CN117571455A - High-strength bolt detector for detecting building materials and test method - Google Patents

High-strength bolt detector for detecting building materials and test method Download PDF

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Publication number
CN117571455A
CN117571455A CN202410073146.2A CN202410073146A CN117571455A CN 117571455 A CN117571455 A CN 117571455A CN 202410073146 A CN202410073146 A CN 202410073146A CN 117571455 A CN117571455 A CN 117571455A
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China
Prior art keywords
fixedly connected
strength bolt
clamping
motor
collecting
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CN202410073146.2A
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CN117571455B (en
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王剑英
杨索里
王明
徐涛
彭浩
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Sichuan Guocheng Testing Co ltd
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Sichuan Guocheng Testing Co ltd
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Abstract

The invention discloses a high-strength bolt detector and a test method for detecting building materials, relates to the technical field of building material detection, and particularly relates to a high-strength bolt detector and a test method for detecting building materials. This a bolt detector and test method excels in for building material detects, carry out the centre gripping to the bolt that excels in through two kinds of fixture that differ, avoid taking place the skew when detecting to influence building material detection, and it is spacing to adopt the counter-force board that has logical groove and through-hole to excel in the bolt pole, the slip influences the detection precision when avoiding fastening, also reduced the time spent of changing the backing plate, improve building material detection efficiency, collection storehouse in the collecting box is unified to the plum blossom of twisting off and unqualified high-strength bolt simultaneously collect, avoid the waste material to influence the precision that building material detected.

Description

High-strength bolt detector for detecting building materials and test method
Technical Field
The invention relates to the technical field of building material detection, in particular to a high-strength bolt detector for building material detection and a test method.
Background
The building materials refer to various materials applied in building engineering, the building materials are often required to be detected after production, the building materials are widely applied along with the high-strength bolt connection technology of steel structures, particularly in the construction of industrial and civil facilities such as railways and highway bridges, boilers, industrial workshops, high-rise civil buildings, hoisting machinery and the like in recent years, the steel structures are connected by adopting high-strength bolts, the high-strength bolts are used in a large number of high-strength bolts and high-strength bolts with large hexagon heads and torsional shearing type, in order to improve the detection precision of key technical parameters of the high-strength bolts, detection means are improved to ensure the quality of the engineering, and a proper high-strength bolt detector is often required to improve the detection precision of the high-strength bolts when workers perform detection.
However, the prior art has the following disadvantages:
1. when two different types of high-strength bolts are detected, the high-strength bolts cannot be effectively fixed due to different fixed end patterns of the two types of high-strength bolts, so that the high-strength bolts are deviated in the subsequent detection process, the detection data are affected, and the detection precision of building materials is reduced;
2. for high-strength bolts with different specifications, certain difference exists in the width of the bolt rod, when nuts of the high-strength bolts are fastened and detected, the same size of backing plates are often required to be replaced, the high-strength bolts are easy to shake when the nuts are fastened by the backing plates with different sizes, the detection precision is affected, meanwhile, the detection time consumption is increased due to the operation of replacing the backing plates, and the detection efficiency of building materials is affected;
and 3, when the detection is carried out, after the plum blossom of the torsional shearing type high-strength bolt is subjected to twisting-off operation, the twisted plum blossom and the unqualified high-strength bolt cannot be effectively collected, and the defects that the detection result is easily affected to a certain extent in the detector, the detection precision of the building material is affected, the use requirements of people cannot be well met and the like exist for a long time.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a high-strength bolt detector and a test method for detecting building materials, which solve the problems that when the high-strength bolts are detected in the prior art, different types of high-strength bolts cannot be effectively fixed, and the high-strength bolts with different specifications need to be fixed by replacing backing plates with different sizes when nuts are fastened, so that the detection time consumption is increased, the detection efficiency of the building materials is affected, and meanwhile, the plum blossom which is twisted off by the torsional high-strength bolts cannot be uniformly collected when the unqualified high-strength bolts are damaged, so that the detection precision of the building materials is affected, and the like.
In order to achieve the above purpose, the invention is realized by the following technical scheme: the high-strength bolt detector for detecting the building materials comprises a collecting mechanism, wherein a fixing mechanism is clamped above the collecting mechanism, a clamping mechanism is fixedly connected inside the fixing mechanism, an adjusting mechanism is fixedly connected to one side of the clamping mechanism, a feeding mechanism is fixedly connected to the top of the fixing mechanism, and a detecting mechanism is fixedly connected inside the feeding mechanism;
the collecting mechanism comprises a collecting box, one side of the collecting box is movably connected with a cabinet door, the center of the inside of the collecting box is fixedly connected with a partition plate, one side of the partition plate is fixedly connected with a power supply, the other side of the partition plate is slidably connected with a collecting bin, and one side of the top of the collecting bin is attached with a collecting groove;
the fixing mechanism comprises a top cover, one side of the top cover is fixedly connected with a control assembly, the top of the top cover is fixedly connected with an operation bin, one side of the bottom of the operation bin is penetrated with a collecting port, and the top of the operation bin is fixedly connected with a fixing bracket;
the clamping mechanism comprises a clamping base, a clamping groove is embedded in the upper portion of the clamping base, a gear motor is fixedly connected in the clamping groove, one end of the gear motor is meshed with a driven gear, the center of the driven gear is fixedly connected with the center of a bidirectional threaded rod, and two ends of the bidirectional threaded rod are in threaded connection with clamping plates;
the adjusting mechanism comprises a first motor, one end of the first motor is fixedly connected with a first electric telescopic rod, one end of the first electric telescopic rod is fixedly connected with a counter-force plate, a through groove penetrates through the counter-force plate, and a clamping groove is embedded above the counter-force plate;
the feeding mechanism comprises a second motor, a second electric telescopic rod is fixedly connected to the bottom of the second motor, a feeding support is fixedly connected to the bottom of the second electric telescopic rod, a supporting frame is fixedly connected to the inside of the feeding support, an annular sleeve is fixedly connected to the bottom of the feeding support, an axial force meter is fixedly connected to the inside of the annular sleeve, and clamping blocks are fixedly connected to two sides of the bottom of the annular sleeve;
the detection mechanism comprises a rotating motor, the bottom of the rotating motor is fixedly connected with a rotating shaft, the bottom of the rotating shaft is fixedly connected with a rotating support, the bottom of the rotating support is fixedly connected with a nut sleeve, the lower part of the top of the rotating support is fixedly connected with an auxiliary rotating assembly, and the lower part of the auxiliary rotating assembly is fixedly connected with a plum blossom sleeve.
Optionally, the cabinet door and one side of the collecting bin are fixedly connected with handles, and the outer part of the collecting bin, one side of the partition plate and the inner wall of the collecting box form a sliding connection structure.
Optionally, the collecting vat is the slope spout, and the bottom of collecting port is connected with to the top fixedly connected with of collecting vat to the bottom fixed connection of collecting vat is in the top of division board, laminates mutually with one side of collecting the storehouse simultaneously.
Optionally, the control assembly includes display, printing mouth and control switch, and all with power, gear motor, first motor, second motor, axial force meter, rotation motor and supplementary rotation subassembly electric connection.
Optionally, the clamping groove is circular and hexagonal, the clamping plate is semicircular and semi-hexagonal, and the clamping plate is connected with one end of the bidirectional threaded rod through threads to form a sliding connection structure with the clamping groove.
Optionally, the both ends of two-way threaded rod rotate respectively and are connected with the bearing, and the inside one side of the one end fixedly connected with centre gripping groove of bearing to constitute meshing connection structure between driven gear and the gear motor of two-way threaded rod through central fixed connection.
Optionally, the inside of logical groove includes a plurality of radius continuously reduces the through-hole, and the embedded draw-in groove in both sides of through-hole and the fixture block looks joint of annular sleeve bottom both sides.
Optionally, the second motor is fixedly connected to the top of the fixed support, the rotating motor is fixedly connected to the top of the supporting frame, and the rotating support forms a rotating connection structure with the supporting frame through a fixedly connected rotating shaft.
Optionally, a rotation connection structure is formed between the quincuncial sleeve and the rotation support through the fixed connection auxiliary rotation assembly, and the rotation direction of the quincuncial sleeve is opposite to the rotation direction of the nut sleeve.
The application method of the high-strength bolt detector for detecting building materials comprises the following specific steps of:
step one: the power supply is started to place the high-strength bolt to be detected in a clamping groove in the clamping base, and the starting gear motor is meshed with the driven gear to drive the bidirectional threaded rod to rotate, so that a clamping plate with two ends in threaded connection is driven to clamp one end of the high-strength bolt;
step two: starting a first motor to drive a first electric telescopic rod to push a counter-force plate to move to the position of a bolt rod, so that a through hole in a through groove corresponds to the radius of the bolt rod of the high-strength bolt to be detected;
step three: starting a second motor to drive a second electric telescopic rod to push an annular sleeve below the feeding bracket to be sleeved with the high-strength bolt rod and mutually attached to an internal axial force meter, and simultaneously, clamping blocks at the bottom of the annular sleeve are mutually clamped with clamping grooves at two sides of a through hole in the counter-force plate;
step four: the method comprises the steps that a nut is placed in a nut sleeve, a rotating motor is started to drive the nut sleeve below a rotating support to screw the nut, the nut is regulated through a switch in a control assembly, meanwhile, a torsional shearing type high-strength bolt drives the plum blossom sleeve to reversely screw plum blossom at the top of the high-strength bolt by adopting an auxiliary rotating assembly until the plum blossom sleeve is screwed off, and data are recorded through a shaft force meter in an annular sleeve;
step five: the data recorded by the axial force meter are displayed through a display in the control assembly, the data are printed through a printing port, meanwhile, unqualified high-strength bolts are tested, plum blossom screwed off by the torsional high-strength bolts enter the collecting tank through a collecting port at the bottom of the operation bin and are collected in a centralized manner by sliding into a collecting bin below, and unified discharging can be carried out by opening a cabinet door.
The invention provides a high-strength bolt detector for detecting building materials and a test method, which have the following beneficial effects:
1. according to the high-strength bolt detector and the test method for detecting the building materials, the clamping mechanisms of different specifications are used for fixing the large hexagon high-strength bolts and the bolt heads of the torsional shearing high-strength bolts, the effective fixing of the high-strength bolts of different specifications is improved, the motor driving mode is adopted for adjusting the distance, the adaptability of the whole device to different high-strength bolts is improved while the deviation is prevented, and then the accuracy of the detection of the building materials is improved.
2. This a bolt detector and test method excels in for building material detects through adding the counter-force board in the bolt pole that excels in and fix the bolt that excels in, avoids the bolt that excels in to take place the skew when fastening, adopts the demand of the bolt pole that excels in of the different radiuses of the design of a plurality of logical groove cooperation through-holes of adaptation that adopt in the counter-force board simultaneously, avoids needing the operation of replacing the counter-force board, leads to detecting consuming time to increase, and then improves building material's detection efficiency.
3. According to the high-strength bolt detector and the test method for detecting the building materials, the high-strength bolts are further fixed through the annular sleeve, meanwhile, the internal axial force meter can effectively collect the axial force coefficient during high-strength bolt test, the device precision is improved, the clamping blocks at the bottom of the annular sleeve are matched with the counter-force plates to be clamped, and the stability of the device during building material detection is improved.
4. According to the high-strength bolt detector and the test method for detecting the building materials, the two different detection mechanisms are adopted to screw up the large hexagon high-strength bolt and the torsional shearing high-strength bolt, the plum blossom sleeve driven by the auxiliary rotating component is added to the top of the torsional shearing high-strength bolt to screw off the plum blossom at the top of the torsional shearing high-strength bolt, so that the overall adaptability of the device is improved, and the detection requirements of the building materials with different specifications are met more conveniently.
5. According to the high-strength bolt detector and the test method for detecting the building materials, the collection port is added at the bottom of the operation bin, unqualified high-strength bolts and screwed plum blossom enter the collection bin through the collection groove to be collected in a concentrated mode, the materials are prevented from being left in the device to influence the detection precision of the whole device, and then the detection precision of the building materials is influenced.
Drawings
FIG. 1 is a schematic diagram of the front view structure of the high-strength bolt detector for detecting building materials and a test method;
FIG. 2 is a schematic diagram of the explosive structure of the high-strength bolt detector for detecting building materials and the collecting mechanism of the test method;
FIG. 3 is a schematic diagram of the explosion structure of the high-strength bolt detector for detecting building materials and the fixing mechanism of the test method;
FIG. 4 is a schematic diagram of an explosion amplification structure of the clamping mechanism of the high-strength bolt detector for detecting building materials and the test method;
FIG. 5 is an enlarged schematic view of the high-strength bolt detector for detecting building materials and the adjusting mechanism of the test method;
FIG. 6 is an enlarged schematic view of the high-strength bolt detector for detecting building materials and the feeding mechanism of the test method;
FIG. 7 is an enlarged schematic view of the high-strength bolt detector for detecting building materials and the detecting mechanism of the test method;
fig. 8 is a schematic diagram of an explosion enlarged structure of the high-strength bolt detector for detecting building materials and a detecting mechanism of the testing method.
In the figure: 1. a collection mechanism; 101. a collection box; 102. a cabinet door; 103. a partition plate; 104. a power supply; 105. a collecting bin; 106. a collection tank; 2. a fixing mechanism; 201. a top cover; 202. a control assembly; 203. an operation bin; 204. a collection port; 205. a fixed bracket; 3. a clamping mechanism; 301. clamping a base; 302. a clamping groove; 303. a gear motor; 304. a driven gear; 305. a two-way threaded rod; 306. a clamping plate; 4. an adjusting mechanism; 401. a first motor; 402. a first electric telescopic rod; 403. a reaction plate; 404. a through groove; 405. a clamping groove; 5. a feeding mechanism; 501. a second motor; 502. a second electric telescopic rod; 503. a feeding bracket; 504. a support frame; 505. an annular sleeve; 506. an axial force meter; 507. a clamping block; 6. a detection mechanism; 601. a rotating motor; 602. a rotating shaft; 603. rotating the bracket; 604. a nut sleeve; 605. an auxiliary rotating assembly; 606. plum blossom sleeve.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front," "rear," "head," "tail," and the like are used as an orientation or positional relationship based on that shown in the drawings, merely to facilitate description of the invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "connected," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1 to 8, the present invention provides a technical solution: the high-strength bolt detector for detecting the building materials comprises a collecting mechanism 1, wherein a fixing mechanism 2 is clamped above the collecting mechanism 1, a clamping mechanism 3 is fixedly connected inside the fixing mechanism 2, an adjusting mechanism 4 is fixedly connected to one side of the clamping mechanism 3, a feeding mechanism 5 is fixedly connected to the top of the fixing mechanism 2, and a detecting mechanism 6 is fixedly connected inside the feeding mechanism 5;
the collecting mechanism 1 comprises a collecting box 101, one side of the collecting box 101 is movably connected with a cabinet door 102, the center of the inside of the collecting box 101 is fixedly connected with a partition plate 103, one side of the partition plate 103 is fixedly connected with a power supply 104, the other side of the partition plate 103 is slidably connected with a collecting bin 105, and one side of the top of the collecting bin 105 is attached with a collecting groove 106;
the fixing mechanism 2 comprises a top cover 201, a control assembly 202 is fixedly connected to one side of the top cover 201, an operation bin 203 is fixedly connected to the top of the top cover 201, a collection port 204 penetrates through one side of the bottom of the operation bin 203, and a fixing support 205 is fixedly connected to the top of the operation bin 203;
the clamping mechanism 3 comprises a clamping base 301, a clamping groove 302 is embedded in the upper portion of the clamping base 301, a gear motor 303 is fixedly connected to the inside of the clamping groove 302, one end of the gear motor 303 is meshed with a driven gear 304, the center of the driven gear 304 is fixedly connected with the center of a bidirectional threaded rod 305, and two ends of the bidirectional threaded rod 305 are in threaded connection with clamping plates 306;
the adjusting mechanism 4 comprises a first motor 401, one end of the first motor 401 is fixedly connected with a first electric telescopic rod 402, one end of the first electric telescopic rod 402 is fixedly connected with a counter-force plate 403, a through groove 404 penetrates through the counter-force plate 403, and a clamping groove 405 is embedded above the counter-force plate 403;
the feeding mechanism 5 comprises a second motor 501, a second electric telescopic rod 502 is fixedly connected to the bottom of the second motor 501, a feeding support 503 is fixedly connected to the bottom of the second electric telescopic rod 502, a supporting frame 504 is fixedly connected to the inside of the feeding support 503, an annular sleeve 505 is fixedly connected to the bottom of the feeding support 503, an axial force meter 506 is fixedly connected to the inside of the annular sleeve 505, and clamping blocks 507 are fixedly connected to two sides of the bottom of the annular sleeve 505;
the detection mechanism 6 comprises a rotating motor 601, a rotating shaft 602 is fixedly connected to the bottom of the rotating motor 601, a rotating support 603 is fixedly connected to the bottom of the rotating shaft 602, a nut sleeve 604 is fixedly connected to the bottom of the rotating support 603, an auxiliary rotating component 605 is fixedly connected to the lower portion of the top of the rotating support 603, and a plum blossom sleeve 606 is fixedly connected to the lower portion of the auxiliary rotating component 605.
In this embodiment, as shown in fig. 1 and 2, the cabinet door 102 and one side of the collection bin 105 are fixedly connected with handles, and the outside of the collection bin 105, one side of the partition plate 103 and the inner wall of the collection box 101 form a sliding connection structure; separate collecting box 101 through division board 103, the collection storehouse 105 of cooperation sliding connection simultaneously can be fine carry out the ejection of compact to the waste material of collecting, improves the collection effect of waste material, avoids the waste material to pile up in the device and influences the holistic detection effect of device.
In this embodiment, as shown in fig. 2 and 3, the collecting tank 106 is an inclined chute, the top end of the collecting tank 106 is fixedly connected with the bottom of the collecting port 204, and the bottom end of the collecting tank 106 is fixedly connected above the partition plate 103, and is mutually attached to one side of the collecting bin 105; through the design of slope spout, can be fine collect the waste material that produces from operation storehouse 203 through collecting port 204 to guide to collect in the storehouse 105, improve collection mechanism 1 to the collection effect of waste material.
In this embodiment, as shown in fig. 1 and 3, the control assembly 202 includes a display, a printing port and a control switch, and is electrically connected to the power source 104, the gear motor 303, the first motor 401, the second motor 501, the axial force meter 506, the rotating motor 601 and the auxiliary rotating assembly 605; the control component 202 is used for controlling all mechanical components, and the data are unified, summarized and printed, so that the data display effect during device detection is improved, and a user can obtain required detection data in time.
In this embodiment, as shown in fig. 1 and 4, the clamping groove 302 is of two types, i.e. circular and hexagonal, the clamping plate 306 is of two types, i.e. semicircular and semi-hexagonal, and the clamping plate 306 is connected with one end of the bidirectional threaded rod 305 through threads to form a sliding connection structure with the clamping groove 302; the clamping mechanism 3 with two different specifications clamps the high-strength bolts with two different specifications, so that the adaptability of the device is improved, the high-strength bolts are prevented from being deviated in the detection process, and the detection precision of the device is improved.
In this embodiment, as shown in fig. 1 and fig. 4, two ends of the bidirectional threaded rod 305 are respectively connected with a bearing in a rotating manner, one end of the bearing is fixedly connected with one side of the inside of the clamping groove 302, and the bidirectional threaded rod 305 forms a meshing connection structure with the gear motor 303 through a driven gear 304 fixedly connected with the center; the clamping plates 306 at two ends are driven to clamp the high-strength bolt heads in a mode of driving the bidirectional threaded rod 305 to rotate through the gear motor 303, so that the clamping effect of the device is improved, and meanwhile, the control assembly 202 is convenient to adjust in a mode of driving the gear motor 303, and the detection effect is convenient to control.
In this embodiment, as shown in fig. 1 and 5, the inside of the through groove 404 includes a plurality of through holes with continuously reduced radius, and the clamping grooves 405 embedded at two sides of the through holes are mutually clamped with the clamping blocks 507 at two sides of the bottom of the annular sleeve 505; through the mode that first motor 401 drive counter-force board 403 moved, move the logical groove 404 in the counter-force board 403 to corresponding high strength bolt pole position to further fix through the through-hole, avoid high strength bolt to take place the off tracking when detecting the operation of screwing up, improve the stability of device.
In this embodiment, as shown in fig. 1 and 6, the second motor 501 is fixedly connected to the top of the fixed support 205, the rotating motor 601 is fixedly connected to the top of the supporting frame 504, and the rotating support 603 forms a rotating connection structure with the supporting frame 504 through a fixedly connected rotating shaft 602; the annular sleeve 505 at the bottom is driven by the second motor 501 to further fix the high-strength bolt rod, meanwhile, the internal axial force meter 506 is also convenient to detect data during testing, the clamping block 507 and the clamping groove 405 at the bottom are matched to further fix the high-strength bolt, and the device during detection is stable, so that the detection data are more accurate.
In this embodiment, as shown in fig. 7 and 8, a rotation connection structure is formed between the quincuncial sleeve 606 and the rotation bracket 603 by fixedly connecting the auxiliary rotation assembly 605, and the rotation direction of the quincuncial sleeve 606 is opposite to the rotation direction of the nut sleeve 604; the high-strength bolts with different specifications are detected through the two groups of different detection mechanisms 6, meanwhile, the plum blossom sleeve 606 can well twist off the plum blossom at the top of the torsional shearing type high-strength bolt, the suitability of the device in detection is improved, and the detection of the high-strength bolts with various different specifications is facilitated.
The application method of the high-strength bolt detector for detecting building materials comprises the following specific steps of:
step one: the power supply 104 is started to place the high-strength bolt to be detected in a clamping groove 302 in the clamping base 301, and the starting gear motor 303 is meshed with a driven gear 304 to drive a bidirectional threaded rod 305 to rotate, so that a clamping plate 306 with two ends in threaded connection is driven to clamp one end of the high-strength bolt;
step two: starting the first motor 401 to drive the first electric telescopic rod 402 to push the counter-force plate 403 to move to the position of the bolt rod, so that the through hole in the through groove 404 corresponds to the radius of the bolt rod of the high-strength bolt to be detected;
step three: starting the second motor 501 to drive the second electric telescopic rod 502 to push the annular sleeve 505 below the feeding bracket 503 to be sleeved with the high-strength bolt rod and be mutually attached to the internal axial force meter 506, and simultaneously, clamping blocks 507 at the bottom of the annular sleeve 505 are mutually clamped with clamping grooves 405 at two sides of a through hole in the counter-force plate 403;
step four: placing the nut into a nut sleeve 604, starting a rotating motor 601 to drive the nut sleeve 604 below a rotating bracket 603 to screw the nut, adjusting the nut through a switch in a control assembly 202, driving a quincuncial sleeve 606 to reversely screw a quincuncial at the top of the high-strength bolt by adopting an auxiliary rotating assembly 605, until the quincuncial is screwed off, and recording data through a shaft force meter 506 in an annular sleeve 505;
step five: the data recorded by the axial force meter 506 are displayed through a display in the control assembly 202, the data are printed through a printing port, meanwhile, unqualified high-strength bolts are tested, quincuncial nuts screwed off by the torsional high-strength bolts enter the collecting tank 106 through the collecting port 204 at the bottom of the operation bin 203, and the quincuncial nuts slide into the collecting bin 105 below to be collected in a concentrated mode, and unified discharging can be achieved by opening the cabinet door 102.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.

Claims (10)

1. A high strength bolt detector for building material detects, including collection mechanism (1), its characterized in that: the automatic collecting device is characterized in that a fixing mechanism (2) is clamped above the collecting mechanism (1), a clamping mechanism (3) is fixedly connected inside the fixing mechanism (2), an adjusting mechanism (4) is fixedly connected to one side of the clamping mechanism (3), a feeding mechanism (5) is fixedly connected to the top of the fixing mechanism (2), and a detecting mechanism (6) is fixedly connected inside the feeding mechanism (5);
the collecting mechanism (1) comprises a collecting box (101), one side of the collecting box (101) is movably connected with a cabinet door (102), the center of the inside of the collecting box (101) is fixedly connected with a partition plate (103), one side of the partition plate (103) is fixedly connected with a power supply (104), the other side of the partition plate (103) is slidably connected with a collecting bin (105), and one side of the top of the collecting bin (105) is attached with a collecting groove (106);
the fixing mechanism (2) comprises a top cover (201), a control assembly (202) is fixedly connected to one side of the top cover (201), an operation bin (203) is fixedly connected to the top of the top cover (201), a collection port (204) penetrates through one side of the bottom of the operation bin (203), and a fixing support (205) is fixedly connected to the top of the operation bin (203);
the clamping mechanism (3) comprises a clamping base (301), a clamping groove (302) is embedded in the upper portion of the clamping base (301), a gear motor (303) is fixedly connected in the clamping groove (302), one end of the gear motor (303) is meshed with a driven gear (304), the center of the driven gear (304) is fixedly connected with the center of a bidirectional threaded rod (305), and two ends of the bidirectional threaded rod (305) are connected with clamping plates (306) in a threaded manner;
the adjusting mechanism (4) comprises a first motor (401), one end of the first motor (401) is fixedly connected with a first electric telescopic rod (402), one end of the first electric telescopic rod (402) is fixedly connected with a counter-force plate (403), a through groove (404) penetrates through the counter-force plate (403), and a clamping groove (405) is embedded above the counter-force plate (403);
the feeding mechanism (5) comprises a second motor (501), a second electric telescopic rod (502) is fixedly connected to the bottom of the second motor (501), a feeding support (503) is fixedly connected to the bottom of the second electric telescopic rod (502), a supporting frame (504) is fixedly connected to the inside of the feeding support (503), an annular sleeve (505) is fixedly connected to the bottom of the feeding support (503), an axial force meter (506) is fixedly connected to the inside of the annular sleeve (505), and clamping blocks (507) are fixedly connected to two sides of the bottom of the annular sleeve (505);
detection mechanism (6) are including rotating motor (601), the bottom fixedly connected with pivot (602) of rotating motor (601), the bottom fixedly connected with of pivot (602) rotates support (603), the bottom fixedly connected with nut sleeve (604) of rotating support (603), the top below fixedly connected with auxiliary rotating assembly (605) of rotating support (603), the below fixedly connected with plum blossom sleeve (606) of auxiliary rotating assembly (605).
2. The high-strength bolt tester for building material testing according to claim 1, wherein: the cabinet door (102) and one side of the collecting bin (105) are fixedly connected with handles, and the outer part of the collecting bin (105) and one side of the partition plate (103) and the inner wall of the collecting box (101) form a sliding connection structure.
3. The high-strength bolt tester for building material testing according to claim 1, wherein: the collecting tank (106) is an inclined chute, the top end of the collecting tank (106) is fixedly connected with the bottom of the collecting port (204), the bottom end of the collecting tank (106) is fixedly connected to the upper portion of the partition plate (103), and meanwhile the collecting tank is mutually attached to one side of the collecting bin (105).
4. The high-strength bolt tester for building material testing according to claim 1, wherein: the control assembly (202) comprises a display, a printing port and a control switch, and is electrically connected with a power supply (104), a gear motor (303), a first motor (401), a second motor (501), a shaft force meter (506), a rotating motor (601) and an auxiliary rotating assembly (605).
5. The high-strength bolt tester for building material testing according to claim 1, wherein: the clamping groove (302) is circular and hexagonal, the clamping plate (306) is semicircular and semi-hexagonal, and the clamping plate (306) is connected with one end of the bidirectional threaded rod (305) through threads to form a sliding connection structure with the clamping groove (302).
6. The high-strength bolt tester for building material testing according to claim 1, wherein: the two ends of the bidirectional threaded rod (305) are respectively connected with a bearing in a rotating way, one end of the bearing is fixedly connected with one side of the inside of the clamping groove (302), and a meshing connection structure is formed between the driven gear (304) and the gear motor (303) which are fixedly connected with each other through the center of the bidirectional threaded rod (305).
7. The high-strength bolt tester for building material testing according to claim 1, wherein: the inside of the through groove (404) comprises a plurality of through holes with continuously reduced radiuses, and clamping grooves (405) embedded at two sides of the through holes are mutually clamped with clamping blocks (507) at two sides of the bottom of the annular sleeve (505).
8. The high-strength bolt tester for building material testing according to claim 1, wherein: the second motor (501) is fixedly connected to the top of the fixed support (205), the rotating motor (601) is fixedly connected to the top of the supporting frame (504), and the rotating support (603) forms a rotating connection structure with the supporting frame (504) through a fixedly connected rotating shaft (602).
9. The high-strength bolt tester for building material testing according to claim 1, wherein: the quincuncial sleeve (606) forms a rotary connection structure between the auxiliary rotary component (605) and the rotary bracket (603) through fixed connection, and the rotation direction of the quincuncial sleeve (606) is opposite to that of the nut sleeve (604).
10. The method for using the high-strength bolt detector for detecting building materials is characterized by comprising the following specific steps of:
step one: the power supply (104) is started to place the high-strength bolt to be detected in a clamping groove (302) in the clamping base (301), the starting gear motor (303) is meshed with the driven gear (304) to drive the bidirectional threaded rod (305) to rotate, and then the clamping plate (306) with two ends in threaded connection is driven to clamp one end of the high-strength bolt;
step two: starting a first motor (401) to drive a first electric telescopic rod (402) to push a counter-force plate (403) to move to the position of a bolt rod, so that a through hole in a through groove (404) corresponds to the radius of the bolt rod of the high-strength bolt to be detected;
step three: starting a second motor (501) to drive a second electric telescopic rod (502) to push an annular sleeve (505) below a feeding bracket (503) to be sleeved with a high-strength bolt rod and mutually attached to an internal axial force meter (506), and simultaneously, clamping blocks (507) at the bottom of the annular sleeve (505) are mutually clamped with clamping grooves (405) at two sides of an inner through hole of a counter-force plate (403);
step four: the nut is put into a nut sleeve (604), a rotating motor (601) is started to drive the nut sleeve (604) below a rotating bracket (603) to screw the nut, the nut is regulated through a switch in a control assembly (202), meanwhile, a torsional shearing type high-strength bolt drives a quincuncial sleeve (606) to reversely screw the quincuncial at the top of the high-strength bolt by adopting an auxiliary rotating assembly (605) until the quincuncial sleeve is screwed off, and data is recorded through a shaft force meter (506) in an annular sleeve (505);
step five: the data recorded by the axial force meter (506) are displayed through a display in the control assembly (202), the data are printed through a printing port, meanwhile, unqualified high-strength bolts are tested, plum blossom screwed off by the torsional high-strength bolts enters the collecting tank (106) through a collecting port (204) at the bottom of the operation bin (203), and the plum blossom slides into a collecting bin (105) below to be collected in a concentrated mode, and unified discharging can be achieved by opening the cabinet door (102).
CN202410073146.2A 2024-01-18 2024-01-18 High-strength bolt detector for detecting building materials and test method Active CN117571455B (en)

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