CN117601327B - Automatic production system of asphalt coiled material with water removal function - Google Patents

Automatic production system of asphalt coiled material with water removal function Download PDF

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Publication number
CN117601327B
CN117601327B CN202410081450.1A CN202410081450A CN117601327B CN 117601327 B CN117601327 B CN 117601327B CN 202410081450 A CN202410081450 A CN 202410081450A CN 117601327 B CN117601327 B CN 117601327B
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CN
China
Prior art keywords
wiping
roller
cooling tank
dewatering
coiled material
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Active
Application number
CN202410081450.1A
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Chinese (zh)
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CN117601327A (en
Inventor
单涛
方洋
覃开天
张建敏
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Suzhou Oriental Yuhong Building Materials Co ltd
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Suzhou Oriental Yuhong Building Materials Co ltd
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Priority to CN202410081450.1A priority Critical patent/CN117601327B/en
Publication of CN117601327A publication Critical patent/CN117601327A/en
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/16—Cooling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
    • B29C37/0092—Drying moulded articles or half products, e.g. preforms, during or after moulding or cooling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/16—Cooling
    • B29C2035/1616—Cooling using liquids
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2095/00—Use of bituminous materials as moulding material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2007/00—Flat articles, e.g. films or sheets

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Thermal Sciences (AREA)
  • Road Paving Machines (AREA)

Abstract

The invention discloses an automatic production system of an asphalt coiled material with a dewatering function, which comprises a primary cooling tank, a tertiary cooling tank and a traction storage roller for rolling the asphalt coiled material, wherein the tertiary cooling tank is arranged right above the primary cooling tank through a metal support frame and is used for cooling procedures of producing the asphalt coiled material by base cloth hanging materials, and the asphalt coiled material sequentially passes through the primary cooling tank and the tertiary cooling tank for cooling treatment. According to the invention, the primary cooling pool, the secondary cooling mechanism and the tertiary cooling pool are used for gradually cooling, turbulent vortex generated by rolling of the cooling liquid I is utilized to wash the back of the asphalt coiled material, the air force and the evaporation of water are combined to further blow impurities and cool, a plurality of washing mechanisms are utilized to intermittently wash the front of the asphalt coiled material at a high speed, and the swinging mechanism and the driving mechanism are matched to strengthen the cooling, so that the separation efficiency of the impurities and the impurity removal effect of the asphalt coiled material are improved, and the water removal mechanism is matched to intermittently beat the surfaces of the two sides of the asphalt coiled material to realize the effects of full dehydration and drying.

Description

Automatic production system of asphalt coiled material with water removal function
Technical Field
The invention relates to the technical field of processing and cooling of asphalt coiled materials, in particular to an automatic production system of asphalt coiled materials with a dewatering function.
Background
Asphalt waterproof coiled materials are usually produced continuously by a coiled material production line, namely, molten asphalt is uniformly coated on a base fabric, and then a protective layer or other functional layers are covered. Because the asphalt in a molten state has a certain temperature, the asphalt on the surface of the tire base cloth needs to be cooled by a cooling process, so that the asphalt is solidified and formed.
In the prior art, the tire base cloth soaked with asphalt is generally passed through a cooling water bed, and a carrier roller on the side wall of the water bed floats on the surface of cold water, and is pulled by a rear-end motor to pass through the water bed at a constant speed, so that the cooling effect is achieved. As previously filed (CN 115489138B), an anti-sticking roller cooling process for an asphalt coiled material production line is disclosed, which comprises an asphalt soaking tank, a primary cooling tank, a reinforced cooling tank, a film pressing roller and a wind-up roller, wherein two sides of the primary cooling tank are respectively provided with a plurality of side bearing rollers, the side bearing rollers are connected with the primary cooling tank through a buffer adjusting structure, the side bearing rollers are arranged into a frustum shape, and the side bearing rollers are made of wood materials. According to the invention, the primary cooling pool and the reinforced cooling pool are used for cooling, the conical wood carrier roller design of the side bearing roller is utilized, so that the contact area between the surface of the carrier roller and the asphalt coiled material is small, the contact area between the asphalt coiled material and cooling water is increased, the roller is not easy to stick in transmission, the resistance is low, the installation and the disassembly and the maintenance are convenient, the cost is reduced, the reinforced cooling is further matched with the flushing cooling mechanism for carrying out the reinforced cooling, the bearing is carried out after the cooling, the roller sticking shutdown accident is avoided, the cooling effect is greatly improved, and the production requirement can be met.
In the use of above-mentioned scheme, discovery, the unavoidable impurity that can remain on pitch coiled material surface, and pitch coiled material has the structure of cleaning after the cooling, but has some water stain to remain, impurity and water can't fully clear up just accomodate, influence the quality of product, still lead to the ground to appear a large amount of moist areas in the factory building, reduction in service life of equipment, workshop environment remains to improve.
Therefore, it is necessary to solve the above problems by inventing an automatic asphalt web production system with a water removal function.
Disclosure of Invention
The invention aims to provide an automatic asphalt coiled material production system with a water removal function, so as to solve the defects in the prior art.
In order to achieve the above object, the present invention provides the following technical solutions: the automatic production system of the asphalt coiled material with the dewatering function comprises a primary cooling tank, a tertiary cooling tank and a traction storage roller for rolling the asphalt coiled material, wherein the tertiary cooling tank is arranged right above the primary cooling tank through a metal support frame and is used for cooling procedures of producing the asphalt coiled material by tire base cloth hanging materials, the asphalt coiled material sequentially passes through the primary cooling tank and the tertiary cooling tank for cooling treatment, a secondary cooling mechanism is arranged between the primary cooling tank and the tertiary cooling tank, oblique cold air is blown to cool the asphalt coiled material, and the dewatering mechanism is arranged at the position of the output end of the tertiary cooling tank;
The cooling device comprises a primary cooling tank, a first inclined plate, a second inclined plate, a first driving motor, an electric propeller I and an electric propeller II, wherein cooling liquid I is filled in the primary cooling tank, the two ends of the inner side wall of the primary cooling tank are respectively provided with a first inclined plate and a second inclined plate, the first inclined plate is arranged above the second inclined plate in the opposite direction, a first passage opening is formed between the end part of the first inclined plate and the second inclined plate, a second passage opening is formed between the end part of the second inclined plate and the bottom wall of the inner side of the primary cooling tank, material stirring impellers which are rotationally connected with the side wall of the primary cooling tank are respectively arranged in the first passage opening and the second passage opening through sealing bearings, the end parts of the two material stirring impellers extend out of the outer side of the primary cooling tank and are in transmission connection through a first belt, the outer wall of the primary cooling tank is fixedly connected with the first driving motor, and the output shaft of the first driving motor is in transmission connection with one of the material stirring impellers, and the electric propeller I and the electric propeller II are respectively arranged at positions which correspond to the first passage opening and the second passage opening and are respectively used for generating relatively turbulent vortex in the cooling liquid I;
The inside of the tertiary cooling tank is filled with cooling liquid II, the top of the tertiary cooling tank is provided with a plurality of flushing mechanisms which are uniformly distributed, a pair of horizontal carrier rollers which are arranged between two adjacent flushing mechanisms, two ends of each horizontal carrier roller are respectively connected to the top end positions of the inner walls of two sides of the tertiary cooling tank in a rotating way, a swinging mechanism is arranged between the two groups of horizontal carrier rollers, so that a local section of an asphalt coiled material is immersed in the cooling liquid II and swings vertically, the swinging mechanism comprises two groups of swinging plates which are symmetrically distributed, the two groups of swinging plates are respectively arranged between the two corresponding groups of horizontal carrier rollers, a positioning shaft roller is arranged at the central position of a connecting line between the two horizontal carrier rollers of the same group, the positioning shaft roller is rotationally connected with the top end positions of the inner walls of two sides of the tertiary cooling tank, the two swinging plates of the same group are fixed at the two outer side ends of the positioning shaft roller in a parallel way, a compression roller is jointly rotationally connected between the bottom ends of the two swinging plates of the same group, and an incomplete gear is integrally arranged at the outer side of the top of the swinging plates;
The driving mechanism is arranged right above the swinging mechanism and comprises a mounting hanging bracket fixed on a metal supporting frame, at least two back-to-back double-shaft air cylinders are mounted on the mounting hanging bracket, a pressing plate is jointly mounted at the bottom output ends of the back-to-back double-shaft air cylinders, racks are mounted at four corners of the bottom of the pressing plate, the four racks are respectively meshed with four incomplete gears and connected, and a beating block is mounted at the top output ends of the back-to-back double-shaft air cylinders and used for beating an asphalt coiled material to enable the asphalt coiled material to shake;
The dewatering mechanism comprises two 匚 -shaped frames, the two 匚 -shaped frames are respectively positioned on two sides of an asphalt coiled material passing area, the inner side of one 匚 -shaped frame is sequentially connected with a wiping dewatering roller a and a wiping dewatering roller b in a rotating manner from bottom to top in the vertical direction, the inner side of the other 匚 -shaped frame is sequentially connected with a wiping dewatering roller c and a wiping dewatering roller d in a rotating manner from top to bottom in the vertical direction, the wiping dewatering roller a is in extrusion fit under the wiping dewatering roller b and is used for dewatering, the wiping dewatering roller c is in extrusion fit under the wiping dewatering roller d and is used for dewatering, a first through groove matched with the thickness of the asphalt coiled material is reserved between the wiping dewatering roller a and the wiping dewatering roller d, a second through groove matched with the thickness of the asphalt coiled material is reserved between the wiping dewatering roller b and the wiping dewatering roller c, and the first through groove and the second through groove are distributed in a staggered manner and are used for generating torsion twisting force.
As a preferable scheme of the invention, the wiping dewatering roller a, the wiping dewatering roller b, the wiping dewatering roller c and the wiping dewatering roller d are all in a round table shape, each of the wiping dewatering roller a, the wiping dewatering roller b, the wiping dewatering roller c and the wiping dewatering roller d consists of a rigid supporting layer, a sponge wiping layer, a core shaft rod and a nut member, a prism is arranged at the outer side of one end of the core shaft rod, an external thread is arranged at the outer side of the other end of the core shaft rod, the nut member is in threaded sleeve joint with the external thread part of the core shaft rod, the core shaft rod is inserted into an axial through hole of the rigid supporting layer, prismatic grooves matched with the prism are arranged at the end part of the axial through hole of the rigid supporting layer, two ends of the core shaft rod are respectively connected with two side walls of a 匚 -shaped frame in a rotating way, the sponge wiping layer is sleeved at the outer side of the rigid supporting layer, and an anti-skid friction layer is arranged on the outer surface of the rigid supporting layer;
The end parts of the wiping dewatering roller a and the wiping dewatering roller b and the end parts of the wiping dewatering roller c and the wiping dewatering roller d are connected through a second belt transmission, and the outer end parts of the wiping dewatering roller b and the wiping dewatering roller c are fixedly connected with a first flat gear;
The wiping dewatering roller a, the wiping dewatering roller b, the wiping dewatering roller c and the wiping dewatering roller d are distributed in parallel on the central axes, the wiping dewatering roller a and the wiping dewatering roller b are distributed in a central symmetry mode, the wiping dewatering roller b and the wiping dewatering roller c are distributed in a central symmetry mode, the wiping dewatering roller c and the wiping dewatering roller d are distributed in a central symmetry mode, and the wiping dewatering roller a and the wiping dewatering roller d are distributed in a central symmetry mode.
As the preferable scheme of the invention, the outer sides of the 匚 -shaped frames are respectively provided with a first electric push rod for adjusting the distance between the combined structure of the wiping dewatering roller a and the wiping dewatering roller b and the combined structure of the wiping dewatering roller c and the wiping dewatering roller d;
the outside position department that is located between two 匚 shape framves is provided with external second electric putter, and second electric putter output shaft transmission is connected with the triangle regulating plate, the top contained angle department rotation of triangle regulating plate is connected with the third flat gear, two contained angle departments in the bottom of triangle regulating plate all rotate and are connected with the second flat gear, and two second flat gears mesh on same horizontal line and set up, are used for respectively with the first flat gear meshing transmission of both sides, third flat gear and one of them second flat gear meshing are connected, fixedly connected with second driving motor on the triangle regulating plate outer wall, and the second driving motor output shaft runs through triangle regulating plate and is connected with third flat gear transmission.
As a preferable scheme of the invention, the two second flat gears are axisymmetrically distributed about the central line of the two first flat gears, and some of the second flat gears and the third flat gears which are far away from the triangular adjusting plate are provided with eccentric hammers for intermittently beating the two side surfaces of the asphalt coiled material, and a plurality of eccentric hammers are in contact with the asphalt coiled material for a time interval.
As a preferable scheme of the invention, one side of the bottom end of the swinging plate is fixedly connected with limiting patches, the inner walls of the two sides of the tertiary cooling tank are provided with arc limiting grooves which are arranged in pairs, a plurality of limiting patches are distributed in the arc limiting grooves in a one-to-one correspondence manner, and the limiting patches are in sliding connection with the arc limiting grooves;
the outline of the arc-shaped limit groove is matched with the running track of the limit patch, the arc-shaped limit groove is distributed in a symmetrical mode about the vertical bisector axis of the positioning shaft roller, the outer diameter of the limit patch is equal to that of the compression roller, and the vertical tangents at the two ends of the arc-shaped limit groove are vertically tangent to one side, opposite to the corresponding two horizontal carrier rollers.
As a preferred scheme of the invention, the flushing mechanism comprises a cooling liquid heightening water tank, a supporting flat roller and a spray pipe, wherein the cooling liquid heightening water tank is erected between two sides of the top of the tertiary cooling tank through a bracket, two ends of the supporting flat roller are rotatably connected with the bracket, one side, close to the supporting roller, of the spray pipe is provided with an obliquely upward nozzle matrix, the end part of the spray pipe is connected with a PU hose through an adapter, the PU hoses of the flushing mechanisms are commonly connected to a main conveying pipeline, the input end of the main conveying pipeline is provided with a first water pump, and the output end of the first water pump extends into the tertiary cooling tank through a water pipe;
the bottoms of the two sides of the cooling liquid heightening water tank are provided with water leakage holes, and the cooling liquid heightening water tank and the bracket are detachably mounted.
As a preferable scheme of the invention, the tops of two sides of the primary cooling tank are both in sliding connection with the lifting frame, a first cylinder is arranged between the lifting frame and the primary cooling tank, a conical carrier roller is arranged on the end face of the inner side of the primary cooling tank of the lifting frame and used for supporting two side edges of an asphalt coiled material, and the output end of the first cylinder is in transmission connection with the lifting frame and used for adjusting the height of the conical carrier roller;
The two ends of the top of the primary cooling pool are respectively and rotatably connected with guide rollers, a second air cylinder is arranged at the top of the primary cooling pool and positioned at the side surfaces of the two ends of the guide rollers, the output end of the second air cylinder is fixedly connected with a sleeper block, two clamping rollers which are distributed in parallel are rotatably connected on the sleeper block, and the output end of the second air cylinder drives the clamping rollers to adjust the height of the asphalt coiled material and is used for enabling the asphalt coiled material to be attached to the liquid level of the cooling liquid I when passing through the primary cooling pool;
The connecting ends of the first cylinder and the second cylinder are respectively provided with a pneumatic mechanism which is used for providing kinetic energy for the first cylinder and the second cylinder.
As a preferable scheme of the invention, a second water pump is arranged on one side of the primary cooling tank, the input end of the second water pump extends into the primary cooling tank through a water pipe, and the output end of the second water pump extends into the primary cooling tank through a water pipe;
the three-way valve is arranged at the output end of the third water pump, the other two interfaces of the three-way valve extend to the inner sides of the primary cooling pool and the tertiary cooling pool through two water diversion pipes respectively, and valves are arranged in the two water diversion pipes;
The bottom of one side of the primary cooling tank is provided with a feed opening, the outer side of the feed opening is provided with a feed pipe, and a ball valve is arranged in the feed pipe.
As a preferable scheme of the invention, the secondary cooling mechanism comprises a fan and an air duct, wherein the air outlets of the fan are communicated with the chambers at two sides of the air duct, a plurality of evenly distributed air outlets are arranged on two side walls of the air duct, the air outlets are distributed downwards in an inclined manner, and asphalt coiled materials pass through the middle area of the air duct.
As a preferable scheme of the invention, the input end and the output end of the secondary cooling mechanism and the input end and the output end of the dewatering mechanism are respectively provided with a first steering roller, the first steering rollers are used for enabling the asphalt coiled material to move from the horizontal direction to the vertical direction, a second steering roller is arranged between the first steering rollers and the traction storage rollers at the output end of the dewatering mechanism, and the first steering rollers and the second steering rollers are matched for enabling the asphalt coiled material to move in the horizontal direction and enabling the asphalt coiled material to uniformly contact with the flapping blocks.
In the technical scheme, the invention has the technical effects and advantages that:
Through turning and laying the asphalt coiled material in a three-dimensional space, the asphalt coiled material is converted in the transportation of a horizontal state and a vertical state, gradually cooled by a primary cooling tank, a secondary cooling mechanism and a tertiary cooling tank, the contact of the asphalt coiled material is more active by utilizing turbulence generated by rolling of cooling liquid I, impurities are further blown off and cooled by combining wind power and evaporation of water, the impurities are intermittently flushed towards the front surface of the asphalt coiled material by utilizing a plurality of flushing mechanisms, the swinging mechanism and the driving mechanism are matched, the cooling is enhanced, the impurity separation efficiency and the impurity removal effect of the asphalt coiled material are improved, the asphalt coiled material is twisted in a water removal mechanism, the torsion is matched with the extrusion force of a wiping dehydration roller a, a wiping dehydration roller b, a wiping dehydration roller c and a wiping dehydration roller d, the surface water of the asphalt coiled material can be wiped, the water inside a sponge wiping layer can be extruded, and finally the surfaces of two sides of the asphalt coiled material can be intermittently beaten by utilizing a plurality of eccentric hammers, the effects of shaking and the drying of the tensioned asphalt coiled material are realized, the problems of impurity residues and water residue in the prior art are fully dehydrated and the quality of the water residue are improved, and the service life of the factory building can be prolonged;
Through setting up the water circulation system, the second water pump draws coolant I from the first cooling tank and pumps into the cooling tank of cubic, supplement and cool down to coolant II, utilize the third water pump to supplement liquid to first cooling tank and cooling tank of cubic, and change coolant II regularly, clear up first cooling tank at the same time, first inclined plate and second inclined plate are the echelonment to fold and press, when having impurity in coolant I, deposit and slip from first inclined plate and second inclined plate, make two stirring impellers rotate in first passage opening and second passage opening inside under the drive of first driving motor, make impurity carry on unidirectional transport, utilize the thrust that electric propeller propulsion I and electric propeller propulsion II formed, guide impurity to move to the position of feed opening, discharge impurity in the time of the later cleaning of being convenient for, guarantee coolant I and coolant II keep the low temperature clean state, thereby guarantee the cooling efficiency, reduce the interference of impurity in the coolant to the pitch coiled material;
The water removing mechanism convenient to assemble is arranged, so that the installation and maintenance are convenient, the length of the output ends of the first electric push rods on two sides are controlled to be adjusted, the output ends of the first electric push rods are pushed to the positions of two side surfaces of the asphalt coiled material passing area, the thickness of the asphalt coiled material can be adapted, the output shafts of the second electric push rods are matched to stretch out and draw back, the two second flat gears are respectively meshed with the first flat gears to drive the first flat gears to rotate in opposite directions, the wiping dewatering roller a and the wiping dewatering roller d rotate in opposite directions, the wiping dewatering roller b and the wiping dewatering roller c rotate in opposite directions, the asphalt coiled material is clamped and conveyed upwards, the asphalt coiled material is flattened, and the asphalt coiled material is convenient to wipe and twist and dewater;
Through control back-to-back biax cylinder output is flexible, and the clamp plate that pushes down is carried the rack and is removed, and meshing incomplete gear drives the swinging plate and rotates in the location axle roller outside to being carried the track of compression roller along arc spacing groove and removing, the compression roller carries out the roll-in and roll friction at the back of pitch coiled material, and spacing paster slides to the tip in the arc spacing groove, pitch coiled material keeps vertical state between compression roller and adjacent horizontal bearing roller, has improved its wobbling stability, not only can cool down pitch coiled material at wobbling in-process, can also further make pitch coiled material surface impurity get rid of and fall.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for the embodiments will be briefly described below, and it is apparent that the drawings in the following description are only some embodiments described in the present application, and other drawings may be obtained according to these drawings for a person having ordinary skill in the art.
FIG. 1 is a topological diagram of the overall structure of the present invention;
FIG. 2 is a front view of the triple cooling pond and its combined structure according to the present invention;
FIG. 3 is a perspective view showing a triple cooling pond and a combination structure thereof according to the present invention;
FIG. 4 is a first perspective view of a partially cut-away structure of the features of FIG. 3 in accordance with the present invention;
FIG. 5 is a second perspective view of a partially cut-away structure of the features of FIG. 3 in accordance with the present invention;
FIG. 6 is a front view of the features of FIG. 5 of the present invention;
FIG. 7 is a first perspective view of the primary cooling pond and its combined structure according to the present invention;
FIG. 8 is a second perspective view of the primary cooling pond and its combined structure according to the present invention;
FIG. 9 is a perspective view of a partially cut-away structure of the features of FIG. 8 in accordance with the present invention;
FIG. 10 is a front view of the features of FIG. 9 of the present invention;
FIG. 11 is a perspective view of the flushing mechanism of the present invention;
FIG. 12 is a perspective view of a coolant elevation tank of the present invention;
FIG. 13 is a perspective view of the water removal mechanism (assembled state) of the present invention;
FIG. 14 is a perspective view of the water removal mechanism (disassembled state) of the present invention;
FIG. 15 is a perspective view of a partially cut-away structure of the features of FIG. 13 in accordance with the present invention;
FIG. 16 is a front view of the features of FIG. 15 of the present invention;
fig. 17 is a perspective view showing the distribution structure of the wiping and dehydrating roll a, the wiping and dehydrating roll b, the wiping and dehydrating roll c, and the wiping and dehydrating roll d according to the present invention;
FIG. 18 is a plan view showing the distribution structures of a wiping dewatering roll a, a wiping dewatering roll b, a wiping dewatering roll c and a wiping dewatering roll d according to the present invention;
fig. 19 is a perspective view of the inventive core shaft and its connection structure.
Reference numerals illustrate:
Primary cooling pool-1; a third cooling pool-2; a traction receiving roller-3; secondary cooling mechanism-4; a water removing mechanism-5; a first inclined plate-6; a second inclined plate-7; a stirring impeller-8; a first belt-9; a first drive motor-10; an electric propeller I-11; an electric propeller II-12; a flushing mechanism-13; a horizontal idler roller-14; a swinging mechanism-15; a drive mechanism-16; a first electric putter-17; a second electric push rod-18; a triangular adjusting plate-19; a second flat gear 20; a third flat gear-21; a second drive motor-22; limit patch-23; arc limit groove-24; a first water pump-25; a lifting frame-26; a first cylinder-27; cone-shaped carrier rollers-28; a guide roller-29; a second cylinder-30; pillow block-31; a nip roller-32; a second water pump-33; a third water pump-34; blanking pipe-35; ball valve-36; a first steering roller-37; a second steering roller-38;
A blower-401; an air duct-402; an air outlet-403;
匚 shaped rack-501; wiping the dewatering rolls a-502; wiping the dewatering roll b-503; wiping dewatering rolls c-504; wiping the dewatering roll d-505; first through slot-506; a second through slot-507; a second belt-508; first flat gear-509;
a rigid support layer-510; a sponge wipe layer-511; a core shaft-512; nut member-513; prismatic-514;
Adding Gao Shuicao-131 into the cooling liquid; supporting a flat roller-132; a shower pipe-133; nozzle matrix-134; PU hose-135; water leakage hole-136;
Swinging plate-151; positioning the shaft roller-152; a press roll-153; incomplete gear-154;
Mounting a hanger-161; back-to-back biaxial cylinder-162; a platen-163; rack-164; the block-165 is tapped.
Detailed Description
In order to make the technical scheme of the present invention better understood by those skilled in the art, the present invention will be further described in detail with reference to the accompanying drawings.
The invention provides an automatic asphalt coiled material production system with a dewatering function as shown in figures 1-19, which comprises a primary cooling tank 1, a tertiary cooling tank 2 and a traction storage roller 3 for rolling an asphalt coiled material, wherein traction between the traction storage roller 3 and a tire base cloth unreeling roller at the beginning of a processing link enables the asphalt coiled material to be tensioned and stably transported, the tertiary cooling tank 2 is arranged right above the primary cooling tank 1 through a metal support frame and is used for a cooling procedure of tire base cloth hanging material to produce the asphalt coiled material, the asphalt coiled material sequentially passes through the primary cooling tank 1 and the tertiary cooling tank 2 for cooling treatment, the cooling time is prolonged, a gradual cooling method is adopted in the cooling procedure, the asphalt coiled material deformation problem caused by temperature dip is avoided, a secondary cooling mechanism 4 is arranged between the primary cooling tank 1 and the tertiary cooling tank 2, oblique cold air is blown out for asphalt coiled material air cooling treatment, the installation position of the secondary cooling mechanism 4 is located right above the accommodating area of the primary cooling tank 1, and blown cooling liquid and impurities flow into the primary cooling tank 1; the asphalt coiled material is provided with a water removing mechanism 5 at the position of the output end of the tertiary cooling tank 2, the installation position of the water removing mechanism 5 is positioned right above the accommodating area of the tertiary cooling tank 2, and cooling liquid flows into the tertiary cooling tank 2 after water removal and dehydration;
As a specific implementation structure of the secondary cooling mechanism 4 in the present invention:
The secondary cooling mechanism 4 comprises a fan 401 and an air duct 402, wherein an air outlet 403 of the fan 401 is communicated with chambers at two sides of the air duct 402, a plurality of evenly distributed air outlets 403 are formed in two side walls of the air duct 402, the air outlets 403 are distributed downwards in an inclined mode, the fan 401 is started to enable air blown out of the air outlets to enter the chambers at two sides of the air duct 402 and be sprayed downwards in an inclined mode from the air outlets 403, asphalt coiled materials pass through a middle area of the air duct 402, impurities and moisture on the surface of the asphalt coiled materials are blown off, and reduction of the surface temperature of the asphalt coiled materials is further achieved by combining wind power and evaporation of the moisture;
The inside of the primary cooling tank 1 is filled with cooling liquid I, two ends of the inner side wall of the primary cooling tank 1 are respectively provided with a first inclined plate 6 and a second inclined plate 7, the first inclined plate 6 is arranged above the second inclined plate 7 in the opposite direction, a first passage opening is formed between the end part of the first inclined plate 6 and the second inclined plate 7, a second passage opening is formed between the end part of the second inclined plate 7 and the bottom wall of the inner side of the primary cooling tank 1, the inside of the first passage opening and the second passage opening are respectively provided with a material stirring impeller 8 which is rotationally connected with the side wall of the primary cooling tank 1 through a sealing bearing, the end parts of the two material stirring impellers 8 extend out of the outer side of the primary cooling tank 1 and are in transmission connection through a first belt 9, the outer wall of the primary cooling tank 1 is fixedly connected with a first driving motor 10, the output shaft of the first driving motor 10 is in transmission connection with one material stirring impeller 8, the electric screw propeller I11 and the electric screw propeller II 12 are respectively arranged at the two sides of the primary cooling pool 1 and at the positions corresponding to the first passage opening and the second passage opening respectively and are used for generating relative disturbance vortex in the cooling liquid I so as to homogenize the cooling liquid I, the cooling liquid I can realize heat dissipation in the process, the contact between the cooling liquid I and an asphalt coiled material is more active in the rolling process of the cooling liquid I, the cooling efficiency of the asphalt coiled material is improved, the first inclined plate 6 and the second inclined plate 7 are laminated in a step shape, when impurities are contained in the cooling liquid I, the impurities are precipitated and slide from the first inclined plate 6 and the second inclined plate 7, under the driving of the first driving motor 10, the two stirring impellers 8 rotate in the first passage opening and the second passage opening by the first belt 9 so as to carry out unidirectional transmission on the impurities, the thrust formed by the electric screw propeller I11 and the electric screw propeller II 12 is utilized, the impurity is guided to move to the position of the discharging opening, so that the impurity can be conveniently discharged during later cleaning;
The inside of the tertiary cooling tank 2 is filled with cooling liquid II, the temperature of the cooling liquid II is lower than that of cooling liquid I, cooling liquid II is extracted from the tertiary cooling tank 2 and fed into the primary cooling tank 1, the temperature of the cooling liquid I in the primary cooling tank 1 is reduced, a plurality of flushing mechanisms 13 which are uniformly distributed are erected on the top of the tertiary cooling tank 2, a pair of horizontal carrier rollers 14 which are arranged between every two adjacent flushing mechanisms 13, two ends of each horizontal carrier roller 14 are respectively connected to the top end positions of the inner walls of two sides of the tertiary cooling tank 2 in a rotating way, a swinging mechanism 15 is arranged between the two groups of horizontal carrier rollers 14, a part section of an asphalt coiled material is immersed in the cooling liquid II and swings in a vertical way, each swinging mechanism 15 comprises two groups of swinging plates 151 which are symmetrically distributed, each swinging plate 151 is arranged between the two corresponding groups of horizontal carrier rollers 14, a positioning shaft roller 152 is arranged at the central position of a connecting line between the two horizontal carrier rollers 14 of the same group, each positioning shaft roller 152 is connected to the top end positions of the inner walls of two sides of the tertiary cooling tank 2 in a rotating way, two swinging plates 151 of the same group are fixed in parallel way, and two swinging plates 154 of the two swinging plates of the same group are connected to the two ends of the two swinging plates 151 are connected together in a rotating way;
a driving mechanism 16 is arranged right above the swinging mechanism 15;
as a specific implementation of the driving mechanism 16 in the present invention, it is:
The driving mechanism 16 comprises a mounting hanger 161 fixed on a metal supporting frame, at least two back-to-back double-shaft air cylinders 162 are mounted on the mounting hanger 161, the model of each back-to-back double-shaft air cylinder 162 is set to be SCW, a pneumatic mechanism is arranged at the connecting end of each back-to-back double-shaft air cylinder 162 and used for providing kinetic energy for each back-to-back double-shaft air cylinder 162, a pressing plate 163 is jointly mounted at the bottom output end of each back-to-back double-shaft air cylinder 162, racks 164 are mounted at four corners at the bottom of each pressing plate 163, four racks 164 are respectively connected with four incomplete gears 154 in a meshed mode, and a beating block 165 is mounted at the top output end of each back-to-back double-shaft air cylinder 162 and used for beating an asphalt coiled material to enable the asphalt coiled material to shake;
By controlling the expansion and contraction of the output ends of the back-to-back double-shaft air cylinders 162, the lower pressing plate 163 moves along the racks 164, meshes with the incomplete gear 154 and drives the swinging plate 151 to rotate outside the positioning shaft roller 152, so that the pressing roller 153 moves along the track of the arc-shaped limiting groove 24, the pressing roller 153 rolls on the back of the asphalt coiled material, and the swinging of the material is matched, so that the impurity separation efficiency and the impurity removal effect of the asphalt coiled material are improved;
as a specific implementation structure of the flushing mechanism 13 in the present invention:
The flushing mechanism 13 comprises a cooling liquid adding Gao Shuicao, a supporting flat roller 132 and a spray pipe 133, wherein the cooling liquid adding water tank 131 is erected between two sides of the top of the tertiary cooling tank 2 through a bracket, two ends of the supporting flat roller 132 are rotatably connected with the bracket, one side, close to the supporting roller, of the spray pipe 133 is provided with an obliquely upward nozzle matrix 134, the end part of the spray pipe 133 is connected with PU hoses 135 through an adapter, the PU hoses 135 of the flushing mechanism 13 are commonly connected to a main conveying pipeline, the input end of the main conveying pipeline is provided with a first water pump 25, and the output end of the first water pump 25 extends into the tertiary cooling tank 2 through a water pipe;
Water leakage holes 136 are formed in the bottoms of two sides of the cooling liquid heightening water tank 131, and the cooling liquid heightening water tank 131 and the bracket are detachably arranged;
The first water pump 25 pumps cooling liquid II, pumps the cooling liquid II into a plurality of PU hoses 135 from a main conveying pipeline after pressurization, and then carries out high-speed flushing on the front surface of the asphalt coiled material through a nozzle matrix 134 after the cooling liquid II is introduced from a spray pipe 133, so as to carry out temperature reduction and impurity removal;
As a specific implementation structure of the water removal mechanism 5 in the present invention:
the dewatering mechanism 5 comprises two 匚 -shaped frames 501, the two 匚 -shaped frames 501 are respectively positioned on two sides of an asphalt coiled material passing area, the inner side of one 匚 -shaped frame 501 is sequentially connected with a wiping dewatering roller a502 and a wiping dewatering roller b503 in a rotating manner from bottom to top in the vertical direction, the inner side of the other 匚 -shaped frame 501 is sequentially connected with a wiping dewatering roller c504 and a wiping dewatering roller d505 in a rotating manner from top to bottom in the vertical direction, the wiping dewatering roller a502 is in extrusion fit under the wiping dewatering roller b503 for dewatering, the wiping dewatering roller c504 is in extrusion fit under the wiping dewatering roller d505 for dewatering, a first through groove 506 matched with the thickness of the asphalt coiled material is reserved between the wiping dewatering roller a502 and the wiping dewatering roller d505, a second through groove 507 matched with the thickness of the asphalt coiled material is reserved between the wiping dewatering roller b503 and the wiping dewatering roller c504, and the first through groove 506 and the second through groove 507 are distributed in a staggered manner for generating twisting force.
In order to realize extrusion drainage and twisting of asphalt coiled materials, the wiping dewatering roller a502, the wiping dewatering roller b503, the wiping dewatering roller c504 and the wiping dewatering roller d505 are all in a round table shape, further, in order to facilitate installation and maintenance of a wiping structure, the wiping dewatering roller a502, the wiping dewatering roller b503, the wiping dewatering roller c504 and the wiping dewatering roller d505 are all composed of a rigid supporting layer 510, a sponge wiping layer 511, a mandrel rod 512 and a nut member 513, a prism 514 is arranged at the outer side of one end of the mandrel rod 512, external threads are arranged at the outer side of the other end of the mandrel rod 512, the nut member 513 is in threaded sleeve joint with the external threads of the mandrel rod 512, the mandrel rod 512 is inserted into an axial through hole of the rigid supporting layer 510, prismatic grooves matched with the prism 514 are formed at the end of the axial through hole of the rigid supporting layer 510, the two ends of the mandrel rod 512 are respectively in rotary connection with two side walls of the 匚 -shaped frame 501, the sponge wiping layer 511 is sleeved on the outer side of the rigid supporting layer 510, and an anti-skid friction layer is arranged on the outer surface of the rigid supporting layer 510;
Sleeving a clean sponge wiping layer 511 on the outer side of a rigid supporting layer 510, improving the installation stability between the sponge wiping layer 511 and the rigid supporting layer 510 by utilizing an anti-slip friction layer, then correspondingly inserting a core shaft lever 512 into an axle center through hole part of the rigid supporting layer 510 until a prism 514 is matched with a prismatic groove, then clamping and installing the core shaft lever 512 at an external thread part of the end part of the core shaft lever 512 by utilizing a nut member 513, and rotatably installing the core shaft lever 512 on the inner side of a 匚 -shaped frame 501;
The end parts of the wiping dewatering roller a502 and the wiping dewatering roller b503 and the end parts of the wiping dewatering roller c504 and the wiping dewatering roller d505 are in transmission connection through a second belt 508, the outer end parts of the wiping dewatering roller b503 and the wiping dewatering roller c504 are fixedly connected with a first flat gear 509, the wiping dewatering roller a502 and the wiping dewatering roller b503 rotate in the same direction, the wiping dewatering roller c504 and the wiping dewatering roller d505 rotate in the same direction, and the wiping dewatering roller a502 and the wiping dewatering roller d505 rotate in opposite directions, so that the asphalt coiled material can be stably transported and flattened;
The central axes of the wiping dewatering roller a502, the wiping dewatering roller b503, the wiping dewatering roller c504 and the wiping dewatering roller d505 are distributed in parallel, the wiping dewatering roller a502 and the wiping dewatering roller b503 are distributed in central symmetry, the wiping dewatering roller b503 and the wiping dewatering roller c504 are distributed in central symmetry, the wiping dewatering roller c504 and the wiping dewatering roller d505 are distributed in central symmetry, and the wiping dewatering roller a502 and the wiping dewatering roller d505 are distributed in central symmetry.
In order to adapt to the thickness of the asphalt coiled material, the outer sides of the two 匚 -shaped frames 501 are respectively provided with a first electric push rod 17, the first electric push rods are used for adjusting the distance between the combined structure of the wiping dewatering roller a502 and the wiping dewatering roller b503 and the combined structure of the wiping dewatering roller c504 and the wiping dewatering roller d505, and the output ends of the first electric push rods 17 are pushed to the positions of the two side surfaces of the asphalt coiled material passing area by controlling the length adjustment of the output ends of the first electric push rods 17 at the two sides;
An external second electric push rod 18 is arranged at the outer side position between the two 匚 -shaped frames 501, an output shaft of the second electric push rod 18 is in transmission connection with a triangular adjusting plate 19, an included angle at the top end of the triangular adjusting plate 19 is in rotation connection with a third flat gear 21, two included angles at the bottom of the triangular adjusting plate 19 are both in rotation connection with second flat gears 20, the two second flat gears 20 are meshed on the same horizontal line and are respectively used for meshed transmission with first flat gears 509 at two sides, the third flat gear 21 is meshed with one of the second flat gears 20, a second driving motor 22 is fixedly connected to the outer wall of the triangular adjusting plate 19, an output shaft of the second driving motor 22 penetrates through the triangular adjusting plate 19 and is in transmission connection with the third flat gear 21, the output shaft of the second driving motor 22 is used for driving the third flat gear 21, the two second flat gears 20 are rotated in opposite directions, the output shaft of the second electric push rod 18 is controlled to stretch, the two second flat gears 20 are respectively meshed with the first flat gears 509 to keep opposite directions to rotate, and pitch coiled materials are driven upwards;
The two second flat gears 20 are axisymmetrically distributed about the central line of the two first flat gears 509, and some of the second flat gears 20 and the third flat gears 21 far away from the triangular adjusting plate 19 are respectively provided with eccentric hammers for intermittently beating the two side surfaces of the asphalt coiled material, the contact between the plurality of eccentric hammers and the asphalt coiled material has time intervals, and the tightened asphalt coiled material is beaten by the plurality of eccentric hammers intermittently, so that shaking occurs, and further water removal is performed.
In order to improve the stability of the swing mechanism 15 during movement, one side of the bottom end of the swing plate 151 is fixedly connected with limiting patches 23, the inner walls of the two sides of the three-time cooling tank 2 are provided with arc limiting grooves 24 which are arranged in pairs, a plurality of limiting patches 23 are distributed in the arc limiting grooves 24 in a one-to-one correspondence manner, and the limiting patches 23 are in sliding connection with the arc limiting grooves 24;
The outline of the arc-shaped limit groove 24 is matched with the running track of the limit patch 23, the arc-shaped limit groove 24 is symmetrically distributed about the vertical bisector axis of the positioning shaft roller 152, the outer diameter of the limit patch 23 is equal to that of the press roller 153, and the vertical tangent lines at the two ends of the arc-shaped limit groove 24 are vertically tangent with one side opposite to the corresponding two horizontal carrier rollers 14;
when the limit patch 23 shown in fig. 1 slides to the end part in the arc limit groove 24, the asphalt coiled material is kept in a vertical state between the press roller 153 and the adjacent horizontal carrier roller 14, so that the asphalt coiled material can be cooled in the swinging process, and impurities on the surface of the asphalt coiled material can be further thrown off.
The tops of two sides of the primary cooling tank 1 are both in sliding connection with a lifting frame 26, a first cylinder 27 is arranged between the lifting frame 26 and the primary cooling tank 1, a conical carrier roller 28 is arranged on the inner side end surface of the lifting frame 26 positioned in the primary cooling tank 1 and used for supporting two sides of an asphalt coiled material, and the output end of the first cylinder 27 is in transmission connection with the lifting frame 26 and used for adjusting the height of the conical carrier roller 28 and adapting to the height of cooling liquid I;
The two ends of the top of the primary cooling tank 1 are respectively and rotatably connected with guide rollers 29, the top of the primary cooling tank 1 is provided with a second air cylinder 30 at the side positions of the two ends of the guide rollers 29, the output end of the second air cylinder 30 is fixedly connected with a sleeper block 31, two clamping rollers 32 which are distributed in parallel are rotatably connected on the sleeper block 31, the transmission clamping rollers 32 at the output end of the second air cylinder 30 are used for adjusting the height of an asphalt coiled material, the asphalt coiled material is attached to the liquid level of cooling liquid I when passing through the primary cooling tank 1, the asphalt coiled material enters the primary cooling tank 1 and passes through the two clamping rollers 32, the asphalt coiled material is turned, positioning and deviation correction of the asphalt coiled material are realized, the lower surface of the asphalt coiled material contacts with the surface of the cooling liquid I, and the primary heat exchange realizes cooling;
the connecting ends of the first air cylinder 27 and the second air cylinder 30 are respectively provided with a pneumatic mechanism for providing kinetic energy for the first air cylinder 27 and the second air cylinder 30.
Further, in order to ensure that the cooling liquid I and the cooling liquid II keep a low-temperature and clean state, a water circulation system is arranged, a second water pump 33 is arranged on one side of the primary cooling tank 1, the input end of the second water pump 33 extends to the inside of the tertiary cooling tank 2 through a water pipe, the output end of the second water pump 33 extends to the inside of the primary cooling tank 1 through a water pipe, and the second water pump 33 extracts the cooling liquid I from the primary cooling tank 1 and pumps the cooling liquid I into the tertiary cooling tank 2 to supplement and cool the cooling liquid II;
the device further comprises a third water pump 34, the input end of the third water pump 34 is communicated with a cooling liquid supply pipe, the output end of the third water pump 34 is provided with a three-way valve, the other two interfaces of the three-way valve extend to the inner sides of the primary cooling tank 1 and the tertiary cooling tank 2 through two water diversion pipes respectively, and the two water diversion pipes are internally provided with valves so as to facilitate the liquid supplementing of the primary cooling tank 1 and the tertiary cooling tank 2;
The bottom of one side of the primary cooling tank 1 is provided with a feed opening, the outer side of the feed opening is provided with a feed pipe 35, and a ball valve 36 is arranged in the feed pipe 35, so that the cooling liquid II is conveniently discharged, cleaned and replaced.
Furthermore, in order to control the trend of the asphalt coiled material in the three-dimensional space processing environment, a steering roller structure is arranged, the input end and the output end of the secondary cooling mechanism 4 and the input end and the output end of the water removing mechanism 5 are respectively provided with a first steering roller 37, and the first steering rollers 37 are used for converting the movement of the asphalt coiled material from the horizontal direction to the vertical direction, so that the switching of the vertical rising state and the horizontal movement state of the asphalt coiled material is realized, the intensive coordination among equipment is realized, the production efficiency is greatly improved, and the waste of space resources is reduced; a second steering roller 38 is arranged between the first steering roller 37 and the traction storage roller 3 at the output end of the dewatering mechanism 5, and the first steering roller 37 and the second steering roller 38 are matched to enable the asphalt coiled material to move horizontally and uniformly contact with the beating blocks 165, so that the asphalt coiled material can further achieve dewatering and drying effects under uniform vibration.
The automatic production system of the asphalt coiled material provided by the invention is characterized in that when in use:
S1: the tire base cloth is guided to a cooling water bed of the primary cooling tank 1 after being soaked in high-temperature asphalt, primary cooling is carried out, cooling liquid I is rolled to improve the cooling efficiency of the asphalt coiled material, and impurities on the back surface of the asphalt coiled material are further cleaned;
s2: the asphalt coiled material is converted into a vertical state and passes through the position of the air duct 402 of the secondary cooling mechanism 4 to blow off impurities and moisture on the surface of the asphalt coiled material, and the reduction of the surface temperature of the asphalt coiled material is further realized by combining wind power and evaporation of the moisture;
S3: the asphalt coiled material is turned into a horizontal state and passes through the top of the three-time cooling pool 2, a plurality of flushing mechanisms 13 are utilized to intermittently flush the front surface of the asphalt coiled material at a high speed for cooling and impurity removal, cooling is enhanced, the swinging mechanism 15 and the driving mechanism 16 are matched, the pressing roller 153 moves along the track of the arc-shaped limiting groove 24, the pressing roller 153 rolls on the back surface of the asphalt coiled material, and the swinging of materials is matched, so that the impurity separation efficiency and the impurity removal effect of the asphalt coiled material are improved;
s4: the asphalt coiled material is turned into a vertical state and passes through the first through groove 506 and the second through groove 507 area of the dewatering mechanism 5, and a torsion phenomenon occurs when the asphalt coiled material passes through, and the extrusion forces of the wiping dewatering roller a502, the wiping dewatering roller b503, the wiping dewatering roller c504 and the wiping dewatering roller d505 are in torsion fit, so that not only can the moisture on the surface of the asphalt coiled material be wiped, but also the moisture in the sponge wiping layer 511 can be extruded;
S5: intermittently beating the surfaces of two sides of the asphalt coiled material by using a plurality of eccentric hammers, and enabling the asphalt coiled material to move horizontally by matching a first steering roller 37 with a second steering roller 38 and uniformly contact with a beating block 165, wherein the tightly-stretched asphalt coiled material is intermittently beaten by using the plurality of eccentric hammers and is subjected to shaking, so that the asphalt coiled material can be further dehydrated and dried under uniform vibration;
s6: the cooled and purified asphalt coiled material is wound up by using a traction storage roller 3.
The last points to be described are: first, in the description of the present application, it should be noted that, unless otherwise specified and defined, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be mechanical or electrical, or may be a direct connection between two elements, and "upper," "lower," "left," "right," etc. are merely used to indicate relative positional relationships, which may be changed when the absolute position of the object being described is changed;
secondly: in the drawings of the disclosed embodiments, only the structures related to the embodiments of the present disclosure are referred to, and other structures can refer to the common design, so that the same embodiment and different embodiments of the present disclosure can be combined with each other under the condition of no conflict;
Finally: the foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and principles of the invention are intended to be included within the scope of the invention.

Claims (7)

1. Take automatic production system of pitch coiled material of dewatering function, including primary cooling tank (1), cubic cooling tank (2) and be used for rolling pitch coiled material draw take in roller (3), cubic cooling tank (2) are installed directly over primary cooling tank (1) through the metal support frame for the cooling process of child base cloth hanging production pitch coiled material, pitch coiled material loops through carrying out cooling treatment in primary cooling tank (1) and cubic cooling tank (2), its characterized in that: a secondary cooling mechanism (4) is arranged between the primary cooling tank (1) and the tertiary cooling tank (2), oblique cold air is blown to perform air cooling treatment on the asphalt coiled material, and a water removing mechanism (5) is arranged at the position of the output end of the tertiary cooling tank (2) on the asphalt coiled material;
The inside of the primary cooling tank (1) is filled with cooling liquid I, two ends of the inner side wall of the primary cooling tank (1) are respectively provided with a first inclined plate (6) and a second inclined plate (7), the first inclined plates (6) are arranged above the second inclined plates (7) in opposite directions, a first channel opening is formed between the end parts of the first inclined plates (6) and the second inclined plates (7), a second channel opening is formed between the end parts of the second inclined plates (7) and the inner side bottom wall of the primary cooling tank (1), a stirring impeller (8) which is rotationally connected with the side wall of the primary cooling tank (1) is arranged in the first channel opening and the second channel opening through sealing bearings, the end parts of the two stirring impellers (8) extend out of the outer side of the primary cooling tank (1) and are in transmission connection through a first belt (9), the outer wall of the primary cooling tank (1) is fixedly connected with a first driving motor (10), one stirring impeller (8) is in transmission connection with an output shaft of the first driving motor (10), two sides of the primary cooling tank (1) are respectively provided with electric impellers (12) corresponding to the first channel opening and the electric propeller I are arranged at the position corresponding to the first channel opening and the second channel opening respectively;
The inside of the tertiary cooling tank (2) is filled with cooling liquid II, a plurality of flushing mechanisms (13) which are uniformly distributed are arranged on the top of the tertiary cooling tank (2), a group of horizontal carrier rollers (14) which are arranged in pairs are arranged between two adjacent flushing mechanisms (13), two ends of each horizontal carrier roller (14) are respectively connected with the top end positions of the inner walls of two sides of the tertiary cooling tank (2) in a rotating mode, a swinging mechanism (15) is arranged between the two groups of horizontal carrier rollers (14), a local section of an asphalt coiled material is immersed in the cooling liquid II and swings in a vertical mode, the swinging mechanism (15) comprises two groups of swinging plates (151) which are symmetrically distributed, the two groups of swinging plates (151) are respectively arranged between the two groups of horizontal carrier rollers (14) which are corresponding to each other, a positioning shaft roller (152) is arranged at the central position of a connecting line between the two horizontal carrier rollers (14) of the same group, the positioning shaft roller (152) is connected with the top end positions of the inner walls of two sides of the tertiary cooling tank (2) in a rotating mode, the two swinging plates (151) of the same group are fixed at the outer sides of the positioning shaft roller (152) in a parallel mode, the two swinging plates (151) of the same group) are connected with the two swinging plates (151) in a rotating mode, and the two bottom ends of the two swinging plates (151) of the same group are connected with one pressing roller (151) are not in a whole;
The device is characterized in that a driving mechanism (16) is arranged right above the swinging mechanism (15), the driving mechanism (16) comprises a mounting hanging bracket (161) fixed on a metal supporting frame, at least two back-to-back double-shaft air cylinders (162) are mounted on the mounting hanging bracket (161), a pressing plate (163) is jointly mounted at the bottom output ends of the back-to-back double-shaft air cylinders (162), racks (164) are mounted at four corners at the bottom of the pressing plate (163), the four racks (164) are respectively connected with four incomplete gears (154) in a meshed mode, and a beating block (165) is mounted at the top output ends of the back-to-back double-shaft air cylinders (162) and used for beating asphalt coiled materials to enable the asphalt coiled materials to shake;
The dewatering mechanism (5) comprises two 匚 -shaped frames (501), the two 匚 -shaped frames (501) are respectively positioned at two sides of an asphalt coiled material passing area, a wiping dewatering roller a (502) and a wiping dewatering roller b (503) are sequentially connected with the inner side of one 匚 -shaped frame (501) in a rotating manner from bottom to top in the vertical direction, a wiping dewatering roller c (504) and a wiping dewatering roller d (505) are sequentially connected with the inner side of the other 匚 -shaped frame (501) in a rotating manner from top to bottom in the vertical direction, the wiping dewatering roller a (502) is in extrusion fit under the wiping dewatering roller b (503) and is used for dewatering, the wiping dewatering roller c (504) is in extrusion fit under the wiping dewatering roller d (505), a first through groove (506) matched with the thickness of the asphalt coiled material is reserved between the wiping dewatering roller a (502) and the wiping dewatering roller c (504), and a second through groove (507) matched with the thickness of the asphalt coiled material is reserved between the first through groove (507) and the second through groove (507) and is used for generating twisting force in a staggered mode;
The wiping dewatering roller a (502), the wiping dewatering roller b (503), the wiping dewatering roller c (504) and the wiping dewatering roller d (505) are all in a round table shape, the wiping dewatering roller a (502), the wiping dewatering roller b (503), the wiping dewatering roller c (504) and the wiping dewatering roller d (505) are all composed of a rigid supporting layer (510), a sponge wiping layer (511), a mandrel rod (512) and a nut member (513), a prism (514) is arranged at the outer side of one end of the mandrel rod (512), external threads are arranged at the outer side of the other end of the mandrel rod (512), the nut member (513) is in threaded sleeve joint with the external thread part of the mandrel rod (512), the mandrel rod (512) is inserted into a prismatic groove matched with the prism (514) is arranged at the end part of the axial through hole of the rigid supporting layer (510), two ends of the mandrel rod (512) are respectively connected with two side walls of the 匚 in a rotating mode, the sponge layer (511) is arranged at the outer side of the rigid supporting layer (510), and an anti-skid layer is arranged on the outer surface of the rigid supporting layer (510) in a sleeve joint mode;
The end parts of the wiping dewatering roller a (502) and the wiping dewatering roller b (503) and the end parts of the wiping dewatering roller c (504) and the wiping dewatering roller d (505) are connected through a second belt (508) in a transmission way, and the outer side end parts of the wiping dewatering roller b (503) and the wiping dewatering roller c (504) are fixedly connected with a first flat gear (509);
The wiping dewatering roller a (502), the wiping dewatering roller b (503), the wiping dewatering roller c (504) and the wiping dewatering roller d (505) are distributed in parallel, the wiping dewatering roller a (502) and the wiping dewatering roller b (503) are distributed in a central symmetry mode, the wiping dewatering roller b (503) and the wiping dewatering roller c (504) are distributed in a central symmetry mode, the wiping dewatering roller c (504) and the wiping dewatering roller d (505) are distributed in a central symmetry mode, and the wiping dewatering roller a (502) and the wiping dewatering roller d (505) are distributed in a central symmetry mode;
the outer sides of the 匚 -shaped frames (501) are respectively provided with a first electric push rod (17) for adjusting the distance between the combined structure of the wiping dewatering roller a (502) and the wiping dewatering roller b (503) and the combined structure of the wiping dewatering roller c (504) and the wiping dewatering roller d (505);
An external second electric push rod (18) is arranged at the outer side position between the two 匚 -shaped frames (501), a triangular adjusting plate (19) is connected to an output shaft of the second electric push rod (18) in a transmission manner, a third flat gear (21) is rotationally connected to an included angle position at the top end of the triangular adjusting plate (19), second flat gears (20) are rotationally connected to two included angles at the bottom of the triangular adjusting plate (19), the two second flat gears (20) are meshed on the same horizontal line and are respectively used for meshed transmission with the first flat gears (509) at two sides, the third flat gear (21) is meshed with one of the second flat gears (20), a second driving motor (22) is fixedly connected to the outer wall of the triangular adjusting plate (19), and the output shaft of the second driving motor (22) penetrates through the triangular adjusting plate (19) and is in transmission connection with the third flat gear (21);
The two second flat gears (20) are axisymmetrically distributed about the central line of the two first flat gears (509), and some of the second flat gears (20) and the third flat gears (21) which are far away from the triangular adjusting plate (19) are respectively provided with an eccentric weight for intermittently beating the surfaces of two sides of the asphalt coiled material, and a plurality of eccentric weights are in contact with the asphalt coiled material for a time interval.
2. The automatic production system with dewatering function for asphalt coiled materials according to claim 1, wherein: the three-time cooling tank is characterized in that one side of the bottom end of the swinging plate (151) is fixedly connected with limiting patches (23), arc limiting grooves (24) which are arranged in pairs are formed in the inner walls of two sides of the three-time cooling tank (2), the limiting patches (23) are distributed in the arc limiting grooves (24) in a one-to-one correspondence mode, and the limiting patches (23) are in sliding connection with the arc limiting grooves (24);
the outline of the arc-shaped limit groove (24) is matched with the running track of the limit patch (23), the arc-shaped limit groove (24) is distributed in a line symmetrical mode about the vertical bisectors of the positioning shaft roller (152), the outer diameters of the limit patch (23) and the press roller (153) are equal, and the vertical tangents at the two ends of the arc-shaped limit groove (24) are vertically tangent to one side, opposite to the two corresponding horizontal carrier rollers (14).
3. The automatic production system with dewatering function for asphalt coiled materials according to claim 1, wherein: the flushing mechanism (13) comprises a cooling liquid adding Gao Shuicao (131), a supporting flat roller (132) and a spray pipe (133), wherein the cooling liquid adding Gao Shuicao (131) is erected between two sides of the top of the tertiary cooling tank (2) through a bracket, two ends of the supporting flat roller (132) are rotationally connected with the bracket, a nozzle matrix (134) obliquely upwards is arranged on one side, close to the supporting roller, of the spray pipe (133), the end part of the spray pipe (133) is connected with a PU hose (135) through an adapter, the PU hoses (135) of the flushing mechanism (13) are jointly connected onto a main conveying pipeline, the input end of the main conveying pipeline is provided with a first water pump (25), and the output end of the first water pump (25) extends into the tertiary cooling tank (2) through a water pipe;
water leakage holes (136) are formed in the bottoms of two sides of the cooling liquid adder Gao Shuicao (131), and the cooling liquid adder Gao Shuicao (131) and the bracket are detachably mounted.
4. The automatic production system with dewatering function for asphalt coiled materials according to claim 1, wherein: the tops of two sides of the primary cooling tank (1) are both in sliding connection with a lifting frame (26), a first air cylinder (27) is arranged between the lifting frame (26) and the primary cooling tank (1), a conical carrier roller (28) is arranged on the inner side end surface of the lifting frame (26) positioned on the primary cooling tank (1) and used for supporting two sides of an asphalt coiled material, and the output end of the first air cylinder (27) is in transmission connection with the lifting frame (26) and used for adjusting the height of the conical carrier roller (28);
The two ends of the top of the primary cooling tank (1) are respectively connected with guide rollers (29) in a rotating mode, a second air cylinder (30) is arranged at the top of the primary cooling tank (1) and positioned at the side positions of the two ends of the guide rollers (29), the output end of the second air cylinder (30) is connected with a sleeper block (31), two clamping rollers (32) which are distributed in parallel are connected to the sleeper block (31) in a rotating mode, the output end of the second air cylinder (30) drives the clamping rollers (32) to adjust the height of an asphalt coiled material, and the asphalt coiled material is attached to the liquid level of cooling liquid I when passing through the primary cooling tank (1);
The connecting ends of the first air cylinder (27) and the second air cylinder (30) are respectively provided with a pneumatic mechanism which is used for providing kinetic energy for the first air cylinder (27) and the second air cylinder (30).
5. The automatic production system with dewatering function for asphalt coiled materials according to claim 1, wherein: a second water pump (33) is arranged on one side of the primary cooling tank (1), the input end of the second water pump (33) extends into the tertiary cooling tank (2) through a water pipe, and the output end of the second water pump (33) extends into the primary cooling tank (1) through a water pipe;
the cooling system comprises a primary cooling tank (1) and a tertiary cooling tank (2), and is characterized by further comprising a third water pump (34), wherein the input end of the third water pump (34) is communicated with a cooling liquid supply pipe, the output end of the third water pump (34) is provided with a three-way valve, the other two interfaces of the three-way valve extend to the inner sides of the primary cooling tank (1) and the tertiary cooling tank (2) through two water pipes respectively, and valves are arranged in the two water pipes;
The bottom of one side of the primary cooling tank (1) is provided with a discharging opening, the outer side of the discharging opening is provided with a discharging pipe (35), and a ball valve (36) is arranged inside the discharging pipe (35).
6. The automatic production system with dewatering function for asphalt coiled materials according to claim 1, wherein: the secondary cooling mechanism (4) comprises a fan (401) and an air duct (402), wherein an air outlet (403) of the fan (401) is communicated with two side chambers of the air duct (402), a plurality of evenly distributed air outlets (403) are formed in two side walls of the air duct (402), the air outlets (403) are obliquely downwards distributed, and asphalt coiled materials pass through the middle area of the air duct (402).
7. The automatic production system with dewatering function for asphalt coiled materials according to claim 1, wherein: the utility model discloses a bituminous coiled material is characterized by comprising a secondary cooling mechanism (4), a dewatering mechanism (5) and a first steering roller (37) are arranged at the input end and the output end of the secondary cooling mechanism (4) and the input end and the output end of the dewatering mechanism (5), the first steering roller (37) is used for enabling the bituminous coiled material to move from the horizontal direction to the vertical direction, a second steering roller (38) is arranged between the first steering roller (37) and the traction storage roller (3) at the output end of the dewatering mechanism (5), and the first steering roller (37) and the second steering roller (38) are matched to enable the bituminous coiled material to move in the horizontal direction and enable the bituminous coiled material to uniformly contact with a beating block (165).
CN202410081450.1A 2024-01-19 2024-01-19 Automatic production system of asphalt coiled material with water removal function Active CN117601327B (en)

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CN115489138A (en) * 2022-11-22 2022-12-20 苏州东方雨虹建筑材料有限公司 Anti-sticking roller cooling process for asphalt coiled material production line
CN220146475U (en) * 2023-05-22 2023-12-08 阿尔法新材料江苏有限公司 Waterproofing membrane cooling arrangement is used in waterproofing membrane production

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CN115489138A (en) * 2022-11-22 2022-12-20 苏州东方雨虹建筑材料有限公司 Anti-sticking roller cooling process for asphalt coiled material production line
CN220146475U (en) * 2023-05-22 2023-12-08 阿尔法新材料江苏有限公司 Waterproofing membrane cooling arrangement is used in waterproofing membrane production

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