CN117584019A - Chain polishing machine and polishing method - Google Patents
Chain polishing machine and polishing method Download PDFInfo
- Publication number
- CN117584019A CN117584019A CN202311704542.2A CN202311704542A CN117584019A CN 117584019 A CN117584019 A CN 117584019A CN 202311704542 A CN202311704542 A CN 202311704542A CN 117584019 A CN117584019 A CN 117584019A
- Authority
- CN
- China
- Prior art keywords
- polishing
- chain
- winding roller
- roller
- guide
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005498 polishing Methods 0.000 title claims abstract description 135
- 238000000034 method Methods 0.000 title claims abstract description 11
- 238000004804 winding Methods 0.000 claims abstract description 56
- 239000003638 chemical reducing agent Substances 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 230000003064 anti-oxidating effect Effects 0.000 claims description 3
- 239000010687 lubricating oil Substances 0.000 claims description 3
- 238000002791 soaking Methods 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 3
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 241000201246 Cycloloma atriplicifolium Species 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention relates to a chain polishing machine and a polishing method, which are characterized in that: comprises a polishing table, a winding roller module, a polishing roller module, a guide frame and a driving motor; according to the invention, through the arrangement of the winding roller units, the chains are alternately arranged on the winding roller, and the moving path of the chains determines that the same area on the chains can pass through the polishing roller units for polishing for multiple times, so that the polishing effect of the chains is ensured; in addition, the polishing roller units are adopted to polish the two sides of the chain simultaneously, so that the polishing efficiency is greatly improved; a single and independent driving motor is adopted to drive the winding roller unit, the polishing roller unit and the guide roller simultaneously; the power source is saved, and the low energy consumption and the high efficiency are realized.
Description
Technical Field
The invention relates to the technical field of chain polishing, in particular to a chain polishing machine and a polishing method.
Background
The processing of chain involves cutting, bending, welding etc. machining, after above-mentioned processing, the surface of chain is comparatively coarse, and moreover, the in-process that the chain was deposited at storehouse or processing scene, and its surface can produce rusty condition, and coarse surface and rust exist adverse effect to subsequent processing, need carry out polishing operation to the chain before carrying out further processing to the chain.
The chain polishing machine in the prior art comprises a machine pit arranged below the ground, a pit cover is arranged on the machine pit, a polishing box and a motor for driving the polishing box are arranged in the machine pit, the polishing box is provided with an opening and a box cover for closing the opening, a traveling crane is arranged beside the machine pit, a chain is lifted by the traveling crane to move, the chain is put into the polishing box, the polishing box is closed by the box cover, and the motor drives the polishing box to rotate so as to polish the chain.
When polishing the chain, a single chain is often adopted, and one side is polished, so that the polishing area is small, and the polishing times are more and less efficient.
Disclosure of Invention
The invention aims to solve the technical problem of providing a chain polishing machine and a polishing method, which can solve the problem of low polishing efficiency of a common chain polishing machine.
In order to solve the technical problems, the technical scheme of the invention is as follows: the chain polishing machine is characterized in that: comprises a polishing table, a winding roller module, a polishing roller module, a guide frame and a driving motor;
the polishing table is of a cuboid frame structure, the winding roller module is provided with a pair of winding roller units, the winding roller units are transversely arranged on the polishing table along the extending direction of the polishing table through a slewing bearing and a bearing seat, spiral grooves for accommodating chains are formed in the outer contour of the winding roller units along the extending direction, and the chains are alternately wound between the winding roller modules; the winding roller units are in matched transmission with the belt through belt pulleys;
the polishing roller module is provided with a pair of polishing roller units, and the polishing roller units are parallel to the winding roller units and are positioned between the winding roller units; the pair of polishing roller units are arranged on the polishing table along the extending direction of the polishing table through the supporting frame, and have height differences in the vertical direction to form a gap for accommodating the chain to pass through; a polishing steel brush is arranged on the outer contour of the polishing roller unit; the polishing roller units are in matched transmission with the belt through belt pulleys;
the guide frame is arranged on one side of the polishing table, a guide roller is arranged on the guide frame, and a chain guide groove is formed in the guide roller;
the driving motor is arranged on one side of the polishing table through the motor frame, the output end of the driving motor is connected with a speed reducer, and the output end of the speed reducer is respectively connected with the guide roller, the polishing roller unit and the winding roller unit through belt pulleys and belts; the guide roller, the polishing roller unit and the winding roller unit are driven by the same driving motor as a power source;
the edge of the polishing table is provided with a tensioning adjusting frame, and the tensioning adjusting frame is provided with a tensioning wheel; a baffle rod is arranged above the winding roller unit and parallel to the winding roller unit, and two ends of the baffle rod are connected to the polishing table.
Further, the polishing roller can be adjusted in height on the support frame along the vertical direction.
Further, a chain guide barrel is arranged at the output end of the polishing table, and a flashboard for controlling the chain to be input into the winding roller is arranged on the chain guide barrel.
The chain polishing method is characterized in that; the specific polishing method comprises the following steps:
s1: a polishing liquid pool is arranged on one side of the polishing table, and the polishing liquid pool is heated and kept at 50-70 ℃; soaking the chain in the polishing solution for at least 30min before polishing;
s2: the chain sequentially passes through the winding roller module, the winding roller module is driven by a driving motor, and the rotating speed of the winding roller is not more than 10r/min;
s3: the polishing roller module and the winding roller module share a driving motor, and the rotating speed of the polishing roller module is not lower than 300r/min;
s4: after finishing the polishing of the chain, spraying lubricating oil on the surface of the chain and performing anti-oxidation treatment.
The invention has the advantages that:
1) According to the invention, through the arrangement of the winding roller units, the chains are alternately arranged on the winding roller, and the moving path of the chains determines that the same area on the chains can pass through the polishing roller units for polishing for multiple times, so that the polishing effect of the chains is ensured; in addition, the polishing roller units are adopted to polish the two sides of the chain simultaneously, so that the polishing efficiency is greatly improved; a single and independent driving motor is adopted to drive the winding roller unit, the polishing roller unit and the guide roller simultaneously; the power source is saved, and the low energy consumption and the high efficiency are realized.
Drawings
The invention will be described in further detail with reference to the drawings and the detailed description.
Fig. 1 is a schematic structural view of a chain polisher according to the present invention.
Detailed Description
The following examples will provide those skilled in the art with a more complete understanding of the present invention and are not intended to limit the invention to the embodiments described.
The chain polisher shown in fig. 1 comprises a polishing table 1, a winding roller module 2, a polishing roller module 3, a guide frame 4 and a driving motor 5.
The polishing table 1 is in a cuboid frame structure, the winding roller modules 2 are provided with a pair of winding roller units 21, the winding roller units 21 are transversely arranged on the polishing table 1 along the extending direction of the polishing table through a slewing bearing and a bearing seat, spiral grooves for accommodating chains are formed in the outer contour of the winding roller units 21 along the extending direction, and the chains are alternately wound between the winding roller modules 2; the winding roller units 21 are driven by belt pulleys and belts.
The polishing roller module 3 has a pair of polishing roller units 31, the polishing roller units 31 being parallel to the wind-up roller units 21 and located between the wind-up roller units 21; the pair of polishing roller units 31 are arranged on the polishing table 1 along the extending direction of the polishing table 1 through the supporting frame, and the pair of polishing roller units 31 have a height difference in the vertical direction to form a gap for accommodating the passage of the chain; a polishing steel brush is arranged on the outer contour of the polishing roller unit 31; the polishing roller units 31 are driven by a belt pulley and a belt.
The guide frame 4 is arranged on one side of the polishing table 1, a guide roller 41 is arranged on the guide frame 4, and a chain guide groove is formed in the guide roller 41.
The driving motor 5 is arranged on one side of the polishing table 1 through a motor frame, the output end of the driving motor 5 is connected with a speed reducer 51, and the output end of the speed reducer 51 is respectively connected with a guide roller, a polishing roller unit and a winding roller unit through belt pulleys and belts; the guide roller 41, the polishing roller unit 31, and the wind roller unit 21 are driven by the same driving motor 5 as a power source.
The edge of the polishing table 1 is provided with a tensioning adjusting frame 11, and the tensioning adjusting frame is provided with a tensioning wheel.
A stopper rod 22 is provided above the wind-up roller unit 21 in parallel with the wind-up roller unit 21, and both ends of the stopper rod are connected to the polishing table.
The polishing roller module 3 can be adjusted in height on the support frame in the vertical direction.
A chain guide 12 is provided at the output end of the polishing table 1, and a shutter for controlling the chain input winding roller is provided on the chain guide 12.
A chain polishing method specifically comprises the following steps:
s1: a polishing liquid pool is arranged on one side of the polishing table, and the polishing liquid pool is heated and kept at 50-70 ℃; soaking the chain in the polishing solution for at least 30min before polishing;
s2: the chain sequentially passes through the winding roller module, the winding roller module is driven by a driving motor, and the rotating speed of the winding roller is not more than 10r/min;
s3: the polishing roller module and the winding roller module share a driving motor, and the rotating speed of the polishing roller module is not lower than 300r/min;
s4: after finishing the polishing of the chain, spraying lubricating oil on the surface of the chain and performing anti-oxidation treatment.
It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (4)
1. A chain polisher, characterized in that: comprises a polishing table, a winding roller module, a polishing roller module, a guide frame and a driving motor;
the polishing table is of a cuboid frame structure, the winding roller module is provided with a pair of winding roller units, the winding roller units are transversely arranged on the polishing table along the extending direction of the polishing table through a slewing bearing and a bearing seat, spiral grooves for accommodating chains are formed in the outer contour of the winding roller units along the extending direction, and the chains are alternately wound between the winding roller modules; the winding roller units are in matched transmission with the belt through belt pulleys;
the polishing roller module is provided with a pair of polishing roller units, and the polishing roller units are parallel to the winding roller units and are positioned between the winding roller units; the pair of polishing roller units are arranged on the polishing table along the extending direction of the polishing table through the supporting frame, and have height differences in the vertical direction to form a gap for accommodating the chain to pass through; a polishing steel brush is arranged on the outer contour of the polishing roller unit; the polishing roller units are in matched transmission with the belt through belt pulleys;
the guide frame is arranged on one side of the polishing table, a guide roller is arranged on the guide frame, and a chain guide groove is formed in the guide roller;
the driving motor is arranged on one side of the polishing table through the motor frame, the output end of the driving motor is connected with a speed reducer, and the output end of the speed reducer is respectively connected with the guide roller, the polishing roller unit and the winding roller unit through belt pulleys and belts; the guide roller, the polishing roller unit and the winding roller unit are driven by the same driving motor as a power source;
the edge of the polishing table is provided with a tensioning adjusting frame, the tensioning adjusting frame is provided with a tensioning wheel, a baffle rod is arranged above the winding roller unit and parallel to the winding roller unit, and two ends of the baffle rod are connected to the polishing table.
2. A chain polisher according to claim 1, wherein: the polishing roller can be adjusted in height on the support frame along the vertical direction.
3. A chain polisher according to claim 1, wherein: the output end of the polishing table is provided with a chain guide barrel, and the chain guide barrel is provided with a flashboard for controlling the chain to be input into the winding roller.
4. A chain polishing method, which is characterized in that; the specific polishing method comprises the following steps:
s1: a polishing liquid pool is arranged on one side of the polishing table, and the polishing liquid pool is heated and kept at 50-70 ℃; soaking the chain in the polishing solution for at least 30min before polishing;
s2: the chain sequentially passes through the winding roller module, the winding roller module is driven by a driving motor, and the rotating speed of the winding roller is not more than 10r/min;
s3: the polishing roller module and the winding roller module share a driving motor, and the rotating speed of the polishing roller module is not lower than 300r/min;
s4: after finishing the polishing of the chain, spraying lubricating oil on the surface of the chain and performing anti-oxidation treatment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311704542.2A CN117584019A (en) | 2023-12-13 | 2023-12-13 | Chain polishing machine and polishing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311704542.2A CN117584019A (en) | 2023-12-13 | 2023-12-13 | Chain polishing machine and polishing method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117584019A true CN117584019A (en) | 2024-02-23 |
Family
ID=89921883
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311704542.2A Pending CN117584019A (en) | 2023-12-13 | 2023-12-13 | Chain polishing machine and polishing method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117584019A (en) |
-
2023
- 2023-12-13 CN CN202311704542.2A patent/CN117584019A/en active Pending
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104828170B (en) | Wall-climbing robot with wall surface polishing function | |
| CN106363521A (en) | Metal sheet wire drawing machine | |
| CN206296756U (en) | A kind of sanding apparatus of metal compound belt | |
| CN107042431A (en) | A kind of sanding apparatus of metal compound belt | |
| CN209811998U (en) | Chain polishing machine | |
| CN117584019A (en) | Chain polishing machine and polishing method | |
| CN208773249U (en) | Automate steel pipe derusting equipment | |
| CN112872975B (en) | Electroplating workpiece surface treatment system | |
| CN202240859U (en) | Circular tube polishing machine | |
| CN218812163U (en) | Processing apparatus before metalwork electrophoresis application | |
| CN203875736U (en) | Automatic hinge polishing machine | |
| CN213561523U (en) | PVC conveyer belt surface covering layer equipment of polishing | |
| CN211997587U (en) | Automatic dust removal device | |
| CN201333647Y (en) | Polishing device for mirror roller | |
| CN210024898U (en) | Polishing and dedusting production line | |
| CN207534616U (en) | A kind of reciprocal grinding device of paper tube | |
| CN108145605B (en) | Zero-speed-difference synchronous power transmission mechanism and method for double-sided grinding of deburring machine | |
| CN206982380U (en) | A kind of adjustable burnishing device | |
| CN216542531U (en) | Double-abrasive-belt polishing roller wire drawing machine | |
| CN210499566U (en) | Polishing mechanism for assembling dryer | |
| CN205551679U (en) | Gear chamfering machine | |
| CN217291804U (en) | Polishing equipment for production of rolling mill roll shaft | |
| CN219620285U (en) | Automatic board falling device of sanding assembly line | |
| CN112917270B (en) | Plate surface brightening device for machining and application method thereof | |
| CN214779298U (en) | Conveying structure of ingot stacking machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication |