and dispersed at a high speed until uniform, and the mixture is ground to a fineness value below 20 mu m by a three-roller grinder, and vibration filtration is carried out to obtain the surface glaze.
The prepared combined glaze is applied to 2.0mm glass of a photovoltaic backboard, and specifically: the method comprises the steps of taking 2.0mm glass of a photovoltaic backboard as a base, carrying out silk-screen glaze plating on a light-transmitting part of a battery piece on the surface of the backboard, solidifying the glaze, forming a film, cooling the film, forming a bottom glaze plating layer, carrying out silk-screen glaze plating on a surface layer glaze on the surface of the bottom glaze plating layer, solidifying the film, forming a surface glaze plating layer, and then carrying out integral tempering treatment to form a laminated glaze plating layer.
Example 3 a combined glaze suitable for laminated glazing and a 2.0mm semi-toughened glazing glass for photovoltaic back panels the combined glaze suitable for laminated glazing in this example was prepared as follows:
1) Preparation of water-soluble varnish
33 parts of dipropylene glycol butyl ether, 18 parts of tripropylene glycol methyl ether, 15 parts of diethylene glycol butyl ether, 30 parts of water-soluble acrylic resin, 1 part of polyethylene oxide and 2 parts of ethylcellulose are mixed, stirred and heated to 60 ℃, the mixture is kept warm for dissolution for 2 hours, 1 part of water-based dispersing agent is added, the mixture is uniformly mixed, and the mixture is cooled to room temperature, so that the water-soluble varnish is obtained.
2) Preparation of high expansion glass powder:
2.1 Mixing the ingredients: according to the mass parts, 42 parts of silicon dioxide, 16 parts of zinc oxide, 6 parts of bismuth oxide, 17 parts of boron oxide, 12 parts of sodium carbonate, 5 parts of titanium dioxide and 2 parts of potassium carbonate are weighed, added into a container, and placed into an oscillating mixer for uniform mixing to obtain a premix;
2.2 Melting): filling the premix into a corundum crucible, putting the corundum crucible into a muffle furnace, heating to a smelting temperature of 1200 ℃ and preserving heat for 2 hours to finish smelting, and obtaining glass liquid;
2.3 Quenching: taking out the corundum crucible, pouring the glass liquid into cold water for water quenching to obtain glass frit;
2.4 Grinding: placing the glass frit in a ball mill, adding pure water medium and zirconium balls, and carrying out wet grinding to obtain glass paste;
2.5 Homogenization): sieving the glass slurry by vibration, and drying; the screening particle diameter D is detected through uniform high-pressure air flow crushing 50 Has a value of 1.5-2 μm and D 97 The value is 3.5-4 mu m, and the glass powder is obtained.
3) Preparation of low expansion glass powder:
according to the mass parts, weighing 45 parts of zinc oxide, 34 parts of silicon dioxide, 8 parts of aluminum oxide, 5 parts of titanium dioxide, 4 parts of zirconium dioxide, 2 parts of calcium oxide, 2 parts of potassium carbonate, 0.5 part of phosphorus pentoxide, 0.5 part of sodium hexafluorosilicate and 0.2 part of potassium chloride; the procedure of example 1 was used to prepare a low expansion glass frit.
4) Preparation of the bottom glaze: according to the mass parts, 35 parts of the water-soluble ink varnish in the step 1) and 65 parts of the high-expansion glass powder in the step 2) are mixed and dispersed at a high speed until uniform, and the mixture is ground to a fineness value below 20 mu m by a three-roller grinder and subjected to vibration filtration to obtain the bottom glaze.
5) Preparation of surface glaze: according to the mass parts, 18 parts of the water-soluble ink varnish in the step 1), 42 parts of the low-expansion glass powder in the step 3) and 40 parts of the Kemu R-706 titanium white powder are mixed and dispersed uniformly at a high speed, and the mixture is ground to a fineness value below 20 mu m by a three-roller grinder, and is subjected to vibration filtration to obtain the surface glaze.
The prepared combined glaze is applied to 2.0mm glass of a photovoltaic backboard, and specifically: the method comprises the steps of taking 2.0mm glass of a photovoltaic backboard as a base, carrying out silk-screen glaze plating on a light-transmitting part of a battery piece on the surface of the backboard, solidifying the glaze, forming a film, cooling the film, forming a bottom glaze plating layer, carrying out silk-screen glaze plating on a surface layer glaze on the surface of the bottom glaze plating layer, solidifying the film, forming a surface glaze plating layer, and then carrying out integral tempering treatment to form a laminated glaze plating layer.
Comparative example 1
The difference between the comparative example and the example 2 is that the photovoltaic backboard 2.0mm semi-toughened glazed glass in the comparative example is only provided with the surface glaze silk-screen glazed layer prepared in the example 2, and the surface glazed layer formed by curing film forming and toughening treatment is not provided with a bottom glazed layer, and the preparation of water-soluble varnish and low-expansion glass powder and the titanium pigment used are the same as those in the example 2.
Comparative example 2
The glass frit used for the primer glaze in this comparative example was the low expansion glass frit prepared in example 2, and the primer glaze in this comparative example was prepared: according to the mass parts, 32 parts of water-soluble varnish and 68 parts of low-expansion glass powder are mixed and dispersed at a high speed until uniform, and the mixture is ground to a fineness value below 20 mu m by a three-roller grinder and subjected to vibration filtration to obtain the bottom glaze.
The preparation of water-soluble varnish, low-expansion glass frit and surface glaze was the same as in example 2. That is, in this comparative example, the high expansion glass frit of the primer glaze in example 2 was replaced with the low expansion glass frit used in example 2.
Comparative example 3
The glass frit used for the surface layer glaze in this comparative example was the high expansion glass frit prepared in example 2, and the surface layer glaze in this comparative example was prepared: according to the mass parts, 20 parts of water-soluble varnish, 40 parts of high-expansion glass powder and 40 parts of Kemu R-902+titanium white powder are mixed and dispersed at a high speed until uniform, and the mixture is ground to a fineness value below 20 mu m by a three-roller grinder and subjected to vibration filtration to obtain the surface glaze.
The preparation of water-soluble varnish, high expansion glass frit and primer glaze was the same as in example 2. That is, in this comparative example, the low expansion glass frit of the surface layer glaze in example 2 was replaced with the high expansion glass frit used in example 2.
Example 4
1) Particle size and average linear expansion coefficient of glass frit
The particle size values and average linear expansion coefficients of the high expansion glass frit and the low expansion glass frit in the examples are shown in table 1 below. Wherein the average linear expansion coefficient of the 2.0mm semi-tempered glass of the photovoltaic backboard is 87 multiplied by 10 -7 /K(50-300℃)。
TABLE 1 particle size values and average linear expansion coefficients of glass powders
Table 1 shows that in the examplesThe particle size values of the glass powder in the high-expansion glass powder and the low-expansion glass powder are consistent with the sieving particle size D 50 Has a value of 1.5-2 μm and D 97 The index requirement of the value of 3.5-4 μm is that the average linear expansion coefficient of the high expansion glass powder in the examples is in accordance with (95+/-5) x 10 -7 The index requirement of/K (50-300 ℃) is that the average linear expansion coefficient of the low-expansion glass powder in the examples accords with (80+/-5) multiplied by 10 -7 Index requirement of/K (50-300 ℃).
2) Impact resistance
The results of the impact resistance tests at the 2.0mm semi-toughened glazed glass glazed bars, the coated non-glazed bars, the smooth (non-glazed) bars and the smooth (non-glazed) non-glazed bars of the photovoltaic back panel are shown in Table 2 below.
Impact resistance test method: 227g (diameter about 38.1 mm) of steel balls with smooth surfaces fall on a designated area of 2.0mm semi-tempered glazed glass of the photovoltaic backboard, and the lowest value of no breakage is recorded.
TABLE 2 impact resistance test results
Table 2 shows that the reflectivity SCI (550 nm) of the 2.0mm semi-toughened glazed glass coated glaze strips of the photovoltaic backboard prepared in the embodiment 2-3 of the invention reaches more than 80%, the impact resistance of the smooth (non-glazed) glaze strips is the same as that of the glazed glaze strips, the glazed non-glaze strips and the smooth (non-glazed) non-glaze strips, and the falling ball height reaches 1.2m; in comparative example 1, only the surface layer glaze prepared in example 2 was silk-screen-coated with a smooth (non-coated) glaze bar having an impact ball height of 0.7m; the glass frit used for the primer glaze in comparative example 2 was the low expansion glass frit prepared in example 2, and the impact ball height at the smooth (non-glazed) glaze bar was 0.6m; the glass frit used for the surface glaze in comparative example 3 was the high expansion glass frit prepared in example 2, the impact ball height at the glazed bar was only 0.4m, and the impact ball height at the smooth (non-glazed) glaze bar was 0.8m.
The average linear expansion coefficient of glass powder of glaze used for the single glaze plating in the prior art is smaller than that of semi-tempered glass with the thickness of 2.0mm of the photovoltaic backboard, so that the impact resistance of the glaze strip of the glaze plating surface is the same as that of the glaze strip of the glaze plating surface and the glaze strip of the smooth surface (non-glaze plating surface), and the falling ball height reaches 1.2m; but the height of the impact ball on the smooth surface (non-glazed surface) is up to 0.7m.
In order to overcome the defects and shortcomings in the prior art, the invention aims to provide a combined glaze suitable for laminated glaze: 1. the bottom glaze contains high expansion glass powder, the surface glaze contains low expansion glass powder and titanium pigment, and the average linear expansion coefficient of the high expansion glass powder is (95+/-5) multiplied by 10 -7 K (50-300 ℃ C.) the average linear expansion coefficient of 2.0mm semi-tempered glass of photovoltaic back sheet > the average linear expansion coefficient of low expansion glass frit (80.+ -. 5). Times.10) -7 K (50-300 ℃ C.); 2. the bottom glaze and the surface glaze sequentially form a bottom glaze plating layer and a surface glaze plating layer on the 2.0mm glass of the photovoltaic backboard, then the surface glaze plating layer is integrally tempered to form a laminated glaze plating layer, the surface glaze plating layer generates compressive stress under the compression action given by the bottom glaze plating layer, and the compressive strength is higher than the tensile strength, so that the impact resistance of the glaze strip of the glaze plating layer is the same as that of the glaze strip of the glaze plating layer and the glaze strip of the smooth surface (non-glaze plating layer), and the falling ball height reaches 1.2m; 3. the dry film thickness of the bottom glaze plating layer and the surface glaze plating layer is controlled, so that the average linear expansion coefficient of the whole laminated glaze plating layer is equivalent to that of the semi-toughened glass with the thickness of 2.0mm of the photovoltaic backboard, the stress at the glaze strips of the smooth surface (non-glaze plating surface) is eliminated, and the impact resistance is the same as that at the glaze strips of the glaze plating surface, the non-glaze strips of the glaze plating surface and the non-glaze strips of the smooth surface (non-glaze plating surface), and the falling ball height is 1.2m; the laminated glaze plating reduces the breakage rate of glass transportation/lamination, provides excellent static and dynamic airborne performance for the large-scale assembly, and effectively solves the problem of outdoor installation strength of the large-scale assembly.
The above embodiments are only for illustrating the technical concept and features of the present invention, and are intended to enable those skilled in the art to understand the present invention and to implement the same, but are not intended to limit the scope of the present invention, and all equivalent changes or modifications made according to the spirit of the present invention should be included in the scope of the present invention.

Claims (10)

1. The preparation method of the combined glaze suitable for laminated glaze plating is characterized by comprising the following steps of:
preparation of the bottom glaze: mixing and dispersing water-soluble varnish and high-expansion glass powder uniformly, grinding, and vibrating and filtering to obtain a bottom glaze;
preparation of surface glaze: mixing and dispersing water-soluble varnish, low-expansion glass powder and titanium dioxide uniformly, grinding, and vibrating and filtering to obtain a surface glaze;
the average linear expansion coefficient of the high expansion glass powder is larger than that of the semi-tempered glass, and the average linear expansion coefficient of the semi-tempered glass is larger than that of the low expansion glass powder; the combined glaze is used for forming a laminated glaze plating layer on the photovoltaic glass.
2. The method according to claim 1, wherein the high expansion glass frit has an average linear expansion coefficient of (95.+ -. 5). Times.10 in a temperature range of 50 to 300 ℃ -7 K; the low expansion glass powder has average linear expansion coefficient of (80+/-5) x 10 in the temperature range of 50-300 DEG C -7 /K。
3. The preparation method according to claim 1 or 2, wherein the high expansion glass frit comprises the following components in parts by mass: 40-45 parts of silicon dioxide, 15-25 parts of zinc oxide, 5-10 parts of bismuth oxide, 15-20 parts of boron oxide, 10-15 parts of sodium carbonate, 5-10 parts of titanium dioxide and 1-5 parts of potassium carbonate.
4. The preparation method according to claim 1 or 2, wherein the low-expansion glass frit comprises the following components in parts by mass: 40-60 parts of zinc oxide, 25-35 parts of silicon dioxide, 5-10 parts of aluminum oxide, 5-10 parts of titanium dioxide, 3-6 parts of zirconium dioxide, 2-3 parts of calcium oxide, 1-2 parts of potassium carbonate, 0.5-1 part of phosphorus pentoxide, 0.5-1 part of sodium hexafluorosilicate and 0.1-0.5 part of potassium chloride.
5. The method of manufacturing according to claim 1, wherein the preparation of the high-expansion glass frit and the low-expansion glass frit comprises the steps of:
1) Mixing the ingredients: proportioning according to the mass parts, and uniformly mixing to obtain a premix;
2) Melting: heating the premix to a smelting temperature and preserving heat to finish smelting, thereby obtaining glass liquid;
3) Quenching: pouring the glass liquid into cold water for water quenching to obtain glass frit;
4) Grinding: wet grinding is carried out on the glass frit to obtain glass paste;
5) Homogenizing: sieving the glass slurry by vibration, and drying; pulverizing, detecting and sieving particle diameter to obtain glass powder.
6. The preparation method according to claim 5, wherein the melting temperature is 1150-1300 ℃, and the temperature is kept for 1-2 hours; the homogenized and sieved particle size D 50 Has a value of 1.5-2 μm and D 97 The value is 3.5-4 μm.
7. The preparation method according to claim 1, wherein the primer glaze comprises, by mass, 30-40 parts of water-soluble varnish and 60-70 parts of high-expansion glass powder; the surface glaze comprises 15-25 parts of water-soluble varnish, 35-45 parts of low-expansion glass powder and 40-50 parts of titanium dioxide.
8. The preparation method according to claim 1, wherein the water-soluble varnish comprises the following components in parts by mass: 30-40 parts of dipropylene glycol butyl ether, 15-25 parts of tripropylene glycol methyl ether, 15-25 parts of diethylene glycol butyl ether, 20-40 parts of water-soluble acrylic resin, 1-5 parts of polyethylene oxide, 1-5 parts of ethyl cellulose and 1-5 parts of water-based dispersing agent.
9. The preparation method according to claim 1 or 8, wherein the water-soluble varnish is prepared by the following method: mixing dipropylene glycol butyl ether, tripropylene glycol methyl ether, diethylene glycol butyl ether, water-soluble acrylic resin, polyoxyethylene and ethylcellulose, stirring, heating, preserving heat, dissolving, adding an aqueous dispersing agent, uniformly mixing, and cooling to room temperature to obtain the water-soluble varnish.
10. A composite glaze suitable for laminated glazing prepared by the method of any one of claims 1 to 9.
CN202310949788.XA 2022-06-30 2022-06-30 Combined glaze suitable for laminated glaze plating and preparation method thereof Pending CN117602832A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310949788.XA CN117602832A (en) 2022-06-30 2022-06-30 Combined glaze suitable for laminated glaze plating and preparation method thereof

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202310949788.XA CN117602832A (en) 2022-06-30 2022-06-30 Combined glaze suitable for laminated glaze plating and preparation method thereof
CN202210768987.6A CN115073002B (en) 2022-06-30 2022-06-30 Combined glaze suitable for laminated glaze plating and preparation method and application thereof

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
CN202210768987.6A Division CN115073002B (en) 2022-06-30 2022-06-30 Combined glaze suitable for laminated glaze plating and preparation method and application thereof

Publications (1)

Publication Number Publication Date
CN117602832A true CN117602832A (en) 2024-02-27

Family

ID=83258178

Family Applications (3)

Application Number Title Priority Date Filing Date
CN202210768987.6A Active CN115073002B (en) 2022-06-30 2022-06-30 Combined glaze suitable for laminated glaze plating and preparation method and application thereof
CN202310949916.0A Pending CN117550808A (en) 2022-06-30 2022-06-30 Laminated glaze-plated layer suitable for photovoltaic module, preparation method of laminated glaze-plated layer, semi-toughened glaze-plated glass of photovoltaic backboard and photovoltaic module
CN202310949788.XA Pending CN117602832A (en) 2022-06-30 2022-06-30 Combined glaze suitable for laminated glaze plating and preparation method thereof

Family Applications Before (2)

Application Number Title Priority Date Filing Date
CN202210768987.6A Active CN115073002B (en) 2022-06-30 2022-06-30 Combined glaze suitable for laminated glaze plating and preparation method and application thereof
CN202310949916.0A Pending CN117550808A (en) 2022-06-30 2022-06-30 Laminated glaze-plated layer suitable for photovoltaic module, preparation method of laminated glaze-plated layer, semi-toughened glaze-plated glass of photovoltaic backboard and photovoltaic module

Country Status (1)

Country Link
CN (3) CN115073002B (en)

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109294290B (en) * 2018-09-04 2021-03-26 景德镇陶瓷大学 High-performance environment-friendly high-reflection coating material and preparation method and application thereof
CN112777944A (en) * 2021-01-15 2021-05-11 信义光伏产业(安徽)控股有限公司 High-reflection glaze for photovoltaic back plate glass and high-reflection glazed back plate glass
CN113636756B (en) * 2021-06-25 2022-12-09 吴江南玻玻璃有限公司 Water-based environment-friendly white glaze for high-reflection anti-PID photovoltaic back plate glass and preparation method thereof
CN113603362B (en) * 2021-06-25 2022-12-09 吴江南玻玻璃有限公司 Water-based environment-friendly white glaze with high adhesion and weather resistance for photovoltaic back plate glass and preparation method thereof
CN113512322B (en) * 2021-06-25 2022-11-08 吴江南玻玻璃有限公司 Environment-friendly water-based varnish for photovoltaic glass glaze and preparation method thereof
CN113998901B (en) * 2021-12-06 2022-07-12 东华大学 Double-glass assembly reflective coating and preparation method thereof

Also Published As

Publication number Publication date
CN117550808A (en) 2024-02-13
CN115073002A (en) 2022-09-20
CN115073002B (en) 2023-07-07

Similar Documents

Publication Publication Date Title
CN112724716B (en) High-reflection glass slurry for photovoltaic module glass backboard and preparation method thereof
CN110256897B (en) Inorganic ink, photovoltaic back plate glass and preparation method thereof
CN107721183B (en) A kind of two-sided PERC back of solar cell electrode slurry glass powder and preparation method thereof
CN103177791B (en) A kind of aluminum conductive electric slurry used for solar batteries and preparation method thereof
CN113772959B (en) High-reflection low-temperature crystallized glass slurry for double-glass solar cell module and preparation method thereof
CN102471151A (en) Glass member with sealing material layer, electronic device using same, and method for manufacturing the electronic device
CN114956570B (en) White reflection-increasing glass slurry for crystalline silicon component and preparation method thereof
CN102126829A (en) Lead-free glass powder, preparation method thereof, silver paste containing glass powder and crystal silicon solar cell manufactured by using silver paste
CN114249538A (en) Glass powder for photovoltaic ink and preparation method thereof
CN108219681A (en) A kind of high-temperature seal adhesive and its preparation method and application
CN110922213B (en) Surface modification layer of ceramic substrate, preparation method of surface modification layer, ceramic heating element and electronic atomization device
EP0444821A1 (en) Glass composition
CN115650586A (en) Glaze, photovoltaic back plate glass and preparation method thereof
CN106098144A (en) A kind of glass dust and with its solar cell front side silver paste prepared and preparation method thereof
CN113773697A (en) Reflective ink, preparation method and application thereof
CN115073002B (en) Combined glaze suitable for laminated glaze plating and preparation method and application thereof
CN113998891A (en) Low-titanium high-reflection glaze and preparation method thereof, and high-reflection photovoltaic back plate glass and preparation method thereof
CN102951841A (en) Preparation method of high borosilicate glass for solar photovoltaic batteries
CN115010382B (en) Combined material suitable for photovoltaic glass and preparation method and application thereof
JP2006210328A (en) Glass set for forming front substrate of plasma display panel
CN106946458A (en) A kind of ultra-clear glasses
CN105967512B (en) A kind of light conversion photovoltaic glass and its application
CN101844868B (en) Purplish-red glass-ceramic containing neodymium and preparation method thereof
KR100823952B1 (en) Low Glass Transition Temp. and Non-Yellowish Dielectric Glass Material
CN114751647B (en) Glass frit easy to grind and preparation method and application thereof

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination