CN117552586A - High-strength high-firmness colored stone tile and production process thereof - Google Patents
High-strength high-firmness colored stone tile and production process thereof Download PDFInfo
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- CN117552586A CN117552586A CN202311440956.9A CN202311440956A CN117552586A CN 117552586 A CN117552586 A CN 117552586A CN 202311440956 A CN202311440956 A CN 202311440956A CN 117552586 A CN117552586 A CN 117552586A
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- 239000004575 stone Substances 0.000 title claims abstract description 69
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 230000009467 reduction Effects 0.000 claims abstract description 14
- 238000004321 preservation Methods 0.000 claims abstract description 13
- 239000010410 layer Substances 0.000 claims description 134
- 239000004576 sand Substances 0.000 claims description 104
- 238000005507 spraying Methods 0.000 claims description 83
- 239000000853 adhesive Substances 0.000 claims description 63
- 230000001070 adhesive effect Effects 0.000 claims description 59
- 238000001035 drying Methods 0.000 claims description 49
- 238000007664 blowing Methods 0.000 claims description 40
- 239000003292 glue Substances 0.000 claims description 37
- FJMNNXLGOUYVHO-UHFFFAOYSA-N aluminum zinc Chemical compound [Al].[Zn] FJMNNXLGOUYVHO-UHFFFAOYSA-N 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 18
- 239000011241 protective layer Substances 0.000 claims description 16
- 230000003014 reinforcing effect Effects 0.000 claims description 15
- 229910000831 Steel Inorganic materials 0.000 claims description 13
- 239000010959 steel Substances 0.000 claims description 13
- 238000004140 cleaning Methods 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 12
- 238000009413 insulation Methods 0.000 claims description 12
- 230000008569 process Effects 0.000 claims description 12
- 238000007599 discharging Methods 0.000 claims description 10
- 238000003860 storage Methods 0.000 claims description 10
- 238000005260 corrosion Methods 0.000 claims description 9
- 238000003756 stirring Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 7
- 230000007797 corrosion Effects 0.000 claims description 6
- 239000000428 dust Substances 0.000 claims description 6
- 238000010924 continuous production Methods 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 3
- 238000007791 dehumidification Methods 0.000 claims description 2
- 230000000295 complement effect Effects 0.000 claims 1
- 238000003892 spreading Methods 0.000 description 16
- 230000007480 spreading Effects 0.000 description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 11
- 239000003973 paint Substances 0.000 description 8
- 244000035744 Hura crepitans Species 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 239000004925 Acrylic resin Substances 0.000 description 2
- 229920000178 Acrylic resin Polymers 0.000 description 2
- 101000623895 Bos taurus Mucin-15 Proteins 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- -1 acrylic ester Chemical class 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 238000007747 plating Methods 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- NQBXSWAWVZHKBZ-UHFFFAOYSA-N 2-butoxyethyl acetate Chemical compound CCCCOCCOC(C)=O NQBXSWAWVZHKBZ-UHFFFAOYSA-N 0.000 description 1
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- GMSCBRSQMRDRCD-UHFFFAOYSA-N dodecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCOC(=O)C(C)=C GMSCBRSQMRDRCD-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- NKSJNEHGWDZZQF-UHFFFAOYSA-N ethenyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C=C NKSJNEHGWDZZQF-UHFFFAOYSA-N 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D1/00—Roof covering by making use of tiles, slates, shingles, or other small roofing elements
- E04D1/28—Roofing elements comprising two or more layers, e.g. for insulation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/36—Successively applying liquids or other fluent materials, e.g. without intermediate treatment
- B05D1/38—Successively applying liquids or other fluent materials, e.g. without intermediate treatment with intermediate treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
- B05D5/06—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain multicolour or other optical effects
- B05D5/065—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain multicolour or other optical effects having colour interferences or colour shifts or opalescent looking, flip-flop, two tones
- B05D5/066—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain multicolour or other optical effects having colour interferences or colour shifts or opalescent looking, flip-flop, two tones achieved by multilayers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
- B05D5/08—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an anti-friction or anti-adhesive surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/50—Multilayers
- B05D7/56—Three layers or more
- B05D7/58—No clear coat specified
- B05D7/584—No clear coat specified at least some layers being let to dry, at least partially, before applying the next layer
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D1/00—Roof covering by making use of tiles, slates, shingles, or other small roofing elements
- E04D1/29—Means for connecting or fastening adjacent roofing elements
- E04D1/2907—Means for connecting or fastening adjacent roofing elements by interfitted sections
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D13/00—Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage; Sky-lights
- E04D13/04—Roof drainage; Drainage fittings in flat roofs, balconies or the like
- E04D13/0404—Drainage on the roof surface
- E04D13/0445—Drainage channels
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D13/00—Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage; Sky-lights
- E04D13/16—Insulating devices or arrangements in so far as the roof covering is concerned, e.g. characterised by the material or composition of the roof insulating material or its integration in the roof structure
Abstract
The invention relates to a color stone tile and a production process thereof, in particular to a color stone tile with high strength and high firmness and a production process thereof. The invention improves the strength of the color stone tile, is not easy to generate deformation phenomenon, has better heat preservation and noise reduction functions, and has relatively simple production process.
Description
Technical Field
The invention relates to a colored stone tile and a production process thereof, in particular to a colored stone tile with high strength and high firmness and a production process thereof, belonging to the technical field of colored stone tiles.
Background
The color Dan Jinshu watts is produced by adopting a high and new technology, aluminum-zinc plated steel plates with excellent corrosion resistance are used as a substrate, water-based acrylic ester is used as an adhesive, sintered color sand is used as a surface layer, and acrylic resin with extremely strong weather resistance is used as a novel high-grade roofing material of an outermost surface layer (equivalent to paint). Because of its beautiful appearance, light weight, durability and environmental protection, it has become the mainstream product of international roofing in recent years, and is used in domestic high-grade buildings.
According to the formula of the paint, 100 parts of ethylene glycol butyl ether acetate and 220 parts of heavy aromatic hydrocarbon-150 are added, so that the formation of an acrylic resin paint is facilitated, 10 parts of styrene is added, the hardness of the paint is facilitated to be improved, the impact resistance of the color stone tile can be indirectly improved, 6 parts of 2-hydroxyethyl methacrylate and 6 parts of vinyl trimethoxysilane are added, the adsorption force of the paint is facilitated to be improved, 5 parts of lower alkyl methacrylate is added, the pollution resistance of the paint is facilitated to be improved, 15 parts of lauryl methacrylate is facilitated to be improved, the water resistance of the color stone tile can be indirectly improved, the color stone tile is more durable, and 10 parts of n-butyl acrylate is added, so that the gloss retention of the paint can be improved, and a certain gloss can be maintained when the color stone tile is used.
However, although the gloss retention of the paint can be increased in the above cases, so that the color stone tile can keep certain gloss when in use, the color stone tile has lower strength, is easy to deform, does not have good heat preservation and noise reduction functions, and has relatively complex production process.
The present invention has been made in view of this.
Disclosure of Invention
The invention aims to solve the problems and provide a color stone tile with high strength and high firmness and a production process thereof.
The technical scheme is that the color stone tile with high strength and high firmness comprises a color stone tile assembly, wherein the color stone tile assembly comprises a tile body, the tile body comprises a steel base layer, an aluminum-zinc plated layer I, a reinforcing layer I, a noise reduction layer and a wear-resistant layer I, the steel base layer, the aluminum-zinc plated layer I, the reinforcing layer I, the noise reduction layer and the wear-resistant layer I are sequentially distributed from top to bottom, an aluminum-zinc plated layer II, a protective layer, a reinforcing layer II, a glue layer, a color stone layer, a heat insulation layer, a corrosion-resistant layer and a wear-resistant layer II are sequentially arranged on the top of the steel base layer, and the steel base layer is positioned between the aluminum-zinc plated layer II and the aluminum-zinc plated layer I.
Further, the two ends of the tile body are provided with vertical plates, and the two vertical plates are distributed at the top and the bottom of the end part of the tile body.
Further, a plurality of protruding plates are arranged at the top of the tile plate body, and a water guide groove is formed on the tile plate body between the adjacent protruding plates.
Further, the side of the tile body is provided with a clamping groove, and the other side plate of the tile body is provided with a clamping strip.
A production process of a color stone tile with high strength and high firmness comprises the following steps:
s1, feeding: the feeding of the feeding end of the semi-finished workpiece is controlled and driven by a PLC automatic control system to be conveyed to a base glue spraying chamber of a base glue spraying unit of the second procedure;
s2, spraying glue: the spraying chamber is fixed at the upper part of the basic glue spraying section of the appearance component, the spraying component is fixed at the top of the spraying chamber, and the cleaning conveyer belt unit component is fixed at the lower part of the basic glue spraying section of the appearance component;
s3, sanding: the sand filling and storing box is arranged at one side of the sand paving section of the appearance assembly, the stirring cage is fixed below the sand paving section, the lifting machine is fixed at one side of the sand paving section, the sand paving and storing box is fixed above the sand paving section of the appearance assembly, the sand mixer is arranged in the sand paving box, and the material level device is arranged in the sand paving box;
s4, blowing sand: the sand blowing chamber is fixed at the upper part of the sand blowing section of the profile component, the fans are fixed at two ends of the top of the sand blowing chamber, the main air pipeline is fixed in the middle of the upper part of the sand blowing chamber, the branch air pipes are arranged on the main air pipeline, the sand blowing air knife is arranged on the air knife bracket and connected with the branch air pipes, the sand collecting conveyor is arranged below the sand blowing section of the profile component, and the dust removing housing is fixed at the top of the sand blowing chamber;
s5, drying the adhesive: the heat preservation drying tunnel is fixed on the base adhesive drying section, the dehumidifying fan is arranged at the top of the heat preservation drying tunnel, and the heating unit component is arranged in the heat preservation drying tunnel;
s6, spraying a surface adhesive protective layer: the spraying chamber is fixed at the upper part of the surface adhesive protection layer spraying section of the appearance component, the spraying component is fixed at the top of the spraying chamber, and the cleaning conveyer belt unit component is fixed at the lower part of the surface adhesive protection layer spraying section of the appearance component;
s7, drying the surface adhesive protective layer: the heat-preserving drying tunnel is fixed on the surface adhesive protection layer drying section, the dehumidifying fan is arranged at the top of the heat-preserving drying tunnel, and the heating unit component is arranged in the heat-preserving drying tunnel;
s8, discharging: after finishing drying the surface adhesive protective layer, conveying the surface adhesive protective layer to an S8 process, and completing the whole continuous production flow by the equipment;
s9, spraying: and then conveying the colored stone tile into a spraying device, and spraying a wear-resistant layer and an anti-corrosion layer on the surface of the colored stone tile by the spraying device.
Further, in S2, spout gluey unit subassembly and include basic glue appearance subassembly spraying section, basic glue spraying room, spraying subassembly and wash conveyer belt subassembly, in S3, the sanding unit subassembly includes appearance subassembly sand-paving section, mend sand storage box, stirring cage, lifting machine, sand-paving storage box, sand mixer and charge level indicator.
Further, in the step S4, the sand blowing unit component comprises a sand blowing section appearance component, a sand blowing chamber, a fan, a main air pipeline, a branch air pipe, a sand blowing air knife, a sand collecting conveyor and a dust removing housing.
Further, in the step S5, the base adhesive drying unit assembly includes an appearance assembly base adhesive drying section, a heat insulation drying tunnel, a dehumidifying fan and a heating unit assembly.
Further, in S6, the surface-adhesive protection layer spraying unit assembly includes a surface-adhesive protection layer spraying section of the shape assembly, a surface-adhesive protection layer spraying chamber, a surface-adhesive protection layer spraying assembly, and a cleaning conveyor belt assembly.
Further, in S7, the face adhesive protection layer drying unit component comprises a face adhesive protection layer drying section of the appearance component, a heat preservation drying tunnel, a dehumidification fan and a heating unit component, and in S8, the finished product discharging unit component comprises a finished product discharging appearance component.
The invention has the technical effects and advantages that: (1) Through the reinforcing layer, the noise reduction layer and the heat insulation layer, the strength of the colored stone tile can be improved by adopting the two reinforcing layers, so that the colored stone tile is not easy to deform, the noise reduction layer enables the colored stone tile to have a good noise reduction function, and meanwhile, the heat insulation layer enables the colored stone tile to have a good heat insulation function; (2) Through protruding board, guiding gutter, joint groove and joint strip that set up, protruding board can increase the intensity of various stone tile, and the guiding gutter that adopts is convenient for carry out the water guide when raining, avoids producing ponding phenomenon on the various stone tile, and joint strip and joint groove cooperation that adopts are convenient for joint between two adjacent various stone tiles are fixed, improve the stability that various stone tile was installed; (3) The production process of the invention adopts the full-automatic process for producing the colored stone tile, which not only can rapidly produce the colored stone tile, but also can reduce the process for producing the colored stone tile and improve the efficiency of producing the colored stone tile.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of the internal structure of the present invention;
FIG. 3 is a schematic diagram of a part of the present invention;
FIG. 4 is a schematic diagram of a portion of a second embodiment of the present invention;
fig. 5 is a flow chart of the production process of the present invention.
In the figure: 100. a colored stone tile assembly; 101. a tile body; 1011. a steel base layer; 1012. plating a first aluminum zinc layer; 1013. reinforcing layer one; 1014. a noise reduction layer; 1015. a wear-resistant layer I; 1016. plating a second aluminum zinc layer; 1017. a protective layer; 1018. a second reinforcing layer; 1019. a glue layer; 1020. a colored stone layer; 1021. a thermal insulation layer; 1022. a corrosion resistant layer; 1023. a wear-resistant layer II; 102. a riser; 103. a protruding plate; 104. a water guide groove; 105. a clamping groove; 106. and (5) clamping the strip.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-5, a color stone tile with high strength and high firmness and a production process thereof are disclosed, the color stone tile comprises a color stone tile assembly 100, the color stone tile assembly 100 comprises a tile body 101, the tile body 101 comprises a steel base layer 1011, an aluminum-zinc plated layer 1012, a reinforcing layer 1013, a noise reduction layer 1014 and a wear-resistant layer 1015, the steel base layer 1011, the aluminum-zinc plated layer 1012, the reinforcing layer 1013, the noise reduction layer 1014 and the wear-resistant layer 1015 are sequentially distributed from top to bottom, the noise reduction layer 1014 enables the color stone tile to have a better noise reduction function, the top of the steel base layer 1011 is provided with an aluminum-zinc plated layer 1016, a protective layer 1017, a reinforcing layer 1018, a glue layer 1019, a color stone layer 1020, a heat insulation layer 1021, a corrosion-resistant layer 1022 and a wear-resistant layer 1023, the strength of the color stone tile can be improved by adopting two reinforcing layers, the color stone tile is not easy to deform, the aluminum-zinc plated layer 1016, the protective layer 1017, the reinforcing layer two glue layer 1019, the color stone layer 1020, the heat insulation layer 1021, the corrosion-resistant layer 1022 and the wear-resistant layer 1023 are sequentially distributed from bottom to top, and the aluminum-zinc plated layer 1016 and the color stone layer 1012 are located between the two layers 1016 to have a good heat insulation function.
As a technical optimization scheme of the invention, two ends of a tile body 101 are provided with vertical plates 102, two vertical plates 102 are distributed at the top and the bottom of the end part of the tile body 101, the top of the tile body 101 is provided with a plurality of protruding plates 103, the protruding plates 103 can increase the strength of the colored stone tile, a water guide groove 104 is formed on the tile body 101 between the adjacent protruding plates 103, the adopted water guide groove 104 is convenient for guiding water in raining, the phenomenon of water accumulation on the colored stone tile is avoided, the side edge of the tile body 101 is provided with a clamping groove 105, the other side plate of the tile body 101 is provided with a clamping strip 106, the adopted clamping strip 106 is matched with the clamping groove 105, the clamping and fixing between two adjacent colored stone tiles are facilitated, and the mounting stability of the colored stone tile is improved.
A production process of a color stone tile with high strength and high firmness comprises the following steps:
s1, feeding: the feeding of the feeding end of the semi-finished workpiece is controlled and driven by a PLC automatic control system to be conveyed to a base glue spraying chamber of a base glue spraying unit of the second procedure;
s2, spraying glue: the spraying unit component comprises a basic glue appearance component spraying section, a basic glue spraying chamber, a spraying component and a cleaning conveyer belt component, wherein the spraying chamber is fixed on the upper part of the appearance component basic glue spraying section, the spraying component is fixed on the top of the spraying chamber, the cleaning conveyer belt unit component is fixed on the lower part of the appearance component basic glue spraying section, the spraying unit controls a linear module arranged on the top of the basic glue spraying chamber to reversely run to drive an automatic glue gun to spray an integral tile in the process of automatically conveying basic glue, a conveyer belt cleaning water tank is arranged below the basic glue spraying chamber to prevent the back of a sprayed product from being polluted by a glue pollution conveyer belt to influence the appearance quality of the product, and the basic glue is automatically conveyed to an S3 procedure automatic sand paving unit for sand coating after being sprayed;
s3, sanding: the sand spreading unit assembly comprises an appearance assembly sand spreading section, a sand filling storage sand box, a stirring cage, a lifting machine, a sand spreading storage sand box, a sand mixer and a material level device, wherein the sand filling storage sand box is arranged on one side of the appearance assembly sand spreading section, the stirring cage is fixed below the sand spreading section, the lifting machine is fixed on one side of the sand spreading section, the sand spreading storage sand box is fixed above the appearance assembly sand spreading section, the sand mixer is arranged in the sand spreading box, the material level device is arranged in the sand spreading box, the sand spreading unit is controlled by a first assembly (sand filling storage sand box) to flow into a feed port through a sand outlet of a cylinder to enter the second assembly (lifting machine) through a PLC automatic system, the sand lifting material is controlled by the PLC automatic system to be conveyed into a third assembly (sand spreading storage sand box) through a fourth assembly (sand mixer), sand is controlled by the PLC automatic system to uniformly spread sand on a workpiece through a cylinder switch, the sand is not spread on the workpiece, the spare sand material flowing into a fifth assembly (glue cage) through the PLC automatic system is controlled by the PLC automatic system to convey the sand to the second assembly (lifting machine), and a signal is not fully transmitted to the top of the sand spreading unit is fully closed when the sand spreading unit is fully installed on the top of the assembly (sand spreading unit) and the sand spreading unit is fully closed to reach a full condition of the full-opened and is controlled by the automatic bin 4;
s4, blowing sand: the sand blowing unit component comprises a sand blowing section appearance component, a sand blowing chamber, a fan, a main air pipeline, a branch air pipe, a sand blowing air knife, a sand collecting conveyor and a dust removing housing, wherein the sand blowing chamber is fixed at the upper part of the sand blowing section of the appearance component, the fan is fixed at two ends of the top of the sand blowing chamber, the main air pipe is fixed in the middle of the upper part of the sand blowing chamber, the branch air pipe is arranged on the main air pipeline, the sand blowing air knife is arranged on the air knife bracket and connected with the branch air pipe, the sand collecting conveyor is arranged below the sand blowing section of the appearance component, the dust removing housing is fixed at the top of the sand blowing chamber, the sand blowing unit is provided with a component II (fan) arranged at two ends on the first (blowing chamber) of the component, and then is blown into a component III (main air pipeline) through a plurality of components IV (branch air pipes) which are connected and fixed on the angle-adjustable universal bracket, redundant sand which is not adhered by foundation glue is blown off, and the redundant sand is conveyed to a sand paving unit component V (stirring cage) under the component VI) by the component VI under the blowing component I (blowing chamber) to be automatically circulated and used, and conveyed to a sand paving unit component V (stirring cage) after the step S is completed, and a drying step is completed;
s5, drying the adhesive: the base adhesive drying unit component comprises an appearance component base adhesive drying section, a heat-preserving drying tunnel, a dehumidifying fan and a heating unit component, wherein the heat-preserving drying tunnel is fixed on the base adhesive drying section, the dehumidifying fan is arranged at the top of the heat-preserving drying tunnel, the heating unit component is arranged inside the heat-preserving drying tunnel, base adhesive is heated and dried by a component II (an automatic temperature control heating unit component) arranged in a component I (a base adhesive drying tunnel), a component III (a dehumidifying fan) is arranged at the top of the base adhesive drying tunnel, and the base adhesive is automatically conveyed to an S6 procedure (a surface adhesive protection layer spraying unit) after being dried;
s6, spraying a surface adhesive protective layer: the surface adhesive protection layer spraying unit component comprises a surface adhesive protection layer spraying section of the appearance component, a surface adhesive protection layer spraying chamber, a surface adhesive protection layer spraying component and a cleaning conveyer belt component, wherein the spraying chamber is fixed at the upper part of the surface adhesive protection layer spraying section of the appearance component, the spraying component is fixed at the top of the spraying chamber, the cleaning conveyer belt component is fixed at the lower part of the surface adhesive protection layer spraying section of the appearance component, the surface adhesive protection layer spraying unit controls a linear module arranged at the top of the surface adhesive protection layer spraying chamber to reversely run to drive an automatic adhesive spraying gun to spray surface adhesive and is used for automatically conveying a running conjoined tile, a conveyer belt cleaning water tank is arranged below the surface adhesive protection layer spraying chamber to prevent the back of a sprayed product from being polluted by an adhesive pollution conveyer belt from influencing the appearance quality of the product, and the surface adhesive protection layer is conveyed to an S7 process (surface adhesive protection layer drying unit) after the surface adhesive protection layer is sprayed;
s7, drying the surface adhesive protective layer: the surface adhesive protection layer drying unit component comprises a surface adhesive protection layer drying section of an appearance component, a heat preservation drying tunnel, a dehumidifying fan, a heating unit component, wherein the heat preservation drying tunnel is fixed above the surface adhesive protection layer drying section;
s8, discharging: the finished product discharging unit assembly comprises a finished product discharging appearance assembly, and the finished product discharging appearance assembly is conveyed to the S8 process after the surface adhesive protective layer is dried, so that the equipment completes the whole continuous production flow;
s9, spraying: and then conveying the colored stone tile into a spraying device, and spraying a wear-resistant layer and an anti-corrosion layer on the surface of the colored stone tile by the spraying device.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.
Claims (10)
1. A high strength high firmness colored stone tile comprising a colored stone tile assembly (100), characterized in that: the color stone tile assembly (100) comprises a tile body (101), the tile body (101) comprises a steel base layer (1011), an aluminum-zinc plated layer I (1012), a reinforcing layer I (1013), a noise reduction layer II (1018), and a wear-resistant layer I (1015), the steel base layer (1011), the aluminum-zinc plated layer I (1012), the reinforcing layer I (1013), the noise reduction layer (1014), and the wear-resistant layer I (1015) are sequentially distributed from top to bottom, the top of the steel base layer (1011) is provided with an aluminum-zinc plated layer II (1016), a protective layer (1017), a reinforcing layer II (1018), a glue layer (1019), a color stone layer (1020), a heat insulation layer (1017), a heat insulation layer II (1018), a glue layer (1019), a color stone layer (1020), a heat insulation layer (1021), a corrosion-resistant layer (1022), and a wear-resistant layer II (1023) are sequentially distributed from bottom to top, and the steel base layer (1011) is located between the aluminum-zinc plated layer II (1016) and the aluminum-zinc plated layer I (1023).
2. The high strength high firmness colored stone tile according to claim 1, wherein: both ends of the tile body (101) are provided with vertical plates (102), and two vertical plates (102) are distributed at the top and the bottom of the end part of the tile body (101).
3. The high strength high firmness colored stone tile according to claim 1, wherein: the roof of tile body (101) is provided with a plurality of protruding boards (103), a plurality of protruding boards (103) are adjacent between be formed with guiding gutter (104) on tile body (101).
4. The high strength high firmness colored stone tile according to claim 1, wherein: the side of tile board body (101) is provided with joint groove (105), the other curb plate of tile board body (101) is provided with joint strip (106).
5. A production process of a color stone tile with high strength and high firmness is characterized by comprising the following steps: the method comprises the following steps:
s1, feeding: the feeding of the feeding end of the semi-finished workpiece is controlled and driven by a PLC automatic control system to be conveyed to a base glue spraying chamber of a base glue spraying unit of the second procedure;
s2, spraying glue: the spraying chamber is fixed at the upper part of the basic glue spraying section of the appearance component, the spraying component is fixed at the top of the spraying chamber, and the cleaning conveyer belt unit component is fixed at the lower part of the basic glue spraying section of the appearance component;
s3, sanding: the sand filling and storing box is arranged at one side of the sand paving section of the appearance assembly, the stirring cage is fixed below the sand paving section, the lifting machine is fixed at one side of the sand paving section, the sand paving and storing box is fixed above the sand paving section of the appearance assembly, the sand mixer is arranged in the sand paving box, and the material level device is arranged in the sand paving box;
s4, blowing sand: the sand blowing chamber is fixed at the upper part of the sand blowing section of the profile component, the fans are fixed at two ends of the top of the sand blowing chamber, the main air pipeline is fixed in the middle of the upper part of the sand blowing chamber, the branch air pipes are arranged on the main air pipeline, the sand blowing air knife is arranged on the air knife bracket and connected with the branch air pipes, the sand collecting conveyor is arranged below the sand blowing section of the profile component, and the dust removing housing is fixed at the top of the sand blowing chamber;
s5, drying the adhesive: the heat preservation drying tunnel is fixed on the base adhesive drying section, the dehumidifying fan is arranged at the top of the heat preservation drying tunnel, and the heating unit component is arranged in the heat preservation drying tunnel;
s6, spraying a surface adhesive protective layer: the spraying chamber is fixed at the upper part of the surface adhesive protection layer spraying section of the appearance component, the spraying component is fixed at the top of the spraying chamber, and the cleaning conveyer belt unit component is fixed at the lower part of the surface adhesive protection layer spraying section of the appearance component;
s7, drying the surface adhesive protective layer: the heat-preserving drying tunnel is fixed on the surface adhesive protection layer drying section, the dehumidifying fan is arranged at the top of the heat-preserving drying tunnel, and the heating unit component is arranged in the heat-preserving drying tunnel;
s8, discharging: after finishing drying the surface adhesive protective layer, conveying the surface adhesive protective layer to an S8 process, and completing the whole continuous production flow by the equipment;
s9, spraying: and then conveying the colored stone tile into a spraying device, and spraying a wear-resistant layer and an anti-corrosion layer on the surface of the colored stone tile by the spraying device.
6. The process for producing the high-strength and high-firmness colored stone tile according to claim 5, which is characterized in that: in S2, spout gluey unit subassembly and include basic glue appearance subassembly spraying section, basic glue spray booth, spraying subassembly and wash conveyer belt subassembly, in S3, the sanding unit subassembly includes appearance subassembly sand paving section, sand complement sand storage box, stirs cage, lifting machine, sand shop storage box, sand mixer and charge level indicator.
7. The process for producing the high-strength and high-firmness colored stone tile according to claim 5, which is characterized in that: in S4, the sand blowing unit component comprises a sand blowing section appearance component, a sand blowing chamber, a fan, a main air pipeline, a branch air pipe, a sand blowing air knife, a sand collecting conveyor and a dust removing housing.
8. The process for producing the high-strength and high-firmness colored stone tile according to claim 5, which is characterized in that: in S5, basic glue stoving unit subassembly includes appearance subassembly basic glue stoving section, heat preservation stoving tunnel, dehumidification fan and heating unit subassembly.
9. The process for producing the high-strength and high-firmness colored stone tile according to claim 5, which is characterized in that: in the S6, the surface adhesive protection layer spraying unit component comprises a surface adhesive protection layer spraying section of the appearance component, a surface adhesive protection layer spraying chamber, a surface adhesive protection layer spraying component and a cleaning conveying belt component.
10. The process for producing the high-strength and high-firmness colored stone tile according to claim 5, which is characterized in that: in S7, the face adhesive protection layer drying unit component comprises a face adhesive protection layer drying section of the appearance component, a heat preservation drying tunnel, a dehumidifying fan and a heating unit component, and in S8, the finished product discharging unit component comprises a finished product discharging appearance component.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311440956.9A CN117552586A (en) | 2023-11-01 | 2023-11-01 | High-strength high-firmness colored stone tile and production process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311440956.9A CN117552586A (en) | 2023-11-01 | 2023-11-01 | High-strength high-firmness colored stone tile and production process thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117552586A true CN117552586A (en) | 2024-02-13 |
Family
ID=89810140
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311440956.9A Pending CN117552586A (en) | 2023-11-01 | 2023-11-01 | High-strength high-firmness colored stone tile and production process thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117552586A (en) |
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2023
- 2023-11-01 CN CN202311440956.9A patent/CN117552586A/en active Pending
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